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ioplastics MAGAZINE Vol. 4 ISSN 1862-5258<br />
Show Preview | 21<br />
Basics:<br />
Basics of PHA | 36<br />
03 | 2009<br />
Highlights:<br />
Material Combinations |12<br />
Rigid Packaging | 16<br />
bioplastics MAGAZINE<br />
is read in<br />
85 countries
Plastics For Your Future<br />
Another New Resin For a Better World<br />
Bio-Flex® A 4100 CL for extrusion foamed applications<br />
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Tel.: +49 (0) 21 54 / 92 51-0 | Fax: +49 (0) 21 54 / 92 51-51 | sales@fkur.com<br />
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Editorial<br />
dear<br />
readers<br />
Great events often generate great anticipation, and NPE, the<br />
International Plastics Showcase in Chicago in mid June, is no<br />
exception. Despite the current economic situation more than 1,00<br />
exhibitors will present their portfolios to an expected ,000 plastics<br />
experts from more than 120 countries. There will also be about 1,000<br />
conference presentations to round off this event. Of course bioplastics<br />
will definitely be a feature of the show. Exhibitors will present<br />
products or services related to plastics from renewable resources or<br />
biodegradable plastics at more than 40 booths. bioplastics MAGAZINE<br />
has prepared a comprehensive show preview, including a show floor<br />
map, which can be found in the centre of this issue.<br />
Another editorial focus in this issue is ‘Material Combinations‘. For<br />
a number of applications the use of a single bioplastic material may<br />
not offer sufficient properties in terms of performance. However,<br />
significantly improved properties can be achieved by a combination<br />
with other bioplastics, natural fibres or – if needed – conventional<br />
plastics. We also have a focus on ‘Rigid Packaging‘, which not only<br />
covers cups and clamshells but also, for instance, foamed packaging.<br />
As you read this magazine, and also the last few issues of bioplastics<br />
MAGAZINE, you may have the impression that it is always ‘the usual<br />
suspects‘ contributing editorial articles. We are of course very grateful<br />
for these informative contributions, but we also earnestly invite all<br />
producers of raw materials, semi-finished products, final products or<br />
services to contribute to the editorial content of bioplastics MAGAZINE.<br />
This is a communications medium for the whole bioplastics industry,<br />
their customers and other interested parties and we are keen to<br />
represent the views of all of our readers. Contributions can be as<br />
simple as a letter to the editor, be it about the oxo-discussion, end-oflife<br />
scenarios, the bioplastics vs food debate, or whatever.<br />
I hope you enjoy reading this issue of bioplastics MAGAZINE and look<br />
forward to your comments, opinions or contributions.<br />
Yours,<br />
Michael Thielen<br />
Courtesy Uhde Inventa-Fischer<br />
bioplastics MAGAZINE [03/09] Vol. 4 3
Content<br />
Editorial 03<br />
News<br />
0<br />
Application News 30<br />
Event Calendar 41<br />
Suppliers Guide 44<br />
Glossary 42<br />
May/June 03|2009<br />
Interview<br />
From Punk to Evergreen 8<br />
Material Combinations<br />
From Science & Research<br />
Novel Bioplastic Blends and Nanocomposites 32<br />
Carrot Steering Wheel and Chocolate Biodiesel 34<br />
Extrusion Coating or Laminating 12<br />
Blends of PHBV With other Polymers 14<br />
Event Preview<br />
2nd PLA Bottle Conference<br />
1<br />
NPE Preview 21<br />
Rigid Packaging<br />
Flexible Bio-foams<br />
1<br />
Thermal Cooler Box 18<br />
Lifecycle Advantages of PLA over rPET 19<br />
More than Cups ... 20<br />
Impressum<br />
Publisher / Editorial<br />
Dr. Michael Thielen<br />
Samuel Brangenberg<br />
Layout/Production<br />
Mark Speckenbach, Jörg Neufert<br />
Cover Photo:<br />
Courtesy Uhde Inventa-Fischer<br />
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bioplastics MAGAZINE<br />
ISSN 182-28<br />
bioplastics magazine is published<br />
6 times a year.<br />
This publication is sent to qualified<br />
subscribers (149 Euro for 6 issues).<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
bioplastics MAGAZINE is read<br />
in 85 countries.<br />
Not to be reproduced in any form<br />
without permission from the publisher.<br />
The fact that product names may not<br />
be identified in our editorial as trade<br />
marks is not an indication that such<br />
names are not registered trade marks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Editorial contributions are always<br />
welcome. Please contact the<br />
editorial office via<br />
mt@bioplasticsmagazine.com.<br />
4 bioplastics MAGAZINE [03/09] Vol. 4
News<br />
Coca-Cola Introduces<br />
Bottle Made From<br />
Renewable, Plant-<br />
Based, Recyclable<br />
Plastic<br />
A few days before publication of this issue of bioplastics<br />
MAGAZINE the Coca-Cola Company unveiled a new plastic<br />
bottle made partially (up to 30%) from plants. The<br />
‘PlantBottle’ is fully recyclable, has a lower reliance on a<br />
non-renewable resource, and reduces carbon emissions,<br />
compared with petroleum-based PET plastic bottles.<br />
“The ‘PlantBottle‘ is a significant development in<br />
sustainable packaging innovation,“ said Muhtar Kent,<br />
Chairman and CEO of The Coca-Cola Company. “It builds<br />
on our legacy of environmental ingenuity and sets the<br />
course for us to realize our vision to eventually introduce<br />
bottles made with materials that are 100 percent recyclable<br />
and renewable.“<br />
The new bottle is currently made through an innovative<br />
process that turns sugar cane and molasses, a byproduct<br />
of sugar production, into a key component for PET<br />
plastic. Coca-Cola is also exploring the use of other plant<br />
materials for future generations of the ‘PlantBottle’.<br />
Manufacturing the new plastic bottle is more<br />
environmentally efficient as well. A life-cycle analysis<br />
conducted by Imperial College London indicates the<br />
‘PlantBottle’ with 30 percent plant-base material reduces<br />
carbon emissions by up to 2 percent, compared with<br />
petroleum-based PET.<br />
Another advantage to the ‘PlantBottle’ is that, unlike<br />
other plant-based plastics, it can be processed through<br />
existing manufacturing and recycling facilities without<br />
contaminating traditional PET. So, the material in the<br />
‘PlantBottle’ can be used, recycled and reused again and<br />
again.<br />
Coca-Cola North America will pilot the ‘PlantBottle’<br />
with Dasani and sparkling brands in select markets later<br />
this year and with vitaminwater in 2010.<br />
bioplastics MAGAZINE is planning a more comprehensive<br />
report for the next issue which - among other topics - will<br />
feature a special editorial focus on bottles.<br />
www.thecoca-colacompany.com.<br />
Order<br />
now!<br />
Hans-Josef Endres, Andrea Siebert-Raths<br />
Technische Biopolymere<br />
Rahmenbedingungen, Marktsituation,<br />
Herstellung, Aufbau und Eigenschaften<br />
628 Seiten, Hardcover<br />
New Book!<br />
Engineering Biopolymers<br />
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number of pages t.b.d., hardcover,<br />
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This new book is available now. It is written in German , an<br />
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The new book offers a broad basis of information from a plastics<br />
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The unique book represents an important and comprehensive<br />
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Content:<br />
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Definition of biopolymers<br />
Materials classes<br />
Production routes and polymerization<br />
processes of biopolymers<br />
Structure<br />
Comprehensive technical properties<br />
Comparison of property profiles<br />
of biopolymers with those of<br />
conventional plastics<br />
Disposal options<br />
Data about sustainability and<br />
eco-balance<br />
•<br />
•<br />
•<br />
Important legal framwork<br />
Testing standards<br />
Market players<br />
Trade names<br />
Suppliers<br />
Prices<br />
Current availabilities<br />
and future prospects<br />
Current application<br />
examples<br />
Future market development<br />
order at www.bioplasticsmagazine.de/books, by phone<br />
+49 2161 664864 or by e-mail books@bioplasticsmagazine.com<br />
bioplastics MAGAZINE [03/09] Vol. 4<br />
•<br />
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•<br />
•<br />
•<br />
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•<br />
•<br />
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Order your english copy now and benefit<br />
from a prepub discount of EUR 50.00.<br />
Bestellen Sie das deutschsprachige Buch jetzt zum Subscriptionspreis<br />
von EUR 249,00 (bis 31. Juli 2009, der spätere Listenpreis beträgt<br />
EUR 299,00).
News<br />
NatureWorks<br />
invests $1 million<br />
in applications lab<br />
NatureWorks invested $1 million and 18 months<br />
of staff time to transform its former pilot plant<br />
in Savage, Minnesota, into an Ingeo bioresin<br />
applications lab capable of commercial grade<br />
compounding, sheet extrusion, thermoforming,<br />
injection molding, and fiber spinning.<br />
“Some of the tasks of the new NatureWorks’<br />
application lab include developing and testing<br />
compounds on commercial machines, moving<br />
Ingeo natural plastic into new product areas,<br />
educating converters about Ingeo processing<br />
characteristics, and working side by side with brand<br />
owners and retailers to test their product concepts,”<br />
said Marc Verbruggen, president and CEO. “The lab<br />
is designed to enable NatureWorks, converters,<br />
and brand owners to bring quality products made<br />
from renewable resources to market quickly and<br />
effectively.”<br />
www.natureworksllc.com<br />
Naturellyseda Receives<br />
2009 Packaging Oscar<br />
The new range of NaturellySeda products has been awarded a<br />
Packaging Oscar 2009 thanks to the increasingly eco-sustainable<br />
and eco-compatible packaging emerging from the manufacturing<br />
partnership between Novamont and Seda (Arzano, Italy).<br />
The award was presented recently by the Istituto Italiano<br />
Imballaggio in the Environment special sections category for<br />
its contribution to prevention of environmental problems, based<br />
on factors such as energy savings, use of recycled materials,<br />
improved logistics, re-use, enhanced recycling processes and<br />
simplified packaging.<br />
NaturellySeda is a new range of recyclable, biodegradable and<br />
compostable containers, by Seda. The line includes glasses for<br />
cold drinks and single- and double-walled cups for hot drinks,<br />
as well as containers and lids for ice cream and yoghurt, made<br />
in paper and a type of Novamont’s Mater-Bi ® containing raw<br />
materials from vegetable oils.<br />
The NaturellySeda line is not only made with sustainable<br />
raw materials, it uses efficient manufacturing cycles to reduce<br />
environmental impact. In accordance with standards EN 13428,<br />
EN 13430, EN 13431 and CR 139-1/2, NaturellySeda products<br />
can be recycled and also composted after use.<br />
www.sedagroup.org<br />
www.novamont.com<br />
www.biowerkstoff-kongress.de<br />
Biowerkstoff-Kongress 2009<br />
26. – 27. Oktober 2009, ICS Internationales Congresscenter Stuttgart<br />
Partner<br />
Biowerkstoffe sind Werkstoffe, die vollständig oder in relevantem Maße auf Agrarrohstoffen oder Holz<br />
basieren. Dazu zählen u.a. Biokunststoffe, Naturfaser-Verbundwerkstoffe sowie Holz-Polymer-<br />
Werkstoffe (Wood Plastic Composites). In Europa werden aktuell jährlich bereits 400.000 t dieser neuen<br />
Werkstoffe eingesetzt, Tendenz steigend. Seien Sie also dabei, wenn führende Experten der Branche zusammen<br />
kommen und über die folgenden Punkte diskutieren:<br />
■ Branchen und Anwendungen<br />
■ Marktsituation und Trends<br />
■ Verarbeitungsverfahren und Materialeigenschaften<br />
■ Forschung und Entwicklung<br />
Praxisorientiert für Entwickler, Produzenten, Handel und Anwender<br />
Ansprechpartner Dominik Vogt, Tel.: +49 (0) 22 33 – 48 14 49, dominik.vogt@nova-institut.de<br />
Veranstalter<br />
Medienpartner<br />
nova-Institut GmbH | Chemiepark Knapsack | Industriestraße | 50354 Hürth | contact@nova-institut.de | www.nova-institut.de/nr<br />
bioplastics MAGAZINE [03/09] Vol. 4
European Bioplastics Board with Managing<br />
Director and Secretary General (from left:<br />
Harald Kaeb, Philipp Depiereux,<br />
Erika Mink, Jens Hamprecht,<br />
Francesco Degli-Innocenti,<br />
Andy Sweetman, Jöran Reske,<br />
Hasso von Pogrell, inserted:<br />
Hans van der Pol)<br />
News<br />
European Bioplastics Has a New Board<br />
Association with new Board, Managing Director and Secretary General<br />
End of April, the industry association European Bioplastics<br />
elected a new Board during the General Assembly.<br />
The new Board is chaired by Andy Sweetman (Innovia<br />
Films). Francesco Degli-Innocenti (Novamont) and Joeran<br />
Reske (Interseroh) are Vice-Chairmen. The former Chairman,<br />
Harald Kaeb, was nominated Secretary General. On<br />
1 March 2009, Hasso von Pogrell was appointed as the new<br />
Managing Director.<br />
The newly elected executive committee succeeds the<br />
former Board led by Harald Kaeb. After 1 years of Board<br />
membership and ten years as Chairman, Harald Kaeb<br />
will hold the position of Secretary General within the<br />
association, working as spokesman and political advisor<br />
(read the interview with Harald Kaeb on page 8). Kaeb‘s<br />
successor Andy Sweetman declared:”The key visions of<br />
European Bioplastics will remain and will be pursued with<br />
renewed vigour: To promote awareness of the benefits<br />
that can be derived from best use of bioplastics in the<br />
marketplace. To ensure that environmental claims on<br />
biodegradability and compostability; renewability and<br />
sustainability can be transparently and independently<br />
substantiated.” bioplastics MAGAZINE will do a comphenesive<br />
interview with Andy Sweetman in the next issue.<br />
In the course of its strategic expansion, European<br />
Bioplastics had already nominated a new Managing Director<br />
on 1 March 2009. Hasso von Pogrell, formerly Managing<br />
Director for the association of the German sawmill<br />
industry, is responsible for the internal affairs of European<br />
Bioplastics. Additionally, the number of Board members<br />
has been increased to seven. Further Board members are:<br />
Philipp Depiereux (Alesco), Jens Hamprecht (BASF), Erika<br />
Mink (Tetra Pak) and Hans van der Pol (Purac), who was<br />
designated treasurer. Two permanent working groups,<br />
‘Bioplastics and the Environment’ and ‘Waste and Recovery’<br />
have been established. The measures taken are in response<br />
to the fast-paced growth of the association and its need to<br />
strengthen its representation in Europe.<br />
European Bioplastics is the European bioplastics industry<br />
association. Supporting members of the association are<br />
leading companies from the agricultural raw materials,<br />
chemicals and plastics industries, foodstuff producers and<br />
waste management companies.<br />
www.european-bioplastics.org<br />
bioplastics MAGAZINE [03/09] Vol. 4
Interview<br />
From<br />
Punk to<br />
Evergreen<br />
An unusual review of bioplastics development<br />
A<br />
few weeks ago, when the new board of European Bioplastics<br />
was elected, Dr. Harald Kaeb, the previous chairman, stepped<br />
back to concentrate on his new tasks as the industry association‘s<br />
new Secretary General. bioplastics MAGAZINE spoke to Harald<br />
Kaeb after his fifteen years of board membership and ten years as<br />
chairman, and asked him to reflect on this period in a different way …<br />
bM: When 10 years of chairing European Bioplastics comes to an end,<br />
how does it feel?<br />
HK: Oh, it feels good! Because the baby has grown up, the association<br />
is reaching a new level of achievement. New structures were needed<br />
to cope with the growth of the previous years, new faces will help to<br />
maintain the impetus. We hired a managing director for the day-to-day<br />
business and installed committees dealing with environmental and<br />
end-of-life issues. Many new faces will bring new ideas and dynamics<br />
to the board. And I have a new role, which I like very much.<br />
bM: I like the analogy of the baby ...<br />
Dr. Harald Kaeb<br />
born 28.10.193<br />
received PhD in chemistry at<br />
the University of Wuerzburg,<br />
Germany in 1991<br />
worked years for biobased<br />
products project funding agency<br />
C.A.R.M.E.N. in Bavaria<br />
started his own biobased<br />
chemicals consultancy ’narocon’<br />
in 199<br />
Chairman of European<br />
Bioplastics from 1999 to 2009<br />
HK: Yes, you can really compare the development of European<br />
Bioplastics with human development. A baby can hardly do anything,<br />
but is considered sweet by everyone - everybody loves it. Same with<br />
the birth of bioplastics, very charming innovation based on renewable<br />
and compostable polymers. Its baby phase showed just a few products<br />
with limited performance. In the beginning the association was also<br />
very limited due to lack of resources and experience. This has changed;<br />
our workflow and impact is increasing. And today we have really good<br />
products on the market.<br />
So the kid is not adult yet, but has become a fast-maturing<br />
adolescent. Bioplastics still ‘smell like teen spirit’. You can compare<br />
it with the boy scouts. Young boy scouts can act very well and sensibly<br />
if properly organised. But they are young, not always well focused,<br />
and sometimes a bit rude. They have to fight for their place where<br />
the big boys play. Today the charm of bioplastics is their youth: a<br />
highly attractive innovation, perfectly fitting into the green business<br />
evolution. You can see the potential.<br />
8 bioplastics MAGAZINE [03/09] Vol. 4
Interview<br />
bM: Let‘s come back to your new role. What is it?<br />
HK: In my function as Secretary General I will advise<br />
European Bioplastics in fields of strategic interest. Market<br />
introduction policies and the legal framework are of key<br />
importance to trigger and enhance further growth. This<br />
also includes the development of certain fundamentals<br />
such as standards or labels that will define product<br />
qualities and contribute to the public image of bioplastics.<br />
My task as communicator will be to support these efforts<br />
internally, and in building stakeholder relations and<br />
alliances.<br />
bM: Sounds like a lobbying role on behalf of Plastics Europe…<br />
HK: (laughs) Yes, but it will be more punk or rock’n’roll<br />
than just mainstream! It will take a while before bioplastics<br />
become conventional ‘pop’ music or mainstream, and<br />
perhaps even a little boring - like mega-successful<br />
polyethylene. Many musicians in the early days of their<br />
