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ioplastics MAGAZINE Vol. 4 ISSN 1862-5258<br />

Show Preview | 21<br />

Basics:<br />

Basics of PHA | 36<br />

03 | 2009<br />

Highlights:<br />

Material Combinations |12<br />

Rigid Packaging | 16<br />

bioplastics MAGAZINE<br />

is read in<br />

85 countries


Plastics For Your Future<br />

Another New Resin For a Better World<br />

Bio-Flex® A 4100 CL for extrusion foamed applications<br />

FKuR Kunststoff GmbH | Siemensring 79 | D - 47877 Willich<br />

Tel.: +49 (0) 21 54 / 92 51-0 | Fax: +49 (0) 21 54 / 92 51-51 | sales@fkur.com<br />

www.fkur.com


Editorial<br />

dear<br />

readers<br />

Great events often generate great anticipation, and NPE, the<br />

International Plastics Showcase in Chicago in mid June, is no<br />

exception. Despite the current economic situation more than 1,00<br />

exhibitors will present their portfolios to an expected ,000 plastics<br />

experts from more than 120 countries. There will also be about 1,000<br />

conference presentations to round off this event. Of course bioplastics<br />

will definitely be a feature of the show. Exhibitors will present<br />

products or services related to plastics from renewable resources or<br />

biodegradable plastics at more than 40 booths. bioplastics MAGAZINE<br />

has prepared a comprehensive show preview, including a show floor<br />

map, which can be found in the centre of this issue.<br />

Another editorial focus in this issue is ‘Material Combinations‘. For<br />

a number of applications the use of a single bioplastic material may<br />

not offer sufficient properties in terms of performance. However,<br />

significantly improved properties can be achieved by a combination<br />

with other bioplastics, natural fibres or – if needed – conventional<br />

plastics. We also have a focus on ‘Rigid Packaging‘, which not only<br />

covers cups and clamshells but also, for instance, foamed packaging.<br />

As you read this magazine, and also the last few issues of bioplastics<br />

MAGAZINE, you may have the impression that it is always ‘the usual<br />

suspects‘ contributing editorial articles. We are of course very grateful<br />

for these informative contributions, but we also earnestly invite all<br />

producers of raw materials, semi-finished products, final products or<br />

services to contribute to the editorial content of bioplastics MAGAZINE.<br />

This is a communications medium for the whole bioplastics industry,<br />

their customers and other interested parties and we are keen to<br />

represent the views of all of our readers. Contributions can be as<br />

simple as a letter to the editor, be it about the oxo-discussion, end-oflife<br />

scenarios, the bioplastics vs food debate, or whatever.<br />

I hope you enjoy reading this issue of bioplastics MAGAZINE and look<br />

forward to your comments, opinions or contributions.<br />

Yours,<br />

Michael Thielen<br />

Courtesy Uhde Inventa-Fischer<br />

bioplastics MAGAZINE [03/09] Vol. 4 3


Content<br />

Editorial 03<br />

News<br />

0<br />

Application News 30<br />

Event Calendar 41<br />

Suppliers Guide 44<br />

Glossary 42<br />

May/June 03|2009<br />

Interview<br />

From Punk to Evergreen 8<br />

Material Combinations<br />

From Science & Research<br />

Novel Bioplastic Blends and Nanocomposites 32<br />

Carrot Steering Wheel and Chocolate Biodiesel 34<br />

Extrusion Coating or Laminating 12<br />

Blends of PHBV With other Polymers 14<br />

Event Preview<br />

2nd PLA Bottle Conference<br />

1<br />

NPE Preview 21<br />

Rigid Packaging<br />

Flexible Bio-foams<br />

1<br />

Thermal Cooler Box 18<br />

Lifecycle Advantages of PLA over rPET 19<br />

More than Cups ... 20<br />

Impressum<br />

Publisher / Editorial<br />

Dr. Michael Thielen<br />

Samuel Brangenberg<br />

Layout/Production<br />

Mark Speckenbach, Jörg Neufert<br />

Cover Photo:<br />

Courtesy Uhde Inventa-Fischer<br />

Head Office<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach, Germany<br />

phone: +49 (0)2161 664864<br />

fax: +49 (0)2161 631045<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Media Adviser<br />

Elke Schulte, Katrin Stein<br />

phone: +49(0)2359-2996-0<br />

fax: +49(0)2359-2996-10<br />

es@bioplasticsmagazine.com<br />

Print<br />

Tölkes Druck + Medien GmbH<br />

Höffgeshofweg 12<br />

47807 Krefeld, Germany<br />

Total Print run: 5,500 copies<br />

bioplastics MAGAZINE<br />

ISSN 182-28<br />

bioplastics magazine is published<br />

6 times a year.<br />

This publication is sent to qualified<br />

subscribers (149 Euro for 6 issues).<br />

bioplastics MAGAZINE is printed on<br />

chlorine-free FSC certified paper.<br />

bioplastics MAGAZINE is read<br />

in 85 countries.<br />

Not to be reproduced in any form<br />

without permission from the publisher.<br />

The fact that product names may not<br />

be identified in our editorial as trade<br />

marks is not an indication that such<br />

names are not registered trade marks.<br />

bioplastics MAGAZINE tries to use British<br />

spelling. However, in articles based on<br />

information from the USA, American<br />

spelling may also be used.<br />

Editorial contributions are always<br />

welcome. Please contact the<br />

editorial office via<br />

mt@bioplasticsmagazine.com.<br />

4 bioplastics MAGAZINE [03/09] Vol. 4


News<br />

Coca-Cola Introduces<br />

Bottle Made From<br />

Renewable, Plant-<br />

Based, Recyclable<br />

Plastic<br />

A few days before publication of this issue of bioplastics<br />

MAGAZINE the Coca-Cola Company unveiled a new plastic<br />

bottle made partially (up to 30%) from plants. The<br />

‘PlantBottle’ is fully recyclable, has a lower reliance on a<br />

non-renewable resource, and reduces carbon emissions,<br />

compared with petroleum-based PET plastic bottles.<br />

“The ‘PlantBottle‘ is a significant development in<br />

sustainable packaging innovation,“ said Muhtar Kent,<br />

Chairman and CEO of The Coca-Cola Company. “It builds<br />

on our legacy of environmental ingenuity and sets the<br />

course for us to realize our vision to eventually introduce<br />

bottles made with materials that are 100 percent recyclable<br />

and renewable.“<br />

The new bottle is currently made through an innovative<br />

process that turns sugar cane and molasses, a byproduct<br />

of sugar production, into a key component for PET<br />

plastic. Coca-Cola is also exploring the use of other plant<br />

materials for future generations of the ‘PlantBottle’.<br />

Manufacturing the new plastic bottle is more<br />

environmentally efficient as well. A life-cycle analysis<br />

conducted by Imperial College London indicates the<br />

‘PlantBottle’ with 30 percent plant-base material reduces<br />

carbon emissions by up to 2 percent, compared with<br />

petroleum-based PET.<br />

Another advantage to the ‘PlantBottle’ is that, unlike<br />

other plant-based plastics, it can be processed through<br />

existing manufacturing and recycling facilities without<br />

contaminating traditional PET. So, the material in the<br />

‘PlantBottle’ can be used, recycled and reused again and<br />

again.<br />

Coca-Cola North America will pilot the ‘PlantBottle’<br />

with Dasani and sparkling brands in select markets later<br />

this year and with vitaminwater in 2010.<br />

bioplastics MAGAZINE is planning a more comprehensive<br />

report for the next issue which - among other topics - will<br />

feature a special editorial focus on bottles.<br />

www.thecoca-colacompany.com.<br />

Order<br />

now!<br />

Hans-Josef Endres, Andrea Siebert-Raths<br />

Technische Biopolymere<br />

Rahmenbedingungen, Marktsituation,<br />

Herstellung, Aufbau und Eigenschaften<br />

628 Seiten, Hardcover<br />

New Book!<br />

Engineering Biopolymers<br />

General conditions, market situation,<br />

production, structure and properties<br />

number of pages t.b.d., hardcover,<br />

coming soon.<br />

This new book is available now. It is written in German , an<br />

English version is in preparation and coming soon. An e-book is<br />

included in the package. (Mehr deutschsprachige Info unter<br />

www.bioplasticsmagazine.de/buecher).<br />

The new book offers a broad basis of information from a plastics<br />

processing point of view. This includes comprehensive descriptions<br />

of the biopolymer market, the different materials and suppliers<br />

as well as production-, processing-, usage- and disposal<br />

properties for all commercially available biopolymers.<br />

The unique book represents an important and comprehensive<br />

source of information and a knowledge base for researchers,<br />

developers, technicians, engineers, marketing, management and<br />

other decision-makers. It is a must-have in all areas of applications<br />

for raw material suppliers, manufacturers of plastics and<br />

additives, converters and film producers, for machine manufacturers,<br />

packaging suppliers, the automotive industry, the fiber/nonwoven/textile<br />

industry as well as universities.<br />

Content:<br />

•<br />

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Definition of biopolymers<br />

Materials classes<br />

Production routes and polymerization<br />

processes of biopolymers<br />

Structure<br />

Comprehensive technical properties<br />

Comparison of property profiles<br />

of biopolymers with those of<br />

conventional plastics<br />

Disposal options<br />

Data about sustainability and<br />

eco-balance<br />

•<br />

•<br />

•<br />

Important legal framwork<br />

Testing standards<br />

Market players<br />

Trade names<br />

Suppliers<br />

Prices<br />

Current availabilities<br />

and future prospects<br />

Current application<br />

examples<br />

Future market development<br />

order at www.bioplasticsmagazine.de/books, by phone<br />

+49 2161 664864 or by e-mail books@bioplasticsmagazine.com<br />

bioplastics MAGAZINE [03/09] Vol. 4<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

Order your english copy now and benefit<br />

from a prepub discount of EUR 50.00.<br />

Bestellen Sie das deutschsprachige Buch jetzt zum Subscriptionspreis<br />

von EUR 249,00 (bis 31. Juli 2009, der spätere Listenpreis beträgt<br />

EUR 299,00).


News<br />

NatureWorks<br />

invests $1 million<br />

in applications lab<br />

NatureWorks invested $1 million and 18 months<br />

of staff time to transform its former pilot plant<br />

in Savage, Minnesota, into an Ingeo bioresin<br />

applications lab capable of commercial grade<br />

compounding, sheet extrusion, thermoforming,<br />

injection molding, and fiber spinning.<br />

“Some of the tasks of the new NatureWorks’<br />

application lab include developing and testing<br />

compounds on commercial machines, moving<br />

Ingeo natural plastic into new product areas,<br />

educating converters about Ingeo processing<br />

characteristics, and working side by side with brand<br />

owners and retailers to test their product concepts,”<br />

said Marc Verbruggen, president and CEO. “The lab<br />

is designed to enable NatureWorks, converters,<br />

and brand owners to bring quality products made<br />

from renewable resources to market quickly and<br />

effectively.”<br />

www.natureworksllc.com<br />

Naturellyseda Receives<br />

2009 Packaging Oscar<br />

The new range of NaturellySeda products has been awarded a<br />

Packaging Oscar 2009 thanks to the increasingly eco-sustainable<br />

and eco-compatible packaging emerging from the manufacturing<br />

partnership between Novamont and Seda (Arzano, Italy).<br />

The award was presented recently by the Istituto Italiano<br />

Imballaggio in the Environment special sections category for<br />

its contribution to prevention of environmental problems, based<br />

on factors such as energy savings, use of recycled materials,<br />

improved logistics, re-use, enhanced recycling processes and<br />

simplified packaging.<br />

NaturellySeda is a new range of recyclable, biodegradable and<br />

compostable containers, by Seda. The line includes glasses for<br />

cold drinks and single- and double-walled cups for hot drinks,<br />

as well as containers and lids for ice cream and yoghurt, made<br />

in paper and a type of Novamont’s Mater-Bi ® containing raw<br />

materials from vegetable oils.<br />

The NaturellySeda line is not only made with sustainable<br />

raw materials, it uses efficient manufacturing cycles to reduce<br />

environmental impact. In accordance with standards EN 13428,<br />

EN 13430, EN 13431 and CR 139-1/2, NaturellySeda products<br />

can be recycled and also composted after use.<br />

www.sedagroup.org<br />

www.novamont.com<br />

www.biowerkstoff-kongress.de<br />

Biowerkstoff-Kongress 2009<br />

26. – 27. Oktober 2009, ICS Internationales Congresscenter Stuttgart<br />

Partner<br />

Biowerkstoffe sind Werkstoffe, die vollständig oder in relevantem Maße auf Agrarrohstoffen oder Holz<br />

basieren. Dazu zählen u.a. Biokunststoffe, Naturfaser-Verbundwerkstoffe sowie Holz-Polymer-<br />

Werkstoffe (Wood Plastic Composites). In Europa werden aktuell jährlich bereits 400.000 t dieser neuen<br />

Werkstoffe eingesetzt, Tendenz steigend. Seien Sie also dabei, wenn führende Experten der Branche zusammen<br />

kommen und über die folgenden Punkte diskutieren:<br />

■ Branchen und Anwendungen<br />

■ Marktsituation und Trends<br />

■ Verarbeitungsverfahren und Materialeigenschaften<br />

■ Forschung und Entwicklung<br />

Praxisorientiert für Entwickler, Produzenten, Handel und Anwender<br />

Ansprechpartner Dominik Vogt, Tel.: +49 (0) 22 33 – 48 14 49, dominik.vogt@nova-institut.de<br />

Veranstalter<br />

Medienpartner<br />

nova-Institut GmbH | Chemiepark Knapsack | Industriestraße | 50354 Hürth | contact@nova-institut.de | www.nova-institut.de/nr<br />

