bioplasticsMAGAZINE_1104
bioplasticsMAGAZINE_1104 bioplasticsMAGAZINE_1104
ioplastics MAGAZINE Vol. 6 ISSN 1862-5258 Highlights Bottles | 14 End-of-Life |36 Personality Isao Inomata | 42 Basics Blow Moulding | 48 July / August 04 | 2011 ... is read in 91 countries
- Page 2 and 3: FKuR plastics - made by nature! ®
- Page 4 and 5: Content Editorial..................
- Page 6: News Solvay and Avantium Cooperate
- Page 9 and 10: News Letter to the Editor Re: Blue
- Page 11 and 12: Events The Bio-based Economy and Bi
- Page 13 and 14: Materials • Adaptation of diverse
- Page 15 and 16: Bottles because of a variety of ben
- Page 17 and 18: Bottles Petroleum Reformate Stream
- Page 19 and 20: Bottles Ecozen is kinder to the env
- Page 21 and 22: Materials assessed at several scale
- Page 23 and 24: Applications a Cleaner Environment
- Page 26 and 27: Testing Measure Biodegradability of
- Page 28 and 29: Applications News Biodegradable Key
- Page 30: Applications News Ketchup in Biobas
- Page 33 and 34: and profitability along the value c
- Page 35 and 36: Materials by Xiuzhi Susan Sun Unive
- Page 37 and 38: End-of-Life Requirements ‘Biodegr
- Page 39 and 40: Polylactic Acid Uhde Inventa-Fische
- Page 41 and 42: End-of-Life End-of-Life Options Bio
- Page 43 and 44: An introduction to Ecomann bioresin
- Page 45 and 46: Opinion Having this in mind, I woul
- Page 47 and 48: PRESENTS THE SIXTH ANNUAL GLOBAL AW
- Page 49 and 50: Basics Examples of various material
- Page 51 and 52: Order now! A new study from The Fre
ioplastics MAGAZINE Vol. 6 ISSN 1862-5258<br />
Highlights<br />
Bottles | 14<br />
End-of-Life |36<br />
Personality<br />
Isao Inomata | 42<br />
Basics<br />
Blow Moulding | 48<br />
July / August<br />
04 | 2011<br />
... is read in 91 countries
FKuR plastics – made by nature! ®<br />
Bio-Flex ® multilayers – engineered to clarity!<br />
Recycled napkins from Metsä wrapped in compostable multilayer made from<br />
Bio-Flex ® A 4100 CL / F 2110 / A 4100 CL produced by Kobusch & Sengewald.<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47877 Willich<br />
Phone: +49 2154 92 51-0<br />
Fax: +49 2154 92 51-51<br />
sales@fkur.com<br />
www.fkur.com<br />
FKuR Plastics Corp.<br />
921 W New Hope Drive | Building 605<br />
Cedar Park, TX 78613 | USA<br />
Phone: +1 512 986 8478<br />
Fax: +1 512 986 5346<br />
sales.usa@fkur.com
Editorial<br />
dear<br />
readers<br />
I’m sure that many of you (just like me …) did not know (or perhaps you did know!)<br />
that the first plastics materials in history were bioplastics. I stumbled over this<br />
piece of information when I started researching the background for a book project<br />
that I am currently working on. Obviously the first plastic resins were developed<br />
to substitute materials which were becoming scarce and expensive - materials<br />
such as ivory, tortoiseshell, or mother-of-pearl. Hence celluloid was developed<br />
following a $10,000 competition for the creation of a billiard ball material to<br />
replace ivory in 1863. Another example is galalith, made from casein, a protein<br />
commonly found in mammalian milk. And there were quite a number of other<br />
plastics made from crops and animal products. All of that began in the mid-<br />
19th century. And it was only due to the massive availability of petroleum and the<br />
invention of new materials in the 20 th century that the boom in oil based plastics<br />
was triggered and bioplastics fell into oblivion …<br />
Well that was just daydreaming…<br />
One of the highlights in this issue is the subject of bottles, or — more generally —<br />
the blow moulding of bottles and containers, including the materials needed. PLA<br />
bottles were a hot topic during the last few years, but these days our attention is<br />
more attracted by the large soft-drink companies announcing the use of partly,<br />
or even 100%, biobased PET for beverage bottles. One component to make PET,<br />
the monoethylene glycol based on sugar cane, had already been introduced a<br />
while ago. But now there seem to be ways to produce, economically and thus<br />
commercially, terephthalic acid from renewable resources. Read more details in<br />
this issue.<br />
Nevertheless, PLA is still, and will be even more, a very attractive material<br />
for a multitude of applications. Research and development to improve heat<br />
resistance and other properties using different approaches continues apace.<br />
The areas of application grow every day. This is why bioplastics MAGAZINE,<br />
after our first successful PLA World Congress in 2008, will now organize the<br />
2 nd PLA World Congress. In May of 2012, we invite all who are interested in PLA<br />
to come to Munich in Germany. And right now we invite all those involved in the<br />
aforementioned developments to submit proposals for presentations in our ‘Call<br />
for Papers’ (see page 11).<br />