careers play in small clubs, not widely recognised by<br />
the public. But if they are good they will develop a higher<br />
profile. Today bioplastics can hardly be ignored but until<br />
they become evergreens they will have to run through all<br />
the phases of maturing. You cannot totally steer or control<br />
such development; there will be ups and downs, successes<br />
and failures.<br />
bM: When will they enter the CD charts?<br />
HK: You can have a big Number One hit in the early stages<br />
of development without belonging to the mainstream. But<br />
by the time they reach the status of big plastic commodities<br />
I might be retired. It is a long way from a few hundred<br />
thousand tonnes to many millions. After 1 years in that<br />
business I only know one thing for sure: It will happen,<br />
you cannot stop evolution. Babies cannot run, teens can’t<br />
drive buses, but adults fly to the moon - and will soon fly<br />
to Mars.<br />
bM: Where do Bioplastics stand today?<br />
HK: Still on the threshold of a wider market entry.<br />
However the changes which are ongoing today are<br />
essential for reaching the next level of performance. More<br />
capacities, more players, more products, more critics.<br />
The bioplastics’ industry has a highly complex value chain.<br />
All players - from the farm via processers to marketers<br />
– must get involved and aligned, in collaborations driven<br />
by commercial interest. As long as everything looks ‘highly<br />
exotic’ there will only be a few pioneers around. Today<br />
we see many new players with many new products, the<br />
application range has increased substantially and more<br />
complex plastic products, like multi layer packaging,<br />
mobile phones or ski boots, have recently become biobased<br />
and/or biodegradable.<br />
bM: More companies, more speed?<br />
HK: Yes. With their adoption and efforts the process<br />
will accelerate and the graph of the result will be a steep<br />
curve. Second and third movers – producers – will lead<br />
to more competition and higher product quality. This is<br />
happening now, new capacities will go on stream in the<br />
months and years.<br />
There is another image that I have used again and again<br />
to motivate myself over the past 1 years. It’s the pioneers<br />
that first settled in North America. These settlers came<br />
to the East Coast and had a spirit of ‘heading for new<br />
horizons’. These people made their way through the<br />
wilderness. And later others followed. One example is<br />
seen in starch compounds: Novamont started very early<br />
and almost alone, today companies such as Plantic,<br />
Cereplast, Sphere-Biotec or Biograde are looking for their<br />
chance, just to name a few. Compostable starch plastics<br />
have the biggest market share today. And look at PLA. It<br />
was triggered by NatureWorks building an industrial scale<br />
plant in 2003. Now they are expanding it, and two European<br />
consortiums are building plants here in Europe.<br />
bM: And Harald Kaeb was the frontier scout who led the<br />
way through the wilderness?<br />
HK: (Laughs) But seriously - investment decisions are<br />
easier when success stories become tangible. Innovation<br />
is always about chickens and eggs: Why spend money<br />
on product and market development and take very high<br />
... giving a TV-interview at an exhibition<br />
bioplastics MAGAZINE [03/09] Vol. 4 9
isks, if you can wait until the concept has been proven<br />
a success? That is why front runners like Novamont or<br />
NatureWorks and many others are real pioneers. They<br />
started the business based on belief and trust – they have<br />
a vision. Now the next wave has started, and even these<br />
new companies are not averse to taking a risk. In a few<br />
years we will reach the first million tonnes of Bioplastics<br />
capacity in this world. It took 20 years from the start. The<br />
second million will need far less than ten years, and then<br />
it will grow quickly.<br />
bM: What will drive this process?<br />
HK: Logical, factual constraints. We cannot build our<br />
future on today‘s products and way of life. We would<br />
need lots more planets to supply us at our current level<br />
of resource consumption. Thus we need to increase our<br />
‘resource efficiency’, consume less, recycle more products<br />
and use more renewable carbon. Industry can choose: lead<br />
this process or be forced into it. Based on proper fitness<br />
for purpose, the added values of today’s green products,<br />
such as lower environmental impact, renewable sourcing<br />
or biodegradability, will pay back, and less green ones<br />
will pay the cost because they do not fulfil these future<br />
requirements. It will be mixture of commercial pull and<br />
political push.<br />
bM: But this is not yet the case!<br />
HK: But it is likely to come. Carbon management is<br />
the essential future principle. All policies, be it climate,<br />
industrial or product policy, will be based on it. It is not<br />
about how long our fossil resources will last. It‘s the price<br />
you have to pay for fossil carbon - and that will go higher<br />
and higher. If we cannot generate a high fossil carbon<br />
price and a very efficient closed loop economy, our highly<br />
developed society will lose its quality of life and everyone<br />
will face severe risks. Either we adapt to this scenario, or<br />
we fail as a society. Bioplastics, just like the development<br />
of efficient recycling schemes, CO 2<br />
emission trading,<br />
carbon footprint indicators, or renewable energies, are<br />
simply consequences of that development.<br />
bM: I‘d like to round this off with some more general but<br />
personal questions. Why do you like bioplastics so much?<br />
HK: From the very beginning I thought it to be a great<br />
idea. Look at the cycle of nature. Structures are created<br />
and degraded in such an elegant way. You can see that with<br />
photosynthesis nature can create even stable, long lasting<br />
structures such as trees. All products created by nature<br />
are being biodegraded and are somehow recycled without<br />
creating any kind of waste problem. I found it fascinating<br />
to make plastics which are biodegradable, compostable,<br />
and thus copy nature‘s very efficient way of disposal.<br />
Additionally we can create biobased durable polymers<br />
products like biobased PE, where the atmospheric carbon<br />
can be stored for many years in products or by recycling<br />
streams. Bioplastics are great industrial solutions to<br />
severe problems generated by our non-sustainable way<br />
of living. We have the knowledge and capability to create<br />
non-resource-depleting cradle-to-cradle systems. The<br />
solution is carbon management, closed carbon loops and<br />
the sun as an energy source. Just as nature done it for<br />
million years. Isn‘t it fascinating? I wanted to work for<br />
an industry whith such aims and which is able to create<br />
change.<br />
bM: What are your favourite bioplastics products?<br />
HK: Please don‘t mis-interpret the following as an<br />
advertisement or unbalanced political statement. One of<br />
my favourite products is my PLA-fibre bed linen. It is a<br />
great product in which I can sleep very well - and good<br />
sleep gives you power. Another product I like is the<br />
shopping bag. After its initial use to carry the shopping<br />
it can be used as a bio-waste bag. And it also offers a big<br />
surface for communication, be it advertising or sharing<br />
your messages with others. That‘s what I call added<br />
value. The shopping bag is an absolute key product for<br />
the next five or ten years because of its added value<br />
and communication possibilities. And I am looking for a<br />
biobased mobile phone – I need one!<br />
It is quite important that bioplastics products beside<br />
their eco-advantages – do perform. The quality must be as<br />
good or even a little better than those made of conventional<br />
plastics.<br />
bM: What are you going to do next besides your new task<br />
at European Bioplastics<br />
HK: Well, my job at European Bioplastics is that of an<br />
external consultant, not an employee. I could also act as a<br />
consultant for other companies or governmental bodies in<br />
fields of strategic interest. One of my goals is to establish<br />
a consultancy network of real experts to ensure that<br />
customers get the best advice available.<br />
bM: thank you very much.<br />
The interview was conducted by Michael Thielen<br />
10 bioplastics MAGAZINE [03/09] Vol. 4
4 th<br />
Next Generation: Green<br />
SAVE THE DATE !<br />
10 / 11 November, 2009<br />
The Ritz-Carlton, Berlin<br />
www.conference.european-bioplastics.org<br />
Conference Contact:<br />
conference@european-bioplastics.org<br />
Phone: +49 30 284 82 358
Material Combinations<br />
Material Combinations<br />
or Laminating<br />
The demand for compostable bioplastics has grown steadily for<br />
ten years at an annual rate of between 20 and 30%. The market<br />
share, however, is still very modest, accounting for less than<br />
T0.1% of the total plastics market. An interesting level of growth is<br />
being seen within the packaging sector. This applies specifically to<br />
multilayer structures where different materials are combined. Each<br />
material contributes its specific advantages to the whole structure.<br />
Article contributed by<br />
S. Facco, E. Fanesi, R. Marangon,<br />
Novamont SpA., Novara, Italy<br />
Novamont’s main mission is to offer original solutions both<br />
from a technical and an environmental point of view, starting from<br />
renewable raw materials. Mater-Bi is a generation of established, yet<br />
continuously evolving, compostable polymers containing compostable<br />
polyesters, starch and other renewable resources, and which is able<br />
to significantly reduce the environmental impact in terms of energy<br />
consumption and green-house effect in specific applications. These<br />
polymers will perform the same as, or even better than, traditional<br />
plastics when in use and will completely biodegrade within a<br />
composting cycle. New sectors are growing in different industrial<br />
applications, driven by technical performances, such as in the case<br />
of extrusion coating/lamination.<br />
The first laminated structures were developed in Europe at the<br />
beginning of the 1990s, when films with a specific ‘soft touch’ were<br />
glue laminated onto cardboard in order to produce rigid office folders.<br />
These were the first attempts at combining two different compostable<br />
structures. Already at that time the main issue was to present new<br />
material combinations that were able to offer an alternative recycling<br />
option (composting). Of course the paper repulping process was<br />
always taken into consideration and thoroughly evaluated.<br />
Beside lamination onto rigid cardboard substrates, because of<br />
their very high Water Vapour Transmission Rate (WVTR) these films<br />
started to arouse interest amongst producers of hygiene products,<br />
such as diapers, overalls etc. Specific requirements were a soft,<br />
noiseless and highly breathable material. Water vapour transmission<br />
rates in the range of 1,000 g/m²/30µ/24h were considered quite<br />
interesting, specifically for diapers, where industry was struggling to<br />
find alternatives to the high percentage of superabsorbers used in the<br />
absorbent padding of the diaper. Highly breathable backing sheets<br />
were considered to be a solution in order to reduce the quantity of<br />
the superabsorbers mentioned above. However the materials were<br />
not performing as requested, especially considering the gauge of the<br />
film. Products used in the 1990s were based on gauges in the range<br />
of 20-24µm. Today there are applications in which a 10µm Mater<br />
12 bioplastics MAGAZINE [03/09] Vol. 4
Material Combinations<br />
by Extrusion Coating<br />
New compostable film structures, offering completely new<br />
performance profiles in the food and non-food areas<br />
Bi is laminated onto cellulose and viscose non-woven<br />
substrates. The main applications may be found in bed<br />
linen, mattress covers and overalls as used in clean rooms<br />
(in this case it is not only the breathability which offers an<br />
added value, it is also its intrinsic antistatic property).<br />
Today various process technologies are available to<br />
combine layers of different substrates in order to obtain<br />
very specific and tailored properties. There are quite<br />
different film families available which offer very individual<br />
properties and, when combined, suddenly open up a<br />
completely new application profile.<br />
One of these processes is extrusion coating, which<br />
consists of extruding a thin web through a vertical flat die<br />
onto various substrates, such as paper, cellulose films,<br />
PLA, aluminium, nonwovens etc.<br />
Extrusion lamination is very similar to extrusion coating<br />
and requires the same equipment: in this case the molten<br />
polymer is used as an adhesive, in order to bind (‘glue’) two<br />
substrates together.<br />
Various tests are being carried out and are very close to<br />
becoming industrially viable. There are specific structures,<br />
where high barrier properties and specific processing<br />
performances (on FFS lines) have been achieved. Oxygen<br />
and water barrier properties achieved by combining various<br />
compostable film structures (such as Mater Bi with coated<br />
or surface treated cellulose film) have demonstrated not<br />
only that they offer similar food integrity to that offered<br />
by standard materials, but processing on FFS lines is<br />
significantly faster.<br />
such ‘sharp’ edged products as Müsli flakes. The reverseprinted<br />
external cellulose film, which has excellent optical<br />
properties, is combined with a high tenacity Mater Bi film<br />
in order to obtain packaging material which fully covers<br />
the mechanical, organoleptic and processing needs of<br />
such products. Still one of the unique combinations on the<br />
market, it is able to offer compostability under industrial<br />
conditions.<br />
Other laminated structures are under evaluation,<br />
targeting high barrier properties and still maintaining their<br />
compostability. There are several developments ongoing,<br />
which soon will be introduced onto the market. Mater Bi<br />
has demonstrated that it is perfectly compatible with other<br />
substrates, enhancing dramatically most of the properties<br />
and maintaining key properties such as repulpability. The<br />
latest developed technologies in extrusion coating and<br />
lamination have up to now demonstrated that this technology<br />
will broaden many application areas, particularly food<br />
packaging, in which the physical, chemical, mechanical<br />
and organoleptic protection are of the utmost importance.<br />
www.novamont.com<br />
Depending on the application, these converting<br />
techniques provide a very efficient and versatile way to<br />
build specific, tailor-made, multi-layer structures.<br />
One of the first industrial, multilayer compostable and<br />
certified products was introduced in the UK by a major<br />
Organic Müsli producer. A market leader in packaging,<br />
based in Dublin, was able to combine a Mater Bi polymer<br />
with a cellulose film, obtaining a structure which offers a<br />
suitable barrier property, excellent organoleptic properties<br />
and very high mechanical properties in terms of toughness<br />
and tear resistance - properties which are needed to pack<br />
bioplastics MAGAZINE [03/09] Vol. 4 13
Material Combinations<br />
Table 1<br />
Blends of<br />
PHBV<br />
Article contributed by<br />
Dr. Jim Lunt, V.P. Sales and<br />
Marketing, Tianan Biologic,<br />
Wayzata, Minnesota, USA<br />
Property Units PHB [1] PHBV (5%<br />
valerate)<br />
Youngs Modulus MPa 10 1400<br />
Tensile Strength MPa 1-40 3<br />
Elongation % 0- -10<br />
Impact Strength J/M 3-0 <br />
Melting Point °C 12 1<br />
Tg °C -10 to-1 4<br />
Table 2<br />
Sample Load (MPa) HDT<br />
100% PLA 0.4 2.0<br />
90/10 0.4 3.4<br />
80/20 0.4 4.<br />
0/30 0.4 4.<br />
0/40 0.4 3.0<br />
0/0 0.4 .3<br />
Tensile test bars made of PHBV/PLA<br />
(Photo: Peter Holland B.V.)<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
Samples Held up to 12 minutes at 100°C<br />
1: 100% PLA<br />
2: 90% PLA / 10% PHBV<br />
3: 80% PLA / 20% PHBV<br />
1-3: 2 Minutes, deformed<br />
4-: 12 Minutes, not Deformed<br />
4: 0% PLA / 30% PHBV<br />
: 0% PLA / 40% PHBV<br />
: 0% PLA / 0% PHBV<br />
As dicussed in other articles, PHBV is one of the simplest<br />
members of the polyhydroxy alkanoate (PHA) family. Typically,<br />
the valerate co monomer is present at around % by weight<br />
of the polymer although products containing up to 11% and 20% of<br />
the valerate have been produced in developmental quantities. The<br />
rationale for incorporation of this amount of the valerate moiety is<br />
to increase flexibility and improve processability over simple poly 3<br />
hydroxy butyrate (PHB), while still keeping the desirable attributes<br />
of high rate of crystallization and high melting point.<br />
Comparative properties of these two materials are illustrated in<br />
Table 1.<br />
At % valerate content, the elongation to break and un-notched<br />
izod impact are both increased over straight PHB, indicating<br />
an increase in ductility. However PHBV is still a rigid polymer. To<br />
further improve flexibility, the valerate content can be increased, but<br />
this comes at the cost of reducing the melting point and slowing<br />
down the rate of crystallization to a point at which these desirable<br />
attributes are lost. An alternative approach to improving the ductility<br />
of PHBV is the use of blends with other more flexible polymers. In<br />
addition, blends of PHBV with other biopolymers such as PLA are of<br />
interest due to the ability of PHBV to provide the higher crystallinity<br />
and hence improved heat distortion over PLA alone. Some examples<br />
of these initial blends and prototype applications are given below:<br />
In February 2008, Design Ideas launched a set of bathroom<br />
accessories under the brand name ECOGEN ® (see bM 02/2008,<br />
03/2008 and p. 38). This is a compounded product supplied by<br />
PolyOne and is based on PHBV and Ecoflex by BASF.<br />
Recently, due to the limited supply of Ecoflex, companies have<br />
begun to investigate blends of PHBV with polybutylene succinate<br />
(PBS), for use in injection molding.<br />
Another potential blend is PHBV with PLA. The rate of crystallization<br />
of PLA is typically too slow to produce injection molded products<br />
with a high softening point. Higher heat performance PLA can be<br />
produced in fibers and biaxially orientated films using the stereo<br />
complex approach and also the use of a talc nucleated or organic wax<br />
nucleated product is being supplied for higher heat thermoformed<br />
applications. PHBV/PLA provides an additional route to high heat<br />
injection molded parts.<br />