bioplastics MAGAZINE [03/09] Vol. 4


European Bioplastics Board with Managing<br />

Director and Secretary General (from left:<br />

Harald Kaeb, Philipp Depiereux,<br />

Erika Mink, Jens Hamprecht,<br />

Francesco Degli-Innocenti,<br />

Andy Sweetman, Jöran Reske,<br />

Hasso von Pogrell, inserted:<br />

Hans van der Pol)<br />

News<br />

European Bioplastics Has a New Board<br />

Association with new Board, Managing Director and Secretary General<br />

End of April, the industry association European Bioplastics<br />

elected a new Board during the General Assembly.<br />

The new Board is chaired by Andy Sweetman (Innovia<br />

Films). Francesco Degli-Innocenti (Novamont) and Joeran<br />

Reske (Interseroh) are Vice-Chairmen. The former Chairman,<br />

Harald Kaeb, was nominated Secretary General. On<br />

1 March 2009, Hasso von Pogrell was appointed as the new<br />

Managing Director.<br />

The newly elected executive committee succeeds the<br />

former Board led by Harald Kaeb. After 1 years of Board<br />

membership and ten years as Chairman, Harald Kaeb<br />

will hold the position of Secretary General within the<br />

association, working as spokesman and political advisor<br />

(read the interview with Harald Kaeb on page 8). Kaeb‘s<br />

successor Andy Sweetman declared:”The key visions of<br />

European Bioplastics will remain and will be pursued with<br />

renewed vigour: To promote awareness of the benefits<br />

that can be derived from best use of bioplastics in the<br />

marketplace. To ensure that environmental claims on<br />

biodegradability and compostability; renewability and<br />

sustainability can be transparently and independently<br />

substantiated.” bioplastics MAGAZINE will do a comphenesive<br />

interview with Andy Sweetman in the next issue.<br />

In the course of its strategic expansion, European<br />

Bioplastics had already nominated a new Managing Director<br />

on 1 March 2009. Hasso von Pogrell, formerly Managing<br />

Director for the association of the German sawmill<br />

industry, is responsible for the internal affairs of European<br />

Bioplastics. Additionally, the number of Board members<br />

has been increased to seven. Further Board members are:<br />

Philipp Depiereux (Alesco), Jens Hamprecht (BASF), Erika<br />

Mink (Tetra Pak) and Hans van der Pol (Purac), who was<br />

designated treasurer. Two permanent working groups,<br />

‘Bioplastics and the Environment’ and ‘Waste and Recovery’<br />

have been established. The measures taken are in response<br />

to the fast-paced growth of the association and its need to<br />

strengthen its representation in Europe.<br />

European Bioplastics is the European bioplastics industry<br />

association. Supporting members of the association are<br />

leading companies from the agricultural raw materials,<br />

chemicals and plastics industries, foodstuff producers and<br />

waste management companies.<br />

www.european-bioplastics.org<br />

bioplastics MAGAZINE [03/09] Vol. 4


Interview<br />

From<br />

Punk to<br />

Evergreen<br />

An unusual review of bioplastics development<br />

A<br />

few weeks ago, when the new board of European Bioplastics<br />

was elected, Dr. Harald Kaeb, the previous chairman, stepped<br />

back to concentrate on his new tasks as the industry association‘s<br />

new Secretary General. bioplastics MAGAZINE spoke to Harald<br />

Kaeb after his fifteen years of board membership and ten years as<br />

chairman, and asked him to reflect on this period in a different way …<br />

bM: When 10 years of chairing European Bioplastics comes to an end,<br />

how does it feel?<br />

HK: Oh, it feels good! Because the baby has grown up, the association<br />

is reaching a new level of achievement. New structures were needed<br />

to cope with the growth of the previous years, new faces will help to<br />

maintain the impetus. We hired a managing director for the day-to-day<br />

business and installed committees dealing with environmental and<br />

end-of-life issues. Many new faces will bring new ideas and dynamics<br />

to the board. And I have a new role, which I like very much.<br />

bM: I like the analogy of the baby ...<br />

Dr. Harald Kaeb<br />

born 28.10.193<br />

received PhD in chemistry at<br />

the University of Wuerzburg,<br />

Germany in 1991<br />

worked years for biobased<br />

products project funding agency<br />

C.A.R.M.E.N. in Bavaria<br />

started his own biobased<br />

chemicals consultancy ’narocon’<br />

in 199<br />

Chairman of European<br />

Bioplastics from 1999 to 2009<br />

HK: Yes, you can really compare the development of European<br />

Bioplastics with human development. A baby can hardly do anything,<br />

but is considered sweet by everyone - everybody loves it. Same with<br />

the birth of bioplastics, very charming innovation based on renewable<br />

and compostable polymers. Its baby phase showed just a few products<br />

with limited performance. In the beginning the association was also<br />

very limited due to lack of resources and experience. This has changed;<br />

our workflow and impact is increasing. And today we have really good<br />

products on the market.<br />

So the kid is not adult yet, but has become a fast-maturing<br />

adolescent. Bioplastics still ‘smell like teen spirit’. You can compare<br />

it with the boy scouts. Young boy scouts can act very well and sensibly<br />

if properly organised. But they are young, not always well focused,<br />

and sometimes a bit rude. They have to fight for their place where<br />

the big boys play. Today the charm of bioplastics is their youth: a<br />

highly attractive innovation, perfectly fitting into the green business<br />

evolution. You can see the potential.<br />

8 bioplastics MAGAZINE [03/09] Vol. 4


Interview<br />

bM: Let‘s come back to your new role. What is it?<br />

HK: In my function as Secretary General I will advise<br />

European Bioplastics in fields of strategic interest. Market<br />

introduction policies and the legal framework are of key<br />

importance to trigger and enhance further growth. This<br />

also includes the development of certain fundamentals<br />

such as standards or labels that will define product<br />

qualities and contribute to the public image of bioplastics.<br />

My task as communicator will be to support these efforts<br />

internally, and in building stakeholder relations and<br />

alliances.<br />

bM: Sounds like a lobbying role on behalf of Plastics Europe…<br />

HK: (laughs) Yes, but it will be more punk or rock’n’roll<br />

than just mainstream! It will take a while before bioplastics<br />

become conventional ‘pop’ music or mainstream, and<br />

perhaps even a little boring - like mega-successful<br />

polyethylene. Many musicians in the early days of their<br />

careers play in small clubs, not widely recognised by<br />

the public. But if they are good they will develop a higher<br />

profile. Today bioplastics can hardly be ignored but until<br />

they become evergreens they will have to run through all<br />

the phases of maturing. You cannot totally steer or control<br />

such development; there will be ups and downs, successes<br />

and failures.<br />

bM: When will they enter the CD charts?<br />

HK: You can have a big Number One hit in the early stages<br />

of development without belonging to the mainstream. But<br />

by the time they reach the status of big plastic commodities<br />

I might be retired. It is a long way from a few hundred<br />

thousand tonnes to many millions. After 1 years in that<br />

business I only know one thing for sure: It will happen,<br />

you cannot stop evolution. Babies cannot run, teens can’t<br />

drive buses, but adults fly to the moon - and will soon fly<br />

to Mars.<br />

bM: Where do Bioplastics stand today?<br />

HK: Still on the threshold of a wider market entry.<br />

However the changes which are ongoing today are<br />

essential for reaching the next level of performance. More<br />

capacities, more players, more products, more critics.<br />

The bioplastics’ industry has a highly complex value chain.<br />

All players - from the farm via processers to marketers<br />

– must get involved and aligned, in collaborations driven<br />

by commercial interest. As long as everything looks ‘highly<br />

exotic’ there will only be a few pioneers around. Today<br />

we see many new players with many new products, the<br />

application range has increased substantially and more<br />

complex plastic products, like multi layer packaging,<br />

mobile phones or ski boots, have recently become biobased<br />

and/or biodegradable.<br />

bM: More companies, more speed?<br />

HK: Yes. With their adoption and efforts the process<br />

will accelerate and the graph of the result will be a steep<br />

curve. Second and third movers – producers – will lead<br />

to more competition and higher product quality. This is<br />

happening now, new capacities will go on stream in the<br />

months and years.<br />

There is another image that I have used again and again<br />

to motivate myself over the past 1 years. It’s the pioneers<br />

that first settled in North America. These settlers came<br />

to the East Coast and had a spirit of ‘heading for new<br />

horizons’. These people made their way through the<br />

wilderness. And later others followed. One example is<br />

seen in starch compounds: Novamont started very early<br />

and almost alone, today companies such as Plantic,<br />

Cereplast, Sphere-Biotec or Biograde are looking for their<br />

chance, just to name a few. Compostable starch plastics<br />

have the biggest market share today. And look at PLA. It<br />

was triggered by NatureWorks building an industrial scale<br />

plant in 2003. Now they are expanding it, and two European<br />

consortiums are building plants here in Europe.<br />

bM: And Harald Kaeb was the frontier scout who led the<br />

way through the wilderness?<br />

HK: (Laughs) But seriously - investment decisions are<br />

easier when success stories become tangible. Innovation<br />

is always about chickens and eggs: Why spend money<br />

on product and market development and take very high<br />

... giving a TV-interview at an exhibition<br />

bioplastics MAGAZINE [03/09] Vol. 4 9


isks, if you can wait until the concept has been proven<br />

a success? That is why front runners like Novamont or<br />

NatureWorks and many others are real pioneers. They<br />

started the business based on belief and trust – they have<br />

a vision. Now the next wave has started, and even these<br />

new companies are not averse to taking a risk. In a few<br />

years we will reach the first million tonnes of Bioplastics<br />

capacity in this world. It took 20 years from the start. The<br />

second million will need far less than ten years, and then<br />

it will grow quickly.<br />

bM: What will drive this process?<br />

HK: Logical, factual constraints. We cannot build our<br />

future on today‘s products and way of life. We would<br />

need lots more planets to supply us at our current level<br />

of resource consumption. Thus we need to increase our<br />

‘resource efficiency’, consume less, recycle more products<br />

and use more renewable carbon. Industry can choose: lead<br />

this process or be forced into it. Based on proper fitness<br />

for purpose, the added values of today’s green products,<br />

such as lower environmental impact, renewable sourcing<br />

or biodegradability, will pay back, and less green ones<br />

will pay the cost because they do not fulfil these future<br />

requirements. It will be mixture of commercial pull and<br />

political push.<br />

bM: But this is not yet the case!<br />

HK: But it is likely to come. Carbon management is<br />

the essential future principle. All policies, be it climate,<br />

industrial or product policy, will be based on it. It is not<br />

about how long our fossil resources will last. It‘s the price<br />

you have to pay for fossil carbon - and that will go higher<br />

and higher. If we cannot generate a high fossil carbon<br />

price and a very efficient closed loop economy, our highly<br />

developed society will lose its quality of life and everyone<br />

will face severe risks. Either we adapt to this scenario, or<br />

we fail as a society. Bioplastics, just like the development<br />

of efficient recycling schemes, CO 2<br />

emission trading,<br />

carbon footprint indicators, or renewable energies, are<br />

simply consequences of that development.<br />

bM: I‘d like to round this off with some more general but<br />

personal questions. Why do you like bioplastics so much?<br />

HK: From the very beginning I thought it to be a great<br />

idea. Look at the cycle of nature. Structures are created<br />

and degraded in such an elegant way. You can see that with<br />

photosynthesis nature can create even stable, long lasting<br />

structures such as trees. All products created by nature<br />

are being biodegraded and are somehow recycled without<br />

creating any kind of waste problem. I found it fascinating<br />

to make plastics which are biodegradable, compostable,<br />

and thus copy nature‘s very efficient way of disposal.<br />

Additionally we can create biobased durable polymers<br />

products like biobased PE, where the atmospheric carbon<br />

can be stored for many years in products or by recycling<br />

streams. Bioplastics are great industrial solutions to<br />

severe problems generated by our non-sustainable way<br />

of living. We have the knowledge and capability to create<br />

non-resource-depleting cradle-to-cradle systems. The<br />

solution is carbon management, closed carbon loops and<br />

the sun as an energy source. Just as nature done it for<br />

million years. Isn‘t it fascinating? I wanted to work for<br />

an industry whith such aims and which is able to create<br />

change.<br />

bM: What are your favourite bioplastics products?<br />

HK: Please don‘t mis-interpret the following as an<br />

advertisement or unbalanced political statement. One of<br />

my favourite products is my PLA-fibre bed linen. It is a<br />

great product in which I can sleep very well - and good<br />

sleep gives you power. Another product I like is the<br />

shopping bag. After its initial use to carry the shopping<br />

it can be used as a bio-waste bag. And it also offers a big<br />

surface for communication, be it advertising or sharing<br />

your messages with others. That‘s what I call added<br />

value. The shopping bag is an absolute key product for<br />

the next five or ten years because of its added value<br />

and communication possibilities. And I am looking for a<br />

biobased mobile phone – I need one!<br />

It is quite important that bioplastics products beside<br />

their eco-advantages – do perform. The quality must be as<br />

good or even a little better than those made of conventional<br />

plastics.<br />

bM: What are you going to do next besides your new task<br />

at European Bioplastics<br />

HK: Well, my job at European Bioplastics is that of an<br />

external consultant, not an employee. I could also act as a<br />

consultant for other companies or governmental bodies in<br />

fields of strategic interest. One of my goals is to establish<br />

a consultancy network of real experts to ensure that<br />

customers get the best advice available.<br />

bM: thank you very much.<br />

The interview was conducted by Michael Thielen<br />

10 bioplastics MAGAZINE [03/09] Vol. 4


4 th<br />

Next Generation: Green<br />

SAVE THE DATE !<br />

10 / 11 November, 2009<br />

The Ritz-Carlton, Berlin<br />

www.conference.european-bioplastics.org<br />

Conference Contact:<br />

conference@european-bioplastics.org<br />

Phone: +49 30 284 82 358


Material Combinations<br />

Material Combinations<br />

or Laminating<br />

The demand for compostable bioplastics has grown steadily for<br />

ten years at an annual rate of between 20 and 30%. The market<br />

share, however, is still very modest, accounting for less than<br />

T0.1% of the total plastics market. An interesting level of growth is<br />

being seen within the packaging sector. This applies specifically to<br />

multilayer structures where different materials are combined. Each<br />

material contributes its specific advantages to the whole structure.<br />

Article contributed by<br />

S. Facco, E. Fanesi, R. Marangon,<br />

Novamont SpA., Novara, Italy<br />

Novamont’s main mission is to offer original solutions both<br />

from a technical and an environmental point of view, starting from<br />

renewable raw materials. Mater-Bi is a generation of established, yet<br />

continuously evolving, compostable polymers containing compostable<br />

polyesters, starch and other renewable resources, and which is able<br />

to significantly reduce the environmental impact in terms of energy<br />

consumption and green-house effect in specific applications. These<br />

polymers will perform the same as, or even better than, traditional<br />

plastics when in use and will completely biodegrade within a<br />

composting cycle. New sectors are growing in different industrial<br />

applications, driven by technical performances, such as in the case<br />

of extrusion coating/lamination.<br />

The first laminated structures were developed in Europe at the<br />

beginning of the 1990s, when films with a specific ‘soft touch’ were<br />

glue laminated onto cardboard in order to produce rigid office folders.<br />

These were the first attempts at combining two different compostable<br />

structures. Already at that time the main issue was to present new<br />

material combinations that were able to offer an alternative recycling<br />

option (composting). Of course the paper repulping process was<br />

always taken into consideration and thoroughly evaluated.<br />

Beside lamination onto rigid cardboard substrates, because of<br />

their very high Water Vapour Transmission Rate (WVTR) these films<br />

started to arouse interest amongst producers of hygiene products,<br />

such as diapers, overalls etc. Specific requirements were a soft,<br />

noiseless and highly breathable material. Water vapour transmission<br />

rates in the range of 1,000 g/m²/30µ/24h were considered quite<br />

interesting, specifically for diapers, where industry was struggling to<br />

find alternatives to the high percentage of superabsorbers used in the<br />

absorbent padding of the diaper. Highly breathable backing sheets<br />

were considered to be a solution in order to reduce the quantity of<br />

the superabsorbers mentioned above. However the materials were<br />

not performing as requested, especially considering the gauge of the<br />

film. Products used in the 1990s were based on gauges in the range<br />

of 20-24µm. Today there are applications in which a 10µm Mater<br />

12 bioplastics MAGAZINE [03/09] Vol. 4


Material Combinations<br />

by Extrusion Coating<br />

New compostable film structures, offering completely new<br />

performance profiles in the food and non-food areas<br />

Bi is laminated onto cellulose and viscose non-woven<br />

substrates. The main applications may be found in bed<br />

linen, mattress covers and overalls as used in clean rooms<br />

(in this case it is not only the breathability which offers an<br />

added value, it is also its intrinsic antistatic property).<br />

Today various process technologies are available to<br />

combine layers of different substrates in order to obtain<br />

very specific and tailored properties. There are quite<br />

different film families available which offer very individual<br />

properties and, when combined, suddenly open up a<br />

completely new application profile.<br />

One of these processes is extrusion coating, which<br />

consists of extruding a thin web through a vertical flat die<br />

onto various substrates, such as paper, cellulose films,<br />

PLA, aluminium, nonwovens etc.<br />

Extrusion lamination is very similar to extrusion coating<br />

and requires the same equipment: in this case the molten<br />

polymer is used as an adhesive, in order to bind (‘glue’) two<br />

substrates together.<br />

Various tests are being carried out and are very close to<br />

becoming industrially viable. There are specific structures,<br />

where high barrier properties and specific processing<br />

performances (on FFS lines) have been achieved. Oxygen<br />

and water barrier properties achieved by combining various<br />

compostable film structures (such as Mater Bi with coated<br />

or surface treated cellulose film) have demonstrated not<br />

only that they offer similar food integrity to that offered<br />

by standard materials, but processing on FFS lines is<br />

significantly faster.<br />

such ‘sharp’ edged products as Müsli flakes. The reverseprinted<br />

external cellulose film, which has excellent optical<br />

properties, is combined with a high tenacity Mater Bi film<br />

in order to obtain packaging material which fully covers<br />

the mechanical, organoleptic and processing needs of<br />

such products. Still one of the unique combinations on the<br />

market, it is able to offer compostability under industrial<br />

conditions.<br />

Other laminated structures are under evaluation,<br />

targeting high barrier properties and still maintaining their<br />

compostability. There are several developments ongoing,<br />

which soon will be introduced onto the market. Mater Bi<br />

has demonstrated that it is perfectly compatible with other<br />

substrates, enhancing dramatically most of the properties<br />

and maintaining key properties such as repulpability. The<br />

latest developed technologies in extrusion coating and<br />

lamination have up to now demonstrated that this technology<br />

will broaden many application areas, particularly food<br />

packaging, in which the physical, chemical, mechanical<br />

and organoleptic protection are of the utmost importance.<br />

www.novamont.com<br />

Depending on the application, these converting<br />

techniques provide a very efficient and versatile way to<br />

build specific, tailor-made, multi-layer structures.<br />

One of the first industrial, multilayer compostable and<br />

certified products was introduced in the UK by a major<br />

Organic Müsli producer. A market leader in packaging,<br />

based in Dublin, was able to combine a Mater Bi polymer<br />

with a cellulose film, obtaining a structure which offers a<br />

suitable barrier property, excellent organoleptic properties<br />

and very high mechanical properties in terms of toughness<br />

and tear resistance - properties which are needed to pack<br />

bioplastics MAGAZINE [03/09] Vol. 4 13


Material Combinations<br />

Table 1<br />

Blends of<br />

PHBV<br />

Article contributed by<br />

Dr. Jim Lunt, V.P. Sales and<br />

Marketing, Tianan Biologic,<br />

Wayzata, Minnesota, USA<br />

Property Units PHB [1] PHBV (5%<br />

valerate)<br />

Youngs Modulus MPa 10 1400<br />

Tensile Strength MPa 1-40 3<br />

Elongation % 0- -10<br />

Impact Strength J/M 3-0 <br />

Melting Point °C 12 1<br />

Tg °C -10 to-1 4<br />

Table 2<br />

Sample Load (MPa) HDT<br />

100% PLA 0.4 2.0<br />

90/10 0.4 3.4<br />

80/20 0.4 4.<br />

0/30 0.4 4.<br />

0/40 0.4 3.0<br />

0/0 0.4 .3<br />

Tensile test bars made of PHBV/PLA<br />

(Photo: Peter Holland B.V.)<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

Samples Held up to 12 minutes at 100°C<br />

1: 100% PLA<br />

2: 90% PLA / 10% PHBV<br />

3: 80% PLA / 20% PHBV<br />

1-3: 2 Minutes, deformed<br />

4-: 12 Minutes, not Deformed<br />

4: 0% PLA / 30% PHBV<br />

: 0% PLA / 40% PHBV<br />

: 0% PLA / 0% PHBV<br />

As dicussed in other articles, PHBV is one of the simplest<br />

members of the polyhydroxy alkanoate (PHA) family. Typically,<br />

the valerate co monomer is present at around % by weight<br />

of the polymer although products containing up to 11% and 20% of<br />

the valerate have been produced in developmental quantities. The<br />

rationale for incorporation of this amount of the valerate moiety is<br />

to increase flexibility and improve processability over simple poly 3<br />

hydroxy butyrate (PHB), while still keeping the desirable attributes<br />

of high rate of crystallization and high melting point.<br />

Comparative properties of these two materials are illustrated in<br />

Table 1.<br />

At % valerate content, the elongation to break and un-notched<br />

izod impact are both increased over straight PHB, indicating<br />

an increase in ductility. However PHBV is still a rigid polymer. To<br />

further improve flexibility, the valerate content can be increased, but<br />

this comes at the cost of reducing the melting point and slowing<br />

down the rate of crystallization to a point at which these desirable<br />

attributes are lost. An alternative approach to improving the ductility<br />

of PHBV is the use of blends with other more flexible polymers. In<br />

addition, blends of PHBV with other biopolymers such as PLA are of<br />

interest due to the ability of PHBV to provide the higher crystallinity<br />

and hence improved heat distortion over PLA alone. Some examples<br />

of these initial blends and prototype applications are given below:<br />

In February 2008, Design Ideas launched a set of bathroom<br />

accessories under the brand name ECOGEN ® (see bM 02/2008,<br />

03/2008 and p. 38). This is a compounded product supplied by<br />

PolyOne and is based on PHBV and Ecoflex by BASF.<br />

Recently, due to the limited supply of Ecoflex, companies have<br />

begun to investigate blends of PHBV with polybutylene succinate<br />

(PBS), for use in injection molding.<br />

Another potential blend is PHBV with PLA. The rate of crystallization<br />

of PLA is typically too slow to produce injection molded products<br />

with a high softening point. Higher heat performance PLA can be<br />

produced in fibers and biaxially orientated films using the stereo<br />

complex approach and also the use of a talc nucleated or organic wax<br />

nucleated product is being supplied for higher heat thermoformed<br />

applications. PHBV/PLA provides an additional route to high heat<br />

injection molded parts.<br />

As shown in the tensile bars on the photograph, and the heat<br />

distortion temperature (HDT) in Table 2 - the incorporation of as little<br />

as 30% PHBV in PLA provides a significant increase in the ability of<br />

the parts to resist deformation at higher temperatures.<br />

These examples of blends of PHBV with other materials are just<br />

the beginning. As the uses of biobased polymers increase in single<br />

use and more demanding durable applications, blends in which the<br />

benefits of PHBV provide a synergistic combination of properties will<br />

continue to be a route to meeting the property spectrum required<br />

and which is often deficient in many biobased materials when used<br />

alone.<br />

www.tianan-enmat.com<br />

[1]:ww.matbase.com/material/polymers/agrobased/phb/properties<br />

14 bioplastics MAGAZINE [03/09] Vol. 4


2 nd PLA Bottle<br />

Conference<br />

14-16 September 2009<br />

within the<br />

Supporting<br />

Programme of<br />

Munich, Germany | Holiday Inn City Centre<br />

Organized by<br />

Preliminary Progamme:<br />

Monday Sept 14, 2009<br />

- 13:00 Travel to Munich<br />

10:00-13:00 Registration<br />

12:00-13:00 Lunch<br />

13:00-13:1 Michael Thielen, Polymedia Publisher Welcome<br />

13:1-13:40 Michael Carus, nova Institut Keynote Speech<br />

13:40-14:0 Udo Mühlbauer, Uhde Inventa-Fischer From the renewable feedstock to PLA<br />

14:0-14:30 N.N., Natureworks LLC PLA, a versatile material for bottle- and other applications<br />

14:30-14: Bernd Merzenich, Pyramid Bioplastics PLA, World market and availability<br />

14:-1:10 Q&A<br />

1:10-1:30 Coffeebreak<br />

1:30-1: Stefan Bock, Netstal Production of PLA Preforms<br />

1:-1:20 Frank Haesendonckx, KHS Corpoplast Stretch Blow Moulding of PLA<br />

1:20-1:4 Thomas Schierding, Log Plastic Products Experiences in Producing PLA Preforms and Bottles<br />