The team at bioplastics MAGAZINE is looking forward to welcoming you to Munich<br />
next spring.<br />
Until then we hope you enjoy reading bioplastics MAGAZINE<br />
Sincerely yours<br />
Michael Thielen<br />
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bioplastics MAGAZINE [04/11] Vol. 6 3
Content<br />
Editorial.................................................... 3<br />
News ........................................................ 5<br />
Application News ................................... 28<br />
Events .................................................... 10<br />
Event Calendar ...................................... 54<br />
Bookstore ............................................... 51<br />
Glossary ................................................. 52<br />
Editorial Planner ................................... 56<br />
Companies in this issue ........................ 58<br />
04|2011<br />
July/August<br />
Material<br />
Novel Bio-Composites for Structural Applications ............ 12<br />
Too Cool for School ............................................................. 20<br />
Maxi-Use .............................................................................. 32<br />
Advanced Research in Bionanocomposites ....................... 35<br />
Bottles<br />
Completing the Puzzle: 100% Plant-Derived PET.............. 14<br />
New Bottle Material .......................................................... 18<br />
Personality<br />
Isao Inomata ........................................................................ 42<br />
Opinion<br />
Is All ‘Non-Bio‘ Plastic Bad? ............................................... 44<br />
Basics<br />
The of Blow molding of Bioplastics .................................... 48<br />
Applications<br />
A cleaner hospital, a cleaner environment ........................ 23<br />
Testing<br />
Measure Biodegradability of Plastics More Accurately ..... 26<br />
End-of-Life<br />
The Role of Standards for Biodegradable Plastics ............ 36<br />
More Responsible End-of-Life Options .............................. 40<br />
Imprint<br />
Publisher / Editorial<br />
Dr. Michael Thielen<br />
Samuel Brangenberg<br />
Layout/Production<br />
Mark Speckenbach, Julia Hunold<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach, Germany<br />
phone: +49 (0)2161 6884469<br />
fax: +49 (0)2161 6884468<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Elke Hoffmann, Caroline Motyka<br />
phone: +49(0)2161-6884467<br />
fax: +49(0)2161 6884468<br />
eh@bioplasticsmagazine.com<br />
Print<br />
Tölkes Druck + Medien GmbH<br />
47807 Krefeld, Germany<br />
Total Print run: 3,800 copies<br />
bioplastics MAGAZINE<br />
ISSN 1862-5258<br />
bioplastics magazine is published<br />
6 times a year.<br />
This publication is sent to qualified<br />
subscribers (149 Euro for 6 issues).<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
bioplastics MAGAZINE is read<br />
in 91 countries.<br />
Not to be reproduced in any form<br />
without permission from the publisher.<br />
The fact that product names may not be<br />
identified in our editorial as trade marks is<br />
not an indication that such names are not<br />
registered trade marks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Editorial contributions are always welcome.<br />
Please contact the editorial office via<br />
mt@bioplasticsmagazine.com.<br />
Envelopes<br />
A part of this print run is mailed to the readers<br />
wrapped in BO-PLA envelopes sponsored<br />
by Taghleef Industries S.p.A. and Maropack<br />
GmbH & Co. KG<br />
Cover<br />
Unitika<br />
4 bioplastics MAGAZINE [04/11] Vol. 6<br />
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News<br />
4 th Annual ‘Green<br />
Plastics‘ in Israel<br />
Israel is going through a real change in it’s attitude<br />
towards waste management in general and specifically<br />
management of packaging waste, as a new government<br />
law was passed and declared active from July 2011.<br />
This law, created in the format of known European<br />
similar structures, along with the new strategy of the<br />
Israeli Ministry of environmental protection, gives<br />
way for new waste separating methodologies, both<br />
for municipalities and Industrial bodies. It is safe to<br />
say, that within 2-4 years, most of the households in<br />
Israel, will be separating waste into an organic stream<br />
and other 1-2 ‘dry’ streams. Within this atmosphere,<br />
Shenkar College of Engineering and Design, located in<br />
Ramat Gan, a dynamic city adjacent to Tel Aviv, Israel,<br />
had held the 4 th annual ‘green plastics’ convention in<br />
Ramat Gan, Israel.<br />
As in previous years, the day was full of speakers<br />
concentrating on Bio-Plastics (bio-based and<br />
biodegradable). The first half of the day was held in<br />
English with speaker guests from BASF, FKUR and<br />
University of Massachusetts, Lowell.<br />
A noted speech was given by Patrick Zimmermann<br />