As shown in the tensile bars on the photograph, and the heat<br />
distortion temperature (HDT) in Table 2 - the incorporation of as little<br />
as 30% PHBV in PLA provides a significant increase in the ability of<br />
the parts to resist deformation at higher temperatures.<br />
These examples of blends of PHBV with other materials are just<br />
the beginning. As the uses of biobased polymers increase in single<br />
use and more demanding durable applications, blends in which the<br />
benefits of PHBV provide a synergistic combination of properties will<br />
continue to be a route to meeting the property spectrum required<br />
and which is often deficient in many biobased materials when used<br />
alone.<br />
www.tianan-enmat.com<br />
[1]:ww.matbase.com/material/polymers/agrobased/phb/properties<br />
14 bioplastics MAGAZINE [03/09] Vol. 4
2 nd PLA Bottle<br />
Conference<br />
14-16 September 2009<br />
within the<br />
Supporting<br />
Programme of<br />
Munich, Germany | Holiday Inn City Centre<br />
Organized by<br />
Preliminary Progamme:<br />
Monday Sept 14, 2009<br />
- 13:00 Travel to Munich<br />
10:00-13:00 Registration<br />
12:00-13:00 Lunch<br />
13:00-13:1 Michael Thielen, Polymedia Publisher Welcome<br />
13:1-13:40 Michael Carus, nova Institut Keynote Speech<br />
13:40-14:0 Udo Mühlbauer, Uhde Inventa-Fischer From the renewable feedstock to PLA<br />
14:0-14:30 N.N., Natureworks LLC PLA, a versatile material for bottle- and other applications<br />
14:30-14: Bernd Merzenich, Pyramid Bioplastics PLA, World market and availability<br />
14:-1:10 Q&A<br />
1:10-1:30 Coffeebreak<br />
1:30-1: Stefan Bock, Netstal Production of PLA Preforms<br />
1:-1:20 Frank Haesendonckx, KHS Corpoplast Stretch Blow Moulding of PLA<br />
1:20-1:4 Thomas Schierding, Log Plastic Products Experiences in Producing PLA Preforms and Bottles<br />
1:4-1:10 Lars von Carlsburg, KHS Plasmax Enhance Barrier Properties of PLA bottles<br />
1:10-1:3 Mathias Hahn, Fraunhofer IAP Copolymerisation of PLA with view to enhanced barrier and<br />
thermal properties<br />
1:3-1:0 Q&A<br />
19:30 Dinner<br />
Tuesday Sept 15, 2009<br />
09:00-09:2 Pascal Leroy, Sleever International PLA Shrink Labels<br />
09:2-09:0 NN Bioplastics-Shrink-Films for shrink packaging -packs<br />
09:0-10:1 Marcel Dartee, PolyOne Additives / Colorants for PLA<br />
10:1-10:40 Thomas Weigl, Sukano Materbatches for PLA bottle production<br />
10:40-10: Q&A<br />
10.-11:20 Coffeebreak<br />
11:20-11:4 Ernst Wiedmer, Wiedmer New developments in ‘BioCaps’ for PLA bottles<br />
11:4-12:10 Manfred Burkart, AQUAFONTIS GmbH PLA bottles for special events<br />
12:10-12:3 NN Expectations and prospects from a brandowners point of view<br />
12:3-12:0 Q&A<br />
12:0-14:00 Lunch<br />
14:00-14:3 William Horner, Naturally Iowa Experiences from the market introduction of PLA bottles<br />
14:3-14:0 Grant Hall, Good Water Experiences from the market introduction of PLA bottles<br />
14:0-1:1 N.N. Experiences from the market introduction of PLA bottles<br />
1:1-1:00 Q&A<br />
1:00-1:20 Coffeebreak<br />
1:20-1:4 Jöran Reske, Interseroh Biobased carbon content - Determination, Certification and<br />
Communication<br />
1:4-1:10 Edward Kosior, Nextek Limitations of automatic sorting of PLA/PET<br />
1:10-1:3 An Voss, Fost plus Collection and recycling systems in Europe, with the focus on<br />
the impact of PLA on the PET recycling streams<br />
1:3-1:0 Q&A<br />
1:0-18:1 Selected experts from the gropup of<br />
speakers<br />
Panel discussion: End of life options<br />
Wednesday Sept. 16<br />
Visit to drinktec, the World‘s biggest show on beverage technology<br />
Register now !<br />
www.pla-bottle-conference.com<br />
bioplastics MAGAZINE [03/09] Vol. 4<br />
1
Rigid Packaging<br />
Flexible Bio-foams<br />
Article contributed by<br />
Anneliese Kesselring,<br />
Fraunhofer UMSICHT, Oberhausen<br />
Christian Bonten,<br />
FKuR Kunststoff GmbH, Willich<br />
Foamed plastics have the advantage of a low density with comparably<br />
good material properties. There are different kinds of foaming procedures,<br />
(a) foaming of multi-component systems where the polymer (e. g.<br />
PUR) is generated only by chemical reaction and (b) physical foaming of thermoplastics<br />
in the melt (e. g. PE, PP, PS).<br />
Regardless of the different raw materials along with the different processing<br />
procedures involved, foamed materials are characterised by common features.<br />
Because of the entrapped gas mixture foamed plastics have a low density and<br />
a low thermal conductivity (high heat insulation). However, they still feature<br />
good mechanical properties per unit of weight and offer a substantial saving<br />
of material. The design variety is nearly as wide as that of injection moulded<br />
parts, but often with less tooling costs.<br />
The basic requirement for foaming of plastics is a free flow melt condition of<br />
the plastic before initiating the foaming process in order to enable the forming<br />
of bubbles. When the desired dimension of the bubbles has been reached this<br />
condition has to be fixed. For the foaming of thermoplastics this means that the<br />
thermoplastic itself has to possess a low melt viscosity at foaming start, which<br />
has to be increased rapidly by cooling for fixing the bubbles.<br />
For the formation of bubbles it is possible to make use of different blowing<br />
mechanisms. Either by using a chemical blowing agent which is introduced<br />
as an expanding by-product, by way of a decomposition product of a chemical<br />
reaction within the melt, or by physical blowing agents, e. g. through expansive<br />
vaporization of a low-boiling fluid or by means of mechanical mixing of air.<br />
The formation of bubbles in the melt implies that during the formation of<br />
expanding gases there are areas where a minimum quantity of molecules of<br />
these expanding gases is formed. By means of so-called ‘nuclei’ it is possible<br />
to create additional boundary layers where such minimum quantities of<br />
molecules can accumulate.<br />
Foaming biopolymers<br />
In order to foam biopolymers different requirements have to be met: on the<br />
one hand melt viscosities have to be distributed homogeneously and adjusted to<br />
be sufficiently low for the formation of bubbles; on the other hand, the viscosity<br />
has to be rapidly increased in order to fix the bubbles. Moreover, the chosen<br />
Figure 2: Small textured finishes<br />
Figure 1: Thermoformed foamed film with hinge<br />
1 bioplastics MAGAZINE [03/09] Vol. 4
Rigid Packaging<br />
Figure 3: EPS foam structure (x100, reflected light);<br />
Photo: Fraunhofer UMSICHT<br />
Figure 4: Foam structure Bio-Flex® A 4100 CL<br />
(x100, reflected light); Photo: Fraunhofer UMSICHT<br />
blowing agent must not influence the bio character<br />
of this class of material. Not only chemical blowing<br />
agents, but also low-boiling fluids have to be chosen<br />
accordingly, since residues may remain in the polymer.<br />
To achieve a homogeneous distribution of the bubbles,<br />
besides a homogenous distribution of the blowing agent<br />
in the polymer, a homogeneous material performance is<br />
necessary. With varying molecular weights this is nearly<br />
impossible!<br />
Bio-Flex ® A 4100 CL is a bioplastic based on PLA that<br />
has been developed by FKuR together with Fraunhofer<br />
UMSICHT. It is composed of nearly 90 % renewable<br />
resources and is certified as biodegradable. Whereas<br />
with pure PLA only brittle foamed structures can be<br />
produced, Bio-Flex A 4100 CL allows the production<br />
of flexible foamed structures - even with moulded-in<br />
hinges (Fig. 1). The easy flow in its soft condition creates<br />
a small, even textured finish to avoid food sticking on the<br />
surface (Fig. 2).<br />
It is important to observe - by means of suitable<br />
temperature control - that the blowing agent does<br />
not discharge too early from the screw through the<br />
feed section. The wide process temperature range<br />
of Bio-Flex A 4100 CL allows the temperature to be<br />
controlled exactly according to the requirements of the<br />
foam. Bio-Flex with a very uniform distribution of the<br />
molecular mass enables a uniform foaming. With Bio-<br />
Flex A 4100 CL it is easy to produce foamed structures<br />
in series which are comparable in many properties and<br />
applications to, for instance, EPS (figures 3 and 4).<br />
Plastics, made by nature, for rigid packaging<br />
FKuR´s trade name Bio-Flex ® stands for copolyester<br />
blends based on PLA, which – depending on the<br />
respective grade – are composed of up to 100 % natural<br />
resources. Bio-Flex does not contain any starch or<br />
starch derivatives. These Bioplastics mostly replace<br />
conventional LDPE and HDPE as well as polystyrene<br />
(PS) and polypropylene (PP).<br />
www.fkur.com<br />
www.umsicht.fraunhofer.de<br />
advert<br />
<br />
<br />
<br />
<br />
<br />
<br />
bioplastics MAGAZINE [03/09] Vol. 4<br />
1
Rigid Packaging<br />
Thermal<br />
Cooler Box<br />
www.greencellfoam.com<br />
Sandoz, Inc. (Princeton, New Jersey, USA) and KTM<br />
Industries, Inc. (Lansing, Michigan, USA) recently<br />
announced the launch of the Green Cell Cooler<br />
Box - the first 100% biobased and completely compostable/recyclable<br />
thermal cooler to protect pharmaceutical<br />
products during shipment. The Green Cell Cooler Box is<br />
a standard corrugate box outer lined with panels of cornstarch-based<br />
Green Cell Foam, manufactured by KTM.<br />
Green Cell Foam meets ASTM D400 and ISO 108 specifications<br />
for biodegradability under composting conditions.<br />
Led by Mark Kuhl, Packaging Development Manager<br />
for Sandoz, the project was in response to a new way of<br />
thinking at Sandoz where sustainability has become a<br />
top priority. This was a perfect opportunity to shift the<br />
paradigm and find a packaging solution that utilizes<br />
bio-renewable resources and offers an environmentally<br />
responsible end-of-life option.<br />
The typical pharmaceutical insulated shipper is<br />
constructed with polystyrene and is used for 24-2 hours<br />
before it is discarded. Non-renewable polystyrene is<br />
recyclable but the facilities to enable this are limited and<br />
cost prohibitive, thus relegating it to landfills. Sandoz’<br />
mission was to find an effective sustainable alternative<br />
to polystyrene based on biofeedstocks that would<br />
assimilate back into nature after its use. The mission was<br />
accomplished with Green Cell Foam which is compostable<br />
and can be recycled in the paper recycling stream along<br />
with the outer box, thereby affording the end user with<br />
flexibility in the end-of-life disposal process.<br />
Mr. Kuhl set out to design, test and validate a cost effective<br />
‘green’ cooler that met the rigorous cold-chain shipping<br />
requirements for protecting sensitive pharmaceutical<br />
products. During his tests he discovered Green Cell Foam not<br />
only insulates as well as polystyrene but it also absorbs excess<br />
condensation that would potentially damage the contents of<br />
the package. Green Cell’s ability to wick out ambient moisture<br />
presents a cleaner package for the customer by eliminating<br />
any pooling of water due to condensation.<br />
Green Cell Foam also provides significantly improved<br />
protection against shock and vibration damage when<br />
compared to traditional shipping coolers. Polystyrene coolers<br />
are somewhat brittle and have the propensity to crack under<br />
stress – even from a single impact. A break in the foam can<br />
compromise the integrity of the cooler by providing a channel<br />
for outside air to flow inside. Green Cell Foam can absorb<br />
multiple hits without cracking or breaking, providing a more<br />
stable thermal barrier while also providing improved impact<br />
protection to the contents. This adds value to the overall<br />
package while reducing damage claims.<br />
Sustainability was a key driver to this project. Sandoz<br />
wanted to see the environmental effects of switching from<br />
polystyrene to Green Cell Foam. KTM turned to Dr. Ramani<br />
Narayan of Michigan State University for the answer.<br />
Dr. Narayan provided life cycle assessment data which<br />
demonstrated a significant improvement in all but one of<br />
the LCA indices (eutrophication is slightly higher with Green<br />
Cell). The key metrics from the LCA comparison are an 80%<br />
reduction in greenhouse gases and a 0% decrease in energy<br />
requirements.<br />
In June 2009, refreshed graphics will grace the outside of<br />
the coolers which will help educate customers recognize and<br />
understand the benefits of the Green Cell Cooler. Mr. Kuhl is<br />
now designing additional sizes of Green Cell Coolers for use<br />
within Sandoz’ North American operations.<br />
It’s a real win-win situation for Sandoz and their customers:<br />
improved performance, improved convenience and a big<br />
improvement for the environment.<br />
18 bioplastics MAGAZINE [03/09] Vol. 4
Rigid Packaging<br />
Study Confirms<br />
Lifecycle Advantages<br />
of PLA over rPET<br />
A<br />
first-of-its-kind lifecycle analysis finds that clamshell<br />
packaging made from NatureWorks‘ Ingeo<br />
(PLA), emits fewer greenhouse gases and uses less<br />
energy when compared to clamshells manufactured with<br />
petroleum-based rPET (recycled polyethylene terephthalate).<br />
The Institute for Energy and Environmental Research<br />
(IFEU), Heidelberg, Germany, conducted the head-tohead<br />
lifecycle comparison on more than 40 different<br />
combinations of clamshell packaging made from Ingeo<br />
PLA, PET, and rPET. Both PLA and rPET clamshells<br />
outperformed PET packaging in terms of lower overall<br />
greenhouse gas emissions and lower overall energy<br />
consumed. PLA clamshells clearly offered further<br />
advantages over the petroleum-based rPET in numerous<br />
comparisons.<br />
“Brand owners and converters will lower the carbon<br />
and energy footprint of clamshell packaging by moving<br />
away from PET and rPET to Ingeo polymer,” said Marc<br />
Verbruggen, president and CEO of NatureWorks, the<br />
manufacturer of Ingeo. “This is true with today’s virgin Ingeo<br />
and, in the longer term, recycled Ingeo will decrease that<br />
footprint even more. Furthermore, the high performance<br />
of Ingeo biopolymer in clamshell applications means that<br />
less material may be required to manufacture them — on<br />
average 2 percent less.”<br />
Representative results of the lifecycle analysis<br />
The study showed that clamshell packaging consisting<br />
of 100 percent rPET emitted 2. kilograms of CO 2<br />
equivalents per 1,000 clamshells over its complete life<br />
cycle. PLA clamshells emitted even less, with 1.<br />
kilograms CO 2<br />
equivalents per 1,000 clamshells. The PLA<br />
clamshell was lighter, yet functionally equivalent in terms<br />
of top-load strength.<br />
“The study found that Ingeo compares favorably with<br />
rPET even when a producer chooses not to lightweight<br />
a clamshell,” said Steve Davies, NatureWorks director<br />
of Communications and Public Affairs. “The study also<br />
showed that the next generation Ingeo production process,<br />
now online in 2009, offers further improvements in ecoprofile<br />
and clearly outperforms 100 percent rPET in headto-head<br />
comparisons.”<br />
Clear plastic clamshells, like the ones analyzed in<br />
the study, are often used for fresh produce and foodservice<br />
packaging — for example, lettuce, tomatoes, sandwiches,<br />
or deli salads. Currently this packaging is not recycled in<br />
either the U.S. or Europe. In the U.S. clamshell packaging<br />
typically goes to landfills after use, while in Europe this<br />
packaging may be incinerated for waste-heat recovery.<br />
The lifecycle study took both end-of-life scenarios into<br />
account. The complete IFEU lifecycle analysis is available<br />
at www.natureworksllc.com/our-values-and-views/ingeovs-rpet.aspx<br />
kg CO 2<br />
eq. / 1000 clamshells<br />
www.natureworksllc.com<br />
www.ifeu.de<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
Climate Change<br />
62.7 61.7<br />
Non Renewable Energy<br />
0.88<br />
0.72<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
GJ / 1000 clamshells<br />
Energy consumed over the lifecycle for 100 percent rPET<br />
clamshells was 0.88 GJ. This compared to 0.2 GJ for the<br />
lighter, yet functionally equivalent, Ingeo 200 packaging<br />
— an overall 18 percent reduction in energy consumed.<br />
0<br />
100%<br />
rPET<br />
Ingeo Eco-Profile<br />
in 2005<br />
100%<br />
rPET<br />
Incineration with Heat Recovery Scenario<br />
Ingeo Eco-Profile<br />
in 2005<br />
0<br />
bioplastics MAGAZINE [03/09] Vol. 4 19
Rigid Packaging<br />
More than<br />
Cups ...<br />
Consumers are a very demanding group when it comes to quality and cost awareness – perhaps even more so<br />
in these times of crisis. This applies both to the home market in general and also to fast service restaurants,<br />
canteens and the whole catering industry. But this does not necessarily mean ‘cheap at any price’! Customers<br />
rightfully expect good value for their money.<br />
Meals have to be served fresh, and look appetizing. To be fresh and appealing is, therefore, also expected from<br />
the packaging. Price per portion has to remain affordable, while still serving high-quality food. Thus dishes and<br />
packaging must be easy to handle! Eco-efficiency is seen as a precondition for any packaging. At the same time<br />
sustainable and ecological management is being demanded. Combining all of these requirements in one packaging<br />
concept comes close to achieving the impossible.<br />
Huhtamaki’s answer to this dilemma is its BioWare range of environmentally compatible packaging. This range<br />
consists of cold drinks tumblers and clamshells, suitable for cold drinks, salads and desserts, as well as bio-coated<br />
paper hotcups and sturdy plates and bowls made from Chinet material.<br />
Crystal-clear tumblers and clamshells are made from Ingeo PLA. This plastic resin is made from renewable<br />
plant material, thus saving fossil resources. Products made from Ingeo PLA fully biodegrade within a few weeks,<br />
when deposited in industrial composting units. Huhtamaki produces beer and Polarity tumblers made from this<br />
material in its plant in Alf, Germany, and clamshells are made in Istanbul, Turkey. European users with a minimum<br />
of eco-awareness will easily see the advantageous ‘carbon footprint’ of these locations as opposed to transport<br />
routes for packaging imported from overseas regions.<br />
Thermoformed packaging items are relatively thin-walled<br />
compared to, for instance, injection-moulded items. Ingeo PLA<br />
is the choice basic material, as its density and stability allow for<br />
perfect functionality even at low weight.<br />
It is a matter of common knowledge that prices for conventional<br />
raw materials are currently rather low. In the long run,<br />
however, there will be no alternative to further development of<br />