1:4-1:10 Lars von Carlsburg, KHS Plasmax Enhance Barrier Properties of PLA bottles<br />

1:10-1:3 Mathias Hahn, Fraunhofer IAP Copolymerisation of PLA with view to enhanced barrier and<br />

thermal properties<br />

1:3-1:0 Q&A<br />

19:30 Dinner<br />

Tuesday Sept 15, 2009<br />

09:00-09:2 Pascal Leroy, Sleever International PLA Shrink Labels<br />

09:2-09:0 NN Bioplastics-Shrink-Films for shrink packaging -packs<br />

09:0-10:1 Marcel Dartee, PolyOne Additives / Colorants for PLA<br />

10:1-10:40 Thomas Weigl, Sukano Materbatches for PLA bottle production<br />

10:40-10: Q&A<br />

10.-11:20 Coffeebreak<br />

11:20-11:4 Ernst Wiedmer, Wiedmer New developments in ‘BioCaps’ for PLA bottles<br />

11:4-12:10 Manfred Burkart, AQUAFONTIS GmbH PLA bottles for special events<br />

12:10-12:3 NN Expectations and prospects from a brandowners point of view<br />

12:3-12:0 Q&A<br />

12:0-14:00 Lunch<br />

14:00-14:3 William Horner, Naturally Iowa Experiences from the market introduction of PLA bottles<br />

14:3-14:0 Grant Hall, Good Water Experiences from the market introduction of PLA bottles<br />

14:0-1:1 N.N. Experiences from the market introduction of PLA bottles<br />

1:1-1:00 Q&A<br />

1:00-1:20 Coffeebreak<br />

1:20-1:4 Jöran Reske, Interseroh Biobased carbon content - Determination, Certification and<br />

Communication<br />

1:4-1:10 Edward Kosior, Nextek Limitations of automatic sorting of PLA/PET<br />

1:10-1:3 An Voss, Fost plus Collection and recycling systems in Europe, with the focus on<br />

the impact of PLA on the PET recycling streams<br />

1:3-1:0 Q&A<br />

1:0-18:1 Selected experts from the gropup of<br />

speakers<br />

Panel discussion: End of life options<br />

Wednesday Sept. 16<br />

Visit to drinktec, the World‘s biggest show on beverage technology<br />

Register now !<br />

www.pla-bottle-conference.com<br />

bioplastics MAGAZINE [03/09] Vol. 4<br />

1


Rigid Packaging<br />

Flexible Bio-foams<br />

Article contributed by<br />

Anneliese Kesselring,<br />

Fraunhofer UMSICHT, Oberhausen<br />

Christian Bonten,<br />

FKuR Kunststoff GmbH, Willich<br />

Foamed plastics have the advantage of a low density with comparably<br />

good material properties. There are different kinds of foaming procedures,<br />

(a) foaming of multi-component systems where the polymer (e. g.<br />

PUR) is generated only by chemical reaction and (b) physical foaming of thermoplastics<br />

in the melt (e. g. PE, PP, PS).<br />

Regardless of the different raw materials along with the different processing<br />

procedures involved, foamed materials are characterised by common features.<br />

Because of the entrapped gas mixture foamed plastics have a low density and<br />

a low thermal conductivity (high heat insulation). However, they still feature<br />

good mechanical properties per unit of weight and offer a substantial saving<br />

of material. The design variety is nearly as wide as that of injection moulded<br />

parts, but often with less tooling costs.<br />

The basic requirement for foaming of plastics is a free flow melt condition of<br />

the plastic before initiating the foaming process in order to enable the forming<br />

of bubbles. When the desired dimension of the bubbles has been reached this<br />

condition has to be fixed. For the foaming of thermoplastics this means that the<br />

thermoplastic itself has to possess a low melt viscosity at foaming start, which<br />

has to be increased rapidly by cooling for fixing the bubbles.<br />

For the formation of bubbles it is possible to make use of different blowing<br />

mechanisms. Either by using a chemical blowing agent which is introduced<br />

as an expanding by-product, by way of a decomposition product of a chemical<br />

reaction within the melt, or by physical blowing agents, e. g. through expansive<br />

vaporization of a low-boiling fluid or by means of mechanical mixing of air.<br />

The formation of bubbles in the melt implies that during the formation of<br />

expanding gases there are areas where a minimum quantity of molecules of<br />

these expanding gases is formed. By means of so-called ‘nuclei’ it is possible<br />

to create additional boundary layers where such minimum quantities of<br />

molecules can accumulate.<br />

Foaming biopolymers<br />

In order to foam biopolymers different requirements have to be met: on the<br />

one hand melt viscosities have to be distributed homogeneously and adjusted to<br />

be sufficiently low for the formation of bubbles; on the other hand, the viscosity<br />

has to be rapidly increased in order to fix the bubbles. Moreover, the chosen<br />

Figure 2: Small textured finishes<br />

Figure 1: Thermoformed foamed film with hinge<br />

1 bioplastics MAGAZINE [03/09] Vol. 4


Rigid Packaging<br />

Figure 3: EPS foam structure (x100, reflected light);<br />

Photo: Fraunhofer UMSICHT<br />

Figure 4: Foam structure Bio-Flex® A 4100 CL<br />

(x100, reflected light); Photo: Fraunhofer UMSICHT<br />

blowing agent must not influence the bio character<br />

of this class of material. Not only chemical blowing<br />

agents, but also low-boiling fluids have to be chosen<br />

accordingly, since residues may remain in the polymer.<br />

To achieve a homogeneous distribution of the bubbles,<br />

besides a homogenous distribution of the blowing agent<br />

in the polymer, a homogeneous material performance is<br />

necessary. With varying molecular weights this is nearly<br />

impossible!<br />

Bio-Flex ® A 4100 CL is a bioplastic based on PLA that<br />

has been developed by FKuR together with Fraunhofer<br />

UMSICHT. It is composed of nearly 90 % renewable<br />

resources and is certified as biodegradable. Whereas<br />

with pure PLA only brittle foamed structures can be<br />

produced, Bio-Flex A 4100 CL allows the production<br />

of flexible foamed structures - even with moulded-in<br />

hinges (Fig. 1). The easy flow in its soft condition creates<br />

a small, even textured finish to avoid food sticking on the<br />

surface (Fig. 2).<br />

It is important to observe - by means of suitable<br />

temperature control - that the blowing agent does<br />

not discharge too early from the screw through the<br />

feed section. The wide process temperature range<br />

of Bio-Flex A 4100 CL allows the temperature to be<br />

controlled exactly according to the requirements of the<br />

foam. Bio-Flex with a very uniform distribution of the<br />

molecular mass enables a uniform foaming. With Bio-<br />

Flex A 4100 CL it is easy to produce foamed structures<br />

in series which are comparable in many properties and<br />

applications to, for instance, EPS (figures 3 and 4).<br />

Plastics, made by nature, for rigid packaging<br />

FKuR´s trade name Bio-Flex ® stands for copolyester<br />

blends based on PLA, which – depending on the<br />

respective grade – are composed of up to 100 % natural<br />

resources. Bio-Flex does not contain any starch or<br />

starch derivatives. These Bioplastics mostly replace<br />

conventional LDPE and HDPE as well as polystyrene<br />

(PS) and polypropylene (PP).<br />

www.fkur.com<br />

www.umsicht.fraunhofer.de<br />

advert<br />

<br />

<br />

<br />

<br />

<br />

<br />

bioplastics MAGAZINE [03/09] Vol. 4<br />

1


Rigid Packaging<br />

Thermal<br />

Cooler Box<br />

www.greencellfoam.com<br />

Sandoz, Inc. (Princeton, New Jersey, USA) and KTM<br />

Industries, Inc. (Lansing, Michigan, USA) recently<br />

announced the launch of the Green Cell Cooler<br />

Box - the first 100% biobased and completely compostable/recyclable<br />

thermal cooler to protect pharmaceutical<br />

products during shipment. The Green Cell Cooler Box is<br />

a standard corrugate box outer lined with panels of cornstarch-based<br />

Green Cell Foam, manufactured by KTM.<br />

Green Cell Foam meets ASTM D400 and ISO 108 specifications<br />

for biodegradability under composting conditions.<br />

Led by Mark Kuhl, Packaging Development Manager<br />

for Sandoz, the project was in response to a new way of<br />

thinking at Sandoz where sustainability has become a<br />

top priority. This was a perfect opportunity to shift the<br />

paradigm and find a packaging solution that utilizes<br />

bio-renewable resources and offers an environmentally<br />

responsible end-of-life option.<br />

The typical pharmaceutical insulated shipper is<br />

constructed with polystyrene and is used for 24-2 hours<br />

before it is discarded. Non-renewable polystyrene is<br />

recyclable but the facilities to enable this are limited and<br />

cost prohibitive, thus relegating it to landfills. Sandoz’<br />

mission was to find an effective sustainable alternative<br />

to polystyrene based on biofeedstocks that would<br />

assimilate back into nature after its use. The mission was<br />

accomplished with Green Cell Foam which is compostable<br />

and can be recycled in the paper recycling stream along<br />

with the outer box, thereby affording the end user with<br />

flexibility in the end-of-life disposal process.<br />

Mr. Kuhl set out to design, test and validate a cost effective<br />

‘green’ cooler that met the rigorous cold-chain shipping<br />

requirements for protecting sensitive pharmaceutical<br />

products. During his tests he discovered Green Cell Foam not<br />

only insulates as well as polystyrene but it also absorbs excess<br />

condensation that would potentially damage the contents of<br />

the package. Green Cell’s ability to wick out ambient moisture<br />

presents a cleaner package for the customer by eliminating<br />

any pooling of water due to condensation.<br />

Green Cell Foam also provides significantly improved<br />

protection against shock and vibration damage when<br />

compared to traditional shipping coolers. Polystyrene coolers<br />

are somewhat brittle and have the propensity to crack under<br />

stress – even from a single impact. A break in the foam can<br />

compromise the integrity of the cooler by providing a channel<br />

for outside air to flow inside. Green Cell Foam can absorb<br />

multiple hits without cracking or breaking, providing a more<br />

stable thermal barrier while also providing improved impact<br />

protection to the contents. This adds value to the overall<br />

package while reducing damage claims.<br />

Sustainability was a key driver to this project. Sandoz<br />

wanted to see the environmental effects of switching from<br />

polystyrene to Green Cell Foam. KTM turned to Dr. Ramani<br />

Narayan of Michigan State University for the answer.<br />

Dr. Narayan provided life cycle assessment data which<br />

demonstrated a significant improvement in all but one of<br />

the LCA indices (eutrophication is slightly higher with Green<br />

Cell). The key metrics from the LCA comparison are an 80%<br />

reduction in greenhouse gases and a 0% decrease in energy<br />

requirements.<br />

In June 2009, refreshed graphics will grace the outside of<br />

the coolers which will help educate customers recognize and<br />

understand the benefits of the Green Cell Cooler. Mr. Kuhl is<br />

now designing additional sizes of Green Cell Coolers for use<br />

within Sandoz’ North American operations.<br />

It’s a real win-win situation for Sandoz and their customers:<br />

improved performance, improved convenience and a big<br />

improvement for the environment.<br />

18 bioplastics MAGAZINE [03/09] Vol. 4


Rigid Packaging<br />

Study Confirms<br />

Lifecycle Advantages<br />

of PLA over rPET<br />

A<br />

first-of-its-kind lifecycle analysis finds that clamshell<br />

packaging made from NatureWorks‘ Ingeo<br />

(PLA), emits fewer greenhouse gases and uses less<br />

energy when compared to clamshells manufactured with<br />

petroleum-based rPET (recycled polyethylene terephthalate).<br />

The Institute for Energy and Environmental Research<br />

(IFEU), Heidelberg, Germany, conducted the head-tohead<br />

lifecycle comparison on more than 40 different<br />

combinations of clamshell packaging made from Ingeo<br />

PLA, PET, and rPET. Both PLA and rPET clamshells<br />

outperformed PET packaging in terms of lower overall<br />

greenhouse gas emissions and lower overall energy<br />

consumed. PLA clamshells clearly offered further<br />

advantages over the petroleum-based rPET in numerous<br />

comparisons.<br />

“Brand owners and converters will lower the carbon<br />

and energy footprint of clamshell packaging by moving<br />

away from PET and rPET to Ingeo polymer,” said Marc<br />

Verbruggen, president and CEO of NatureWorks, the<br />

manufacturer of Ingeo. “This is true with today’s virgin Ingeo<br />

and, in the longer term, recycled Ingeo will decrease that<br />

footprint even more. Furthermore, the high performance<br />

of Ingeo biopolymer in clamshell applications means that<br />

less material may be required to manufacture them — on<br />

average 2 percent less.”<br />

Representative results of the lifecycle analysis<br />

The study showed that clamshell packaging consisting<br />

of 100 percent rPET emitted 2. kilograms of CO 2<br />

equivalents per 1,000 clamshells over its complete life<br />

cycle. PLA clamshells emitted even less, with 1.<br />

kilograms CO 2<br />

equivalents per 1,000 clamshells. The PLA<br />

clamshell was lighter, yet functionally equivalent in terms<br />

of top-load strength.<br />

“The study found that Ingeo compares favorably with<br />

rPET even when a producer chooses not to lightweight<br />

a clamshell,” said Steve Davies, NatureWorks director<br />

of Communications and Public Affairs. “The study also<br />

showed that the next generation Ingeo production process,<br />

now online in 2009, offers further improvements in ecoprofile<br />

and clearly outperforms 100 percent rPET in headto-head<br />

comparisons.”<br />

Clear plastic clamshells, like the ones analyzed in<br />

the study, are often used for fresh produce and foodservice<br />

packaging — for example, lettuce, tomatoes, sandwiches,<br />

or deli salads. Currently this packaging is not recycled in<br />

either the U.S. or Europe. In the U.S. clamshell packaging<br />

typically goes to landfills after use, while in Europe this<br />

packaging may be incinerated for waste-heat recovery.<br />

The lifecycle study took both end-of-life scenarios into<br />

account. The complete IFEU lifecycle analysis is available<br />

at www.natureworksllc.com/our-values-and-views/ingeovs-rpet.aspx<br />

kg CO 2<br />

eq. / 1000 clamshells<br />

www.natureworksllc.com<br />

www.ifeu.de<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

Climate Change<br />

62.7 61.7<br />

Non Renewable Energy<br />

0.88<br />

0.72<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

GJ / 1000 clamshells<br />

Energy consumed over the lifecycle for 100 percent rPET<br />

clamshells was 0.88 GJ. This compared to 0.2 GJ for the<br />

lighter, yet functionally equivalent, Ingeo 200 packaging<br />

— an overall 18 percent reduction in energy consumed.<br />

0<br />

100%<br />

rPET<br />

Ingeo Eco-Profile<br />

in 2005<br />

100%<br />

rPET<br />

Incineration with Heat Recovery Scenario<br />

Ingeo Eco-Profile<br />

in 2005<br />

0<br />

bioplastics MAGAZINE [03/09] Vol. 4 19


Rigid Packaging<br />

More than<br />

Cups ...<br />

Consumers are a very demanding group when it comes to quality and cost awareness – perhaps even more so<br />

in these times of crisis. This applies both to the home market in general and also to fast service restaurants,<br />

canteens and the whole catering industry. But this does not necessarily mean ‘cheap at any price’! Customers<br />

rightfully expect good value for their money.<br />

Meals have to be served fresh, and look appetizing. To be fresh and appealing is, therefore, also expected from<br />

the packaging. Price per portion has to remain affordable, while still serving high-quality food. Thus dishes and<br />

packaging must be easy to handle! Eco-efficiency is seen as a precondition for any packaging. At the same time<br />

sustainable and ecological management is being demanded. Combining all of these requirements in one packaging<br />

concept comes close to achieving the impossible.<br />

Huhtamaki’s answer to this dilemma is its BioWare range of environmentally compatible packaging. This range<br />

consists of cold drinks tumblers and clamshells, suitable for cold drinks, salads and desserts, as well as bio-coated<br />

paper hotcups and sturdy plates and bowls made from Chinet material.<br />

Crystal-clear tumblers and clamshells are made from Ingeo PLA. This plastic resin is made from renewable<br />

plant material, thus saving fossil resources. Products made from Ingeo PLA fully biodegrade within a few weeks,<br />

when deposited in industrial composting units. Huhtamaki produces beer and Polarity tumblers made from this<br />

material in its plant in Alf, Germany, and clamshells are made in Istanbul, Turkey. European users with a minimum<br />

of eco-awareness will easily see the advantageous ‘carbon footprint’ of these locations as opposed to transport<br />

routes for packaging imported from overseas regions.<br />

Thermoformed packaging items are relatively thin-walled<br />

compared to, for instance, injection-moulded items. Ingeo PLA<br />

is the choice basic material, as its density and stability allow for<br />

perfect functionality even at low weight.<br />

It is a matter of common knowledge that prices for conventional<br />

raw materials are currently rather low. In the long run,<br />

however, there will be no alternative to further development of<br />

regenerative fuel and plastics. Paul Blankert, Huhtamaki Sales<br />

Director Central Europe, comments: “Ingeo PLA clearly is the<br />

raw material of the future for Huhtamaki. Increasingly excessive<br />

fluctuations in fossil fuel based plastics result in an increasingly<br />

unpredictable business for participants in the market. And fossil<br />

deposits are finite. Even if it is possible to tap a few more oil<br />

fields, time and effort for their exploitation are mounting up.<br />

Nevertheless, there is and there will be considerable demand for<br />

practical and hygienic service packaging. We are well prepared<br />

for this demand, thanks to our Bioware - Range.“<br />

www.huhtamaki.com<br />

20 bioplastics MAGAZINE [03/09] Vol. 4


Preview<br />

NPE Preview<br />

Taking place June 22-2, 2009 at Chicago‘s McCormick Place, NPE2009 will be a showcase<br />

and technology exchange for polymers derived from corn, castor beans, soybeans, potatoes,<br />

tapioca, and other natural resources. Thus bioplastics take center stage in this year‘s<br />

NPE2009, The International Plastics Showcase organized by SPI (The Socienty of the Plastics<br />

Industry).<br />

“The dawn of the era of sustainability has brought with it a worldwide industry consensus<br />

on the need to proactively address issues such as resource depletion,“ said SPI president and<br />

