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Hydraulic Sinker Drill - Tool-Smith

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17<br />

PROBLEM CAUSE SOLUTION<br />

<strong>Tool</strong> operates slow Low gpm supply from power unit. Check power unit for proper<br />

flow (7-9 gpm)<br />

High backpressure. Check hydraulic system for<br />

excessive backpressure<br />

(over 250 psi).<br />

Couplers or hoses blocked. Remove obstruction.<br />

Orifice plug blocked. Remove restriction.<br />

Oil too hot (above 140°F) Check power unit for proper oil<br />

or cold (below 60°). temperature. Bypass cooler to<br />

warm oil up, or provide cooler to<br />

maintain proper temperature.<br />

Relief valve set too low. Adjust relief valve to<br />

2100-2250 psi.<br />

<strong>Tool</strong> gets hot. Hot oil going through tool. Check power unit. Be sure flow<br />

rate is not too high causing part<br />

of the oil to go through the<br />

relief valve. Provide cooler to<br />

maintain proper oil temperature<br />

(under 140°F).<br />

Check relief valve setting.<br />

Oil leakage on drill steel. Lower piston or drive hex Replace seals.<br />

seal failure.<br />

Oil leakage through charge Upper piston seal failure or Replace seals, recharge or<br />

valve cap. accumulator or o-ring failure replace accumulator<br />

or accumulator charge loss diaphragm.<br />

or failure.<br />

Oil leakage around trigger. Valve spool seal failure. Replace seals.<br />

Low rotation torque. Motor not completely broken in. Continue operation to break in<br />

motor.<br />

Excessive oil temperature Provide cooler to maintain oil<br />

causes operating pressure loss. temperature (under 140°F).<br />

Damage to motor clearances. Repair as required.<br />

Insufficient air or water. 20 CFM minimum.<br />

Mechanical binding during drilling. Take care to guide drill straight.

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