of FKuR, who spoke of using Bioplastics in ‘Multilayer<br />
systems’, offering new possibilities and more<br />
applications then ever.<br />
The second half of the day was dedicated to Israeli<br />
speakers, Researchers from Shenkar institute and<br />
from Israeli compounding companies such as Tosaf<br />
and Kafrit. Israel is expecting a breakthrough in the<br />
Bioplastics market. An infrastructure is being built in<br />
the form of the Israeli standard SII 6018 - ‘Bioplastics<br />
and it’s products’ and a soon to be formed standard for<br />
determining of bio-based content.<br />
With Hi-tech plastic & packaging producers, an<br />
innovative market and an awakening environmental<br />
awareness, Israel could very well be, a surprising<br />
market for Bio-Plastics in the coming years.<br />
First Biological<br />
Material Industry Union<br />
in China Founded<br />
At the 3 rd China International Biological Plastic Application<br />
Conference (Guangzhou, May 15-16, 2011) a new Low-carbon<br />
Biomaterial Production & Research Innovation Alliance was<br />
established by over 30 organizations, all engaged in low<br />
carbon biological plastic industry. It is the first industrial<br />
alliance that specializes in biological material field in China.<br />
The union was mainly initiated by Shenzhen Esun Industrial<br />
Co., Ltd.. Yang Yihu, chairman of this company was appointed<br />
as the President of the union. Zhuo Renxi, an academic of<br />
Chinese Academy of Sciences was designated as the chief<br />
science consultant of the alliance. The more than 30 members<br />
include Tsinghua University Shenzhen Research institute,<br />
General Administration of Quality Supervision, Inspection<br />
and Quarantine (Shenzhen) and RP TOPLA (Shenzhen).<br />
Yang Yihu said: ”The Innovation Union devotes to advocating<br />
low carbon, developing biological plastic industry, promoting<br />
low-carbon biological plastic economy, and building a<br />
harmonious happy lifestyle between man and nature. The<br />
innovation union aims at building a comprehensive resource<br />
platform of politics, production, study, research and capital,<br />
excavating industry technology & resources advantage<br />
of upstream and downstream, establishing sharing<br />
mechanism of innovation coalition resources, and realizing<br />
the breakthrough of key technology, the core technology and<br />
common technology in low carbon biological plastic industry.”<br />
In addition the alliance is going to create a good condition<br />
and operation environment for the cohesion of upstream<br />
achievements and downstream industry application, facilitate<br />
the conversion achievements to industrialization, and bring<br />
out a rapid development of low-carbon biological plastic<br />
industry. MT<br />
www.shenkar.ac.il<br />
bioplastics MAGAZINE [04/11] Vol. 6 5
News<br />
Solvay and<br />
Avantium<br />
Cooperate<br />
Solvay, headquartered in Brussels, Belgium<br />
and Avantium, headquartered in Amsterdam,The<br />
Netherlands, recently announced that they have<br />
entered into a partnership to jointly develop a next<br />
generation of green high-performance polyamides<br />
for engineering plastics. The partnership combines<br />
Solvay’s leading position in specialty polymers and<br />
Avantium’s YXY (pronounced icksy) technology for<br />
producing building blocks for green materials.<br />
The companies will work together to explore<br />
the commercial potential of engineering plastics<br />
on the basis of YXY building blocks. YXY is a<br />
patented technology that converts biomass<br />
into Furanic building blocks, such as FDCA<br />
(2,5-Furandicarboxylic acid). Through the<br />
partnership, new high-performance polyamides<br />
will be developed that are produced using<br />
renewable, bio-based feedstock. Solvay and<br />
Avantium target a next generation of polyamides<br />
with new properties that can serve a range<br />
of engineering applications in areas such as<br />
automotive and electronic materials. Price and<br />
performance of the polyamides will be key drivers<br />
for the success of the project.<br />
“We are very happy to be able to look at the<br />
potential of YXY building blocks in specialty<br />
polyamides together with Avantium”, said Antoine<br />
Amory, in charge of renewable based chemistry<br />
developments within the newly created Innovation<br />
Center of Solvay. “Avantium’s success in making<br />
such building blocks available through a unique<br />
manufacturing route is an essential key step that<br />
opens up new opportunities in the field of specialty<br />
polymers which we are impatient to explore.<br />
“We are excited about our collaboration with<br />
Solvay. The polyamides we will develop together<br />
will become another novel and exciting outlet<br />
for our YXY building blocks,” said Tom van Aken,<br />
CEO of Avantium. “Solvay’s expertise in the field<br />