CEO William R. Carteaux. “Bioplastics have emerged as one of the most promising means for<br />

companies to carry out this strategy while operating profitably. Besides enabling businesses<br />

to comply with mandates for renewable resources, these exciting new polymer families will<br />

help ensure the long-term viability of our industry by providing an alternative to traditional<br />

raw materials.“<br />

www.npe.org<br />

Kingfa Sci & Tech Co.,Ltd present Ecopond<br />

biodegradable plastics, made from aliphatic<br />

polyester, aliphatic-aromatic copolyester,<br />

biobased polyester, starch or modified starch<br />

etc. The materials can be 100% biodegradable<br />

and compostable and have been certified to meet<br />

EN13432 (AIB Vincotte, incl. ‘OK-Compost’) and<br />

ASTM D400 (BPI). Ecopond can be used for many<br />

kinds of bags, such as garbage bag, t-shirt bag,<br />

shipping, agricultural film etc.<br />

“There is not any polyethylene in Ecopond<br />

bags and no chemical additive to enhance<br />

decomposition“ as Kin Wong, (M.Sc. M.Eng)<br />

Sr. Manager Global Sales & Marketing points<br />

out. Ecopond bags biodegrade naturally under<br />

composting conditions.<br />

Kureha America is introducing a unique, biodegradable polymer,<br />

Kuredux Polyglycolic Acid (PGA). This high-strength polyester resin<br />

provides excellent carbon dioxide, oxygen and aroma barrier properties.<br />

Kuredux PGA also offers controllable hydrolysis, resulting in its<br />

certification as a biodegradable/compostable plastic in the US, Europe<br />

and Japan. Very importantly, Kuredux PGA is compatible with widely<br />

practiced industrial PET bottle recycling processes, satisfying the<br />

Association of Postconsumer Plastic Recyclers (APR) Critical Guidance<br />

Protocols and ensuring the quality of the recycled PET stream. One<br />

promising application offers the potential to replace 20% of the PET<br />

used in carbonated soft drink bottles with only 1-2% of Kuredux PGA,<br />

without sacrificing shelf life requirements. This unique combination<br />

of source reduction, recyclability and inherent barrier characteristics<br />

makes Kuredux PGA ideally suited for high-performance packaging<br />

and industrial applications.<br />

www.kureha.com<br />

ETP & W11901<br />

www.Kingfa.com.cn<br />

W103023<br />

Nanobiomatters is producing,<br />

developing and patenting additives based on<br />

nanotechnology designed to maximize plastics<br />

and bioplastics properties through unique,<br />

green and cost effective nanotechnology. These<br />

unique aspects allow the NanoBioTer ® additives<br />

to be adapted to almost any plastics matrix<br />

while offering compliance with EU ad FDA<br />

legislations for food packaging. The main effect<br />

of the NanoBioTer additives is to increase barrier<br />

properties in packaging materials and extend<br />

shelf life of packaged food.<br />

www.nanobiomatters.com<br />

W9028<br />

Leistritz will operate their Nano-1 twin screw extruder publicly<br />

for the first time processing 20 and 100 gram micro-batches. The Nano-<br />

1 utilizes segmented screws/barrels, and a state-of-the-art control/<br />

data acquisition package with a torque sensor load cell integrated into<br />

the drive train. The Nano-1 replicates the unit operations of larger<br />

scale equipment with a free volume of only 0.9 cc/diameter - the lowest<br />

volume available for a twin screw extruder that is scalable to production<br />

class machinery.<br />

A series of to 10 minute tutorials will be viewable on demand in a<br />

mini-theatre area on the following topics: HSEI (High Speed Energy<br />

Input) twin screw theory overview, HSEI twin screw terms and formulas,<br />

HSEI twin screw developments (torque/volume/cooling), direct<br />

extrusion, and extrusion of bioplastics.<br />

www.leistritzcorp.com<br />

N04<br />

bioplastics MAGAZINE [03/09] Vol. 4 21


Preview<br />

BASF will of course present its well established Ecoflex ® . The<br />

completely biodegradable and compostable plastic is ideal for trash bags<br />

or disposable packaging as it decomposes in controlled compost within<br />

a few weeks without leaving any residues. Ecoflex is certified according<br />

to ASTM 400, the European Standard EN 13432, the Canadian BNQ<br />

compostability standard and the Japanese standard GreenPla. Certification<br />

is very important for biodegradable materials, as it ensures materials will<br />

swiftly and safely biodegrade in the proper disposal environment.<br />

Being made of fossil resources the compostable Ecoflex is an enabler for<br />

renewable products, such as starches, natural fibers and PLA, by providing<br />

toughness and processability along with complete biodegradability under<br />

controlled composting conditions.<br />

www.basf.com<br />

W12120<br />

DuPont - In addition to its highperformance<br />

renewably sourced engineering<br />

polymers Hytrel ® RS DuPont Engineering<br />

Polymers is now also announcing the full<br />

commercialization of DuPont Sorona ® EP<br />

thermoplastic resins and DuPont Zytel ®<br />

RS long chain nylons, making DuPont<br />

the company with the broadest range of<br />

renewably sourced engineering resins.<br />

bioplastics MAGAZINE already reported about<br />

Salomons’s new ‘Ghost’ freerider alpine skiboot<br />

using Hytrel RS for the collar. Another<br />

applications shown in bioplastics MAGAZINE<br />

was DENSO Corporation’s new automotive<br />

radiator end tank, marking the first use of<br />

DuPont renewably sourced plastic (Zytel 10<br />

nylon) in mechanical components.<br />

DuPont’s new renewably sourced longchain<br />

nylons include Zytel PA 1010, which is<br />

100 percent renewably sourced, and Zytel PA<br />

10, which is more than 0 percent by weight<br />

renewably sourced. Seven different grades<br />

now are commercial.<br />

Sorona EP resins are available in glassreinforced<br />

and unreinforced grades and on<br />

average contain 3 percent renewable content<br />

by weight. Sorona EP is an engineering<br />

polyester resin and performs and processes<br />

similarly to PBT in molded automotive parts,<br />

electrical components and industrial or<br />

consumer goods.<br />

www.renewable.dupont.com<br />

W113011<br />

PSM - Teinnovations Inc./PSM North America presents the full line<br />

of PSM bio-resin. Grades are available for injection molding, extrusion/<br />

thermoforming, blown film, and foaming processes. Resins are certified<br />

by BPI and are ASTM and EN compliant for compostability. Being starch<br />

based, PSM resin is ideally suited for a wide range of products including<br />

high temperature applications - even microwavable food containers.<br />

PSM can be run as a stand alone resin to maximize the sustainable/<br />

biodegradable effect of finished goods or it can be blended with other<br />

additives or many other plastics if a 100% pure PSM part is not required.<br />

In fact, even a small percentage of PSM can be added to an existing plastic<br />

product to increase its green value with little or no impact to price or<br />

performance. New this year is PSM HL-301 blown film grade resin, able to<br />

produce high-strength flexible films and bags without blending or additives.<br />

Also on display will be a variety of PSM finished product to demonstrate<br />

the resin’s abilities, including cutlery, dinnerware, golf tees, industrial and<br />

construction items, packaging solutions, bags, and more.<br />

www.psmna.com<br />

W100038<br />

The SPI Bioplastics Council, a special interest group recently<br />

launched by SPI: the Plastics Industry Trade Association, is leading several<br />

exciting activities at NPE. The SPI Bioplastics Council provides a forum<br />

for resin and additive suppliers, as well as processors and equipment<br />

suppliers, to promote the development of bioplastics as an integral part of<br />

the plastics industry.<br />

The Council is sponsoring the ‘Business of Bioplastics’ educational<br />

session on Tuesday, June 23. The session will include presentations about<br />

new bioplastics technologies, recent government activities impacting the<br />

bioplastics industry as well as a panel discussion entitled ‘Bioplastics: An<br />

Opportunity for Everyone.’ Find more details about the presentations at<br />

www.bioplasticsmagazine.com/200902/NPE1<br />

The Council also will be exhibiting in the Emerging Technologies<br />

Pavilion in ‘Technology Central’ located in the new McCormick West Hall.<br />

The Bioplastics Council’s focus at the show will center on its mission on<br />

education and promoting this industry’s growth.<br />

www.bioplasticscouncil.org/<br />

ETP / W12b<br />

22 bioplastics MAGAZINE [03/09] Vol. 4


Preview<br />

The Biopolymers and Biocomposites<br />

Research Team (BBRT) at Iowa State<br />

University promotes research and<br />

development of new formulations and<br />

processes for biorenewable polymers and<br />

composites. BBRT focuses on renewable<br />

oils polymerization, protein-based plastics<br />

processing, protein-based adhesives, and<br />

cellulosic-based composites. The team<br />

has a broad range of knowledge including<br />

polymer chemistry, characterization, and<br />

processing.<br />

At NPE2009, BBRT will display samples<br />

including flowerpots made from plant<br />

protein; biobased coatings and adhesives;<br />

and composites made from natural oils,<br />

fibers, and agricultural co-products. The<br />

team will also demonstrate their Bioplastics<br />

Footprint Analysis Software. It allows users<br />

to compare petrochemical and biobased<br />

plastics and calculate the overall processing<br />

costs, energy requirements, and greenhouse<br />

gas emissions. The software compares<br />

the costs and eco-profile of plastic parts<br />

from different materials using the specific<br />

parameters for each part.<br />

Evonik Industries - With the development of VESTAMID ® Terra,<br />

Evonik is presenting a new member of its Vestamid family: a group of<br />

new polyamides, the monomers for which are based entirely or partly on<br />

renewable raw materials.<br />

Vestamid Terra DS is based on polyamide 1010 and is the polycondensation<br />

product of 1,10-decamethylene diamine (D) and 1,10- decanedioic acid<br />

(sebacic acid-S). Because both monomers are extracted from castor<br />

oil, Vestamid Terra DS is a material that is based 100 percent on natural<br />

resources. Technically speaking,VestamidTerra DS occupies a position<br />

between the high-performance long-chain polyamides such as PA 12 and<br />

PA 1212 and the standard polyamides PA and PA , which have a shorter<br />

chain length.<br />

Vestamid Terra HS partly made of renewable resources. It is based on<br />

polyamide 10. The material properties can be found between the highperformance<br />

polyamide 12 and the standard polyamides PA and PA .<br />

Like Vestamid Terra DS, Vestamid Terra HS is semicrystalline and thus has<br />

high mechanical resistance and chemical stability.<br />

www.evonik.com/hp<br />

S02<br />

Plastic Technologies, Inc. (PTI) announces its ability to produce<br />

small quantity extrusion prototypes for multilayer cast film and sheet<br />

products (including bioplastics) within two weeks. The company can also<br />

prototype a limited number of thermoforms.<br />

“We believe we are one of the first companies to offer film and sheet<br />

prototyping capability from small resin quantities—10 to 40 pounds.<br />

Moreover, we can deliver the prototypes faster than previously possible,”<br />

says Jason Haslow, project engineer, PTI.<br />

The prototyping capability includes up to three materials and five layers.<br />

Materials include, but are not limited to, polyethylene terephthalate,<br />

polypropylene and barrier polymers (such as ethylene vinyl alcohol<br />

copolymer and nylon). Emerging biomaterials such as polylactic acid can<br />

also be prototyped.<br />

www.biocom.iastate.edu<br />

W11802<br />

www.plastictechnologies.com<br />

S2081<br />

Jamplast Inc. is one of the largest distributors of raw plastic materials and biopolymers in North America. The Jamplast<br />

team will be exhibiting and presenting at NPE to help attendees have a better understanding about biopolymers and how to work<br />

through the decision-making process when considering the right products for their molding needs.<br />

At NPE the Jamplast team offers technical counsel and support that will help visitors identify material-based solutions.<br />

Jamplast also particpates in a Panel Forum: ‘Biopolymers and Sustainability Revealed‘: There remains a cloud of uncertainty<br />

around the ‘sustainability’ buzzword when it comes to success, performance, profitability and where to get started. The panel<br />

of speakers will address the challenges, opportunities and uncertainties about biopolymers. (Find more details about the<br />

presentations at www.bioplasticsmagazine.com/200902/NPE1).<br />

Jamplast is an authorized distributor of NatureWorks biopolymers, Cereplast biopolymers and JER Envirotech<br />

biocomposites.<br />

www.jamplast.com<br />

W1304<br />

bioplastics MAGAZINE [03/09] Vol. 4 23


Preview<br />

PolyOne Corporation is exhibiting a complete family of bio-related<br />

compounds and additives at NPE 2009 from the PolyOne Sustainable<br />

Solutions portfolio, including Bio-colorants and additives: OnColor BIO and<br />

OnCap BIO, as well as OnColor WPC for wood plastic composites. BPAfree<br />

materials presented are Edgetek Tritan filled and unfilled compounds<br />

and blends. GLS OnFlex BIO are bio-based TPEs. Furthermore there will be<br />

custom bio-compounds based on PHBV (see also p. 14). A new family of biobased<br />

compounds to be introduced at the show as well.<br />

In the Emerging Technologies Pavilion, located in the West Hall, PolyOne will<br />

be sponsoring an exhibit featuring their full portfolio of PolyOne Sustainable<br />

Solutions in the Biopolymers section. PolyOne‘s full range of solutions can be<br />

viewed at their booth in the West hall.<br />

www.polyone.com<br />

ETP / W10a and W113021<br />

West Hall<br />

West Hall Ballroom<br />

Emerging<br />

Technologies<br />

Pavilion<br />

Entrance<br />

Entrance<br />

Skyway To<br />

South Hall<br />

38<br />

22<br />

12<br />

17<br />

10<br />

28<br />

9<br />

2<br />

36<br />

5 7<br />

32<br />

26<br />

1<br />

31<br />

4<br />

35<br />

8<br />

27<br />

14<br />

39<br />

6<br />

13<br />

3<br />

34<br />

19<br />

15<br />

21<br />

29<br />

20<br />

1124<br />

18<br />

29<br />

23<br />

37<br />

33<br />

The numbers in the yellow circles<br />

5<br />

refer to the table on the next page<br />

24 bioplastics MAGAZINE [03/09] Vol. 4


Preview<br />

Company Booth-Number See preview<br />

on page<br />

Number on<br />

map<br />

Amco Plastic Materials Inc. W12020 1<br />

API SPA ETP / W1a 2<br />

API-Kolon Engineered Plastics W122032 3<br />

BASF ETP / W12120 22 4<br />

bioplastics MAGAZINE ETP / W19a/19b <br />

Biopolymers and Biocomposites Research Team W11802 2 <br />

Cereplast ETP / W11a 2 <br />

Chemtrusion, Inc. W9032 8<br />

CMPND and OBIC ETP / Wa 9<br />

DuPont W113011 22 10<br />

Eastman Chemical Company S8084 South Hall<br />

EMS-GRIVORY America, Inc. W13040 11<br />

EOS ( Electro Optical Systems ) W10021 12<br />

Evonik Degussa Corp. S02 23 South Hall<br />

Ex-Tech Plastics, Inc. W118029 13<br />

Felix Composites Inc. W103028 14<br />

General Color, LLC W128034 1<br />

Hallink RSB Inc. W13104 1<br />

Heritage Plastics W10022 2 1<br />

ICO Polymers W123043 18<br />

IDES W128031 2 19<br />

Jamplast, Inc. W1304 23 20<br />

Kal-Trading Inc W12903 21<br />

Kingfa Sci. & Tech. Co., Ltd. W103023 21 22<br />

Kureha Corporation (America) Inc. W11901 21 23<br />

Leistritz N04 21 North Hall<br />

LTL Color Compounders, Inc. W138041 24<br />

Merquinsa W131043 2 2<br />

Telles (Metabolix, Inc.) W119020 2 2<br />

Nanobiomatters W9028 21 2<br />

Plastic Technologies, Inc. S2081 23 South Hall<br />

PolyOne Corporation (& GLS Corporation) W113021 24 28<br />

Polyvel, Inc. S3042 South Hall<br />

PSM (Teinnovations) W100038 22 29<br />

Recycling Solutions, Inc. W1004 30<br />

Sabic W123011 31<br />

Southern Star Engineering Group N803 North Hall<br />

SPI Bioplastics Council ETP / W12b 22 32<br />

Teknor Apex Bioplastics Division ETP / W18b and W1320 2 33<br />

TP Composites Inc. W12031 34<br />

TradePro Inc. W132011 3<br />

U.S. Depart. Of Agriculture, Agriculture Research Service W 3<br />

United Soybean Board W13003 3<br />

US Army Natick Soldier Research Development and Engineering Center W94020 2 38<br />

Zhejiang Hangzhou Xinfu Pharmaceutical Co., Ltd W11203 2 39<br />

The first letter of the booth number indicates the hall (W: West, S: South, N: North).<br />

ETP stands for the Emerging Technologies Pavillion in the West hall.<br />

bioplastics MAGAZINE cannot give any guarantee that this list is correct or complete.<br />