regenerative fuel and plastics. Paul Blankert, Huhtamaki Sales<br />
Director Central Europe, comments: “Ingeo PLA clearly is the<br />
raw material of the future for Huhtamaki. Increasingly excessive<br />
fluctuations in fossil fuel based plastics result in an increasingly<br />
unpredictable business for participants in the market. And fossil<br />
deposits are finite. Even if it is possible to tap a few more oil<br />
fields, time and effort for their exploitation are mounting up.<br />
Nevertheless, there is and there will be considerable demand for<br />
practical and hygienic service packaging. We are well prepared<br />
for this demand, thanks to our Bioware - Range.“<br />
www.huhtamaki.com<br />
20 bioplastics MAGAZINE [03/09] Vol. 4
Preview<br />
NPE Preview<br />
Taking place June 22-2, 2009 at Chicago‘s McCormick Place, NPE2009 will be a showcase<br />
and technology exchange for polymers derived from corn, castor beans, soybeans, potatoes,<br />
tapioca, and other natural resources. Thus bioplastics take center stage in this year‘s<br />
NPE2009, The International Plastics Showcase organized by SPI (The Socienty of the Plastics<br />
Industry).<br />
“The dawn of the era of sustainability has brought with it a worldwide industry consensus<br />
on the need to proactively address issues such as resource depletion,“ said SPI president and<br />
CEO William R. Carteaux. “Bioplastics have emerged as one of the most promising means for<br />
companies to carry out this strategy while operating profitably. Besides enabling businesses<br />
to comply with mandates for renewable resources, these exciting new polymer families will<br />
help ensure the long-term viability of our industry by providing an alternative to traditional<br />
raw materials.“<br />
www.npe.org<br />
Kingfa Sci & Tech Co.,Ltd present Ecopond<br />
biodegradable plastics, made from aliphatic<br />
polyester, aliphatic-aromatic copolyester,<br />
biobased polyester, starch or modified starch<br />
etc. The materials can be 100% biodegradable<br />
and compostable and have been certified to meet<br />
EN13432 (AIB Vincotte, incl. ‘OK-Compost’) and<br />
ASTM D400 (BPI). Ecopond can be used for many<br />
kinds of bags, such as garbage bag, t-shirt bag,<br />
shipping, agricultural film etc.<br />
“There is not any polyethylene in Ecopond<br />
bags and no chemical additive to enhance<br />
decomposition“ as Kin Wong, (M.Sc. M.Eng)<br />
Sr. Manager Global Sales & Marketing points<br />
out. Ecopond bags biodegrade naturally under<br />
composting conditions.<br />
Kureha America is introducing a unique, biodegradable polymer,<br />
Kuredux Polyglycolic Acid (PGA). This high-strength polyester resin<br />
provides excellent carbon dioxide, oxygen and aroma barrier properties.<br />
Kuredux PGA also offers controllable hydrolysis, resulting in its<br />
certification as a biodegradable/compostable plastic in the US, Europe<br />
and Japan. Very importantly, Kuredux PGA is compatible with widely<br />
practiced industrial PET bottle recycling processes, satisfying the<br />
Association of Postconsumer Plastic Recyclers (APR) Critical Guidance<br />
Protocols and ensuring the quality of the recycled PET stream. One<br />
promising application offers the potential to replace 20% of the PET<br />
used in carbonated soft drink bottles with only 1-2% of Kuredux PGA,<br />
without sacrificing shelf life requirements. This unique combination<br />
of source reduction, recyclability and inherent barrier characteristics<br />
makes Kuredux PGA ideally suited for high-performance packaging<br />
and industrial applications.<br />
www.kureha.com<br />
ETP & W11901<br />
www.Kingfa.com.cn<br />
W103023<br />
Nanobiomatters is producing,<br />
developing and patenting additives based on<br />
nanotechnology designed to maximize plastics<br />
and bioplastics properties through unique,<br />
green and cost effective nanotechnology. These<br />
unique aspects allow the NanoBioTer ® additives<br />
to be adapted to almost any plastics matrix<br />
while offering compliance with EU ad FDA<br />
legislations for food packaging. The main effect<br />
of the NanoBioTer additives is to increase barrier<br />
properties in packaging materials and extend<br />
shelf life of packaged food.<br />
www.nanobiomatters.com<br />
W9028<br />
Leistritz will operate their Nano-1 twin screw extruder publicly<br />
for the first time processing 20 and 100 gram micro-batches. The Nano-<br />
1 utilizes segmented screws/barrels, and a state-of-the-art control/<br />
data acquisition package with a torque sensor load cell integrated into<br />
the drive train. The Nano-1 replicates the unit operations of larger<br />
scale equipment with a free volume of only 0.9 cc/diameter - the lowest<br />
volume available for a twin screw extruder that is scalable to production<br />
class machinery.<br />
A series of to 10 minute tutorials will be viewable on demand in a<br />
mini-theatre area on the following topics: HSEI (High Speed Energy<br />
Input) twin screw theory overview, HSEI twin screw terms and formulas,<br />
HSEI twin screw developments (torque/volume/cooling), direct<br />
extrusion, and extrusion of bioplastics.<br />
www.leistritzcorp.com<br />
N04<br />
bioplastics MAGAZINE [03/09] Vol. 4 21
Preview<br />
BASF will of course present its well established Ecoflex ® . The<br />
completely biodegradable and compostable plastic is ideal for trash bags<br />
or disposable packaging as it decomposes in controlled compost within<br />
a few weeks without leaving any residues. Ecoflex is certified according<br />
to ASTM 400, the European Standard EN 13432, the Canadian BNQ<br />
compostability standard and the Japanese standard GreenPla. Certification<br />
is very important for biodegradable materials, as it ensures materials will<br />
swiftly and safely biodegrade in the proper disposal environment.<br />
Being made of fossil resources the compostable Ecoflex is an enabler for<br />
renewable products, such as starches, natural fibers and PLA, by providing<br />
toughness and processability along with complete biodegradability under<br />
controlled composting conditions.<br />
www.basf.com<br />
W12120<br />
DuPont - In addition to its highperformance<br />
renewably sourced engineering<br />
polymers Hytrel ® RS DuPont Engineering<br />
Polymers is now also announcing the full<br />
commercialization of DuPont Sorona ® EP<br />
thermoplastic resins and DuPont Zytel ®<br />
RS long chain nylons, making DuPont<br />
the company with the broadest range of<br />
renewably sourced engineering resins.<br />
bioplastics MAGAZINE already reported about<br />
Salomons’s new ‘Ghost’ freerider alpine skiboot<br />
using Hytrel RS for the collar. Another<br />
applications shown in bioplastics MAGAZINE<br />
was DENSO Corporation’s new automotive<br />
radiator end tank, marking the first use of<br />
DuPont renewably sourced plastic (Zytel 10<br />
nylon) in mechanical components.<br />
DuPont’s new renewably sourced longchain<br />
nylons include Zytel PA 1010, which is<br />
100 percent renewably sourced, and Zytel PA<br />
10, which is more than 0 percent by weight<br />
renewably sourced. Seven different grades<br />
now are commercial.<br />
Sorona EP resins are available in glassreinforced<br />
and unreinforced grades and on<br />
average contain 3 percent renewable content<br />
by weight. Sorona EP is an engineering<br />
polyester resin and performs and processes<br />
similarly to PBT in molded automotive parts,<br />
electrical components and industrial or<br />
consumer goods.<br />
www.renewable.dupont.com<br />
W113011<br />
PSM - Teinnovations Inc./PSM North America presents the full line<br />
of PSM bio-resin. Grades are available for injection molding, extrusion/<br />
thermoforming, blown film, and foaming processes. Resins are certified<br />
by BPI and are ASTM and EN compliant for compostability. Being starch<br />
based, PSM resin is ideally suited for a wide range of products including<br />
high temperature applications - even microwavable food containers.<br />
PSM can be run as a stand alone resin to maximize the sustainable/<br />
biodegradable effect of finished goods or it can be blended with other<br />
additives or many other plastics if a 100% pure PSM part is not required.<br />
In fact, even a small percentage of PSM can be added to an existing plastic<br />
product to increase its green value with little or no impact to price or<br />
performance. New this year is PSM HL-301 blown film grade resin, able to<br />
produce high-strength flexible films and bags without blending or additives.<br />
Also on display will be a variety of PSM finished product to demonstrate<br />
the resin’s abilities, including cutlery, dinnerware, golf tees, industrial and<br />
construction items, packaging solutions, bags, and more.<br />
www.psmna.com<br />
W100038<br />
The SPI Bioplastics Council, a special interest group recently<br />
launched by SPI: the Plastics Industry Trade Association, is leading several<br />
exciting activities at NPE. The SPI Bioplastics Council provides a forum<br />
for resin and additive suppliers, as well as processors and equipment<br />
suppliers, to promote the development of bioplastics as an integral part of<br />
the plastics industry.<br />
The Council is sponsoring the ‘Business of Bioplastics’ educational<br />
session on Tuesday, June 23. The session will include presentations about<br />
new bioplastics technologies, recent government activities impacting the<br />
bioplastics industry as well as a panel discussion entitled ‘Bioplastics: An<br />
Opportunity for Everyone.’ Find more details about the presentations at<br />
www.bioplasticsmagazine.com/200902/NPE1<br />
The Council also will be exhibiting in the Emerging Technologies<br />
Pavilion in ‘Technology Central’ located in the new McCormick West Hall.<br />
The Bioplastics Council’s focus at the show will center on its mission on<br />
education and promoting this industry’s growth.<br />
www.bioplasticscouncil.org/<br />
ETP / W12b<br />
22 bioplastics MAGAZINE [03/09] Vol. 4
Preview<br />
The Biopolymers and Biocomposites<br />
Research Team (BBRT) at Iowa State<br />
University promotes research and<br />
development of new formulations and<br />
processes for biorenewable polymers and<br />
composites. BBRT focuses on renewable<br />
oils polymerization, protein-based plastics<br />
processing, protein-based adhesives, and<br />
cellulosic-based composites. The team<br />
has a broad range of knowledge including<br />
polymer chemistry, characterization, and<br />
processing.<br />
At NPE2009, BBRT will display samples<br />
including flowerpots made from plant<br />
protein; biobased coatings and adhesives;<br />
and composites made from natural oils,<br />
fibers, and agricultural co-products. The<br />
team will also demonstrate their Bioplastics<br />
Footprint Analysis Software. It allows users<br />
to compare petrochemical and biobased<br />
plastics and calculate the overall processing<br />
costs, energy requirements, and greenhouse<br />
gas emissions. The software compares<br />
the costs and eco-profile of plastic parts<br />
from different materials using the specific<br />
parameters for each part.<br />
Evonik Industries - With the development of VESTAMID ® Terra,<br />
Evonik is presenting a new member of its Vestamid family: a group of<br />
new polyamides, the monomers for which are based entirely or partly on<br />
renewable raw materials.<br />
Vestamid Terra DS is based on polyamide 1010 and is the polycondensation<br />
product of 1,10-decamethylene diamine (D) and 1,10- decanedioic acid<br />
(sebacic acid-S). Because both monomers are extracted from castor<br />
oil, Vestamid Terra DS is a material that is based 100 percent on natural<br />
resources. Technically speaking,VestamidTerra DS occupies a position<br />
between the high-performance long-chain polyamides such as PA 12 and<br />
PA 1212 and the standard polyamides PA and PA , which have a shorter<br />
chain length.<br />
Vestamid Terra HS partly made of renewable resources. It is based on<br />
polyamide 10. The material properties can be found between the highperformance<br />
polyamide 12 and the standard polyamides PA and PA .<br />
Like Vestamid Terra DS, Vestamid Terra HS is semicrystalline and thus has<br />
high mechanical resistance and chemical stability.<br />
www.evonik.com/hp<br />
S02<br />
Plastic Technologies, Inc. (PTI) announces its ability to produce<br />
small quantity extrusion prototypes for multilayer cast film and sheet<br />
products (including bioplastics) within two weeks. The company can also<br />
prototype a limited number of thermoforms.<br />
“We believe we are one of the first companies to offer film and sheet<br />
prototyping capability from small resin quantities—10 to 40 pounds.<br />
Moreover, we can deliver the prototypes faster than previously possible,”<br />
says Jason Haslow, project engineer, PTI.<br />
The prototyping capability includes up to three materials and five layers.<br />
Materials include, but are not limited to, polyethylene terephthalate,<br />
polypropylene and barrier polymers (such as ethylene vinyl alcohol<br />
copolymer and nylon). Emerging biomaterials such as polylactic acid can<br />
also be prototyped.<br />
www.biocom.iastate.edu<br />
W11802<br />
www.plastictechnologies.com<br />
S2081<br />
Jamplast Inc. is one of the largest distributors of raw plastic materials and biopolymers in North America. The Jamplast<br />
team will be exhibiting and presenting at NPE to help attendees have a better understanding about biopolymers and how to work<br />
through the decision-making process when considering the right products for their molding needs.<br />
At NPE the Jamplast team offers technical counsel and support that will help visitors identify material-based solutions.<br />
Jamplast also particpates in a Panel Forum: ‘Biopolymers and Sustainability Revealed‘: There remains a cloud of uncertainty<br />
around the ‘sustainability’ buzzword when it comes to success, performance, profitability and where to get started. The panel<br />
of speakers will address the challenges, opportunities and uncertainties about biopolymers. (Find more details about the<br />
presentations at www.bioplasticsmagazine.com/200902/NPE1).<br />
Jamplast is an authorized distributor of NatureWorks biopolymers, Cereplast biopolymers and JER Envirotech<br />
biocomposites.<br />
www.jamplast.com<br />
W1304<br />
bioplastics MAGAZINE [03/09] Vol. 4 23
Preview<br />
PolyOne Corporation is exhibiting a complete family of bio-related<br />
compounds and additives at NPE 2009 from the PolyOne Sustainable<br />
Solutions portfolio, including Bio-colorants and additives: OnColor BIO and<br />
OnCap BIO, as well as OnColor WPC for wood plastic composites. BPAfree<br />
materials presented are Edgetek Tritan filled and unfilled compounds<br />
and blends. GLS OnFlex BIO are bio-based TPEs. Furthermore there will be<br />
custom bio-compounds based on PHBV (see also p. 14). A new family of biobased<br />
compounds to be introduced at the show as well.<br />
In the Emerging Technologies Pavilion, located in the West Hall, PolyOne will<br />
be sponsoring an exhibit featuring their full portfolio of PolyOne Sustainable<br />
Solutions in the Biopolymers section. PolyOne‘s full range of solutions can be<br />
viewed at their booth in the West hall.<br />
www.polyone.com<br />
ETP / W10a and W113021<br />
West Hall<br />
West Hall Ballroom<br />
Emerging<br />
Technologies<br />
Pavilion<br />
Entrance<br />
Entrance<br />
Skyway To<br />
South Hall<br />
38<br />
22<br />
12<br />
17<br />
10<br />
28<br />
9<br />
2<br />
36<br />
5 7<br />
32<br />
26<br />
1<br />
31<br />
4<br />
35<br />
8<br />
27<br />
14<br />
39<br />
6<br />
13<br />
3<br />
34<br />
19<br />
15<br />
21<br />
29<br />
20<br />
1124<br />
18<br />
29<br />
23<br />
37<br />
33<br />
The numbers in the yellow circles<br />
5<br />
refer to the table on the next page<br />
24 bioplastics MAGAZINE [03/09] Vol. 4
Preview<br />
Company Booth-Number See preview<br />
on page<br />
Number on<br />
map<br />
Amco Plastic Materials Inc. W12020 1<br />
API SPA ETP / W1a 2<br />
API-Kolon Engineered Plastics W122032 3<br />
BASF ETP / W12120 22 4<br />
bioplastics MAGAZINE ETP / W19a/19b <br />
Biopolymers and Biocomposites Research Team W11802 2 <br />
Cereplast ETP / W11a 2 <br />
Chemtrusion, Inc. W9032 8<br />
CMPND and OBIC ETP / Wa 9<br />
DuPont W113011 22 10<br />
Eastman Chemical Company S8084 South Hall<br />
EMS-GRIVORY America, Inc. W13040 11<br />
EOS ( Electro Optical Systems ) W10021 12<br />
Evonik Degussa Corp. S02 23 South Hall<br />
Ex-Tech Plastics, Inc. W118029 13<br />
Felix Composites Inc. W103028 14<br />
General Color, LLC W128034 1<br />
Hallink RSB Inc. W13104 1<br />
Heritage Plastics W10022 2 1<br />
ICO Polymers W123043 18<br />
IDES W128031 2 19<br />
Jamplast, Inc. W1304 23 20<br />
Kal-Trading Inc W12903 21<br />
Kingfa Sci. & Tech. Co., Ltd. W103023 21 22<br />
Kureha Corporation (America) Inc. W11901 21 23<br />
Leistritz N04 21 North Hall<br />
LTL Color Compounders, Inc. W138041 24<br />
Merquinsa W131043 2 2<br />
Telles (Metabolix, Inc.) W119020 2 2<br />
Nanobiomatters W9028 21 2<br />
Plastic Technologies, Inc. S2081 23 South Hall<br />
PolyOne Corporation (& GLS Corporation) W113021 24 28<br />
Polyvel, Inc. S3042 South Hall<br />
PSM (Teinnovations) W100038 22 29<br />
Recycling Solutions, Inc. W1004 30<br />
Sabic W123011 31<br />
Southern Star Engineering Group N803 North Hall<br />
SPI Bioplastics Council ETP / W12b 22 32<br />
Teknor Apex Bioplastics Division ETP / W18b and W1320 2 33<br />
TP Composites Inc. W12031 34<br />
TradePro Inc. W132011 3<br />
U.S. Depart. Of Agriculture, Agriculture Research Service W 3<br />
United Soybean Board W13003 3<br />
US Army Natick Soldier Research Development and Engineering Center W94020 2 38<br />
Zhejiang Hangzhou Xinfu Pharmaceutical Co., Ltd W11203 2 39<br />
The first letter of the booth number indicates the hall (W: West, S: South, N: North).<br />
ETP stands for the Emerging Technologies Pavillion in the West hall.<br />
bioplastics MAGAZINE cannot give any guarantee that this list is correct or complete.<br />
bioplastics MAGAZINE [03/09] Vol. 4<br />
2
Cereplast is going to promote their<br />
existing range of Cereplast Compostables ® as<br />
well as the new Compostable 001 especially<br />
designed for extruded foam sheet(thermoforming<br />
application like meat tray, egg carton,<br />
plates..), and Compostable 3000 for blown film<br />
(liner, bags). Cereplast Hybrid Resins ® family<br />
has expanded with 2 injection molding grades<br />
Hybrid 101 (high impact) and Hybrid 103 (higher<br />
melt index). Cereplast materials are based on<br />
PLA sourced from NatureWorks<br />
Among other items, the company will show<br />
a triple edge paint and trim guide (photo).<br />
Cereplast recently signed a supply contract<br />
with Warner Manufacturing Co.. Warner will<br />
use Cereplast resins for putty knives, scrapers<br />
and other painting accessories.<br />
The U.S. Army Natick Soldier Research Development and<br />
Engineering Center (NSRDEC) has been conducting extensive research<br />
in the area of biodegradable and bio-based polymers for several years.<br />