of polyamides is very important to understand the<br />
polyamides we will focus on and bring them closer<br />
to commercial applications. This agreement is<br />
another important step to explore high-value<br />
added applications for our YXY building blocks,<br />
in addition to work we are already doing in a<br />
complementary polyamide area.” MT<br />
www.solvay.com<br />
www.avantium.com<br />
www.yxy.com<br />
Consumers to Opt for<br />
Bioplastics Packing<br />
As the disposal of packaging in applications such as food has had<br />
an adverse impact on the environment, it has opened up numerous<br />
opportunities for retailers and packaging manufacturers in<br />
bioplastics. This is a result of a study, the market researchers of<br />
Frost & Sullivan published in their new study ‘European Bioplastics<br />
Packaging Market’.<br />
Most traditional packaging materials are oil based. But<br />
consumers are increasingly seeking bio-friendly options to<br />
conventional plastics to safeguard their environment and sources<br />
of renewable energy.<br />
New analysis from the study find that the European bioplastics<br />
packaging market earned revenues of €142.8 million in 2009<br />
and estimates this to reach €475.5 million in 2016, boosted by<br />
increasing production capacities of key industry participants and<br />
increasing consumer awareness about environmental-friendly<br />
products.<br />
Governments could offer tax exemptions and other subsidies<br />
to encourage the production of bio-based, environment-friendly<br />
products from renewable resources to conserve non-renewable<br />
energy and reduce greenhouse gas (GHG) emission.<br />
Market participants can tap the sizeable market potential once<br />
they address bioplastics’ drawbacks of low material performance<br />
and prohibitive pricing caused by the high costs of production and<br />
processing. The cost issue can be effectively resolved by increasing<br />
the production capacity of key industry participants.<br />
“A focus on increasing production capacities and their effective<br />
utilization will help close the price disparity between biopolymers<br />
and conventional plastics,” says Frost & Sullivan Research Analyst<br />
Sujatha Vijayan. “This will enable the market to grow and replace<br />
plastics in several applications.”<br />
While increasing consumer awareness is opening up more<br />
avenues for growth, the market’s success also depends on<br />
emerging technologies that can improve the quality and properties<br />
of the material used. For instance, in food packaging, technical<br />
developments in barrier properties will make considerable<br />
improvements to the material that is currently in use.<br />
Meanwhile, retailers are pressuring bioplastics manufacturers<br />
to use active packaging to remove odours. Smart technology is<br />
likely to find traction in this application, as it can actually monitor<br />
the quality of the food through freshness, temperature or quality<br />
indicators built into the package.<br />
“Companies are innovating various technologies to improve the<br />
properties of existing biopolymer and their inventions are expected<br />
to change the way plastics is used in packaging applications,”<br />
notes the analyst. MT<br />
www.frost.com<br />
6 bioplastics MAGAZINE [04/11] Vol. 6
News<br />
NatureWorks to Offer New Products<br />
NatureWorks recently announced a major capital investment project at its Blair,<br />
Nebraska, USA, manufacturing facility for the production of new grades of highperformance<br />
Ingeo biopolymers as well as a new generation of lactide intermediates.<br />
Samples of the new polymers and lactide intermediates will be available next year<br />
with commercial sales commencing by 2013.<br />
For the last 10 years, NatureWorks has supported applications development across<br />
this broad range of market segments, resulting in more than 16 commercial grades<br />
of Ingeo resin, each with chemistry and physical properties tailored to a specific end<br />
use. According to NatureWorks chief operations officer, Bill Suehr, “The new capital<br />
investment will significantly broaden our processing capabilities, allowing us to<br />
produce with appropriate economies of scale additional Ingeo products well suited to<br />
the global injection molding and fiber/nonwovens markets.”<br />
New Ingeo grade<br />
The new Ingeo grade for injection molding, for example, will contribute to lower<br />
molded part cost through faster cycle times and higher production rates. Fiber and<br />
nonwoven products made from the new Ingeo grade will have reduced shrinkage and<br />
improved dimensional stability. These improved features are expected to enable the<br />
use of Ingeo biopolymers across a broader range of fiber and nonwoven applications,<br />
providing larger processing windows. NatureWorks also will assess new market and<br />