bioplastics MAGAZINE [03/09] Vol. 4<br />

2


Cereplast is going to promote their<br />

existing range of Cereplast Compostables ® as<br />

well as the new Compostable 001 especially<br />

designed for extruded foam sheet(thermoforming<br />

application like meat tray, egg carton,<br />

plates..), and Compostable 3000 for blown film<br />

(liner, bags). Cereplast Hybrid Resins ® family<br />

has expanded with 2 injection molding grades<br />

Hybrid 101 (high impact) and Hybrid 103 (higher<br />

melt index). Cereplast materials are based on<br />

PLA sourced from NatureWorks<br />

Among other items, the company will show<br />

a triple edge paint and trim guide (photo).<br />

Cereplast recently signed a supply contract<br />

with Warner Manufacturing Co.. Warner will<br />

use Cereplast resins for putty knives, scrapers<br />

and other painting accessories.<br />

The U.S. Army Natick Soldier Research Development and<br />

Engineering Center (NSRDEC) has been conducting extensive research<br />

in the area of biodegradable and bio-based polymers for several years.<br />

The center can a unique capability to analyze the biodegradability and<br />

toxicity of various types of materials in such medium as compost, soil,<br />

and marine water. The NSRDEC specializes in biodegradation testing<br />

in the marine environment as most of their support is from the U.S.<br />

Navy’s Waste Reduction Afloat Protects the Sea Program (WRAPS). The<br />

NSRDEC was awarded certification from the Biodegradable Products<br />

Institute (BPI) in October of 200 to perform American Society for Testing<br />

and Materials (ASTM) standard test method ASTM D91 (Standard Test<br />

Method for Determining Aerobic Biodegradation of Plastic Materials in the<br />

Marine Environment by a Defined Microbial Consortium) and ASTM D081<br />

(Standard Specification for Non-Floating Biodegradable Plastics in the<br />

Marine Environment).<br />

http://nsrdec.natick.army.mil<br />

W94020<br />

www.cereplast.com<br />

ETP / W11a<br />

Last December, IDES – The Plastics<br />

Web ® was shortlisted as a finalist in the<br />

2008 Bioplastics Awards for their Prospector<br />

plastics search engine. The newly released<br />

Green Plastics Search in Prospector provides<br />

fast access to datasheets on more than 200<br />

renewable, biodegradable and high-recycled<br />

content resins. Technical processing and<br />

property information in Prospector highlights<br />

green plastic materials from suppliers<br />

including BASF, Dow Plastics, DuPont<br />

Engineering Polymers, Eastman Chemical<br />

Group, Ecoplast, NatureWorks LLC, SABIC<br />

Innovative Plastics, and many more.<br />

www.ides.com/green<br />

W128031<br />

Telles, the joint venture between Metabolix and ADM that produces<br />

Mirel, will be located at booth 119020 in the West Hall, across from<br />

the Emerging Technology pavilion. Telles will be showcasing the<br />

new commercial grade of high performance bioplastic, Mirel P1003<br />

(polyhyrdoxyalkanoate PHA), the second generation of injection molding<br />

resin, suitable for a wider range of applications. Telles will also be<br />

represented in the Emerging Technology pavilion as part of the Society of<br />

Plastics Industry Bioplastics Council kiosk.<br />

During NPE representatives of Telles will give a number of presentations:<br />

At SPE ANTEC Tom Pitzi will talk about ‘Processing Biobased /<br />

Biodegradable PHB with conventional Thermoplastic Process Equipment‘,<br />

Raj Krishnaswamy will present ‘Single Screw Extrusion of Biobased and<br />

Biodegradable PHB Copolymers’ and in a second talk ‘Processing and<br />

Structure-Property Relationships of Mirel PHB Copolymer Blow Film‘.<br />

Bob Findlen introduces ‘Mirel – A Renewable Material Option for the<br />

Growing Bioplastics Marketplace‘ at the SPI‘s Business of Plastics event.<br />

Find more details about the presentations at www.bioplasticsmagazine.<br />

com/200902/NPE1<br />

www.mirelplastics.com<br />

ETP & W119020<br />

2 bioplastics MAGAZINE [03/09] Vol. 4


Preview<br />

Zhejiang Hangzhou Xinfu Pharmaceutical<br />

Co Ltd was established in Nov. More<br />

than 100 employees work at Xinfu with its<br />

sub companies and one overseas branch<br />

office. Xinfu is a global leading manufacturer of<br />

Vitamin B depending on its own patent, and<br />

is the only manufacturer of D-panthenol in<br />

China. Besides, Xinfu attends to develop new<br />

biochemistry products, such as PBS, Red Yeast<br />

Rice and activated carbon.<br />

Now Xinfu constantly makes effort to develop<br />

PBS a worldwide green plastic material. Poly<br />

(1, 4-butylenes succinate), shortened as PBS,<br />

is a kind of fully biodegradable macromolecular<br />

resin that accords with the certificates of EN<br />

13432 and ASTM D 400. PBS has good thermal<br />

stability, fine mechanical and processing<br />

performance and can be used in many different<br />

fields. It can be molding processed in standard<br />

plastic apparatus and modified with other fully<br />

biodegradable materials to meet all kinds of<br />

requirements.<br />

www.xinfupharm.com<br />

W11203<br />

Teknor Apex‘s Bioplastics Division will introduce its first Terraloy<br />

products, including materials for film and molding applications. Among<br />

these will be polyethylene/thermoplastic starch (TPS) blends, and blends<br />

of TPS with biodegradable polyester. Other blends the company is currently<br />

working on are TPS with other bioplastics, such as PLA.<br />

Teknor Apex will offer ready-to-process compounds and masterbatches.<br />

Being a custom compounder, Teknor Apex has the expertise to tailor<br />

compounds to specific customer applications.<br />

Just recently Teknor Apex signed a licensing agreement with Cerestech<br />

Inc. on a unique method for blending relatively low-cost thermoplastic<br />

starch (TPS) with synthetic polymers or other bioplastics while retaining<br />

high levels of key performance properties. The Cerestech technology is<br />

based on a process that blends TPS with other polymers in a single step<br />

avoiding to degrade the properties of the blended components.<br />

www.teknorapex.com<br />

ETP / W18b and W1320<br />

Heritage Plastics will present its newly developed BioTuf9<br />

for compostable bag production. BioTuf9 is a pelletized mineralcontaining<br />

compound based on a blend of compostable resins, including<br />

an aliphatic/aromatic co-polyester. It is specifically designed to be<br />

easily extruded and converted on standard low density PE or groovedfeed<br />

HMW-HDPE processing equipment. BioTuf9 films have physical<br />

properties similar to linear-low density polyethylene. Films up to 3.0 mils<br />

thick will completely degrade in commercial and municipal composting<br />

environments in accordance with the requirements of ASTM specification<br />

D400. Producers of bags and liners used for diversion of food and organic<br />

waste from landfills to commercial composting facilities will appreciate<br />

that this product is approved by Biodegradable Products Institute.<br />

www. heritage-plastics.com<br />

W10022<br />

Of course bioplastics MAGAZINE<br />

must not be missing at a show like NPE. Being<br />

the first and only trade magazine worldwide,<br />

bioplastics MAGAZINE is presenting its 1 th issue<br />

now. The magazine is 100 % dedicated to<br />

bioplastics in its definition A) plastics based on<br />

renewable resources and B) biodegradable and<br />

compostable plastics according to ASTM 400,<br />

EN13432 or similar standards. Readers from<br />

more than 80 countries around the globe receive<br />

bioplastics MAGAZINE six times a year. If you are<br />

not a subscriber yet, now is the best chance.<br />

See the bioplastics MAGAZINE team at NPE and<br />

benefit from a special show subscription offer.<br />

www.bioplasticsmagazine.com<br />

ETP / W19a/b<br />

Merquinsa will showcase its Frost & Sullivan 2008 award winning<br />

bio-thermoplastic polyurethane (TPU).<br />

PEARLTHANE ® ECO range made from Renewable Sources. “Merquinsa<br />

will bring customers at NPE 2009 more reasons to choose Pearlthane<br />

ECO, its plant-derived and recyclable TPU and will demonstrate its<br />

ongoing commitment to environmental protection and leadership in<br />

‘green’ TPU technologies,” according to a company spokesman.<br />

A recent preliminary life cycle analysis (LCA) indicates that manufacturing<br />

Pearlthane ECO TPU range results in 40% less CO 2<br />

emissions. In addition<br />

to its innovative plant-based TPU products, Merquinsa will display its full<br />

range of TPU specialties used in a wide range of applications including<br />

sports & leisure, consumer goods, melt coating, and film & sheet<br />

applications. Merquinsa representatives will be available to discuss the<br />

latest developments in the company’s capabilities and services for the<br />

North American market.<br />

www.merquinsa.com<br />

W131043<br />

bioplastics MAGAZINE [03/09] Vol. 4<br />

2


News<br />

Herbs And Spices Packed<br />

in High Barrier Film<br />

Austrian producer, Sonnentor, decided to wrap its range of herbs<br />

and spices in Innovia Films’ high barrier compostable cellulose-based<br />

material, NatureFlex NK. This film offers not only biodegradability<br />

and compostability, but also a moisture barrier approaching that of<br />

co-extruded OPP. This means it has the best moisture barrier of any<br />

biopolymer film currently available, which has been achieved through<br />

Innovia Films’ unique coating technology.<br />

Kids in UK<br />

planted trees<br />

for a better<br />

understanding<br />

World famous environmentalist David<br />

Bellamy explained the benefits of biodiversity<br />

and habitat creation to fascinated children at<br />

two schools in Bedfordshire, UK. Together<br />

with the kids he planted trees donated by<br />

Marchant Manufacturing Ltd., manufacturers<br />

of compostable bags.<br />

Tree Appeal are managing the environmental<br />

initiative, set up by Marchant Manufacturing,<br />

which is working to make the compostable<br />

bags used by Central Bedfordshire Council’s<br />

Waste Team, even greener.<br />

By donating trees to be planted, Marchant<br />

Manufacturing and Stanelco BioPlastics are<br />

offsetting their environmental footprint, helping<br />

their customer contribute to the balance<br />

of the natural world, and educating local<br />

children about their environment. Children<br />

at both Russell Lower School in Ampthill and<br />

Southlands Lower School in Biggleswade<br />

produced imaginative drawings about the event<br />

showing their understanding of recycling food<br />

waste and the importance of trees.<br />

Sonnentor was founded over 20 years ago in the ‘Waldviertel’ region by<br />

Johannes Gutmann. He wanted to sell locally grown and dried organic<br />

herbs and spices with the emphasis on traditional harvesting and<br />

refining methods, innovation and Fair Trade principles. The company<br />

has gone from strength to strength and employs 100 people in Austria,<br />

with % of its product exported.<br />

Outlining why Sonnentor chose NatureFlex to package its herbs<br />

and spices, Gutmann comments, “Sonnentor’s formula for success is<br />

innovative product concepts and high-quality, carefully selected organic<br />

ingredients. This organic way requires innovative solutions for our<br />

packaging. NatureFlex plays an important part in our sustainability and<br />

successful future.”<br />

“With its excellent barrier properties, NatureFlex NK fills a major<br />

gap in the compostable materials market. Now dry, moisture-sensitive<br />

foods can also be wrapped using a compostable solution. We anticipate<br />

this will open up a host of new opportunities both for NatureFlex on its<br />

own, or as part of a laminate solution with other biofilms,” exclaims<br />

Andy Sweetman, Innovia Films’ Global Marketing Manager, Sustainable<br />

Technologies.<br />

NatureFlex NK is a transparent, general purpose packaging grade<br />

suitable for various applications eg dried foods (biscuits, cereals, crisps,<br />

snack bars etc). The product is also ideal for lamination to other biofilms.<br />

NatureFlex NK is available in 20, 23, 30, 4 micron thicknesses and can be<br />

used for a variety of pack formats – VFFS, flow wrap, twistwrap and overwrap.<br />

www.innoviafilms.com<br />

www.sonnentor.com<br />

www.marchant.co.uk<br />

28 bioplastics MAGAZINE [03/09] Vol. 4


Application News<br />

Biodegradable<br />

Margarine Pack<br />

in Brazil<br />

Brazilian IraPlast Ltd., based in Iracemápolis,<br />

São Paulo, Brazil, has been the exclusive Cereplast<br />

representative for biodegradable resin in Brazil since<br />

200. Cereplast‘s biodegradable resins are based on<br />

PLA supplied by Nature Works.<br />

One example of a packaging application made from<br />

the Cereplast grade TH-01-A is a margarine pack for<br />

a product called Cyclus - Nutrycell. The customer,<br />

Bunge Foods, is the first company in Brazil to introduce<br />

biodegradable packaging.<br />

The thermoformed containers are produced by Poly-<br />

Vac, a company belonging to a consortium of packaging<br />

manufactures working for Bunge Brazil. In this initial<br />

project the distribution will be local in the states of Rio<br />

Grande do Sul, Santa Catarina and Paraná, but later<br />

the whole Brazilian territory will be covered.<br />

Bunge Foods created the Cyclus margarine line<br />

based on the concept that the human body is formed of<br />

hundreds of millions of cells that should be taken care<br />

in an appropriate way by the consumption of nutrients<br />

and other bioelements.<br />

An environmentally-friendly pack that comes from<br />

renewable resources and is compostable after use,<br />

reflects the concept of the margarine line, namely to<br />

adopt a varied diet and a healthy lifestyle.<br />

After their initial experience Bunge Foods intends to<br />

carry these packing concepts over to others product<br />

lines.<br />

www.iraplast.com<br />

www.saudecyclus.com.br<br />

Södra launches<br />

Parupu – a chair<br />

for kids<br />

Södra from Växjö, Sweden has developed a chair<br />

made from pulp in collaboration with design and<br />

architect firm Claesson Koivisto Rune. The chair is<br />

designed for children. It is durable and waterproof,<br />

despite having the look and feel of ordinary paper.<br />

It is recyclable, environmentally-friendly, stackable,<br />

colourful, and made for fun and games.<br />

The team’s objective from the start was to make<br />

something that felt like paper but with the durability<br />

normally associated with materials such as steel,<br />

wood or hard plastic.<br />

The architect and design firm had long wanted to<br />

make a chair from paper. Together with Södra and<br />

research company STFI Packforsk, Claesson Koivisto<br />

Rune experimented and tested the suitability of the<br />

material for use in a tough and practical chair for<br />

children. The chair has been named Parupu after the<br />

Japanese word for pulp.<br />

The material is a speciality pulp from Södra Cell<br />

combined with PLA which makes it an eco-friendly,<br />

recyclable material that can replace conventional<br />

plastic. The chair can be wiped clean, and is designed<br />

to last a childhood, withstanding a lot of play.<br />

The chair’s base material, which can be moulded<br />

and could potentially replace plastic in a number of<br />

applications, has been named DuraPulp. DuraPulp<br />

has the look and feel of paper. But a couple of<br />

millimetres in thickness is enough to support the<br />

weight of a person. It can be left outdoors for several<br />

years without degrading.<br />

www.sodra.com<br />

30 bioplastics MAGAZINE [03/09] Vol. 4


Biobased elastomer<br />

in running shoes<br />

Looking for a Bio-Solution?<br />

Let PolyOne be your guide...<br />

Japanese company Mizuno, a leader in running footwear<br />

and apparel technology, has announced the use of a<br />

Pebax ® Rnew thermoplastic elastomer range for the Wave ®<br />

Technology plates in four models of high performance<br />

running shoes set to debut in 2009. The material supplied by<br />

Arkema is made from renewable resources, castor oil, and<br />

contributes to global warming reduction.<br />

The Pebax Rnew will be utilized in both men’s and women’s<br />

models of the Mizuno Wave Rider ® 12, Wave Inspire ® , Wave<br />

Creation ® 10, and Wave Nirvana ® .<br />

Until June 21 st our readers can win a pair of Mizuno Wave<br />

Rider 12 at the 1 st website mentioned<br />

below, a website dedicated<br />

to sports applications.<br />

www.pebaxpowered.com<br />

www.arkema.com<br />

www.mizuno.com<br />

Georgia-Pacific<br />

Awards Major<br />

Contract to<br />

Cereplast<br />

Cereplast, Inc., Hawthorne, California, USA recently<br />

announced that it will supply Compostables ® resin to<br />

Georgia-Pacific Professional Food Services Solutions for the<br />

manufacture of its recently introduced line of Dixie EcoSmart<br />

beverage solutions. : Georgia-Pacific LLC., Atlanta, Georgia<br />

is one of the world‘s leading manufacturers and distributors<br />

of tissue, pulp, paper, packaging, building products and<br />

related chemicals.<br />

Dixie EcoSmart products include among other products<br />

Cereplast Compostables resin-lined paper hot cups made<br />

from at least 9 percent renewable resources which are<br />

designed to allow operators to enhance their environmental<br />

stewardship position.<br />

All Dixie EcoSmart products can be processed successfully<br />

in commercial composting operations. The Cereplast<br />

Compostables resin-lined paper hot cups are 100 percent<br />

compostable because the fiber portion and the coating are<br />

fully compostable. Cereplast Compostable resin contains<br />

Ingeo ® PLA supplied by NatureWorks.<br />

www.cereplast.com<br />

www.gppro.com<br />

PolyOne’s cutting-edge portfolio of<br />

sustainable solutions can help you meet<br />

today’s challenges with renewable,<br />

recyclable, reusable, resource ef cient,<br />

eco-friendly materials.<br />

PolyOne Sustainable Solutions SM<br />

Portfolio<br />

BPA-free compounds<br />

Edgetek Copolyester Compounds - made with Eastman Tritan Copolyester<br />

Eco-friendly TPE’s<br />

OnFlex BIO Thermoplastic Elastomers<br />

Additives for bio-derived polymers<br />

OnCap BIO Additives & OnColor BIO Colorants<br />

Colorants for bio-derived polymers<br />

OnColor BIO Colorants<br />

Non-phthalate colorants<br />

OnColor BIO Colorants<br />

Non-phthalate vinyls<br />

Geon Vinyl Non-phthalate Vinyls<br />

CPSIA-compliant vinyls<br />

Geon Vinyl CPSIA-compliant Compounds<br />

Lead replacement compounds<br />

Gravi-Tech & Trilliant Polymer Composites<br />

Non-lead wire & cable systems<br />

Geon Vinyl Wire & Cable Compounds<br />

Halogen-free, non-corrosive polymer systems<br />

ECCOH Low Smoke and Fume, Zero Halogen Compounds<br />

Non-phthalate, vinyl-alternative, and water-based inks<br />

Wil ex Epic Series, Wil ex QuantumOne, & Wil ex Oasis<br />

To learn more about PolyOne’s Sustainable Solutions, please visit us at:<br />

www.polyone.com<br />

bioplastics MAGAZINE [03/09] Vol. 4 31


From Science & Research<br />

Novel Bioplastic Blends<br />

and Nanocomposites<br />

Article contributed by<br />

John R. Dorgan,<br />

Department of Chemical and<br />

Biochemical Engineering,<br />

Colorado School of Mines,<br />

Golden, CO 80401 USA<br />

Birgit Braun and<br />

Laura O. Hollingsworth ,<br />

PolyNew Inc.,<br />

Golden, CO 80401 USA<br />

Figure 1: TEM of cellulose nanowhiskers<br />

derived from acid hydrolysis of cotton linters.<br />

200 nm<br />

The prospect of a hot, flat, and crowded [1] planet earth requires<br />

greater technological efforts in meeting the challenges of creating<br />

industrial sustainability. The triple technological convergence<br />

of industrial ecology, biotechnology, and nanotechnology offers promise<br />

of being able to deliver such sustainability. Industrial ecology uses the<br />

quantitative tools of Life Cycle Assessment to consider impacts like the<br />

generation of green house gases (GHGs) when renewables are substituted<br />

for fossil resources. Biotechnology is providing efficient biochemical<br />

conversions and nanotechnology is having big impacts both in catalysis<br />

and in materials sciences. Here it is argued that the convergence of these<br />

technologies is defining a new field of inquiry which can be referred to as<br />