The center can a unique capability to analyze the biodegradability and<br />
toxicity of various types of materials in such medium as compost, soil,<br />
and marine water. The NSRDEC specializes in biodegradation testing<br />
in the marine environment as most of their support is from the U.S.<br />
Navy’s Waste Reduction Afloat Protects the Sea Program (WRAPS). The<br />
NSRDEC was awarded certification from the Biodegradable Products<br />
Institute (BPI) in October of 200 to perform American Society for Testing<br />
and Materials (ASTM) standard test method ASTM D91 (Standard Test<br />
Method for Determining Aerobic Biodegradation of Plastic Materials in the<br />
Marine Environment by a Defined Microbial Consortium) and ASTM D081<br />
(Standard Specification for Non-Floating Biodegradable Plastics in the<br />
Marine Environment).<br />
http://nsrdec.natick.army.mil<br />
W94020<br />
www.cereplast.com<br />
ETP / W11a<br />
Last December, IDES – The Plastics<br />
Web ® was shortlisted as a finalist in the<br />
2008 Bioplastics Awards for their Prospector<br />
plastics search engine. The newly released<br />
Green Plastics Search in Prospector provides<br />
fast access to datasheets on more than 200<br />
renewable, biodegradable and high-recycled<br />
content resins. Technical processing and<br />
property information in Prospector highlights<br />
green plastic materials from suppliers<br />
including BASF, Dow Plastics, DuPont<br />
Engineering Polymers, Eastman Chemical<br />
Group, Ecoplast, NatureWorks LLC, SABIC<br />
Innovative Plastics, and many more.<br />
www.ides.com/green<br />
W128031<br />
Telles, the joint venture between Metabolix and ADM that produces<br />
Mirel, will be located at booth 119020 in the West Hall, across from<br />
the Emerging Technology pavilion. Telles will be showcasing the<br />
new commercial grade of high performance bioplastic, Mirel P1003<br />
(polyhyrdoxyalkanoate PHA), the second generation of injection molding<br />
resin, suitable for a wider range of applications. Telles will also be<br />
represented in the Emerging Technology pavilion as part of the Society of<br />
Plastics Industry Bioplastics Council kiosk.<br />
During NPE representatives of Telles will give a number of presentations:<br />
At SPE ANTEC Tom Pitzi will talk about ‘Processing Biobased /<br />
Biodegradable PHB with conventional Thermoplastic Process Equipment‘,<br />
Raj Krishnaswamy will present ‘Single Screw Extrusion of Biobased and<br />
Biodegradable PHB Copolymers’ and in a second talk ‘Processing and<br />
Structure-Property Relationships of Mirel PHB Copolymer Blow Film‘.<br />
Bob Findlen introduces ‘Mirel – A Renewable Material Option for the<br />
Growing Bioplastics Marketplace‘ at the SPI‘s Business of Plastics event.<br />
Find more details about the presentations at www.bioplasticsmagazine.<br />
com/200902/NPE1<br />
www.mirelplastics.com<br />
ETP & W119020<br />
2 bioplastics MAGAZINE [03/09] Vol. 4
Preview<br />
Zhejiang Hangzhou Xinfu Pharmaceutical<br />
Co Ltd was established in Nov. More<br />
than 100 employees work at Xinfu with its<br />
sub companies and one overseas branch<br />
office. Xinfu is a global leading manufacturer of<br />
Vitamin B depending on its own patent, and<br />
is the only manufacturer of D-panthenol in<br />
China. Besides, Xinfu attends to develop new<br />
biochemistry products, such as PBS, Red Yeast<br />
Rice and activated carbon.<br />
Now Xinfu constantly makes effort to develop<br />
PBS a worldwide green plastic material. Poly<br />
(1, 4-butylenes succinate), shortened as PBS,<br />
is a kind of fully biodegradable macromolecular<br />
resin that accords with the certificates of EN<br />
13432 and ASTM D 400. PBS has good thermal<br />
stability, fine mechanical and processing<br />
performance and can be used in many different<br />
fields. It can be molding processed in standard<br />
plastic apparatus and modified with other fully<br />
biodegradable materials to meet all kinds of<br />
requirements.<br />
www.xinfupharm.com<br />
W11203<br />
Teknor Apex‘s Bioplastics Division will introduce its first Terraloy<br />
products, including materials for film and molding applications. Among<br />
these will be polyethylene/thermoplastic starch (TPS) blends, and blends<br />
of TPS with biodegradable polyester. Other blends the company is currently<br />
working on are TPS with other bioplastics, such as PLA.<br />
Teknor Apex will offer ready-to-process compounds and masterbatches.<br />
Being a custom compounder, Teknor Apex has the expertise to tailor<br />
compounds to specific customer applications.<br />
Just recently Teknor Apex signed a licensing agreement with Cerestech<br />
Inc. on a unique method for blending relatively low-cost thermoplastic<br />
starch (TPS) with synthetic polymers or other bioplastics while retaining<br />
high levels of key performance properties. The Cerestech technology is<br />
based on a process that blends TPS with other polymers in a single step<br />
avoiding to degrade the properties of the blended components.<br />
www.teknorapex.com<br />
ETP / W18b and W1320<br />
Heritage Plastics will present its newly developed BioTuf9<br />
for compostable bag production. BioTuf9 is a pelletized mineralcontaining<br />
compound based on a blend of compostable resins, including<br />
an aliphatic/aromatic co-polyester. It is specifically designed to be<br />
easily extruded and converted on standard low density PE or groovedfeed<br />
HMW-HDPE processing equipment. BioTuf9 films have physical<br />
properties similar to linear-low density polyethylene. Films up to 3.0 mils<br />
thick will completely degrade in commercial and municipal composting<br />
environments in accordance with the requirements of ASTM specification<br />
D400. Producers of bags and liners used for diversion of food and organic<br />
waste from landfills to commercial composting facilities will appreciate<br />
that this product is approved by Biodegradable Products Institute.<br />
www. heritage-plastics.com<br />
W10022<br />
Of course bioplastics MAGAZINE<br />
must not be missing at a show like NPE. Being<br />
the first and only trade magazine worldwide,<br />
bioplastics MAGAZINE is presenting its 1 th issue<br />
now. The magazine is 100 % dedicated to<br />
bioplastics in its definition A) plastics based on<br />
renewable resources and B) biodegradable and<br />
compostable plastics according to ASTM 400,<br />
EN13432 or similar standards. Readers from<br />
more than 80 countries around the globe receive<br />
bioplastics MAGAZINE six times a year. If you are<br />
not a subscriber yet, now is the best chance.<br />
See the bioplastics MAGAZINE team at NPE and<br />
benefit from a special show subscription offer.<br />
www.bioplasticsmagazine.com<br />
ETP / W19a/b<br />
Merquinsa will showcase its Frost & Sullivan 2008 award winning<br />
bio-thermoplastic polyurethane (TPU).<br />
PEARLTHANE ® ECO range made from Renewable Sources. “Merquinsa<br />
will bring customers at NPE 2009 more reasons to choose Pearlthane<br />
ECO, its plant-derived and recyclable TPU and will demonstrate its<br />
ongoing commitment to environmental protection and leadership in<br />
‘green’ TPU technologies,” according to a company spokesman.<br />
A recent preliminary life cycle analysis (LCA) indicates that manufacturing<br />
Pearlthane ECO TPU range results in 40% less CO 2<br />
emissions. In addition<br />
to its innovative plant-based TPU products, Merquinsa will display its full<br />
range of TPU specialties used in a wide range of applications including<br />
sports & leisure, consumer goods, melt coating, and film & sheet<br />
applications. Merquinsa representatives will be available to discuss the<br />
latest developments in the company’s capabilities and services for the<br />
North American market.<br />
www.merquinsa.com<br />
W131043<br />
bioplastics MAGAZINE [03/09] Vol. 4<br />
2
News<br />
Herbs And Spices Packed<br />
in High Barrier Film<br />
Austrian producer, Sonnentor, decided to wrap its range of herbs<br />
and spices in Innovia Films’ high barrier compostable cellulose-based<br />
material, NatureFlex NK. This film offers not only biodegradability<br />
and compostability, but also a moisture barrier approaching that of<br />
co-extruded OPP. This means it has the best moisture barrier of any<br />
biopolymer film currently available, which has been achieved through<br />
Innovia Films’ unique coating technology.<br />
Kids in UK<br />
planted trees<br />
for a better<br />
understanding<br />
World famous environmentalist David<br />
Bellamy explained the benefits of biodiversity<br />
and habitat creation to fascinated children at<br />
two schools in Bedfordshire, UK. Together<br />
with the kids he planted trees donated by<br />
Marchant Manufacturing Ltd., manufacturers<br />
of compostable bags.<br />
Tree Appeal are managing the environmental<br />
initiative, set up by Marchant Manufacturing,<br />
which is working to make the compostable<br />
bags used by Central Bedfordshire Council’s<br />
Waste Team, even greener.<br />
By donating trees to be planted, Marchant<br />
Manufacturing and Stanelco BioPlastics are<br />
offsetting their environmental footprint, helping<br />
their customer contribute to the balance<br />
of the natural world, and educating local<br />
children about their environment. Children<br />
at both Russell Lower School in Ampthill and<br />
Southlands Lower School in Biggleswade<br />
produced imaginative drawings about the event<br />
showing their understanding of recycling food<br />
waste and the importance of trees.<br />
Sonnentor was founded over 20 years ago in the ‘Waldviertel’ region by<br />
Johannes Gutmann. He wanted to sell locally grown and dried organic<br />
herbs and spices with the emphasis on traditional harvesting and<br />
refining methods, innovation and Fair Trade principles. The company<br />
has gone from strength to strength and employs 100 people in Austria,<br />
with % of its product exported.<br />
Outlining why Sonnentor chose NatureFlex to package its herbs<br />
and spices, Gutmann comments, “Sonnentor’s formula for success is<br />
innovative product concepts and high-quality, carefully selected organic<br />
ingredients. This organic way requires innovative solutions for our<br />
packaging. NatureFlex plays an important part in our sustainability and<br />
successful future.”<br />
“With its excellent barrier properties, NatureFlex NK fills a major<br />
gap in the compostable materials market. Now dry, moisture-sensitive<br />
foods can also be wrapped using a compostable solution. We anticipate<br />
this will open up a host of new opportunities both for NatureFlex on its<br />
own, or as part of a laminate solution with other biofilms,” exclaims<br />
Andy Sweetman, Innovia Films’ Global Marketing Manager, Sustainable<br />
Technologies.<br />
NatureFlex NK is a transparent, general purpose packaging grade<br />
suitable for various applications eg dried foods (biscuits, cereals, crisps,<br />
snack bars etc). The product is also ideal for lamination to other biofilms.<br />
NatureFlex NK is available in 20, 23, 30, 4 micron thicknesses and can be<br />
used for a variety of pack formats – VFFS, flow wrap, twistwrap and overwrap.<br />
www.innoviafilms.com<br />
www.sonnentor.com<br />
www.marchant.co.uk<br />
28 bioplastics MAGAZINE [03/09] Vol. 4
Application News<br />
Biodegradable<br />
Margarine Pack<br />
in Brazil<br />
Brazilian IraPlast Ltd., based in Iracemápolis,<br />
São Paulo, Brazil, has been the exclusive Cereplast<br />
representative for biodegradable resin in Brazil since<br />
200. Cereplast‘s biodegradable resins are based on<br />
PLA supplied by Nature Works.<br />
One example of a packaging application made from<br />
the Cereplast grade TH-01-A is a margarine pack for<br />
a product called Cyclus - Nutrycell. The customer,<br />
Bunge Foods, is the first company in Brazil to introduce<br />
biodegradable packaging.<br />
The thermoformed containers are produced by Poly-<br />
Vac, a company belonging to a consortium of packaging<br />
manufactures working for Bunge Brazil. In this initial<br />
project the distribution will be local in the states of Rio<br />
Grande do Sul, Santa Catarina and Paraná, but later<br />
the whole Brazilian territory will be covered.<br />
Bunge Foods created the Cyclus margarine line<br />
based on the concept that the human body is formed of<br />
hundreds of millions of cells that should be taken care<br />
in an appropriate way by the consumption of nutrients<br />
and other bioelements.<br />
An environmentally-friendly pack that comes from<br />
renewable resources and is compostable after use,<br />
reflects the concept of the margarine line, namely to<br />
adopt a varied diet and a healthy lifestyle.<br />
After their initial experience Bunge Foods intends to<br />
carry these packing concepts over to others product<br />
lines.<br />
www.iraplast.com<br />
www.saudecyclus.com.br<br />
Södra launches<br />
Parupu – a chair<br />
for kids<br />
Södra from Växjö, Sweden has developed a chair<br />
made from pulp in collaboration with design and<br />
architect firm Claesson Koivisto Rune. The chair is<br />
designed for children. It is durable and waterproof,<br />
despite having the look and feel of ordinary paper.<br />
It is recyclable, environmentally-friendly, stackable,<br />
colourful, and made for fun and games.<br />
The team’s objective from the start was to make<br />
something that felt like paper but with the durability<br />
normally associated with materials such as steel,<br />
wood or hard plastic.<br />
The architect and design firm had long wanted to<br />
make a chair from paper. Together with Södra and<br />
research company STFI Packforsk, Claesson Koivisto<br />
Rune experimented and tested the suitability of the<br />
material for use in a tough and practical chair for<br />
children. The chair has been named Parupu after the<br />
Japanese word for pulp.<br />
The material is a speciality pulp from Södra Cell<br />
combined with PLA which makes it an eco-friendly,<br />
recyclable material that can replace conventional<br />
plastic. The chair can be wiped clean, and is designed<br />
to last a childhood, withstanding a lot of play.<br />
The chair’s base material, which can be moulded<br />
and could potentially replace plastic in a number of<br />
applications, has been named DuraPulp. DuraPulp<br />
has the look and feel of paper. But a couple of<br />
millimetres in thickness is enough to support the<br />
weight of a person. It can be left outdoors for several<br />
years without degrading.<br />
www.sodra.com<br />
30 bioplastics MAGAZINE [03/09] Vol. 4
Biobased elastomer<br />
in running shoes<br />
Looking for a Bio-Solution?<br />
Let PolyOne be your guide...<br />
Japanese company Mizuno, a leader in running footwear<br />
and apparel technology, has announced the use of a<br />
Pebax ® Rnew thermoplastic elastomer range for the Wave ®<br />
Technology plates in four models of high performance<br />
running shoes set to debut in 2009. The material supplied by<br />
Arkema is made from renewable resources, castor oil, and<br />
contributes to global warming reduction.<br />
The Pebax Rnew will be utilized in both men’s and women’s<br />
models of the Mizuno Wave Rider ® 12, Wave Inspire ® , Wave<br />
Creation ® 10, and Wave Nirvana ® .<br />
Until June 21 st our readers can win a pair of Mizuno Wave<br />
Rider 12 at the 1 st website mentioned<br />
below, a website dedicated<br />
to sports applications.<br />
www.pebaxpowered.com<br />
www.arkema.com<br />
www.mizuno.com<br />
Georgia-Pacific<br />
Awards Major<br />
Contract to<br />
Cereplast<br />
Cereplast, Inc., Hawthorne, California, USA recently<br />
announced that it will supply Compostables ® resin to<br />
Georgia-Pacific Professional Food Services Solutions for the<br />
manufacture of its recently introduced line of Dixie EcoSmart<br />
beverage solutions. : Georgia-Pacific LLC., Atlanta, Georgia<br />
is one of the world‘s leading manufacturers and distributors<br />
of tissue, pulp, paper, packaging, building products and<br />
related chemicals.<br />
Dixie EcoSmart products include among other products<br />
Cereplast Compostables resin-lined paper hot cups made<br />
from at least 9 percent renewable resources which are<br />
designed to allow operators to enhance their environmental<br />
stewardship position.<br />
All Dixie EcoSmart products can be processed successfully<br />
in commercial composting operations. The Cereplast<br />
Compostables resin-lined paper hot cups are 100 percent<br />
compostable because the fiber portion and the coating are<br />
fully compostable. Cereplast Compostable resin contains<br />
Ingeo ® PLA supplied by NatureWorks.<br />
www.cereplast.com<br />
www.gppro.com<br />
PolyOne’s cutting-edge portfolio of<br />
sustainable solutions can help you meet<br />
today’s challenges with renewable,<br />
recyclable, reusable, resource ef cient,<br />
eco-friendly materials.<br />
PolyOne Sustainable Solutions SM<br />
Portfolio<br />
BPA-free compounds<br />
Edgetek Copolyester Compounds - made with Eastman Tritan Copolyester<br />
Eco-friendly TPE’s<br />
OnFlex BIO Thermoplastic Elastomers<br />
Additives for bio-derived polymers<br />
OnCap BIO Additives & OnColor BIO Colorants<br />
Colorants for bio-derived polymers<br />
OnColor BIO Colorants<br />
Non-phthalate colorants<br />
OnColor BIO Colorants<br />
Non-phthalate vinyls<br />
Geon Vinyl Non-phthalate Vinyls<br />
CPSIA-compliant vinyls<br />
Geon Vinyl CPSIA-compliant Compounds<br />
Lead replacement compounds<br />
Gravi-Tech & Trilliant Polymer Composites<br />
Non-lead wire & cable systems<br />
Geon Vinyl Wire & Cable Compounds<br />
Halogen-free, non-corrosive polymer systems<br />
ECCOH Low Smoke and Fume, Zero Halogen Compounds<br />
Non-phthalate, vinyl-alternative, and water-based inks<br />
Wil ex Epic Series, Wil ex QuantumOne, & Wil ex Oasis<br />
To learn more about PolyOne’s Sustainable Solutions, please visit us at:<br />
www.polyone.com<br />
bioplastics MAGAZINE [03/09] Vol. 4 31
From Science & Research<br />
Novel Bioplastic Blends<br />
and Nanocomposites<br />
Article contributed by<br />
John R. Dorgan,<br />
Department of Chemical and<br />
Biochemical Engineering,<br />
Colorado School of Mines,<br />
Golden, CO 80401 USA<br />
Birgit Braun and<br />
Laura O. Hollingsworth ,<br />
PolyNew Inc.,<br />
Golden, CO 80401 USA<br />
Figure 1: TEM of cellulose nanowhiskers<br />
derived from acid hydrolysis of cotton linters.<br />
200 nm<br />
The prospect of a hot, flat, and crowded [1] planet earth requires<br />
greater technological efforts in meeting the challenges of creating<br />
industrial sustainability. The triple technological convergence<br />
of industrial ecology, biotechnology, and nanotechnology offers promise<br />
of being able to deliver such sustainability. Industrial ecology uses the<br />
quantitative tools of Life Cycle Assessment to consider impacts like the<br />
generation of green house gases (GHGs) when renewables are substituted<br />
for fossil resources. Biotechnology is providing efficient biochemical<br />
conversions and nanotechnology is having big impacts both in catalysis<br />