application opportunities for these new Ingeo grades in the thermoforming, film<br />
extrusion, injection stretch blow molding, and formed extrusion arenas.<br />
New Lactide<br />
In addition the company will be the world’s first to offer in commercial quantities a<br />
high-purity, polymer-grade lactide rich in the stereoisomer meso-lactide. Identified as<br />
Ingeo M700 lactide, the new material can be used as an intermediate for copolymers,<br />
amorphous oligomers and polymers, grafted substrates, resin additives/modifiers,<br />
adhesives, coatings, elastomers, surfactants, thermosets, and solvents.<br />
Until now, several niche-focused producers have attempted to address the<br />
functionality requested by the market with what are described chemically as racemic<br />
lactides. “Compared to these, the high-purity Ingeo M700 will be lower in cost, easier<br />
to process, and an overall better alternative to high-priced racemic lactide, as well as<br />
L- and D-lactides, in a host of industrial applications,” said Dr. Manuel Natal, global<br />
segment leader for lactide derivatives at NatureWorks.<br />
As compared to racemic lactide’s melting point of nearly 130°C, and L- and D-<br />
lactide’s 97°C, Ingeo M700’s melting point is below 60°C. This makes for a more<br />
effective chemical intermediate on a number of different levels. For example, Ingeo<br />
M700 offers a more efficient way to deliver ester functionality and, because it is<br />
effectively an anhydrous form of lactic acid, processors will not have to deal with<br />
water when using Ingeo M700. Meso-lactide is up to two times more susceptible to<br />
ring-opening reactions than L-, D-, or racemic lactides, which can mean less catalyst<br />
usage, lower reaction temperatures, or both. It can be processed below 70°C, which<br />
under most circumstances eliminates the need to handle expensive solid particles<br />
and allows easier processing.<br />
By early 2013, the company will offer thousands of tons of Ingeo M700 lactide. Prior<br />
to this availability, meso-lactide samples will be available in 2012 to advance market<br />
development. MT<br />
www.natureworksllc.com<br />
8 bioplastics MAGAZINE [04/11] Vol. 6
News<br />
Letter to the Editor<br />
Re: Blue Cat (issue 03/2011)<br />
I have just been reading the latest issue of your magazine. I am concerned about<br />
the article on Blue Cat cat litter in which it is said that the bio-waste from litter can<br />
be composted. I don’t know what would happen in an industrial compost system,<br />
but in a home compost system, the temperature would not be high enough to kill<br />
off Toxocara canis which can cause blindness in children. Home composting is<br />
quite popular in many countries such as the UK and Belgium, and I understand it is<br />
becoming more popular in Germany. For this reason, we would never recommend<br />
composting cat litter, not even that made from wood shavings.<br />
Iain Ferguson, Environment Manager<br />
The Co-operative Group, Manchester, UK<br />
Francesco Degli Innocenti, Harald Käb, Mark<br />
Vergauwen, Andy Sweetman, Jens Hamprecht,<br />
Jöran Reske, Rainer Barthel (left to right)<br />
European Bioplastics<br />
Elected New Board<br />
On 16 June, the industry association European<br />
Bioplastics elected a new Board which represent the<br />
association and its members for the coming two years.<br />
Andy Sweetman (Innovia Films) was confirmed as<br />
Chairman. Jens Hamprecht (BASF) and Mark Vergauwen<br />
(NatureWorks) are ViceChairmen.<br />
At the beginning of his second term as Chairman<br />
of European Bioplastics Andy Sweetman says: “The<br />
awareness of bioplastics has risen immensely within the<br />
last year as bioplastics reach more and more consumer<br />
products. The Board will therefore continue to dedicate<br />
its expertise to encourage political support and to<br />
strengthen communication about bioplastics”.<br />
Further members of the Board are: Rainer Barthel<br />
(Danone), Francesco Degli Innocenti (Novamont), Joeran<br />
Reske (Interseroh), and Harald Käb (narocon), who was<br />
designated treasurer.<br />
The cover photo of this issue does not exactly reflect one<br />
of our highlight topics. But it reflects the topic of our next<br />
conference. In May 2012 bioplastics MAGAZINE will present the<br />
2 nd PLA World Congress (see 1 st announcement and call for<br />
papers on page 11).<br />
And our cover girl Erica obviously likes PLA. The 2011<br />
mascot of the Japanese company UNITIKA uses cups made<br />
from TERRAMAC, a heat resistant PLA resin by Unitika. Their<br />
technology makes PLA heat-resistant suitable for making<br />
injection moulded products. Unitika’s moulding partners<br />
are providing various products, such as cups, dishes, bowls,<br />
plates, chopsticks, and so on, in various colours, made from<br />