ecobionanotechnology. Within this context a new class of green materials,<br />

ecobionanocomposites, is being developed.<br />

The now rapidly developing field of degradable bioplastics and<br />

plastic materials based on renewable resources, provides tremendous<br />

opportunities to sustain and enhance the domestic plastics industries,<br />

the fourth largest manufacturing sector. Growth in the use of these new,<br />

greener plastic is proceeding rapidly, however, there are a number of<br />

cases in which bioplastics lack the properties needed to compete with<br />

petroleum based materials.<br />

Drawing on scientific knowledge about the new emerging field of<br />

polymer nanocomposites, these property limitations can be overcome.<br />

In this article, the development of novel polymer nanocomposites based<br />

on renewable cellulosic nanowhiskers combined with polylactide is<br />

described. The fossil energy requirement for the PLA production process<br />

as implemented by NatureWorks is substantially less than for other<br />

commercially produced polymers as shown by life cycle assessment [2].<br />

Significant increases in the heat distortion temperature of polylactides<br />

(PLA) have been achieved using these nanowhisker fillers. Prototypical<br />

thermoformed trays have been fabricated from first generation<br />

nanocomposites and shown to be suited for use as microwaveable frozen<br />

food packaging. Second generation nanocomposites have been shown to<br />

maintain transparency while having higher use temperatures. The use<br />

of cellulosic nanowhiskers means that the resulting nanocomposites<br />

maintain the desirable feature of biodegradability.<br />

Experimental<br />

Materials. Commercial-grade PLA (2002D, melt-flow index 4-8 g/10 min,<br />

< 4% D-lactide) was supplied by NatureWorks LLC. L-lactide was also<br />

obtained from Natureworks. PLA resin was recrystallized at 110°C for<br />

24 hours prior to compounding. Cellulosic nanowhiskers (CNW) were<br />

prepared via acid hydrolysis of cotton linter using hydrochloric acid as<br />

described in reference [3].<br />

An impact modifier ‘Biomax Strong‘ was obtained from DuPont.<br />

32 bioplastics MAGAZINE [03/09] Vol. 4


From Science & Research<br />

Methods. For the melt mixing procedure PLA resin<br />

was dried for 24 hours at 80°C under 23 inHg (3,0 Pa)<br />

vacuum. The melt mixed samples were prepared in a<br />

Haake RheoMix 3000. PLA was fully melted at 180°C and<br />

0. wt% tris(nonylphenylphosphite) (TNPP) was added as<br />

a stabilizer. The required amount of CNWs and impact<br />

modifier were added and mixed at 0 rpm for 2 minutes.<br />

Composite samples were vacuum/compression molded<br />

into rectangular bars, crystallized at 110°C for three hours,<br />

and physically aged for 24 hours. Mechanical properties<br />

were determined through dynamic mechanical thermal<br />

analysis (DMTA) using an ARES-LS rheometer with<br />

torsional rectangular fixtures. The testing was carried out<br />

at 0.0% strain, 1 Hz, with a temperature ramp from 30°C<br />

to 10°C at °C/min. The DMTA data was used to calculate<br />

the heat distortion temperature (HDT) via the methodology<br />

of Takemori [4].<br />

Results<br />

Figure 1 is a transmission electron micrograph of<br />

the cellulose nanowhiskers (CNW) derived from cotton.<br />

Evidence of aggregation is clearly present which is usually<br />

present but which becomes more severe upon isolation<br />

and drying [3].<br />

Figure 2 presents the data on tensile properties for the<br />

melt mixed nanocomposites. A typical tradeoff between<br />

modulus and strain at break is observed. PLA already<br />

suffers from relatively low impact properties so the<br />

decrease in impact which is associated with the decreased<br />

strain at break would preclude the use of these materials<br />

for most practical applications.<br />

Figure 3 presents the improvement in the impact strength<br />

associated with the addition of wt% DuPont Biomax. The<br />

simultaneous addition of both reinforcing CNWs and the<br />

Biomax impact modifier produces a material with both<br />

improved modulus and toughness compared to the base<br />

PLA.<br />

Finally, in Figure 4 it is shown that the nanocomposites<br />

have improved HDTs. While the addition of Biomax Strong<br />

decreases the extent of the HDT it is still possible to reach<br />

for example, an HDT above 90°C while simultaneously<br />

improving the impact properties.<br />

Conclusions<br />

Substantial challenges exist regarding developing a truly<br />

sustainable plastics industry. The judicious selection of<br />

combined technological platforms can assist humankind<br />

in meeting this important goal. In this study, elements<br />

of industrial ecology, biotechnology, and nanotechnology<br />

are combined to create a new largely renewable and<br />

largely degradable polymer nanocomposite with improved<br />

thermophysical properties. These Ecobionanocomposites<br />

are one example of a larger trend towards the triple<br />

technological convergence of these areas of inquiry.<br />

Modulus [ksi]<br />

450<br />

400<br />

350<br />

300<br />

250<br />

200<br />

Tensile Testing Data vs. Cellulose Loading<br />

0% cellulose 10% cellulose<br />

Modulus<br />

Strain @ break<br />

Figure 2: Ultimate mechanical properties<br />

of melt mixed nanocomposites.<br />

Izod Impact [J/m]<br />

600<br />

500<br />

400<br />

300<br />

200<br />

100<br />

0<br />

PLA<br />

PLA<br />

(5% Biomax + CNW)<br />

Figure 3: Impact properties of nanocomposites<br />

with impact modifying agent addition.<br />

Heat Distortion Temperature [°C]<br />

130<br />

120<br />

110<br />

100<br />

90<br />

80<br />

70<br />

0% Dupont Biomax Strong 120<br />

2% Dupont Biomax Strong 120<br />

5% Dupont Biomax Strong 120<br />

25% cellulose<br />

PLA<br />

(5% Biomax)<br />

0 10 20 30<br />

Cellulose Loading Level [wt%]<br />

Figure 4. Heat distortion temperatures of<br />

degradable ecobionanocomposites.<br />

Acknowledgements<br />

This article was previously published at SPE‘s GPEC 2009, Orlando,<br />

Florida, USA, Feb. 2-2, 2009.<br />

This research was supported by the National Science Foundation<br />

through an SBIR grant to PolyNew Incorporated.<br />

References<br />

[1] Friedman, Thomas, Hot, Flat, and Crowded: Why We Need a<br />

Green Revolution - And How it Can Renew America (Farrar,<br />

Straus & Giroux, New York, NY) 2008.<br />

[2] Vink, E. T. H.; Rabago, K. R. ; Glassner, D. A.; Gruber, P. R.<br />

Poly. Deg. Stab. 2003, 80, 403.<br />

[3] Braun, B.; Dorgan, J.R.; Chandler, J.P. Biomacromolecules,<br />

2008 9(4), 12.<br />

[4] Takemori, M.; Polym. Eng. and Sci. 199 19(1) 1104.<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

Strain @ break [%]<br />

bioplastics MAGAZINE [03/09] Vol. 4 33


From Science & Research<br />

Carrot Steering Wheel<br />

and Chocolate Biodiesel<br />

Researchers at the University of Warwick, Coventry, UK, recently unveiled<br />

the ‘WorldFirst Formula 3 racing car’ which is powered by chocolate,<br />

steered by carrots, has bodywork made from potatoes, and can<br />

still do 200 km/h (12mph) around corners.<br />

Seat shell made of Lineo woven<br />

flax prepreg<br />

Following the recent turmoil in Formula 1 arising from the high costs of<br />

running competitive motor racing teams, and doubts in sponsors’ minds over<br />

the commercial value of their involvement, the viability of motor racing is being<br />

critically questioned. With this in mind the University of Warwick team based<br />

in the University’s Warwick Manufacturing Group (WMG) and the Warwick<br />

Innovative Manufacturing Research Centre (WIMRC) decided to build a<br />

competitive racing car using environmentally sustainable components in order<br />

to show the industry just how much is possible using current environmentally<br />

sustainable technologies. The ‘ecoF3 car’ project is being managed by James<br />

Meredith, an engineer with over years experience in the automotive industry<br />

and who recently completed his doctorate on the subject of biomaterials.<br />

It is the first Formula 3 racing car designed and made from sustainable<br />

and renewable materials, putting the world first by effectively managing the<br />

planet’s resources. The car meets all the Formula 3 racing standards except<br />

for its biodiesel engine which is configured to run on fuel derived from waste<br />

chocolate and vegetable oil. Formula 3 cars currently cannot use biodiesel.<br />

The Chocolate Biodiesel Engine<br />

The decision was made in favour of a 2-litre BMW diesel engine, calibrated<br />

by Scott Racing Ltd., because of its inherent advantages over gasoline in terms<br />

of efficiency. “It is also significantly quieter. Noise is an ongoing issue for race<br />

ecoF3 car<br />

34 bioplastics MAGAZINE [03/09] Vol. 4


tracks,“ says James. The biodiesel used comes from<br />

sustainable sources (i.e. not fossil fuel or food crops). It is<br />

being produced from recycled cooking oil and recovered<br />

ethanol. The UK’s largest supplier of biodiesel processing<br />

equipment, Green Fuels, is excited to contribute to the<br />

project and prove that an incredibly sustainable biodiesel<br />

with a carbon intensity 9% lower than mineral diesel can<br />

be used in high performance engines. Green Fuels have<br />

also supplied a Fuelpod ® 2 Biodiesel Processor to allow<br />

the WorldFirst team to produce their own fuel for use<br />

in the WorldFirst car and its transport vehicles. James<br />

Meredith: “By producing our own fuel we are able to use<br />

the university’s waste cooking oil, further minimising the<br />

carbon footprint of the whole project“. And, he adds, they<br />

have also produced a biodiesel made from cocoa butter<br />

which will be run in the ecoF3 car.<br />

The Carrot Steering Wheel<br />

Manufactured from a carrot fibre composite called<br />

Curran ® (from the Gaelic word for carrot), the steering<br />

wheel is also a first of its kind. The Scottish company<br />

CelluComp Ltd produces this material, which is a<br />

combination of cellulose, found naturally in the cell walls<br />

of plants, and high-tech resins. Cellulose, however, in its<br />

easily extractable form (such as the fibres used to make<br />

paper etc.), is of limited use for composite materials<br />

manufacture. It is the special properties of extremely<br />

small sub-components of cellulose, called nanofibres,<br />

which are particularly desirable. CelluComp has<br />

perfected its process by using, for instance, carrots and<br />

to a lesser extent, swede. When the extracted cellulose<br />

is combined with a special formulation of resins which<br />

act to bind the particles and waterproof the mixture<br />

once dry, the resulting biocomposite materials have<br />

tremendous strength, toughness and lightness. A key<br />

advantage of the Curran material is that it is produced<br />

in the form of a paste, which means that it can easily be<br />

moulded into whatever shape is required. The paste can<br />

also be coloured with the desired pigments. Increasing<br />

the orientation of the nanofibres in a single direction<br />

significantly increases the stiffness and strength in that<br />

direction. The fibres can be used at very high volume<br />

fractions of up to 90%.<br />

The Flax and Soybean Seat<br />

Even in the bodywork and seat of the ecoF3 car<br />

environmentally friendly materials are being used.<br />

Besides materials from renewable resources these also<br />

include recycled plastics.<br />

The backbone for the Formula 3 car is a chassis<br />

made by Lola, one of the oldest and most successful<br />

constructors of racing cars in the world. Lola<br />

manufactured, for example, parts of the seat. The shell<br />

is made of Lineo woven flax fibre prepregs impregnated<br />

with epoxy resins. The flax yarns and fabrics are bought<br />

Dr Kerry Kirwan, Dr Steve Maggs, James Meredith (from left)<br />

from sustainable sources. The SoyFoam of the seat is a<br />

product of Lear‘s EnviroTec environmental product line. The<br />

seats are made from the same SoyFoam product as what used<br />

on the Ford Mustang (see bM 01/2009). This is a TDI catalyzed<br />

formula wherein percent replacement of polyol results in a %<br />

by pad weight replacement of petroleum-derived polyol with<br />

soybean oil-derived polyol. The Isocyanate material is the same<br />

as petroleum-derived foam. Lear is aggressively working to<br />

increase this percentage replacement level in seating. Another<br />

body part is the bib, which is also made from Lineo woven flax/<br />

epoxy composite.<br />

The Potato Mirrors<br />

New Zealand, represented by the Biopolymer Network,<br />

contributes to the wing mirrors and rear wing end plates. The<br />

wing mirror will be made out of Potatopak, a water resistant<br />

starch packaging material from potatoes. The wing end plates<br />

will be a ply-starch hybrid core covered with a linen-cellulose<br />

acetate composite.<br />

Recycled Materials<br />

Besides materials from renewable resources such as the<br />

above-mentioned carrots, potatoes or soy beans, the WorldFirst<br />

project also uses unconventional recycled materials. The sidepods<br />

for example are made from a glass fibre/epoxy resin<br />

including 20% recycled PET bottles, made by Cray Valley.<br />

Recycled Carbon Ltd, based in the Midlands of the UK,<br />

is a company specialising in the recycling of carbon fibre<br />

composites. The engine cover and the damper hatch are made<br />

from these carbon fibres. The fibres are recovered from cured<br />

and un-cured carbon fibre composites. The company presently<br />

takes material from the aerospace industry, but also from F1<br />

and high-end automobiles. It has been shown that the recyclate<br />

has physical properties of at least 90% of the original fibre.<br />

The Green Motor Racing Car<br />

“It’s been very exciting working on the project and important<br />

for our team to develop a working example of a truly ‘Green’<br />

motor racing car,“ says James Meredith. “The WorldFirst project<br />

expels the myth that performance needs to be compromised<br />

when developing sustainable motor vehicles for the future” - MT<br />

www.warwick.ac.uk<br />

www.worldfirstracing.co.uk<br />

bioplastics MAGAZINE [03/09] Vol. 4<br />

3


Basic<br />

The Development<br />

Poly Hydroxy<br />

Fig.1 Microbial Cells containing PHA<br />

Fig.2 PHA powder<br />

Article contributed by<br />

Dr. Jim Lunt,<br />

V.P. Sales and Marketing,<br />

Tianan Biologic,<br />

Wayzata, Minnesota, USA<br />

As discussed in preceding issues of bioplastics MAGAZINE -Poly Hydroxy<br />

Alkanoates or PHA’s represent an emerging class of biopolymers<br />

which are presently produced through the fermentation of natural<br />

sugars, vegetable oils or fatty acids. These materials are unique in the<br />

field of renewable resource based biopolymers in that they represent the<br />

only class of polymers which are converted directly by microorganisms from<br />

feedstock to the polymeric form - no additional polymerization steps being<br />

required. The product in the form of microscopic granulates is extracted from<br />

the microbial cells (Fig. 1) and used either as the powder (Fig. 2) directly or<br />

converted to pellets for ease of shipping and handling. Also during the melt<br />

conversion to the pellets, additives such as an antioxidant and nucleating<br />

agent to accelerate crystallization, can be incorporated Although attracting<br />

recent pilot/commercial scale attention by companies such as Tianan<br />

Biologic, Telles, Meredian and others, interest in PHA’s has spanned many<br />

decades. Today there are actually over 300 known microorganisms capable<br />

of producing PHA’s [1] and over 10 monomer combinations that can produce<br />

PHA’s with widely different properties. In terms of commercial interest- poly<br />

3 hydroxy butyrate-co-valerate (PHBV)-Tianan Biologic, poly 3 hydroxy -co-4<br />

hydroxy butyrate, (PHB)-Telles, and poly 3 hydroxy butyrate-co-hydroxy hexanoate<br />

(PHBH) – Meredian, are probably the most well known polymers.<br />

The History of PHA<br />

The ability of micro-organisms to produce and store a PHA within their<br />

cells was first observed by Beijerinck in 1888. He observed inclusions within<br />

the bacterial cells but could not identify their structure. In 192 Lemoigne,<br />

using Bacillus megaterium, identified the polymer to be poly 3 hydroxy<br />

butyrate (PHB). It would appear little more was done in this area for another<br />

30 years until in 198 McCrae and Wilkinson observed that bacteria stored<br />

PHB in their cells. When the carbon to nitrogen ratio in the fermentation<br />

medium was high and when the external carbon source was depleted [2],<br />

they consumed the PHB as a food and energy source. From this point, the<br />

fact that a biopolymer could be produced within a microbial cell, and become<br />

a source of intracellular reserve material, created significant interest among<br />

microbiologists and biochemists. The interest was still, however, essentially<br />

academic. The primary focus was directed on understanding the polymers<br />

significance on the functioning of the microorganisms and how external factors<br />

affected the rate of production and re-utilization by the microorganisms.<br />

Around 193, as oil prices climbed, this academic interest took on a more<br />

practical focus. In 19, ICI in the UK began to investigate if PHB could be<br />

commercially produced using glucose as the feedstock. They developed a<br />

practically viable process but the economics were so completely unattractive<br />

that this initiative was terminated and the technology was divested.<br />

PHA Technology<br />

The manufacture of PHA’S involves providing a microorganism a carbon<br />

feed source such as dextrose or glucose along with suitable nutrients, such as<br />

nitrogen, phosphorus or oxygen which encourage growth and multiplication of<br />

3 bioplastics MAGAZINE [03/09] Vol. 4


Basic<br />

and Commercialization of<br />

Alkanoates (PHA)<br />

the microorganisms. Once the number of microorganisms<br />

reaches the required point, the nutrients are reduced to<br />

create an imbalance, which puts the microorganisms under<br />

stress. The microorganism then begins to convert the<br />

extracellular carbon source through a series of enzymatic<br />

pathways, to a reserve energy source in the form of polymeric<br />

inclusions within their cell. Under ideal conditions, typically,<br />

from 80% to 90% of the cell can comprise the polymeric<br />

form of the hydroxy esters conventionally referred to as the<br />

poly hydroxy alkanoates. The manufacturing process can be<br />

either a fed –batch or multi stage continuous process.<br />

When the mass of the polymer within the cell reaches<br />

the maximum level, the process is terminated. The<br />

polymeric material can be extracted from the cells by the<br />

use of solvents such as chloroform, methylene chloride,<br />

propylene chloride or dichloro methane. It is also possible<br />

to remove the polymer using only aqueous conditions [3].<br />

Today it appears that only Tianan Biologic has successfully<br />

optimized the aqueous extraction route.<br />

Common PHA Structures<br />

The basic structure of the Commercial PHA’s is shown<br />

below:<br />

The R alky group at the C-3, can vary from one carbon<br />

(C1) to over 14 carbons (C14) in length. PHA’s are subdivided<br />

into three broad classes according to the chain length of the<br />

comprising monomers. PHA‘s containing up to C monomers<br />

are classified as short chain length PHA’s (scl-PHA). PHA’s<br />

with C–C14 and over C14 monomers are classified as<br />

medium chain length (mcl-PHA) and long chain length<br />

(lcl-PHA) PHA’s, respectively [4]. Today the short chain and<br />

medium chain length are the most common.<br />

The scl-PHA’s have properties close to conventional<br />

plastics while the mcl-PHA’s are regarded as elastomers<br />

and rubbers.<br />

PHB is the most common type of scl-PHA and has<br />

been studied most extensively. However, this polymer<br />

is extremely brittle and difficult to process without<br />

degradation. The common copolymers of PHA are formed<br />

containing 3-hydroxybutyrate (HB) with 3-hydroxyvalerate<br />

(HV), 3-hydroxyhexanoate (HH) or 4-hydroxybutyrate (4HB)<br />

monomers. These short to medium chain length PHA’s are<br />

typically more tough and ductile (PHBV) to elastomers or<br />

sticky materials which can be modified to product rubbers<br />

(PHBH). In addition they are easier to process due to their<br />

lower crystallinity and melting or softening point.<br />

Processing and Properties of Common PHA’s<br />

PHA’s are aliphatic polyesters. In common with petroleum<br />

based polyesters, these natural polymers are sensitive<br />

to hydrolytic breakdown. Before melt processing the<br />

products must be dried. Manufacturers, such as Tianan<br />

Biologic, typically recommend drying to approximately<br />

20ppm moisture content before processing. Drying can<br />

be accomplished using desiccant or vacuum dryers. If<br />

the polymer is not dried to the recommended maximum<br />

moisture content and kept dry before melt processing, then<br />

hydrolytic degradation will occur leading to significant loss<br />

in molecular weight and reduced mechanical properties in<br />

the final product. Processors and compounders who run<br />

PET or Nylon and , are quite familiar with this issue<br />

and will have the correct drying equipment. Companies who<br />

only process polyolefins or polystyrene may not have dryers<br />

and so often this can cause problems for these companies<br />

in transitioning to the use of a PHA without incurring some<br />

capital investment. Short or medium chain length PHA’s<br />

with low commoner levels such as PHB ( 3 hydroxy-4hydroxy<br />

butyrate) or PHBV can be crystallized which allows drying<br />

at 80-100°C. Longer chain length more amorphous PHA’s<br />

must be dried at lower temperatures and this can also be<br />

an issue even for the polyester and polyamide processors<br />

if the drying temperature is too low. This problem may be<br />

even more problematic for the more elastomeric longer<br />

chain length PHA’s although their sensitivity to hydrolytic<br />

degradation during processing may not be as severe.<br />

Another concern with pure PHB is that the processing<br />

temperature and melting point are extremely close, which<br />

can readily cause thermal degradation of the polymer,<br />

producing crotonic acid. Many studies dedicated to thermal<br />

and thermo mechanical degradation of neat 3- PHB have<br />

revealed that the degradation occurs rapidly near the<br />

melting point according to mainly a random chain scission<br />

process (cis elimination of the ester group). The major by<br />

– products of this degradation are crotonic acid and its<br />

oligomers [].<br />

bioplastics MAGAZINE [03/09] Vol. 4<br />

3


Basic<br />

PHB Degradation Mechanism<br />

The melting point of 3-PHB is 1°C. By producing<br />

copolymers such as PHBV the melting point is reduced to<br />

around 1°C when % by weight of the valerate units are<br />

incorporated randomly in the polymer chain. This reduction<br />

in the melting point enables a wider melt processing<br />

window and also reduces the overall brittleness compared<br />

to PHB. Increasing the valerate content or using longer<br />

chain co monomers can further reduce the melting point<br />

but may also reduce the rate of crystallization which can<br />

lead to processing inefficiencies due to longer cycle times.<br />

Although the pure PHB is still produced, most common<br />

PHA’s are copolymers designed to have a wider processing<br />

window and a spectrum of properties from rigid to ductile<br />

materials. Other than these drying requirements and<br />

the relatively narrow processing temperatures PHA’s<br />

are otherwise readily processed on conventional melt<br />

processing equipment.<br />

Fig.3 Bathroom Accessories, Photo: PolyOne<br />

Due to the difficulties in processing the 3 –PHB the<br />

industry either produces copolymers, as discussed above<br />

or PHB is compounded with other materials to reduce<br />

degradation and improve processability.<br />

In conclusion, PHA’s are a diverse class of polymers<br />

produced by many natural or modified microorganisms.<br />

Although the technology has been known for long time<br />

in academia the spectrum of products now becoming<br />

commercially available are showing promise in a variety<br />

of traditional and new commercial applications By varying<br />

the co monomer ratio and type, rigid to elastomeric<br />

products can be produced This family of unique microbial<br />

polyesters would appear to have a bright future in the<br />

emerging renewable resource based polymer industry.<br />

References:<br />

[1] Ronny Purwandi – Fermentation Production of<br />

Polyhydroxyalkanoates. www.adm.hb.se/~RPU/download/<br />

PHA_presentation_show_rev.pps<br />

[2] Biotechnological approaches for the production of<br />

polyhydroxyalkanoates in microorganisms and plants —<br />

A review. Pornpa Suriyamongkol Et. Al.<br />

[3] EP 1 0 20 A1 Xuejun Chen- Tianan Biologic<br />

[4] Madison LL, Huisman GW. Metabolic engineering of poly<br />

(3-hydroxyalkanoates): from DNA to plastic. Microbiol. Mol.<br />

Biol. Rev. 1999; 3:21–3.<br />

[] Hablot E et al., Thermal and thermo-mechanical degradation<br />

of poly(3-hydroxybutyrate)-based multiphase systems, Polym.<br />

Degrad Stab (200), doi:10.101/j.polymdegradstab.200.11.0<br />

18 PDST31_proof _ 11 December 200 _ 4/9.<br />

Fig. 4 PHA pellets<br />

38 bioplastics MAGAZINE [03/09] Vol. 4


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bioplastics MAGAZINE [03/09] Vol. 3 39