and in materials sciences. Here it is argued that the convergence of these<br />
technologies is defining a new field of inquiry which can be referred to as<br />
ecobionanotechnology. Within this context a new class of green materials,<br />
ecobionanocomposites, is being developed.<br />
The now rapidly developing field of degradable bioplastics and<br />
plastic materials based on renewable resources, provides tremendous<br />
opportunities to sustain and enhance the domestic plastics industries,<br />
the fourth largest manufacturing sector. Growth in the use of these new,<br />
greener plastic is proceeding rapidly, however, there are a number of<br />
cases in which bioplastics lack the properties needed to compete with<br />
petroleum based materials.<br />
Drawing on scientific knowledge about the new emerging field of<br />
polymer nanocomposites, these property limitations can be overcome.<br />
In this article, the development of novel polymer nanocomposites based<br />
on renewable cellulosic nanowhiskers combined with polylactide is<br />
described. The fossil energy requirement for the PLA production process<br />
as implemented by NatureWorks is substantially less than for other<br />
commercially produced polymers as shown by life cycle assessment [2].<br />
Significant increases in the heat distortion temperature of polylactides<br />
(PLA) have been achieved using these nanowhisker fillers. Prototypical<br />
thermoformed trays have been fabricated from first generation<br />
nanocomposites and shown to be suited for use as microwaveable frozen<br />
food packaging. Second generation nanocomposites have been shown to<br />
maintain transparency while having higher use temperatures. The use<br />
of cellulosic nanowhiskers means that the resulting nanocomposites<br />
maintain the desirable feature of biodegradability.<br />
Experimental<br />
Materials. Commercial-grade PLA (2002D, melt-flow index 4-8 g/10 min,<br />
< 4% D-lactide) was supplied by NatureWorks LLC. L-lactide was also<br />
obtained from Natureworks. PLA resin was recrystallized at 110°C for<br />
24 hours prior to compounding. Cellulosic nanowhiskers (CNW) were<br />
prepared via acid hydrolysis of cotton linter using hydrochloric acid as<br />
described in reference [3].<br />
An impact modifier ‘Biomax Strong‘ was obtained from DuPont.<br />
32 bioplastics MAGAZINE [03/09] Vol. 4
From Science & Research<br />
Methods. For the melt mixing procedure PLA resin<br />
was dried for 24 hours at 80°C under 23 inHg (3,0 Pa)<br />
vacuum. The melt mixed samples were prepared in a<br />
Haake RheoMix 3000. PLA was fully melted at 180°C and<br />
0. wt% tris(nonylphenylphosphite) (TNPP) was added as<br />
a stabilizer. The required amount of CNWs and impact<br />
modifier were added and mixed at 0 rpm for 2 minutes.<br />
Composite samples were vacuum/compression molded<br />
into rectangular bars, crystallized at 110°C for three hours,<br />
and physically aged for 24 hours. Mechanical properties<br />
were determined through dynamic mechanical thermal<br />
analysis (DMTA) using an ARES-LS rheometer with<br />
torsional rectangular fixtures. The testing was carried out<br />
at 0.0% strain, 1 Hz, with a temperature ramp from 30°C<br />
to 10°C at °C/min. The DMTA data was used to calculate<br />
the heat distortion temperature (HDT) via the methodology<br />
of Takemori [4].<br />
Results<br />
Figure 1 is a transmission electron micrograph of<br />
the cellulose nanowhiskers (CNW) derived from cotton.<br />
Evidence of aggregation is clearly present which is usually<br />
present but which becomes more severe upon isolation<br />
and drying [3].<br />
Figure 2 presents the data on tensile properties for the<br />
melt mixed nanocomposites. A typical tradeoff between<br />
modulus and strain at break is observed. PLA already<br />
suffers from relatively low impact properties so the<br />
decrease in impact which is associated with the decreased<br />
strain at break would preclude the use of these materials<br />
for most practical applications.<br />
Figure 3 presents the improvement in the impact strength<br />
associated with the addition of wt% DuPont Biomax. The<br />
simultaneous addition of both reinforcing CNWs and the<br />
Biomax impact modifier produces a material with both<br />
improved modulus and toughness compared to the base<br />
PLA.<br />
Finally, in Figure 4 it is shown that the nanocomposites<br />
have improved HDTs. While the addition of Biomax Strong<br />
decreases the extent of the HDT it is still possible to reach<br />
for example, an HDT above 90°C while simultaneously<br />
improving the impact properties.<br />
Conclusions<br />
Substantial challenges exist regarding developing a truly<br />
sustainable plastics industry. The judicious selection of<br />
combined technological platforms can assist humankind<br />
in meeting this important goal. In this study, elements<br />
of industrial ecology, biotechnology, and nanotechnology<br />
are combined to create a new largely renewable and<br />
largely degradable polymer nanocomposite with improved<br />
thermophysical properties. These Ecobionanocomposites<br />
are one example of a larger trend towards the triple<br />
technological convergence of these areas of inquiry.<br />
Modulus [ksi]<br />
450<br />
400<br />
350<br />
300<br />
250<br />
200<br />
Tensile Testing Data vs. Cellulose Loading<br />
0% cellulose 10% cellulose<br />
Modulus<br />
Strain @ break<br />
Figure 2: Ultimate mechanical properties<br />
of melt mixed nanocomposites.<br />
Izod Impact [J/m]<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
PLA<br />
PLA<br />
(5% Biomax + CNW)<br />
Figure 3: Impact properties of nanocomposites<br />
with impact modifying agent addition.<br />
Heat Distortion Temperature [°C]<br />
130<br />
120<br />
110<br />
100<br />
90<br />
80<br />
70<br />
0% Dupont Biomax Strong 120<br />
2% Dupont Biomax Strong 120<br />
5% Dupont Biomax Strong 120<br />
25% cellulose<br />
PLA<br />
(5% Biomax)<br />
0 10 20 30<br />
Cellulose Loading Level [wt%]<br />
Figure 4. Heat distortion temperatures of<br />
degradable ecobionanocomposites.<br />
Acknowledgements<br />
This article was previously published at SPE‘s GPEC 2009, Orlando,<br />
Florida, USA, Feb. 2-2, 2009.<br />
This research was supported by the National Science Foundation<br />
through an SBIR grant to PolyNew Incorporated.<br />
References<br />
[1] Friedman, Thomas, Hot, Flat, and Crowded: Why We Need a<br />
Green Revolution - And How it Can Renew America (Farrar,<br />
Straus & Giroux, New York, NY) 2008.<br />
[2] Vink, E. T. H.; Rabago, K. R. ; Glassner, D. A.; Gruber, P. R.<br />
Poly. Deg. Stab. 2003, 80, 403.<br />
[3] Braun, B.; Dorgan, J.R.; Chandler, J.P. Biomacromolecules,<br />
2008 9(4), 12.<br />
[4] Takemori, M.; Polym. Eng. and Sci. 199 19(1) 1104.<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
Strain @ break [%]<br />
bioplastics MAGAZINE [03/09] Vol. 4 33
From Science & Research<br />
Carrot Steering Wheel<br />
and Chocolate Biodiesel<br />
Researchers at the University of Warwick, Coventry, UK, recently unveiled<br />
the ‘WorldFirst Formula 3 racing car’ which is powered by chocolate,<br />
steered by carrots, has bodywork made from potatoes, and can<br />
still do 200 km/h (12mph) around corners.<br />
Seat shell made of Lineo woven<br />
flax prepreg<br />
Following the recent turmoil in Formula 1 arising from the high costs of<br />
running competitive motor racing teams, and doubts in sponsors’ minds over<br />
the commercial value of their involvement, the viability of motor racing is being<br />
critically questioned. With this in mind the University of Warwick team based<br />
in the University’s Warwick Manufacturing Group (WMG) and the Warwick<br />
Innovative Manufacturing Research Centre (WIMRC) decided to build a<br />
competitive racing car using environmentally sustainable components in order<br />
to show the industry just how much is possible using current environmentally<br />
sustainable technologies. The ‘ecoF3 car’ project is being managed by James<br />
Meredith, an engineer with over years experience in the automotive industry<br />
and who recently completed his doctorate on the subject of biomaterials.<br />
It is the first Formula 3 racing car designed and made from sustainable<br />
and renewable materials, putting the world first by effectively managing the<br />
planet’s resources. The car meets all the Formula 3 racing standards except<br />
for its biodiesel engine which is configured to run on fuel derived from waste<br />
chocolate and vegetable oil. Formula 3 cars currently cannot use biodiesel.<br />
The Chocolate Biodiesel Engine<br />
The decision was made in favour of a 2-litre BMW diesel engine, calibrated<br />
by Scott Racing Ltd., because of its inherent advantages over gasoline in terms<br />
of efficiency. “It is also significantly quieter. Noise is an ongoing issue for race<br />
ecoF3 car<br />
34 bioplastics MAGAZINE [03/09] Vol. 4
tracks,“ says James. The biodiesel used comes from<br />
sustainable sources (i.e. not fossil fuel or food crops). It is<br />
being produced from recycled cooking oil and recovered<br />
ethanol. The UK’s largest supplier of biodiesel processing<br />
equipment, Green Fuels, is excited to contribute to the<br />
project and prove that an incredibly sustainable biodiesel<br />
with a carbon intensity 9% lower than mineral diesel can<br />
be used in high performance engines. Green Fuels have<br />
also supplied a Fuelpod ® 2 Biodiesel Processor to allow<br />
the WorldFirst team to produce their own fuel for use<br />
in the WorldFirst car and its transport vehicles. James<br />
Meredith: “By producing our own fuel we are able to use<br />
the university’s waste cooking oil, further minimising the<br />
carbon footprint of the whole project“. And, he adds, they<br />
have also produced a biodiesel made from cocoa butter<br />
which will be run in the ecoF3 car.<br />
The Carrot Steering Wheel<br />
Manufactured from a carrot fibre composite called<br />
Curran ® (from the Gaelic word for carrot), the steering<br />
wheel is also a first of its kind. The Scottish company<br />
CelluComp Ltd produces this material, which is a<br />
combination of cellulose, found naturally in the cell walls<br />
of plants, and high-tech resins. Cellulose, however, in its<br />
easily extractable form (such as the fibres used to make<br />
paper etc.), is of limited use for composite materials<br />
manufacture. It is the special properties of extremely<br />
small sub-components of cellulose, called nanofibres,<br />
which are particularly desirable. CelluComp has<br />
perfected its process by using, for instance, carrots and<br />
to a lesser extent, swede. When the extracted cellulose<br />
is combined with a special formulation of resins which<br />
act to bind the particles and waterproof the mixture<br />
once dry, the resulting biocomposite materials have<br />
tremendous strength, toughness and lightness. A key<br />
advantage of the Curran material is that it is produced<br />
in the form of a paste, which means that it can easily be<br />
moulded into whatever shape is required. The paste can<br />
also be coloured with the desired pigments. Increasing<br />
the orientation of the nanofibres in a single direction<br />
significantly increases the stiffness and strength in that<br />
direction. The fibres can be used at very high volume<br />
fractions of up to 90%.<br />
The Flax and Soybean Seat<br />
Even in the bodywork and seat of the ecoF3 car<br />
environmentally friendly materials are being used.<br />
Besides materials from renewable resources these also<br />
include recycled plastics.<br />
The backbone for the Formula 3 car is a chassis<br />
made by Lola, one of the oldest and most successful<br />
constructors of racing cars in the world. Lola<br />
manufactured, for example, parts of the seat. The shell<br />
is made of Lineo woven flax fibre prepregs impregnated<br />
with epoxy resins. The flax yarns and fabrics are bought<br />
Dr Kerry Kirwan, Dr Steve Maggs, James Meredith (from left)<br />
from sustainable sources. The SoyFoam of the seat is a<br />
product of Lear‘s EnviroTec environmental product line. The<br />
seats are made from the same SoyFoam product as what used<br />
on the Ford Mustang (see bM 01/2009). This is a TDI catalyzed<br />
formula wherein percent replacement of polyol results in a %<br />
by pad weight replacement of petroleum-derived polyol with<br />
soybean oil-derived polyol. The Isocyanate material is the same<br />
as petroleum-derived foam. Lear is aggressively working to<br />
increase this percentage replacement level in seating. Another<br />
body part is the bib, which is also made from Lineo woven flax/<br />
epoxy composite.<br />
The Potato Mirrors<br />
New Zealand, represented by the Biopolymer Network,<br />
contributes to the wing mirrors and rear wing end plates. The<br />
wing mirror will be made out of Potatopak, a water resistant<br />
starch packaging material from potatoes. The wing end plates<br />
will be a ply-starch hybrid core covered with a linen-cellulose<br />
acetate composite.<br />
Recycled Materials<br />
Besides materials from renewable resources such as the<br />
above-mentioned carrots, potatoes or soy beans, the WorldFirst<br />
project also uses unconventional recycled materials. The sidepods<br />
for example are made from a glass fibre/epoxy resin<br />
including 20% recycled PET bottles, made by Cray Valley.<br />
Recycled Carbon Ltd, based in the Midlands of the UK,<br />
is a company specialising in the recycling of carbon fibre<br />
composites. The engine cover and the damper hatch are made<br />
from these carbon fibres. The fibres are recovered from cured<br />
and un-cured carbon fibre composites. The company presently<br />
takes material from the aerospace industry, but also from F1<br />
and high-end automobiles. It has been shown that the recyclate<br />
has physical properties of at least 90% of the original fibre.<br />
The Green Motor Racing Car<br />
“It’s been very exciting working on the project and important<br />
for our team to develop a working example of a truly ‘Green’<br />
motor racing car,“ says James Meredith. “The WorldFirst project<br />
expels the myth that performance needs to be compromised<br />
when developing sustainable motor vehicles for the future” - MT<br />
www.warwick.ac.uk<br />
www.worldfirstracing.co.uk<br />
bioplastics MAGAZINE [03/09] Vol. 4<br />
3
Basic<br />
The Development<br />
Poly Hydroxy<br />
Fig.1 Microbial Cells containing PHA<br />
Fig.2 PHA powder<br />
Article contributed by<br />
Dr. Jim Lunt,<br />
V.P. Sales and Marketing,<br />
Tianan Biologic,<br />
Wayzata, Minnesota, USA<br />
As discussed in preceding issues of bioplastics MAGAZINE -Poly Hydroxy<br />
Alkanoates or PHA’s represent an emerging class of biopolymers<br />
which are presently produced through the fermentation of natural<br />
sugars, vegetable oils or fatty acids. These materials are unique in the<br />
field of renewable resource based biopolymers in that they represent the<br />
only class of polymers which are converted directly by microorganisms from<br />
feedstock to the polymeric form - no additional polymerization steps being<br />
required. The product in the form of microscopic granulates is extracted from<br />
the microbial cells (Fig. 1) and used either as the powder (Fig. 2) directly or<br />
converted to pellets for ease of shipping and handling. Also during the melt<br />
conversion to the pellets, additives such as an antioxidant and nucleating<br />
agent to accelerate crystallization, can be incorporated Although attracting<br />
recent pilot/commercial scale attention by companies such as Tianan<br />
Biologic, Telles, Meredian and others, interest in PHA’s has spanned many<br />
decades. Today there are actually over 300 known microorganisms capable<br />
of producing PHA’s [1] and over 10 monomer combinations that can produce<br />
PHA’s with widely different properties. In terms of commercial interest- poly<br />
3 hydroxy butyrate-co-valerate (PHBV)-Tianan Biologic, poly 3 hydroxy -co-4<br />
hydroxy butyrate, (PHB)-Telles, and poly 3 hydroxy butyrate-co-hydroxy hexanoate<br />
(PHBH) – Meredian, are probably the most well known polymers.<br />
The History of PHA<br />
The ability of micro-organisms to produce and store a PHA within their<br />
cells was first observed by Beijerinck in 1888. He observed inclusions within<br />
the bacterial cells but could not identify their structure. In 192 Lemoigne,<br />
using Bacillus megaterium, identified the polymer to be poly 3 hydroxy<br />
butyrate (PHB). It would appear little more was done in this area for another<br />
30 years until in 198 McCrae and Wilkinson observed that bacteria stored<br />
PHB in their cells. When the carbon to nitrogen ratio in the fermentation<br />
medium was high and when the external carbon source was depleted [2],<br />
they consumed the PHB as a food and energy source. From this point, the<br />
fact that a biopolymer could be produced within a microbial cell, and become<br />
a source of intracellular reserve material, created significant interest among<br />
microbiologists and biochemists. The interest was still, however, essentially<br />
academic. The primary focus was directed on understanding the polymers<br />
significance on the functioning of the microorganisms and how external factors<br />
affected the rate of production and re-utilization by the microorganisms.<br />
Around 193, as oil prices climbed, this academic interest took on a more<br />
practical focus. In 19, ICI in the UK began to investigate if PHB could be<br />
commercially produced using glucose as the feedstock. They developed a<br />
practically viable process but the economics were so completely unattractive<br />
that this initiative was terminated and the technology was divested.<br />
PHA Technology<br />
The manufacture of PHA’S involves providing a microorganism a carbon<br />
feed source such as dextrose or glucose along with suitable nutrients, such as<br />
nitrogen, phosphorus or oxygen which encourage growth and multiplication of<br />
3 bioplastics MAGAZINE [03/09] Vol. 4
Basic<br />
and Commercialization of<br />
Alkanoates (PHA)<br />
the microorganisms. Once the number of microorganisms<br />
reaches the required point, the nutrients are reduced to<br />
create an imbalance, which puts the microorganisms under<br />
stress. The microorganism then begins to convert the<br />
extracellular carbon source through a series of enzymatic<br />
pathways, to a reserve energy source in the form of polymeric<br />
inclusions within their cell. Under ideal conditions, typically,<br />
from 80% to 90% of the cell can comprise the polymeric<br />
form of the hydroxy esters conventionally referred to as the<br />
poly hydroxy alkanoates. The manufacturing process can be<br />
either a fed –batch or multi stage continuous process.<br />
When the mass of the polymer within the cell reaches<br />
the maximum level, the process is terminated. The<br />
polymeric material can be extracted from the cells by the<br />
use of solvents such as chloroform, methylene chloride,<br />
propylene chloride or dichloro methane. It is also possible<br />