heat-resistant Terramac PLA resin. And Erica’s knitted shirt<br />
is made of Terramac fibres.<br />
www.unitika.co.jp<br />
www.European-bioplastics.org<br />
bioplastics MAGAZINE [04/11] Vol. 6 9
Events<br />
www.shutterstock.com / Toria<br />
2 nd PLA World Congress<br />
PLA is a versatile bioplastics raw material from renewable<br />
resources. It is being used for films and rigid<br />
packaging, for fibres in woven and non-woven applications.<br />
Automotive industry and consumer electronics are<br />
thoroughly investigating and even already applying PLA. New<br />
methods of polymerizing, compounding or blending of PLA<br />
have broadened the range of properties and thus the range<br />
of possible applications.<br />
That‘s why bioplastics MAGAZINE is now organizing the 2 nd PLA<br />
World Congress on:<br />
14-15 May 2012 in Munich / Germany<br />
Experts from all involved fields will share their knowledge<br />
and contribute to a comprehensive overview of today‘s<br />
opportunities and challenges and discuss the possibilities,<br />
limitations and future prospects of PLA for all kind of<br />
applications. Like the first one the 2nd PLA World Congress<br />
will also offer excellent networking opportunities for all<br />
delegates and speakers as well as exhibitors of the table-top<br />
exhibition.<br />
2 nd PLA WORLD<br />
C O N G R E S S<br />
14 + 15 MAY 2012 * MUNICH * GERMANY<br />
Call for Papers<br />
bioplastics MAGAZINE invites all experts worldwide from<br />
material development, processing and application of PLA to<br />
submit proposals for papers on the latest developments and<br />
innovations.<br />
The conference will comprise high class presentations on<br />
• Latest developments<br />
• Market overview<br />
• High temperature behaviour<br />
• Barrier issues<br />
• Additives / Colorants<br />
• Applications (film and rigid packaging, textile, automotive,<br />
electronics, toys, and many more)<br />
• Fibers, fabrics, textiles, nonwovens<br />
• Reinforcements<br />
• End of life options (recycling,composting, incineration etc)<br />
Please send your proposal, including speaker details and a<br />
300 word abstract to mt@bioplasticsmagazine.com.<br />
bioplastics MAGAZINE is looking forward to seeing you in<br />
Munich.<br />
Online registration will be available soon.<br />
Watch out for the Early–bird opportunities at<br />
www.pla-world-congress.com<br />
10 bioplastics MAGAZINE [04/11] Vol. 6
Events<br />
The Bio-based Economy<br />
and Bioplastics –<br />
The Plastics Evolution<br />
2011 is set to be a defining year of the bioplastics industry in Europe, with implications for<br />
the industry around the world. The European Commission is expected to finalise European<br />
Strategy and Action Plan towards a sustainable bio-based economy by 2020 in October or November<br />
2011. This will act as the roadmap for the bio-based economy in Europe and for European<br />
policy-making for the next decade. Ahead of this, European Bioplastics has organised a high-level<br />
conference entitled ‘the Bio-based Economy and Bioplastics – The Plastics Evolution’ at the European<br />
Parliament in Brussels (Belgium) on 22 September 2011. The conference will be preceded<br />
on 21 September by a cocktail reception and product exhibition close to the European<br />
Parliament to demonstrate to all European stakeholders the tangible and demonstrable<br />
reality and potential of bioplastics today.<br />
The conference, will be hosted and chaired by Mr. Lambert van Nistelrooij MEP, the<br />
Chair of the Governing Board of the Knowledge4Innovation Forum of the European<br />
Parliament. The conference will be a unique opportunity to engage with key European<br />
stakeholders – policy-makers, politicians and industry – on the bio-based economy and bioplastics.<br />
The event will feature the benefits and potential contribution of bioplastics to the EU’s commitment<br />
to a transition to a bio-based economy. High-level representatives from the European Commission,<br />
the European Parliament, EU national governments and industry will provide their insights into the<br />
future of the bio-based economy in Europe.<br />
Mr. van Nistelrooij is a leading voice in the European Parliament on innovation in Europe. His<br />
hosting the conference recognises the important role that the bio-based economy plays in the<br />
innovation agenda of the European Union. It also emphasizes the potential contribution of the<br />
bio-based economy to regional development in Europe. This potential has been demonstrated<br />
in the Netherlands through the development of regional and cross-border ‘bio-based clusters’<br />
throughout the country.<br />
The Dutch Bioplastics Value Chain<br />
Dutch leadership on the bio-based economy has been reflected in recent months by a new<br />
initiative established in the Netherlands entitled the Dutch Bioplastics Value Chain. The Value Chain<br />