Letter to the Editor<br />

Counterstatement<br />

Event Review<br />

In issue 02/2009 bioplastics MAGAZINE published a short review of the GPEC conference<br />

in Orlando Florida, USA (see bM 02/2009, p.8).<br />

Michael Stephen, Commercial Director and Deputy Chairman of Symphony<br />

Environmental Technologies Plc, sent a letter to the editor commenting on this short<br />

article.<br />

Mr. Stephen stated that Dr. Greene was wrong to call the material ‘oxofragmentable’plastic.<br />

The mentioned formulation breaks the molecular chains within<br />

the polymer and then the material biodegrades.<br />

Furthermore Mr. Stephen took exception to the statement that he ‘was not able to<br />

present any scientifically backed data to prove his claims.’ He said that there is ample<br />

scientific data, and that he had referred to several of the scientific reports in his<br />

presentation.<br />

bioplastics MAGAZINE offered Mr. Stephen to publish a comprehensive scientifically<br />

based article in the next issue of bioplastics MAGAZINE where he can explain his case<br />

about compliance with ASTM D94 (a standard that he refers to in his letter). He was<br />

asked to provide test data conducted using resins with Symphony based additives. These<br />

test data shall be available for download from the bioplastics MAGAZINE website - MT .<br />

photo courtesy<br />

of Environmental<br />

Division of SPE<br />

GPEC Global Plastics<br />

Environment Conference 2009<br />

Under the headline ’Plastics: The Wonderful World of Sustainability and<br />

Recyling’ about 300 delegates and speakers met from February 25 to 27 in<br />

Disney’s Coronado Springs Resort in Orlando, Florida, USA. The conference<br />

was accompanied by a table top exhibition. One of three parallel sessions was<br />

on Bio-based and Biodegradable Materials.<br />

Among the most interesting presentations, which were attended by an<br />

average of 70 to 90 delegates was Ross Young’s (Univenture) talk about the<br />

Production of Algae primarily for bioplastics and fuel. Corey Linden (Battelle)<br />

introduced methods to improve PLA performance for injection moulding. Todd<br />

Rogers of Arkema spoke about a new type on transparent, (50%) biobased<br />

polyamide, named Rilsan clear. Jim Lunt (Tianan Biologic) and Kristin Taylor<br />

(Telles) presented their latest developments and application examples from<br />

the field of the PHA’s.<br />

The massively discussed presentation by Michael Stephen of Symphony about<br />

– what Professor Greene (California State Univ. Chico) called oxo-fragmentable<br />

plastics – was commented by Joe Greene: “Disney is an appropriate location<br />

for such kind of presentations”. However, Mr. Stephens again was not able to<br />

present any scientifically backed data to prove his claims.<br />

During lunch on the first day, Eric Connell of Toyota shared with the delegates<br />

his experience and thoughts about ‘Automotive Applications & Expectations of<br />

Biobased Materials’. From the viewpoint of greenhouse gas reductions and<br />

resource security, bioplastics are attractive as carbon neutral materials, but<br />

Eric also pointed out the limitations that currently still exist for industrial<br />

usage for automotive applications.<br />

Dr. John Kristy, Professor at the University of Alabama in Huntsville explained<br />

in an elaborated plenary session on the second day his findings about CO 2<br />

and global warming. However, his ‘all-clear’ statement ‘all carbon dioxide<br />

emissions – if reduced or not - do not affect the climate’ was not exactly agreed<br />

to by all of the delegates.<br />

bioplastics MAGAZINE will cover some of the most interesting talks, as well as<br />