to remove the polymer using only aqueous conditions [3].<br />
Today it appears that only Tianan Biologic has successfully<br />
optimized the aqueous extraction route.<br />
Common PHA Structures<br />
The basic structure of the Commercial PHA’s is shown<br />
below:<br />
The R alky group at the C-3, can vary from one carbon<br />
(C1) to over 14 carbons (C14) in length. PHA’s are subdivided<br />
into three broad classes according to the chain length of the<br />
comprising monomers. PHA‘s containing up to C monomers<br />
are classified as short chain length PHA’s (scl-PHA). PHA’s<br />
with C–C14 and over C14 monomers are classified as<br />
medium chain length (mcl-PHA) and long chain length<br />
(lcl-PHA) PHA’s, respectively [4]. Today the short chain and<br />
medium chain length are the most common.<br />
The scl-PHA’s have properties close to conventional<br />
plastics while the mcl-PHA’s are regarded as elastomers<br />
and rubbers.<br />
PHB is the most common type of scl-PHA and has<br />
been studied most extensively. However, this polymer<br />
is extremely brittle and difficult to process without<br />
degradation. The common copolymers of PHA are formed<br />
containing 3-hydroxybutyrate (HB) with 3-hydroxyvalerate<br />
(HV), 3-hydroxyhexanoate (HH) or 4-hydroxybutyrate (4HB)<br />
monomers. These short to medium chain length PHA’s are<br />
typically more tough and ductile (PHBV) to elastomers or<br />
sticky materials which can be modified to product rubbers<br />
(PHBH). In addition they are easier to process due to their<br />
lower crystallinity and melting or softening point.<br />
Processing and Properties of Common PHA’s<br />
PHA’s are aliphatic polyesters. In common with petroleum<br />
based polyesters, these natural polymers are sensitive<br />
to hydrolytic breakdown. Before melt processing the<br />
products must be dried. Manufacturers, such as Tianan<br />
Biologic, typically recommend drying to approximately<br />
20ppm moisture content before processing. Drying can<br />
be accomplished using desiccant or vacuum dryers. If<br />
the polymer is not dried to the recommended maximum<br />
moisture content and kept dry before melt processing, then<br />
hydrolytic degradation will occur leading to significant loss<br />
in molecular weight and reduced mechanical properties in<br />
the final product. Processors and compounders who run<br />
PET or Nylon and , are quite familiar with this issue<br />
and will have the correct drying equipment. Companies who<br />
only process polyolefins or polystyrene may not have dryers<br />
and so often this can cause problems for these companies<br />
in transitioning to the use of a PHA without incurring some<br />
capital investment. Short or medium chain length PHA’s<br />
with low commoner levels such as PHB ( 3 hydroxy-4hydroxy<br />
butyrate) or PHBV can be crystallized which allows drying<br />
at 80-100°C. Longer chain length more amorphous PHA’s<br />
must be dried at lower temperatures and this can also be<br />
an issue even for the polyester and polyamide processors<br />
if the drying temperature is too low. This problem may be<br />
even more problematic for the more elastomeric longer<br />
chain length PHA’s although their sensitivity to hydrolytic<br />
degradation during processing may not be as severe.<br />
Another concern with pure PHB is that the processing<br />
temperature and melting point are extremely close, which<br />
can readily cause thermal degradation of the polymer,<br />
producing crotonic acid. Many studies dedicated to thermal<br />
and thermo mechanical degradation of neat 3- PHB have<br />
revealed that the degradation occurs rapidly near the<br />
melting point according to mainly a random chain scission<br />
process (cis elimination of the ester group). The major by<br />
– products of this degradation are crotonic acid and its<br />
oligomers [].<br />
bioplastics MAGAZINE [03/09] Vol. 4<br />
3
Basic<br />
PHB Degradation Mechanism<br />
The melting point of 3-PHB is 1°C. By producing<br />
copolymers such as PHBV the melting point is reduced to<br />
around 1°C when % by weight of the valerate units are<br />
incorporated randomly in the polymer chain. This reduction<br />
in the melting point enables a wider melt processing<br />
window and also reduces the overall brittleness compared<br />
to PHB. Increasing the valerate content or using longer<br />
chain co monomers can further reduce the melting point<br />
but may also reduce the rate of crystallization which can<br />
lead to processing inefficiencies due to longer cycle times.<br />
Although the pure PHB is still produced, most common<br />
PHA’s are copolymers designed to have a wider processing<br />
window and a spectrum of properties from rigid to ductile<br />
materials. Other than these drying requirements and<br />
the relatively narrow processing temperatures PHA’s<br />
are otherwise readily processed on conventional melt<br />
processing equipment.<br />
Fig.3 Bathroom Accessories, Photo: PolyOne<br />
Due to the difficulties in processing the 3 –PHB the<br />
industry either produces copolymers, as discussed above<br />
or PHB is compounded with other materials to reduce<br />
degradation and improve processability.<br />
In conclusion, PHA’s are a diverse class of polymers<br />
produced by many natural or modified microorganisms.<br />
Although the technology has been known for long time<br />
in academia the spectrum of products now becoming<br />
commercially available are showing promise in a variety<br />
of traditional and new commercial applications By varying<br />
the co monomer ratio and type, rigid to elastomeric<br />
products can be produced This family of unique microbial<br />
polyesters would appear to have a bright future in the<br />
emerging renewable resource based polymer industry.<br />
References:<br />
[1] Ronny Purwandi – Fermentation Production of<br />
Polyhydroxyalkanoates. www.adm.hb.se/~RPU/download/<br />
PHA_presentation_show_rev.pps<br />
[2] Biotechnological approaches for the production of<br />
polyhydroxyalkanoates in microorganisms and plants —<br />
A review. Pornpa Suriyamongkol Et. Al.<br />
[3] EP 1 0 20 A1 Xuejun Chen- Tianan Biologic<br />
[4] Madison LL, Huisman GW. Metabolic engineering of poly<br />
(3-hydroxyalkanoates): from DNA to plastic. Microbiol. Mol.<br />
Biol. Rev. 1999; 3:21–3.<br />
[] Hablot E et al., Thermal and thermo-mechanical degradation<br />
of poly(3-hydroxybutyrate)-based multiphase systems, Polym.<br />
Degrad Stab (200), doi:10.101/j.polymdegradstab.200.11.0<br />
18 PDST31_proof _ 11 December 200 _ 4/9.<br />
Fig. 4 PHA pellets<br />
38 bioplastics MAGAZINE [03/09] Vol. 4
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bioplastics MAGAZINE [03/09] Vol. 3 39
Letter to the Editor<br />
Counterstatement<br />
Event Review<br />
In issue 02/2009 bioplastics MAGAZINE published a short review of the GPEC conference<br />
in Orlando Florida, USA (see bM 02/2009, p.8).<br />
Michael Stephen, Commercial Director and Deputy Chairman of Symphony<br />
Environmental Technologies Plc, sent a letter to the editor commenting on this short<br />
article.<br />
Mr. Stephen stated that Dr. Greene was wrong to call the material ‘oxofragmentable’plastic.<br />
The mentioned formulation breaks the molecular chains within<br />
the polymer and then the material biodegrades.<br />
Furthermore Mr. Stephen took exception to the statement that he ‘was not able to<br />
present any scientifically backed data to prove his claims.’ He said that there is ample<br />
scientific data, and that he had referred to several of the scientific reports in his<br />
presentation.<br />
bioplastics MAGAZINE offered Mr. Stephen to publish a comprehensive scientifically<br />
based article in the next issue of bioplastics MAGAZINE where he can explain his case<br />
about compliance with ASTM D94 (a standard that he refers to in his letter). He was<br />
asked to provide test data conducted using resins with Symphony based additives. These<br />
test data shall be available for download from the bioplastics MAGAZINE website - MT .<br />
photo courtesy<br />
of Environmental<br />
Division of SPE<br />
GPEC Global Plastics<br />
Environment Conference 2009<br />
Under the headline ’Plastics: The Wonderful World of Sustainability and<br />
Recyling’ about 300 delegates and speakers met from February 25 to 27 in<br />
Disney’s Coronado Springs Resort in Orlando, Florida, USA. The conference<br />
was accompanied by a table top exhibition. One of three parallel sessions was<br />
on Bio-based and Biodegradable Materials.<br />
Among the most interesting presentations, which were attended by an<br />
average of 70 to 90 delegates was Ross Young’s (Univenture) talk about the<br />
Production of Algae primarily for bioplastics and fuel. Corey Linden (Battelle)<br />
introduced methods to improve PLA performance for injection moulding. Todd<br />
Rogers of Arkema spoke about a new type on transparent, (50%) biobased<br />
polyamide, named Rilsan clear. Jim Lunt (Tianan Biologic) and Kristin Taylor<br />
(Telles) presented their latest developments and application examples from<br />
the field of the PHA’s.<br />
The massively discussed presentation by Michael Stephen of Symphony about<br />
– what Professor Greene (California State Univ. Chico) called oxo-fragmentable<br />
plastics – was commented by Joe Greene: “Disney is an appropriate location<br />
for such kind of presentations”. However, Mr. Stephens again was not able to<br />
present any scientifically backed data to prove his claims.<br />
During lunch on the first day, Eric Connell of Toyota shared with the delegates<br />
his experience and thoughts about ‘Automotive Applications & Expectations of<br />
Biobased Materials’. From the viewpoint of greenhouse gas reductions and<br />
resource security, bioplastics are attractive as carbon neutral materials, but<br />
Eric also pointed out the limitations that currently still exist for industrial<br />
usage for automotive applications.<br />
Dr. John Kristy, Professor at the University of Alabama in Huntsville explained<br />
in an elaborated plenary session on the second day his findings about CO 2<br />
and global warming. However, his ‘all-clear’ statement ‘all carbon dioxide<br />
emissions – if reduced or not - do not affect the climate’ was not exactly agreed<br />
to by all of the delegates.<br />
bioplastics MAGAZINE will cover some of the most interesting talks, as well as<br />
some of the really good student posters in the coming issues.<br />
8 bioplastics MAGAZINE [02/09] Vol. 4<br />
Sustaina<br />
in Pack<br />
Intertech-pira<br />
conference, acco<br />
exhibition, on ‘<br />
Packaging’ on 3-<br />
Orlando, Florida<br />
about 30-40 from<br />
delegates came<br />
session to attend<br />
industry experts<br />
on ‘How plastic<br />
the sustainab<br />
Europe’ Profes<br />
for example add<br />
of automatic<br />
mixed PLA /<br />
Other present<br />
develompents<br />
NatureWorks<br />
Telles), Starc<br />
(Tom Black, P<br />
PSM) and b<br />
Polyethylene<br />
Leslie Harty<br />
Enterprises<br />
discussed<br />
covered the<br />
PE and PE<br />
claimed to<br />
biodegrada<br />
the 100%<br />
materials<br />
such as E<br />
EN 14855<br />
could not<br />
naro.tech<br />
7 th International Symposium<br />
Materials made from<br />
renewable resources<br />
9 th and 10 th September 2009<br />
Main topics<br />
· Fibre composites<br />
· Biopolymer materials<br />
· Bio-based adhesives<br />
· Wood fibre materials<br />
Accompanying exhibition<br />
European Cooperation Forum<br />
www.narotech.de<br />
40 bioplastics MAGAZINE [03/09] Vol. 4
Events<br />
Event Calender<br />
June 16-19, 2009<br />
BioEnvironmental Polymer Society 16th Annual Meeting<br />
McCormick Place Convention Center, Chicago, IL, USA<br />
www.regonline.com/beps2009<br />
June 22-26, 2009<br />
NPE2009: The International Plastics Showcase<br />
McCormick Place<br />
Chicago, Illinois USA<br />
www.npe.org<br />
September 8-10, 2009<br />
Biopackaging 2009<br />
Copthorne Tara Hotel<br />
Kensington, London, UK<br />
www.biopackconference.com/<br />
September 9-10, 2009<br />
7th Int. Symposium ‘Materials made<br />
of Renewable Resources‘<br />
Messe Erfurt<br />
Erfurt / Germany<br />
www.narotech.de<br />
September 14-16, 2009<br />
2 nd PLA Bottle Conference<br />
hosted by bioplastics MAGAZINE<br />
within the framework of drinktec<br />
Munich / Germany<br />
www.pla-bottle-conference.com<br />
September 28 - October 01, 2009<br />
4th Biopolymers Symposium 2009<br />
Embassy Suites, Lakefront - Chicago Downtown<br />
Chicago, Illinois USA<br />
www.biopolymersummit.com<br />
October 06-07, 2009<br />
3. BioKunststoffe<br />
Technische Anwendungen biobasierter Werkstoffe<br />
Duisburg, Germany<br />
www.hanser-tagungen.de/biokunststoffe<br />
October 26-27, 2009<br />
Biowerkstoff Kongress 2009<br />
within framework of AVK and COMPOSITES EUROPE<br />
Neue Messe Stuttgart, Germany<br />
www.biowerkstoff-kongress.de<br />
November 10-11, 2009<br />
4th European Bioplastics Conference<br />
Ritz Carlton Hotel<br />
Berlin, Germany<br />
www.european-bioplastics.org<br />
December 2-3, 2009<br />
Dritter Deutscher WPC-Kongress<br />
Maritim Hotel<br />
Cologne, Germany<br />
www.wpc-kongress.de<br />
June 22-23, 2010<br />
8th Global WPC and Natural Fibre Composites<br />
Congress an Exhibition<br />
Fellbach (near Stuttgart), Germany<br />
www.wpc-nfk.de<br />
You can meet us!<br />
Please contact us in advance by e-mail.<br />
bioplastics MAGAZINE [03/09] Vol. 4 41
Basics<br />
Glossary<br />
In bioplastics MAGAZINE again and again<br />
the same expressions appear that some of our<br />
readers might (not yet) be familiar with. This<br />
glossary shall help with these terms and shall<br />
help avoid repeated explanations such as ‘PLA<br />
(Polylactide)‘ in various articles.<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different<br />
kinds of plastics:<br />
a. Plastics based on renewable resources (the<br />
focus is the origin of the raw material used)<br />
b. à Biodegradable and compostable plastics<br />
according to EN13432 or similar standards<br />
(the focus is the compostability of the final<br />
product; biodegradable and compostable<br />
plastics can be based on renewable (biobased)<br />
and/or non-renewable (fossil) resources).<br />
Bioplastics may be<br />
- based on renewable resources and biodegradable;<br />
- based on renewable resources but not be<br />
biodegradable; and<br />
- based on fossil resources and biodegradable.<br />
Amylopectin | Polymeric branched starch<br />
molecule with very high molecular weight (biopolymer,<br />
monomer is à Glucose).<br />
Amyloseacetat | Linear polymeric glucosechains<br />
are called à amylose. If this compound<br />
is treated with ethan acid one product<br />
is amylacetat. The hydroxyl group is connected<br />
with the organic acid fragment.<br />
Amylose | Polymeric non-branched starch<br />
molecule with high molecular weight (biopolymer,<br />
monomer is à Glucose).<br />
Biodegradable Plastics | Biodegradable<br />
Plastics are plastics that are completely assimilated<br />
by the à microorganisms present a<br />
defined environment as food for their energy.<br />
The carbon of the plastic must completely be<br />
converted into CO 2 during the microbial process.<br />
For an official definition, please refer to<br />
the standards e.g. ISO or in Europe: EN 1499<br />
Plastics- Evaluation of compostability - Test<br />
scheme and specifications. [bM 02/200 p.<br />
34f, bM 01/200 p38].<br />
Blend | Mixture of plastics, polymer alloy of at<br />
least two microscopically dispersed and molecularly<br />
distributed base polymers.<br />
Carbon neutral | Carbon neutral describes a<br />
process that has a negligible impact on total<br />
atmospheric CO 2 levels. For example, carbon<br />
neutrality means that any CO 2 released when<br />
a plant decomposes or is burnt is offset by an<br />
equal amount of CO 2 absorbed by the plant<br />
through photosynthesis when it is growing.<br />
Cellophane | Clear film on the basis of à cellulose.<br />
Cellulose | Polymeric molecule with very high<br />
molecular weight (biopolymer, monomer is<br />
à Glucose), industrial production from wood<br />
or cotton, to manufacture paper, plastics and<br />
fibres.<br />
Compost | A soil conditioning material of<br />
decomposing organic matter which provides<br />
nutrients and enhances soil structure.<br />
(bM 0/2008, 02/2009)<br />
Compostable Plastics | Plastics that are biodegradable<br />
under ‘composting’ conditions:<br />
specified humidity, temperature, à microorganisms<br />
and timefame. Several national<br />
and international standards exist for clearer<br />
definitions, for example EN 1499 Plastics<br />
- Evaluation of compostability - Test scheme<br />
and specifications [bM 02/200 p. 34f, bM<br />
01/200 p38].<br />
Composting | A solid waste management<br />
technique that uses natural process to convert<br />
organic materials to CO 2 , water and humus<br />
through the action of à microorganisms<br />
[bM 03/200].<br />
Copolymer | Plastic composed of different<br />
monomers.<br />
Cradle-to-Gate | Describes the system<br />
boundaries of an environmental àLife Cycle<br />
Assessment (LCA) which covers all activities<br />
from the ‘cradle’ (i.e., the extraction of raw<br />
materials, agricultural activities and forestry)<br />
up to the factory gate<br />
Cradle-to-Cradle | (sometimes abbreviated<br />
as C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy,<br />
in which waste is used as raw material (‘waste<br />
equals food’). Cradle-to-Cradle is not a term<br />
that is typically used in àLCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full àLife Cycle Assessment<br />
from manufacture (‘cradle’) to use phase and<br />
disposal phase (‘grave’).<br />
Fermentation | Biochemical reactions controlled<br />
by à microorganisms or enyzmes (e.g.<br />
the transformation of sugar into lactic acid).<br />
Gelatine | Translucent brittle solid substance,<br />
colorless or slightly yellow, nearly tasteless<br />
and odorless, extracted from the collagen inside<br />
animals‘ connective tissue.<br />
Glucose | Monosaccharide (or simple sugar).<br />
G. is the most important carbohydrate (sugar)<br />
in biology. G. is formed by photosynthesis or<br />
hydrolyse of many carbohydrates e. g. starch.<br />
Humus | In agriculture, ‘humus’ is often used<br />
simply to mean mature à compost, or natural<br />
compost extracted from a forest or other<br />
spontaneous source for use to amend soil.<br />
Hydrophilic | Property: ‘water-friendly’, soluble<br />
in water or other polar solvents (e.g. used<br />
in conjunction with a plastic which is not waterresistant<br />
and weatherproof or that absorbs<br />
water such as Polyamide (PA).<br />
Hydrophobic | Property: ‘water-resistant’, not<br />
soluble in water (e.g. a plastic which is waterresistant<br />
and weatherproof, or that does not<br />
absorb any water such as Polethylene (PE) or<br />
Polypropylene (PP).<br />
LCA | Life Cycle Assessment (sometimes also<br />
referred to as life cycle analysis, ecobalance,<br />
and àcradle-to-grave analysis) is the investigation<br />