initiative, which has been supported by European Bioplastics and the Dutch Ministry of Economic<br />
Affairs, Agriculture and Innovation, has brought together actors across the full spectrum of the<br />
bioplastics value chain to address the opportunities and constraints of bioplastics in the European<br />
markets. Constraints that were highlighted included access to feedstock, access to finance,<br />
and the importance of consumer communication. Mr. van Nistelrooij further raised awareness<br />
around the issues raised in the course of the Value Chain discussions by posing a written question<br />
directly to the European Commission on the issue of bioplastics and what support to the bio-based<br />
economy the Commission will be providing. The question dealt with many of the issues raised by<br />
the Value Chain, and emphasised the opportunities for regional and rural development through the<br />
bio-based economy.<br />
As demonstrated by the recent announcements of global brand leaders such as Coca-Cola, Heinz<br />
and Danone, the bioplastics message is becoming more and more mainstream within industry.<br />
What is needed now is to ensure that this momentum is reflected at the highest levels politically<br />
and through policy which can help stimulate the growth of the industry in the coming years.<br />
Save the date<br />
www.european-bioplastics.org<br />
bioplastics MAGAZINE [04/11] Vol. 6 11
Materials<br />
Novel Bio-Composites<br />
for Structural Applications<br />
by<br />
Miguel Angel Sibila,<br />
Chemical Laboratory Department<br />
Sergio Fita,<br />
Composites Department<br />
Inma Roig,<br />
Composites Department<br />
all Technological Institute of<br />
Plastics (AIMPLAS)<br />
Paterna (Valencia), Spain<br />
(a)<br />
(b)<br />
(c)<br />
www.natex.eu<br />
www.aimplas.es<br />
Composite plate made of PLA reinforced<br />
with flax fibre: (a) Image of the surface,<br />
(b) microscopy image of the surface, (c)<br />
micrograph from the cross-sectional area.<br />
Bio-composites manufactured from natural materials such as fibres<br />
and bio-derived polymers offer a sustainable alternative to traditional<br />
ones, but at present they are still not available for their use in structural<br />
applications.<br />
Researchers at the Technological Institute of Plastics (AIMPLAS), Spain,<br />
in close collaboration with several Technological Institutes, Associations,<br />
and SMEs from eight different European countries, are currently developing<br />
aligned textiles from natural fibres that are suitable for their use as highstrength<br />
reinforcing fabrics to produce structural composite materials. This<br />
includes the incorporation of orientated woven natural fibres in both bioderived<br />
thermoplastics and thermoset resins, to produce high-tech products<br />
from renewable resources.<br />
The European Research Project, entitled Natural Aligned Fibres and<br />
Textiles for Use in Structural Composites Applications (NATEX), is funded by<br />
the European Commission 1 . The partners involved in this project are:<br />
• NETCOMPOSITES LTD (United Kingdom)<br />
• EUROPEAN PLASTIC CONVERTERS ASSOCIATION (Belgium)<br />
• AGCO (France)<br />
• FORMAX UK, Ltd. (United Kingdom)<br />
• EKOTEX (Poland)<br />
• TECHNICAL UNIVERSITY OF DENMARK (Denmark)<br />
• CHEMOWERK GmbH (Germany)<br />
• INSTITUT FÜR VERBUNDWEKSTOFFE GmbH (Germany)<br />
• ASFIBE (Spain)<br />
• PIEL,S.A. (Spain)<br />
• TRANSFURANS CHEMICALS (Belgium)<br />
• AALTO-KORKEAKOULUSÄÄTIÖ (Finland)<br />
• INSTYTUT WLOKIEN NATURALNYCH I ROSLIN ZIELARSKICH (Poland)<br />
• ABENSI ENERGÍA (Spain)<br />
• BAFA BADISCHE NATURFASERAUTBEREITUNG, GmbH (Germany)<br />
• VTT TECHNICAL RESEARCH CENTRE OF FINLAND (Finland)<br />
The innovation of the NATEX project has been focused on four main aspects:<br />
• Modification of the fibre surface in order to obtain the desired interface<br />
properties when combined with the polymer matrix.<br />
• New spinning processes to reduce the yarns’ twisting during the textile<br />
manufacturing process, increasing the fibre volume fraction and the<br />
wetting of the fibres, potentially leading to better mechanical properties of<br />
natural fibre-reinforced composites.<br />
• New weaving techniques to improve impregnation and to obtain innovative<br />
3D textiles.<br />
• New commingling and film stacking methods for thermoplastic<br />
composites, in order to improve the permeability of the composite and to<br />
obtain well mingled yarns.<br />
12 bioplastics MAGAZINE [04/11] Vol. 6
Materials<br />
• Adaptation of diverse resin processing methods (Vacuum<br />
bagging, Compression moulding, Infusion and Resin<br />
Transfer Moulding) in order to fulfil the characteristics of<br />
the modified fibres<br />
The mechanical properties of bio-composites are being<br />
enhanced by means of the improvement of the aligned natural<br />
fibres properties: good impregnation, improved interface<br />