some of the really good student posters in the coming issues.<br />

8 bioplastics MAGAZINE [02/09] Vol. 4<br />

Sustaina<br />

in Pack<br />

Intertech-pira<br />

conference, acco<br />

exhibition, on ‘<br />

Packaging’ on 3-<br />

Orlando, Florida<br />

about 30-40 from<br />

delegates came<br />

session to attend<br />

industry experts<br />

on ‘How plastic<br />

the sustainab<br />

Europe’ Profes<br />

for example add<br />

of automatic<br />

mixed PLA /<br />

Other present<br />

develompents<br />

NatureWorks<br />

Telles), Starc<br />

(Tom Black, P<br />

PSM) and b<br />

Polyethylene<br />

Leslie Harty<br />

Enterprises<br />

discussed<br />

covered the<br />

PE and PE<br />

claimed to<br />

biodegrada<br />

the 100%<br />

materials<br />

such as E<br />

EN 14855<br />

could not<br />

naro.tech<br />

7 th International Symposium<br />

Materials made from<br />

renewable resources<br />

9 th and 10 th September 2009<br />

Main topics<br />

· Fibre composites<br />

· Biopolymer materials<br />

· Bio-based adhesives<br />

· Wood fibre materials<br />

Accompanying exhibition<br />

European Cooperation Forum<br />

www.narotech.de<br />

40 bioplastics MAGAZINE [03/09] Vol. 4


Events<br />

Event Calender<br />

June 16-19, 2009<br />

BioEnvironmental Polymer Society 16th Annual Meeting<br />

McCormick Place Convention Center, Chicago, IL, USA<br />

www.regonline.com/beps2009<br />

June 22-26, 2009<br />

NPE2009: The International Plastics Showcase<br />

McCormick Place<br />

Chicago, Illinois USA<br />

www.npe.org<br />

September 8-10, 2009<br />

Biopackaging 2009<br />

Copthorne Tara Hotel<br />

Kensington, London, UK<br />

www.biopackconference.com/<br />

September 9-10, 2009<br />

7th Int. Symposium ‘Materials made<br />

of Renewable Resources‘<br />

Messe Erfurt<br />

Erfurt / Germany<br />

www.narotech.de<br />

September 14-16, 2009<br />

2 nd PLA Bottle Conference<br />

hosted by bioplastics MAGAZINE<br />

within the framework of drinktec<br />

Munich / Germany<br />

www.pla-bottle-conference.com<br />

September 28 - October 01, 2009<br />

4th Biopolymers Symposium 2009<br />

Embassy Suites, Lakefront - Chicago Downtown<br />

Chicago, Illinois USA<br />

www.biopolymersummit.com<br />

October 06-07, 2009<br />

3. BioKunststoffe<br />

Technische Anwendungen biobasierter Werkstoffe<br />

Duisburg, Germany<br />

www.hanser-tagungen.de/biokunststoffe<br />

October 26-27, 2009<br />

Biowerkstoff Kongress 2009<br />

within framework of AVK and COMPOSITES EUROPE<br />

Neue Messe Stuttgart, Germany<br />

www.biowerkstoff-kongress.de<br />

November 10-11, 2009<br />

4th European Bioplastics Conference<br />

Ritz Carlton Hotel<br />

Berlin, Germany<br />

www.european-bioplastics.org<br />

December 2-3, 2009<br />

Dritter Deutscher WPC-Kongress<br />

Maritim Hotel<br />

Cologne, Germany<br />

www.wpc-kongress.de<br />

June 22-23, 2010<br />

8th Global WPC and Natural Fibre Composites<br />

Congress an Exhibition<br />

Fellbach (near Stuttgart), Germany<br />

www.wpc-nfk.de<br />

You can meet us!<br />

Please contact us in advance by e-mail.<br />

bioplastics MAGAZINE [03/09] Vol. 4 41


Basics<br />

Glossary<br />

In bioplastics MAGAZINE again and again<br />

the same expressions appear that some of our<br />

readers might (not yet) be familiar with. This<br />

glossary shall help with these terms and shall<br />

help avoid repeated explanations such as ‘PLA<br />

(Polylactide)‘ in various articles.<br />

Bioplastics (as defined by European Bioplastics<br />

e.V.) is a term used to define two different<br />

kinds of plastics:<br />

a. Plastics based on renewable resources (the<br />

focus is the origin of the raw material used)<br />

b. à Biodegradable and compostable plastics<br />

according to EN13432 or similar standards<br />

(the focus is the compostability of the final<br />

product; biodegradable and compostable<br />

plastics can be based on renewable (biobased)<br />

and/or non-renewable (fossil) resources).<br />

Bioplastics may be<br />

- based on renewable resources and biodegradable;<br />

- based on renewable resources but not be<br />

biodegradable; and<br />

- based on fossil resources and biodegradable.<br />

Amylopectin | Polymeric branched starch<br />

molecule with very high molecular weight (biopolymer,<br />

monomer is à Glucose).<br />

Amyloseacetat | Linear polymeric glucosechains<br />

are called à amylose. If this compound<br />

is treated with ethan acid one product<br />

is amylacetat. The hydroxyl group is connected<br />

with the organic acid fragment.<br />

Amylose | Polymeric non-branched starch<br />

molecule with high molecular weight (biopolymer,<br />

monomer is à Glucose).<br />

Biodegradable Plastics | Biodegradable<br />

Plastics are plastics that are completely assimilated<br />

by the à microorganisms present a<br />

defined environment as food for their energy.<br />

The carbon of the plastic must completely be<br />

converted into CO 2 during the microbial process.<br />

For an official definition, please refer to<br />

the standards e.g. ISO or in Europe: EN 1499<br />

Plastics- Evaluation of compostability - Test<br />

scheme and specifications. [bM 02/200 p.<br />

34f, bM 01/200 p38].<br />

Blend | Mixture of plastics, polymer alloy of at<br />

least two microscopically dispersed and molecularly<br />

distributed base polymers.<br />

Carbon neutral | Carbon neutral describes a<br />

process that has a negligible impact on total<br />

atmospheric CO 2 levels. For example, carbon<br />

neutrality means that any CO 2 released when<br />

a plant decomposes or is burnt is offset by an<br />

equal amount of CO 2 absorbed by the plant<br />

through photosynthesis when it is growing.<br />

Cellophane | Clear film on the basis of à cellulose.<br />

Cellulose | Polymeric molecule with very high<br />

molecular weight (biopolymer, monomer is<br />

à Glucose), industrial production from wood<br />

or cotton, to manufacture paper, plastics and<br />

fibres.<br />

Compost | A soil conditioning material of<br />

decomposing organic matter which provides<br />

nutrients and enhances soil structure.<br />

(bM 0/2008, 02/2009)<br />

Compostable Plastics | Plastics that are biodegradable<br />

under ‘composting’ conditions:<br />

specified humidity, temperature, à microorganisms<br />

and timefame. Several national<br />

and international standards exist for clearer<br />

definitions, for example EN 1499 Plastics<br />

- Evaluation of compostability - Test scheme<br />

and specifications [bM 02/200 p. 34f, bM<br />

01/200 p38].<br />

Composting | A solid waste management<br />

technique that uses natural process to convert<br />

organic materials to CO 2 , water and humus<br />

through the action of à microorganisms<br />

[bM 03/200].<br />

Copolymer | Plastic composed of different<br />

monomers.<br />

Cradle-to-Gate | Describes the system<br />

boundaries of an environmental àLife Cycle<br />

Assessment (LCA) which covers all activities<br />

from the ‘cradle’ (i.e., the extraction of raw<br />

materials, agricultural activities and forestry)<br />

up to the factory gate<br />

Cradle-to-Cradle | (sometimes abbreviated<br />

as C2C): Is an expression which communicates<br />

the concept of a closed-cycle economy,<br />

in which waste is used as raw material (‘waste<br />

equals food’). Cradle-to-Cradle is not a term<br />

that is typically used in àLCA studies.<br />

Cradle-to-Grave | Describes the system<br />

boundaries of a full àLife Cycle Assessment<br />

from manufacture (‘cradle’) to use phase and<br />

disposal phase (‘grave’).<br />

Fermentation | Biochemical reactions controlled<br />

by à microorganisms or enyzmes (e.g.<br />

the transformation of sugar into lactic acid).<br />

Gelatine | Translucent brittle solid substance,<br />

colorless or slightly yellow, nearly tasteless<br />

and odorless, extracted from the collagen inside<br />

animals‘ connective tissue.<br />

Glucose | Monosaccharide (or simple sugar).<br />

G. is the most important carbohydrate (sugar)<br />

in biology. G. is formed by photosynthesis or<br />

hydrolyse of many carbohydrates e. g. starch.<br />

Humus | In agriculture, ‘humus’ is often used<br />

simply to mean mature à compost, or natural<br />

compost extracted from a forest or other<br />

spontaneous source for use to amend soil.<br />

Hydrophilic | Property: ‘water-friendly’, soluble<br />

in water or other polar solvents (e.g. used<br />

in conjunction with a plastic which is not waterresistant<br />

and weatherproof or that absorbs<br />

water such as Polyamide (PA).<br />

Hydrophobic | Property: ‘water-resistant’, not<br />

soluble in water (e.g. a plastic which is waterresistant<br />

and weatherproof, or that does not<br />

absorb any water such as Polethylene (PE) or<br />

Polypropylene (PP).<br />

LCA | Life Cycle Assessment (sometimes also<br />

referred to as life cycle analysis, ecobalance,<br />

and àcradle-to-grave analysis) is the investigation<br />

and valuation of the environmental<br />

impacts of a given product or service caused<br />

(bM 01/2009).<br />

42 bioplastics MAGAZINE [03/09] Vol. 4


Basics<br />

Readers who know better explanations or who<br />

would like to suggest other explanations to be<br />

added to the list, please contact the editor.<br />

[*: bM ... refers to more comprehensive article<br />

previously published in bioplastics MAGAZINE)<br />

Microorganism | Living organisms of microscopic<br />

size, such as bacteria, funghi or yeast.<br />

PCL | Polycaprolactone, a synthetic (fossil<br />

based), biodegradable bioplastic, e.g. used as<br />

a blend component.<br />

PHA | Polyhydroxyalkanoates are linear polyesters<br />

produced in nature by bacterial fermentation<br />

of sugar or lipids. The most common<br />

type of PHA is à PHB.<br />

PHB | Polyhydroxyl buteric acid (better poly-<br />

3-hydroxybutyrate), is a polyhydroxyalkanoate<br />

(PHA), a polymer belonging to the polyesters<br />

class. PHB is produced by micro-organisms<br />

apparently in response to conditions of physiological<br />

stress. The polymer is primarily a<br />

product of carbon assimilation (from glucose<br />

or starch) and is employed by micro-organisms<br />

as a form of energy storage molecule to<br />

be metabolized when other common energy<br />

sources are not available. PHB has properties<br />

similar to those of PP, however it is stiffer and<br />

more brittle.<br />

PLA | Polylactide or Polylactic Acid (PLA) is<br />

a biodegradable, thermoplastic, aliphatic<br />

polyester from lactic acid. Lactic acid is made<br />

from dextrose by fermentation. Bacterial fermentation<br />

is used to produce lactic acid from<br />

corn starch, cane sugar or other sources.<br />

However, lactic acid cannot be directly polymerized<br />

to a useful product, because each polymerization<br />

reaction generates one molecule<br />

of water, the presence of which degrades the<br />

forming polymer chain to the point that only<br />

very low molecular weights are observed.<br />

Instead, lactic acid is oligomerized and then<br />

catalytically dimerized to make the cyclic lactide<br />

monomer. Although dimerization also<br />

generates water, it can be separated prior to<br />

polymerization. PLA of high molecular weight<br />

is produced from the lactide monomer by<br />

ring-opening polymerization using a catalyst.<br />

This mechanism does not generate additional<br />

water, and hence, a wide range of molecular<br />

weights are accessible (bM 01/2009).<br />

Saccharins or carbohydrates | Saccharins or<br />

carbohydrates are name for the sugar-family.<br />

Saccharins are monomer or polymer sugar<br />

units. For example, there are known mono-,<br />

di- and polysaccharose. à glucose is a monosaccarin.<br />

They are important for the diet and<br />

produced biology in plants.<br />

Sorbitol | Sugar alcohol, obtained by reduction<br />

of glucose changing the aldehyde group<br />

to an additional hydroxyl group. S. is used as a<br />

plasticiser for bioplastics based on starch.<br />

Starch | Natural polymer (carbohydrate) consisting<br />

of à amylose and à amylopectin,<br />

gained from maize, potatoes, wheat, tapioca<br />

etc. When glucose is connected to polymerchains<br />

in definite way the result (product) is<br />

called starch. Each molecule is based on 300<br />

-12000-glucose units. Depending on the connection,<br />

there are two types à amylose and<br />

à amylopectin known.<br />

Starch (-derivate) | Starch (-derivates) are<br />

based on the chemical structure of à starch.<br />

The chemical structure can be changed by<br />

introducing new functional groups without<br />

changing the à starch polymer. The product<br />

has different chemical qualities. Mostly the<br />

hydrophilic character is not the same.<br />

Starch-ester | One characteristic of every<br />

starch-chain is a free hydroxyl group. When<br />

every hydroxyl group is connect with ethan<br />

acid one product is starch-ester with different<br />

chemical properties.<br />

Starch propionate and starch butyrate |<br />

Starch propionate and starch butyrate can<br />

be synthesised by treating the à starch with<br />

propane or butanic acid. The product structure<br />

is still based on à starch. Every based à<br />

glucose fragment is connected with a propionate<br />

or butyrate ester group. The product is<br />

more hydrophobic than à starch.<br />

Sustainable | An attempt to provide the best<br />

outcomes for the human and natural environments<br />

both now and into the indefinite future.<br />

One of the most often cited definitions of sustainability<br />

is the one created by the Brundtland<br />

Commission, led by the former Norwegian<br />

Prime Minister Gro Harlem Brundtland. The<br />

Brundtland Commission defined sustainable<br />

development as development that ‘meets the<br />

needs of the present without compromising<br />

the ability of future generations to meet their<br />

own needs.’ Sustainability relates to the continuity<br />

of economic, social, institutional and<br />

environmental aspects of human society, as<br />

well as the non-human environment).<br />

Sustainability | (as defined by European<br />

Bioplastics e.V.) has three dimensions: economic,<br />

social and environmental. This has<br />

been known as “the triple bottom line of<br />

sustainability”. This means that sustainable<br />

development involves the simultaneous pursuit<br />

of economic prosperity, environmental<br />

protection and social equity. In other words,<br />

businesses have to expand their responsibility<br />

to include these environmental and social<br />

dimensions. Sustainability is about making<br />

products useful to markets and, at the same<br />

time, having societal benefits and lower environmental<br />

impact than the alternatives currently<br />

available. It also implies a commitment<br />

to continuous improvement that should result<br />

in a further reduction of the environmental<br />

footprint of today’s products, processes and<br />

raw materials used.<br />

Thermoplastics | Plastics which soften or<br />

melt when heated and solidify when cooled<br />

(solid at room temperature).<br />

Yard Waste | Grass clippings, leaves, trimmings,<br />

garden residue.<br />

bioplastics MAGAZINE [03/09] Vol. 4 43


10<br />

20<br />

30<br />

40<br />

50<br />

60<br />

70<br />

80<br />

90<br />

100<br />

110<br />

120<br />

130<br />

140<br />

Suppliers Guide<br />

1. Raw Materials<br />

BASF SE<br />

Global Business Management<br />

Biodegradable Polymers<br />

Carl-Bosch-Str. 38<br />

0 Ludwigshafen, Germany<br />

Tel. +49-21 0 43 88<br />

Fax +49-21 0 21 94<br />

plas.com@basf.com<br />

www.ecovio.com<br />

www.basf.com/ecoflex<br />

1.1 bio based monomers<br />

Du Pont de Nemours International S.A.<br />

2, Chemin du Pavillon, PO Box 0<br />

CH 1218 Le Grand Saconnex,<br />

Geneva, Switzerland<br />

Tel. + 41 22 1 428<br />

Fax + 41 22 1 00<br />

jonathan.v.cohen@che.dupont.com<br />

www.packaging.dupont.com<br />

1.2 compounds<br />

Transmare Compounding B.V.<br />

Ringweg , 04 JL<br />

Roermond, The Netherlands<br />

Tel. +31 4 34 900<br />

Fax +31 4 34 910<br />

info@transmare.nl<br />

www.compounding.nl<br />

1.3 PLA<br />

Division of A&O FilmPAC Ltd<br />

Osier Way, Warrington Road<br />

GB-Olney/Bucks.<br />

MK4 FP<br />

Tel.: +44 844 33 088<br />

Fax: +44 1234 13 221<br />

sales@aandofilmpac.com<br />

www.bioresins.eu<br />

1.4 starch-based bioplastics<br />

BIOTEC Biologische<br />

Naturverpackungen GmbH & Co. KG<br />

Werner-Heisenberg-Straße 32<br />

444 Emmerich<br />

Germany<br />

Tel.<br />

Fax<br />

info@biotec.de<br />

www.biotec.de<br />

+49 2822 9210<br />

+49 2822 1840<br />

Tianan Biologic<br />

No. 8 Dagang th Rd,<br />

Beilun, Ningbo, China, 31800<br />

Tel. +8- 48 8 2 0 2<br />

Fax +8- 48 8 98 0<br />

enquiry@tianan-enmat.com<br />

www.tianan-enmat.com<br />

1.6 masterbatches<br />

PolyOne<br />

Avenue Melville Wilson, 2<br />

Zoning de la Fagne<br />

330 Assesse<br />

Belgium<br />

Tel. + 32 83 0 211<br />

info.color@polyone.com<br />

www.polyone.com<br />

Sukano Products Ltd.<br />

Chaltenbodenstrasse 23<br />

CH-8834 Schindellegi<br />

Tel. +41 44 8 <br />

Fax +41 44 8 8<br />

www.sukano.com<br />

2. Additives /<br />

Secondary raw materials<br />

www.earthfirstpla.com<br />

www.sidaplax.com<br />

www.plasticsuppliers.com<br />

Sidaplax UK : +44 (1) 04 99<br />

Sidaplax Belgium: +32 9 210 80 10<br />

Plastic Suppliers: +1 8 38 418<br />

3.1.1 cellulose based films<br />

INNOVIA FILMS LTD<br />

Wigton<br />

Cumbria CA 9BG<br />

England<br />

Contact: Andy Sweetman<br />

Tel. +44 193 4149<br />

Fax +44 193 4142<br />

andy.sweetman@innoviafilms.com<br />

www.innoviafilms.com<br />

4. Bioplastics products<br />

alesco GmbH & Co. KG<br />

Schönthaler Str. -9<br />

D-239 Langerwehe<br />

Sales Germany: +49 2423 402 110<br />

Sales Belgium: +32 9 220 1<br />

Sales Netherlands: +31 20 03 10<br />

info@alesco.net | www.alesco.net<br />

150<br />

160<br />

170<br />

180<br />

190<br />

200<br />

210<br />

220<br />

230<br />

BIOTEC Biologische<br />

Naturverpackungen GmbH & Co. KG<br />

Werner-Heisenberg-Straße 32<br />

444 Emmerich<br />

Germany<br />

Tel. +49 2822 9210<br />

Fax<br />

info@biotec.de<br />

www.biotec.de<br />

+49 2822 1840<br />

FKuR Kunststoff GmbH<br />

Siemensring 9<br />

D - 4 8 Willich<br />

Tel. +49 214 921-0<br />

Tel.: +49 214 921-1<br />

sales@fkur.com<br />

www.fkur.com<br />

Plantic Technologies Limited<br />

1 Burns Road<br />

Altona VIC 3018 Australia<br />

Tel. +1 3 933 900<br />

Fax +1 3 933 901<br />

info@plantic.com.au<br />

www.plantic.com.au<br />

PSM Bioplastic NA<br />

Chicago, USA<br />

www.psmna.com<br />

+1-30-393-0012<br />

1.5 PHA<br />

Du Pont de Nemours International S.A.<br />

2, Chemin du Pavillon, PO Box 0<br />

CH 1218 Le Grand Saconnex,<br />

Geneva, Switzerland<br />

Tel. + 41(0) 22 1 428<br />

Fax + 41(0) 22 1 00<br />

jonathan.v.cohen@che.dupont.com<br />

www.packaging.dupont.com<br />

3. Semi finished products<br />

3.1 films<br />

Huhtamaki Forchheim<br />

Herr Manfred Huberth<br />

Zweibrückenstraße 1-2<br />

91301 Forchheim<br />

Tel. +49-9191 8130<br />

Fax +49-9191 81244<br />

Mobil +49-11 24394<br />

Arkhe Will Co., Ltd.<br />

19-1- Imaichi-cho, Fukui<br />

918-812 Fukui, Japan<br />

Tel. +81- 38 4 11<br />

Fax +81- 38 4 1<br />

contactus@ecogooz.com<br />

www.ecogooz.com<br />

Forapack S.r.l<br />

Via Sodero, 43<br />

030 Poggiofi orito (Ch), Italy<br />

Tel. +39-08 1 93 03 2<br />

Fax +39-08 1 93 03 2<br />

info@forapack.it<br />

www.forapack.it<br />

240<br />

250<br />

260<br />

270<br />

Natur-Tec ® - Northern Technologies<br />

4201 Woodland Road<br />

Circle Pines, MN 014 USA<br />

Tel. +1 3.22.00<br />

Fax +1 3.22.4<br />

info@natur-tec.com<br />

www.natur-tec.com<br />

Telles, Metabolix – ADM joint venture<br />

0 Suffolk Street, Suite 100<br />

Lowell, MA 0184 USA<br />

Tel. +1-9 8 13 18 00<br />

Fax +1-9 8 13 18 8<br />

www.mirelplastics.com<br />

Maag GmbH<br />

Leckingser Straße 12<br />

840 Iserlohn<br />

Germany<br />

Tel. + 49 231 99-30<br />

Fax + 49 231 99-9<br />

shonke@maag.de<br />

www.maag.de<br />

Minima Technology Co., Ltd.<br />

Esmy Huang, Marketing Manager<br />

No.33. Yichang E. Rd., Taipin City,<br />

Taichung County<br />

411, Taiwan (R.O.C.)<br />

Tel. +88(4)22 888<br />

Fax +883(4)22 989<br />

Mobil +88(0)982-829988<br />

esmy32@ms1.hinet.net<br />

Skype esmy32<br />

www.minima-tech.com<br />

44 bioplastics MAGAZINE [03/09] Vol. 4


natura Verpackungs GmbH<br />

Industriestr. - <br />

48432 Rheine<br />

Tel. +49 9 303-<br />

Fax +49 9 303-42<br />

info@naturapackaging.com<br />

www.naturapackagign.com<br />

Molds, Change Parts and Turnkey<br />

Solutions for the PET/Bioplastic<br />

Container Industry<br />

284 Pinebush Road<br />

Cambridge Ontario<br />

Canada N1T 1Z<br />

Tel. +1 19 24 920<br />

Fax +1 19 24 921<br />

info@hallink.com<br />

www.hallink.com<br />

10.2 Universities<br />

Michigan State University<br />

Department of Chemical<br />

Engineering & Materials Science<br />

Professor Ramani Narayan<br />

East Lansing MI 48824, USA<br />

Tel. +1 1 19 13<br />

narayan@msu.edu<br />

Suppliers Guide<br />

Simply contact:<br />

Tel.: +49-239-299-0<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

NOVAMONT S.p.A.<br />

Via Fauser , 8<br />

28100 Novara - ITALIA<br />

Fax +39.0321.99.01<br />

Tel. +39.0321.99.11<br />

Info@novamont.com<br />

Pland Paper ®<br />

WEI MON INDUSTRY CO., LTD.<br />

2F, No., Singjhong Rd.,<br />

Neihu District,<br />

Taipei City 114, Taiwan, R.O.C.<br />

Tel. + 88 - 2 - 293131<br />

Fax + 88 - 2 - 29199<br />

sales@weimon.com.tw<br />

www.plandpaper.com<br />

President Packaging Ind., Corp.<br />

PLA Paper Hot Cup manufacture<br />

In Taiwan, www.ppi.com.tw<br />

Tel.: +88--0-40 ext.31<br />

Fax: +88--0-40<br />

sales@ppi.com.tw<br />

MANN+HUMMEL ProTec GmbH<br />

Stubenwald-Allee 9<br />

42 Bensheim, Deutschland<br />

Tel. +49 21 01 0<br />

Fax +49 21 01 10<br />

info@mh-protec.com<br />

www.mh-protec.com<br />

7. Plant engineering<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Str. 1 - 19<br />

1309 Berlin<br />

Germany<br />

Tel. +49 (0)30 43 <br />

Fax +49 (0)30 43 99<br />

sales.de@thyssenkrupp.com<br />

www.uhde-inventa-fischer.com<br />

8. Ancillary equipment<br />

9. Services<br />

Bioplastics Consulting<br />

Tel. +49 211 484<br />

info@polymediaconsult.com<br />

www.polymediaconsult.com<br />

University of Applied Sciences<br />

Faculty II, Department<br />

of Bioprocess Engineering<br />

Prof. Dr.-Ing. Hans-Josef Endres<br />

Heisterbergallee 12<br />

3043 Hannover, Germany<br />

Tel. +49 (0)11-929-2212<br />

Fax +49 (0)11-929-2210<br />

hans-josef.endres@fh-hannover.de<br />

www.fakultaet2.fh-hannover.de<br />

For Example:<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

410 Mönchengladbach<br />

Germany<br />

Tel. +49 211 484<br />

Fax +49 211 3104<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Sample Charge:<br />

3mm x ,00 €<br />

= 210,00 € per entry/per issue<br />

Sample Charge for one year:<br />

issues x 210,00 EUR = 1,20.00 €<br />

The entry in our Suppliers Guide is<br />

magnetic_148,5x105.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009<br />

bookable 10:13:31<br />

for one year ( issues) and<br />

Prozess CyanProzess MagentaProzess GelbProzess extends Schwarz automatically if it’s not canceled<br />

three month before expiry.<br />

Magnetic<br />

35 mm<br />

for Plastics<br />

10<br />

20<br />

30<br />

35<br />

Wiedmer AG - PLASTIC SOLUTIONS<br />

82 Näfels - Am Linthli 2<br />

SWITZERLAND<br />

Tel. +41 18 44 99<br />

Fax +41 18 44 98<br />

www.wiedmer-plastic.com<br />

6. Machinery & Molds<br />

Marketing - Exhibition - Event<br />

Tel. +49 239-299-0<br />

info@teamburg.de<br />

www.teamburg.de<br />

10.1 Associations<br />

C<br />

M<br />

Y<br />

• International Trade<br />

in Raw Materials,<br />

Machinery & Products<br />

Free of Charge<br />

• Daily News<br />

from the Industrial Sector<br />

and the Plastics Markets<br />

• Current Market Prices<br />

for Plastics.<br />

FAS Converting Machinery AB<br />

O Zinkgatan 1/ Box 103<br />

2100 Ystad, Sweden<br />

Tel.: +4 411 920<br />

www.fasconverting.com<br />

BPI - The Biodegradable<br />

Products Institute<br />

331 West th Street<br />

Suite 41<br />

New York, NY 10019, USA<br />

Tel. +1-888-24-4<br />

info@bpiworld.org<br />

CM<br />

MY<br />

CY<br />

CMY<br />

K<br />

www.plasticker.com<br />

• Buyer’s Guide<br />

for Plastics & Additives,<br />

Machinery & Equipment,<br />

Subcontractors<br />

and Services.<br />

• Job Market<br />

for Specialists and<br />

Executive Staff in the<br />

Plastics Industry<br />

European Bioplastics e.V.<br />

Marienstr. 19/20<br />

1011 Berlin, Germany<br />

Tel. +49 30 284 82 30<br />

Fax +49 30 284 84 39<br />

info@european-bioplastics.org<br />

www.european-bioplastics.org<br />

Up-to-date • Fast • Professional


Companies in this issue<br />

Company Editorial Advert<br />

A&O Filmpac 44<br />

Alesco 44<br />

Arkema 31<br />

Arkhe Will 44<br />

BASF ,22 44<br />

Biograde 8<br />

Biopolymer Network<br />

3<br />

Biotec 44<br />

BMW 34<br />

BPI 21, 2 4<br />

Bunge Foods 30<br />

CelluComp<br />

3<br />

Cereplast<br />

8,23,2,31<br />

Coca-Cola<br />

<br />

Colorado School of Mines 32<br />

Cray Valley<br />

3<br />

DuPont 22,32 44<br />

European Bioplastics ,8 11,4<br />

Evonik Industries 23<br />

FAS Converting<br />

4<br />

FH Hannover<br />

4<br />

FKuR 1 2,44<br />

Forapack 44<br />

Fraunhofer UMSICHT<br />

1<br />

Georgia Pacific 31<br />

Green Fuels<br />

3<br />

Hallink<br />

4<br />

Heritage<br />

2<br />

Huhtamaki 20 44<br />

IDES<br />

2<br />

IFEU 19<br />

Innovia ,28 44<br />

Interseroh<br />

<br />

Iowa State University 23<br />

IraPlast 30<br />

Jamplast 23<br />

JER 23<br />

Kingfa 21<br />

KTM Industries 18<br />

Kureha 21<br />

Lear EnviroTec<br />

3<br />

Leistritz 21<br />

Lineo 34<br />

Lola<br />

3<br />

Company Editorial Advert<br />

Maag 44<br />

Mann + Hummel<br />

4<br />

Marchant Manufacturing 28<br />

Meredian<br />

3<br />

Merquinsa<br />

2<br />

Michigan State University 18 4<br />

Minima Technologies 44<br />

Mizuno 31<br />

Nanobiomatters 21<br />

Natura Verpackung<br />

4<br />

NatureWorks<br />

,8,19,20,23,32<br />

nova Institut<br />

<br />

Novamont ,,8,12 4,48<br />

Plastic Technologies 23<br />

Plasticker<br />

4<br />

Polymediaconsult<br />

4<br />

PolyOne 14,24 31,44<br />

President Packaging<br />

4<br />

PSM Teinnovations 22 44<br />

Purac<br />

<br />

Recycled Carbon<br />

3<br />

Sandoz 18<br />

Seda<br />

,,8,12<br />

Sidaplax 44<br />

Södra 30<br />

Sonnentor 28<br />

Sphere-Biotec 8<br />

SPI 21,22<br />

STFI Packforsk 30<br />

Sukano 44<br />

Symphony 40<br />

Teamburg<br />

4<br />

Teknor Apex<br />

2<br />

Telles 2,3 44,4<br />

Tetra Pak<br />

<br />

Tianan Biologic 14,3 ,44<br />

Transmare 44<br />

Uhde Inventa-Fischer<br />

4<br />

US Army Natick<br />

2<br />

Warwick University 34<br />

WeiMon 29,4<br />

Wiedmer<br />

4<br />

Zejiang Hangzhou Xinfu<br />

2<br />

Next Issue<br />

For the next issue of bioplastics MAGAZINE<br />

(among others) the following subjects are scheduled:<br />

Next issue:<br />

Jul/Aug 03.08.2009<br />

Editorial Focus:<br />

Bottles / Labels / Caps<br />

Non-Food-Sourced Bioplastics<br />

Basics:<br />

Land Use for Bioplastics<br />

Month Publ.-Date Editorial Focus (1) Editorial Focus (2) Basics Fair Specials<br />

Sep/Oct 0.10.2009 Fibers / Textiles / Nonwovens Paper Coating<br />

Basics of Starch Based<br />

Biopolymers<br />

Nov/Dec 30.11.2009 Films / Flexibles / Bags Consumer Electronics Anaerobic Digestion<br />

4 bioplastics MAGAZINE [03/09] Vol. 4


EcoComunicazione.it<br />

Salone del Gusto and Terra Madre 2008<br />

Visitors of Salone del Gusto 180,000<br />

Meals served at Terra Madre 26,000<br />

Compost produced* kg 7,000<br />

CO 2<br />

saved kg 13,600<br />

* data estimate – Novamont projection<br />

The future,<br />

with a different flavour:<br />

sustainable<br />

Mater-Bi® means biodegradable<br />

and compostable plastics made<br />

from renewable raw materials.<br />

Slow Food, defending good things,<br />

from food to land.<br />

For the “Salone del Gusto” and “Terra Madre”, Slow Food<br />

has chosen Mater-Bi® for bags, shoppers, cutlery,<br />

cups and plates; showing that good food must also<br />

get along with the environment.<br />

Sustainable development is a necessity for everyone.<br />

For Novamont and Slow Food, it is already a reality.<br />

info@novamont.com<br />

www.novamont.com

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