and valuation of the environmental<br />
impacts of a given product or service caused<br />
(bM 01/2009).<br />
42 bioplastics MAGAZINE [03/09] Vol. 4
Basics<br />
Readers who know better explanations or who<br />
would like to suggest other explanations to be<br />
added to the list, please contact the editor.<br />
[*: bM ... refers to more comprehensive article<br />
previously published in bioplastics MAGAZINE)<br />
Microorganism | Living organisms of microscopic<br />
size, such as bacteria, funghi or yeast.<br />
PCL | Polycaprolactone, a synthetic (fossil<br />
based), biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PHA | Polyhydroxyalkanoates are linear polyesters<br />
produced in nature by bacterial fermentation<br />
of sugar or lipids. The most common<br />
type of PHA is à PHB.<br />
PHB | Polyhydroxyl buteric acid (better poly-<br />
3-hydroxybutyrate), is a polyhydroxyalkanoate<br />
(PHA), a polymer belonging to the polyesters<br />
class. PHB is produced by micro-organisms<br />
apparently in response to conditions of physiological<br />
stress. The polymer is primarily a<br />
product of carbon assimilation (from glucose<br />
or starch) and is employed by micro-organisms<br />
as a form of energy storage molecule to<br />
be metabolized when other common energy<br />
sources are not available. PHB has properties<br />
similar to those of PP, however it is stiffer and<br />
more brittle.<br />
PLA | Polylactide or Polylactic Acid (PLA) is<br />
a biodegradable, thermoplastic, aliphatic<br />
polyester from lactic acid. Lactic acid is made<br />
from dextrose by fermentation. Bacterial fermentation<br />
is used to produce lactic acid from<br />
corn starch, cane sugar or other sources.<br />
However, lactic acid cannot be directly polymerized<br />
to a useful product, because each polymerization<br />
reaction generates one molecule<br />
of water, the presence of which degrades the<br />
forming polymer chain to the point that only<br />
very low molecular weights are observed.<br />
Instead, lactic acid is oligomerized and then<br />
catalytically dimerized to make the cyclic lactide<br />
monomer. Although dimerization also<br />
generates water, it can be separated prior to<br />
polymerization. PLA of high molecular weight<br />
is produced from the lactide monomer by<br />
ring-opening polymerization using a catalyst.<br />
This mechanism does not generate additional<br />
water, and hence, a wide range of molecular<br />
weights are accessible (bM 01/2009).<br />
Saccharins or carbohydrates | Saccharins or<br />
carbohydrates are name for the sugar-family.<br />
Saccharins are monomer or polymer sugar<br />
units. For example, there are known mono-,<br />
di- and polysaccharose. à glucose is a monosaccarin.<br />
They are important for the diet and<br />
produced biology in plants.<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group<br />
to an additional hydroxyl group. S. is used as a<br />
plasticiser for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate) consisting<br />
of à amylose and à amylopectin,<br />
gained from maize, potatoes, wheat, tapioca<br />
etc. When glucose is connected to polymerchains<br />
in definite way the result (product) is<br />
called starch. Each molecule is based on 300<br />
-12000-glucose units. Depending on the connection,<br />
there are two types à amylose and<br />
à amylopectin known.<br />
Starch (-derivate) | Starch (-derivates) are<br />
based on the chemical structure of à starch.<br />
The chemical structure can be changed by<br />
introducing new functional groups without<br />
changing the à starch polymer. The product<br />
has different chemical qualities. Mostly the<br />
hydrophilic character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connect with ethan<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
Starch propionate and starch butyrate |<br />
Starch propionate and starch butyrate can<br />
be synthesised by treating the à starch with<br />
propane or butanic acid. The product structure<br />
is still based on à starch. Every based à<br />
glucose fragment is connected with a propionate<br />
or butyrate ester group. The product is<br />
more hydrophobic than à starch.<br />
Sustainable | An attempt to provide the best<br />
outcomes for the human and natural environments<br />
both now and into the indefinite future.<br />
One of the most often cited definitions of sustainability<br />
is the one created by the Brundtland<br />
Commission, led by the former Norwegian<br />
Prime Minister Gro Harlem Brundtland. The<br />
Brundtland Commission defined sustainable<br />
development as development that ‘meets the<br />
needs of the present without compromising<br />
the ability of future generations to meet their<br />
own needs.’ Sustainability relates to the continuity<br />
of economic, social, institutional and<br />
environmental aspects of human society, as<br />
well as the non-human environment).<br />
Sustainability | (as defined by European<br />
Bioplastics e.V.) has three dimensions: economic,<br />
social and environmental. This has<br />
been known as “the triple bottom line of<br />
sustainability”. This means that sustainable<br />
development involves the simultaneous pursuit<br />
of economic prosperity, environmental<br />
protection and social equity. In other words,<br />
businesses have to expand their responsibility<br />
to include these environmental and social<br />
dimensions. Sustainability is about making<br />
products useful to markets and, at the same<br />
time, having societal benefits and lower environmental<br />
impact than the alternatives currently<br />
available. It also implies a commitment<br />
to continuous improvement that should result<br />
in a further reduction of the environmental<br />
footprint of today’s products, processes and<br />
raw materials used.<br />
Thermoplastics | Plastics which soften or<br />
melt when heated and solidify when cooled<br />
(solid at room temperature).<br />
Yard Waste | Grass clippings, leaves, trimmings,<br />
garden residue.<br />
bioplastics MAGAZINE [03/09] Vol. 4 43
10<br />
20<br />
30<br />
40<br />
50<br />
60<br />
70<br />
80<br />
90<br />
100<br />
110<br />
120<br />
130<br />
140<br />
Suppliers Guide<br />
1. Raw Materials<br />
BASF SE<br />
Global Business Management<br />
Biodegradable Polymers<br />
Carl-Bosch-Str. 38<br />
0 Ludwigshafen, Germany<br />
Tel. +49-21 0 43 88<br />
Fax +49-21 0 21 94<br />
plas.com@basf.com<br />
www.ecovio.com<br />
www.basf.com/ecoflex<br />
1.1 bio based monomers<br />
Du Pont de Nemours International S.A.<br />
2, Chemin du Pavillon, PO Box 0<br />
CH 1218 Le Grand Saconnex,<br />
Geneva, Switzerland<br />
Tel. + 41 22 1 428<br />
Fax + 41 22 1 00<br />
jonathan.v.cohen@che.dupont.com<br />
www.packaging.dupont.com<br />
1.2 compounds<br />
Transmare Compounding B.V.<br />
Ringweg , 04 JL<br />
Roermond, The Netherlands<br />
Tel. +31 4 34 900<br />
Fax +31 4 34 910<br />
info@transmare.nl<br />
www.compounding.nl<br />
1.3 PLA<br />
Division of A&O FilmPAC Ltd<br />
Osier Way, Warrington Road<br />
GB-Olney/Bucks.<br />
MK4 FP<br />
Tel.: +44 844 33 088<br />
Fax: +44 1234 13 221<br />
sales@aandofilmpac.com<br />
www.bioresins.eu<br />
1.4 starch-based bioplastics<br />
BIOTEC Biologische<br />
Naturverpackungen GmbH & Co. KG<br />
Werner-Heisenberg-Straße 32<br />
444 Emmerich<br />
Germany<br />
Tel.<br />
Fax<br />
info@biotec.de<br />
www.biotec.de<br />
+49 2822 9210<br />
+49 2822 1840<br />
Tianan Biologic<br />
No. 8 Dagang th Rd,<br />
Beilun, Ningbo, China, 31800<br />
Tel. +8- 48 8 2 0 2<br />
Fax +8- 48 8 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
1.6 masterbatches<br />
PolyOne<br />
Avenue Melville Wilson, 2<br />
Zoning de la Fagne<br />
330 Assesse<br />
Belgium<br />
Tel. + 32 83 0 211<br />
info.color@polyone.com<br />
www.polyone.com<br />
Sukano Products Ltd.<br />
Chaltenbodenstrasse 23<br />
CH-8834 Schindellegi<br />
Tel. +41 44 8 <br />
Fax +41 44 8 8<br />
www.sukano.com<br />
2. Additives /<br />
Secondary raw materials<br />
www.earthfirstpla.com<br />
www.sidaplax.com<br />
www.plasticsuppliers.com<br />
Sidaplax UK : +44 (1) 04 99<br />
Sidaplax Belgium: +32 9 210 80 10<br />
Plastic Suppliers: +1 8 38 418<br />
3.1.1 cellulose based films<br />
INNOVIA FILMS LTD<br />
Wigton<br />
Cumbria CA 9BG<br />
England<br />
Contact: Andy Sweetman<br />
Tel. +44 193 4149<br />
Fax +44 193 4142<br />
andy.sweetman@innoviafilms.com<br />
www.innoviafilms.com<br />
4. Bioplastics products<br />
alesco GmbH & Co. KG<br />
Schönthaler Str. -9<br />
D-239 Langerwehe<br />
Sales Germany: +49 2423 402 110<br />
Sales Belgium: +32 9 220 1<br />
Sales Netherlands: +31 20 03 10<br />
info@alesco.net | www.alesco.net<br />
150<br />
160<br />
170<br />
180<br />
190<br />
200<br />
210<br />
220<br />
230<br />
BIOTEC Biologische<br />
Naturverpackungen GmbH & Co. KG<br />
Werner-Heisenberg-Straße 32<br />
444 Emmerich<br />
Germany<br />
Tel. +49 2822 9210<br />
Fax<br />
info@biotec.de<br />
www.biotec.de<br />
+49 2822 1840<br />
FKuR Kunststoff GmbH<br />
Siemensring 9<br />
D - 4 8 Willich<br />
Tel. +49 214 921-0<br />
Tel.: +49 214 921-1<br />
sales@fkur.com<br />
www.fkur.com<br />
Plantic Technologies Limited<br />
1 Burns Road<br />
Altona VIC 3018 Australia<br />
Tel. +1 3 933 900<br />
Fax +1 3 933 901<br />
info@plantic.com.au<br />
www.plantic.com.au<br />
PSM Bioplastic NA<br />
Chicago, USA<br />
www.psmna.com<br />
+1-30-393-0012<br />
1.5 PHA<br />
Du Pont de Nemours International S.A.<br />
2, Chemin du Pavillon, PO Box 0<br />
CH 1218 Le Grand Saconnex,<br />
Geneva, Switzerland<br />
Tel. + 41(0) 22 1 428<br />
Fax + 41(0) 22 1 00<br />
jonathan.v.cohen@che.dupont.com<br />
www.packaging.dupont.com<br />
3. Semi finished products<br />
3.1 films<br />
Huhtamaki Forchheim<br />
Herr Manfred Huberth<br />
Zweibrückenstraße 1-2<br />
91301 Forchheim<br />
Tel. +49-9191 8130<br />
Fax +49-9191 81244<br />
Mobil +49-11 24394<br />
Arkhe Will Co., Ltd.<br />
19-1- Imaichi-cho, Fukui<br />
918-812 Fukui, Japan<br />
Tel. +81- 38 4 11<br />
Fax +81- 38 4 1<br />
contactus@ecogooz.com<br />
www.ecogooz.com<br />
Forapack S.r.l<br />
Via Sodero, 43<br />
030 Poggiofi orito (Ch), Italy<br />
Tel. +39-08 1 93 03 2<br />
Fax +39-08 1 93 03 2<br />
info@forapack.it<br />
www.forapack.it<br />
240<br />
250<br />
260<br />
270<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 014 USA<br />
Tel. +1 3.22.00<br />
Fax +1 3.22.4<br />
info@natur-tec.com<br />
www.natur-tec.com<br />
Telles, Metabolix – ADM joint venture<br />
0 Suffolk Street, Suite 100<br />
Lowell, MA 0184 USA<br />
Tel. +1-9 8 13 18 00<br />
Fax +1-9 8 13 18 8<br />
www.mirelplastics.com<br />
Maag GmbH<br />
Leckingser Straße 12<br />
840 Iserlohn<br />
Germany<br />
Tel. + 49 231 99-30<br />
Fax + 49 231 99-9<br />
shonke@maag.de<br />
www.maag.de<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Marketing Manager<br />
No.33. Yichang E. Rd., Taipin City,<br />
Taichung County<br />
411, Taiwan (R.O.C.)<br />
Tel. +88(4)22 888<br />
Fax +883(4)22 989<br />
Mobil +88(0)982-829988<br />
esmy32@ms1.hinet.net<br />
Skype esmy32<br />
www.minima-tech.com<br />
44 bioplastics MAGAZINE [03/09] Vol. 4
natura Verpackungs GmbH<br />
Industriestr. - <br />
48432 Rheine<br />
Tel. +49 9 303-<br />
Fax +49 9 303-42<br />
info@naturapackaging.com<br />
www.naturapackagign.com<br />
Molds, Change Parts and Turnkey<br />
Solutions for the PET/Bioplastic<br />
Container Industry<br />
284 Pinebush Road<br />
Cambridge Ontario<br />
Canada N1T 1Z<br />
Tel. +1 19 24 920<br />
Fax +1 19 24 921<br />
info@hallink.com<br />
www.hallink.com<br />
10.2 Universities<br />
Michigan State University<br />
Department of Chemical<br />
Engineering & Materials Science<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 1 19 13<br />
narayan@msu.edu<br />
Suppliers Guide<br />
Simply contact:<br />
Tel.: +49-239-299-0<br />
suppguide@bioplasticsmagazine.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
logo and contact information.<br />
For only 6,– EUR per mm, per issue you<br />
can be present among top suppliers in<br />
the field of bioplastics.<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.99.01<br />
Tel. +39.0321.99.11<br />
Info@novamont.com<br />
Pland Paper ®<br />
WEI MON INDUSTRY CO., LTD.<br />
2F, No., Singjhong Rd.,<br />
Neihu District,<br />
Taipei City 114, Taiwan, R.O.C.<br />
Tel. + 88 - 2 - 293131<br />
Fax + 88 - 2 - 29199<br />
sales@weimon.com.tw<br />
www.plandpaper.com<br />
President Packaging Ind., Corp.<br />
PLA Paper Hot Cup manufacture<br />
In Taiwan, www.ppi.com.tw<br />
Tel.: +88--0-40 ext.31<br />
Fax: +88--0-40<br />
sales@ppi.com.tw<br />
MANN+HUMMEL ProTec GmbH<br />
Stubenwald-Allee 9<br />
42 Bensheim, Deutschland<br />
Tel. +49 21 01 0<br />
Fax +49 21 01 10<br />
info@mh-protec.com<br />
www.mh-protec.com<br />
7. Plant engineering<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Str. 1 - 19<br />
1309 Berlin<br />
Germany<br />
Tel. +49 (0)30 43 <br />
Fax +49 (0)30 43 99<br />
sales.de@thyssenkrupp.com<br />
www.uhde-inventa-fischer.com<br />
8. Ancillary equipment<br />
9. Services<br />
Bioplastics Consulting<br />
Tel. +49 211 484<br />
info@polymediaconsult.com<br />
www.polymediaconsult.com<br />
University of Applied Sciences<br />
Faculty II, Department<br />
of Bioprocess Engineering<br />
Prof. Dr.-Ing. Hans-Josef Endres<br />
Heisterbergallee 12<br />
3043 Hannover, Germany<br />
Tel. +49 (0)11-929-2212<br />
Fax +49 (0)11-929-2210<br />
hans-josef.endres@fh-hannover.de<br />
www.fakultaet2.fh-hannover.de<br />
For Example:<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
410 Mönchengladbach<br />
Germany<br />
Tel. +49 211 484<br />
Fax +49 211 3104<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Sample Charge:<br />
3mm x ,00 €<br />
= 210,00 € per entry/per issue<br />
Sample Charge for one year:<br />
issues x 210,00 EUR = 1,20.00 €<br />
The entry in our Suppliers Guide is<br />
magnetic_148,5x105.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009<br />
bookable 10:13:31<br />
for one year ( issues) and<br />
Prozess CyanProzess MagentaProzess GelbProzess extends Schwarz automatically if it’s not canceled<br />
three month before expiry.<br />
Magnetic<br />
35 mm<br />
for Plastics<br />
10<br />
20<br />
30<br />
35<br />
Wiedmer AG - PLASTIC SOLUTIONS<br />
82 Näfels - Am Linthli 2<br />
SWITZERLAND<br />
Tel. +41 18 44 99<br />
Fax +41 18 44 98<br />
www.wiedmer-plastic.com<br />
6. Machinery & Molds<br />
Marketing - Exhibition - Event<br />
Tel. +49 239-299-0<br />
info@teamburg.de<br />
www.teamburg.de<br />
10.1 Associations<br />
C<br />
M<br />
Y<br />
• International Trade<br />
in Raw Materials,<br />
Machinery & Products<br />
Free of Charge<br />
• Daily News<br />
from the Industrial Sector<br />
and the Plastics Markets<br />
• Current Market Prices<br />
for Plastics.<br />
FAS Converting Machinery AB<br />
O Zinkgatan 1/ Box 103<br />
2100 Ystad, Sweden<br />
Tel.: +4 411 920<br />
www.fasconverting.com<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West th Street<br />
Suite 41<br />
New York, NY 10019, USA<br />
Tel. +1-888-24-4<br />
info@bpiworld.org<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
www.plasticker.com<br />
• Buyer’s Guide<br />
for Plastics & Additives,<br />
Machinery & Equipment,<br />
Subcontractors<br />
and Services.<br />
• Job Market<br />
for Specialists and<br />
Executive Staff in the<br />
Plastics Industry<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
1011 Berlin, Germany<br />
Tel. +49 30 284 82 30<br />
Fax +49 30 284 84 39<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org<br />
Up-to-date • Fast • Professional
Companies in this issue<br />
Company Editorial Advert<br />
A&O Filmpac 44<br />
Alesco 44<br />
Arkema 31<br />
Arkhe Will 44<br />
BASF ,22 44<br />
Biograde 8<br />
Biopolymer Network<br />
3<br />
Biotec 44<br />
BMW 34<br />
BPI 21, 2 4<br />
Bunge Foods 30<br />
CelluComp<br />
3<br />
Cereplast<br />
8,23,2,31<br />
Coca-Cola<br />
<br />
Colorado School of Mines 32<br />
Cray Valley<br />
3<br />
DuPont 22,32 44<br />
European Bioplastics ,8 11,4<br />
Evonik Industries 23<br />
FAS Converting<br />
4<br />
FH Hannover<br />
4<br />
FKuR 1 2,44<br />
Forapack 44<br />
Fraunhofer UMSICHT<br />
1<br />
Georgia Pacific 31<br />
Green Fuels<br />
3<br />
Hallink<br />
4<br />
Heritage<br />
2<br />
Huhtamaki 20 44<br />
IDES<br />
2<br />
IFEU 19<br />
Innovia ,28 44<br />
Interseroh<br />
<br />
Iowa State University 23<br />
IraPlast 30<br />
Jamplast 23<br />
JER 23<br />
Kingfa 21<br />
KTM Industries 18<br />
Kureha 21<br />
Lear EnviroTec<br />
3<br />
Leistritz 21<br />
Lineo 34<br />
Lola<br />
3<br />
Company Editorial Advert<br />
Maag 44<br />
Mann + Hummel<br />
4<br />
Marchant Manufacturing 28<br />
Meredian<br />
3<br />
Merquinsa<br />
2<br />
Michigan State University 18 4<br />
Minima Technologies 44<br />
Mizuno 31<br />
Nanobiomatters 21<br />
Natura Verpackung<br />
4<br />
NatureWorks<br />
,8,19,20,23,32<br />
nova Institut<br />
<br />
Novamont ,,8,12 4,48<br />
Plastic Technologies 23<br />
Plasticker<br />
4<br />
Polymediaconsult<br />
4<br />
PolyOne 14,24 31,44<br />
President Packaging<br />
4<br />
PSM Teinnovations 22 44<br />
Purac<br />
<br />
Recycled Carbon<br />
3<br />
Sandoz 18<br />
Seda<br />
,,8,12<br />
Sidaplax 44<br />
Södra 30<br />
Sonnentor 28<br />
Sphere-Biotec 8<br />
SPI 21,22<br />
STFI Packforsk 30<br />
Sukano 44<br />
Symphony 40<br />
Teamburg<br />
4<br />
Teknor Apex<br />
2<br />
Telles 2,3 44,4<br />
Tetra Pak<br />
<br />
Tianan Biologic 14,3 ,44<br />
Transmare 44<br />
Uhde Inventa-Fischer<br />
4<br />
US Army Natick<br />
2<br />
Warwick University 34<br />
WeiMon 29,4<br />
Wiedmer<br />
4<br />
Zejiang Hangzhou Xinfu<br />
2<br />
Next Issue<br />
For the next issue of bioplastics MAGAZINE<br />
(among others) the following subjects are scheduled:<br />
Next issue:<br />
Jul/Aug 03.08.2009<br />
Editorial Focus:<br />
Bottles / Labels / Caps<br />
Non-Food-Sourced Bioplastics<br />
Basics:<br />
Land Use for Bioplastics<br />
Month Publ.-Date Editorial Focus (1) Editorial Focus (2) Basics Fair Specials<br />
Sep/Oct 0.10.2009 Fibers / Textiles / Nonwovens Paper Coating<br />
Basics of Starch Based<br />
Biopolymers<br />
Nov/Dec 30.11.2009 Films / Flexibles / Bags Consumer Electronics Anaerobic Digestion<br />
4 bioplastics MAGAZINE [03/09] Vol. 4
EcoComunicazione.it<br />
Salone del Gusto and Terra Madre 2008<br />
Visitors of Salone del Gusto 180,000<br />
Meals served at Terra Madre 26,000<br />
Compost produced* kg 7,000<br />
CO 2<br />
saved kg 13,600<br />
* data estimate – Novamont projection<br />
The future,<br />
with a different flavour:<br />
sustainable<br />
Mater-Bi® means biodegradable<br />
and compostable plastics made<br />
from renewable raw materials.<br />
Slow Food, defending good things,<br />
from food to land.<br />
For the “Salone del Gusto” and “Terra Madre”, Slow Food<br />
has chosen Mater-Bi® for bags, shoppers, cutlery,<br />
cups and plates; showing that good food must also<br />
get along with the environment.<br />
Sustainable development is a necessity for everyone.<br />
For Novamont and Slow Food, it is already a reality.<br />
info@novamont.com<br />
www.novamont.com