area between fibres and matrix, most of the fibres oriented<br />
in the axis in which stress is applied, reduction of moisture<br />
uptake, high and homogeneous quality fibres, reduced twist<br />
and linear density of the yarn, suitable fibre architecture<br />
minimizing the nesting.<br />
The final aim of the project consists of the incorporation<br />
of these bio-materials in applications with high mechanical<br />
requirements in different sectors: transport, energy,<br />
agricultural machinery and shipbuilding. As an example, a<br />
panel system structure, which will be used in photovoltaic<br />
solar systems and thermal solar systems, is being<br />
designed and developed in order to obtain a part by using<br />
new biocomposites to replace current metallic materials.<br />
With these new biomaterials, the corrosion drawbacks<br />
experienced by traditional panel system structures and<br />
components based on metallic materials is expected to be<br />
overcome, whilst obtaining other benefits such as reduced<br />
weight or increased sustainability at a competitive cost.<br />
The behaviour and durability of these materials under high<br />
temperature conditions will be assessed in order to satisfy<br />
the requirements for such structures.<br />
However, the impact of NATEX will mainly affect the<br />
European Textile sector, which mostly consists of small<br />
and medium-sized companies, by increasing market<br />
competitiveness through the creation of high added value<br />
customized materials as reinforcement for structural parts<br />
made of composites. Additionally, the project will also provide<br />
benefits to the other sectors involved in the new material<br />
supply chain: agriculture (fibre growers), renewable and<br />
synthetic resin producers and end users (transport systems,<br />
energy systems, agricultural machinery and shipbuilding).<br />
Besides, in general terms, the project could also be potentially<br />
applied to other sectors where structural parts are required:<br />
furniture, sports and leisure, aircraft, building, etc.<br />
Since the beginning of the project, an important effort has<br />
been focused on the development and modification of natural<br />
fibres. As a result, the relationship between fibre processing,<br />
fibre defects and fibre properties has been determined.<br />
Additionally, the modification of surface properties of natural<br />
fibres in order to improve interfacial characteristics with<br />
both thermoplastic and thermosetting polymers has been<br />
performed, showing a good potential for better compatibility<br />
with hydrophobic polymers.<br />
For the development of natural fibre based textile preforms<br />
suitable for biocomposites, diverse configurations by using<br />
the most suitable spinning systems have been obtained<br />
leading to different twisting angles and mechanical properties<br />
of the yarns. Moreover, blends of natural fibres with both<br />
petroleum-based and bio-based thermoplastic fibres have<br />
been developed and characterized with good results. 2D and<br />
3D fabrics from natural fibres and blends of thermoplastic<br />
and natural fibres have also been successfully prepared and<br />
characterized.<br />
Regarding polymers, sheets obtained from modified<br />
petroleum-based and bio-based thermoplastic resins<br />
with different additives have featured better extrusion<br />
processability, leading to higher dimensional stability, less<br />
defects, better aesthetics and higher outputs. Moreover,<br />
better mechanical properties and adhesion to natural fabrics<br />
have been observed compared to raw polymers. In the case of<br />
thermosetting resins, the addition of suitable additives have<br />
shown improved adhesion of unsaturated polyester resins to<br />
natural fabrics, leading to higher mechanical properties. The<br />
processing of unsaturated polyester resins and natural fabrics<br />
by different methods such as resin transfer moulding (RTM)<br />
and infusion has been carried out with good impregnation<br />
properties and surface finishing. Renewable thermosetting<br />
furan resins have shown a comparative performance to that<br />
of phenolic resins. Furthermore, a specific furan resin has<br />
been found ideal for prepreg applications.<br />
From all the developed materials, an important effort has<br />
been focused in the modification and adaptation of suitable<br />
processing techniques for both thermoplastic and thermoset<br />
biocomposites production. Thermoplastic biocomposites<br />
have been successfully processed by defined manufacturing<br />
techniques such as compression moulding, leading to good<br />
mechanical properties and surface finishing. Considering<br />
thermosetting biocomposites, parts with good mechanical<br />
properties and surface appearance have been processed by<br />
RTM and methods. Prepregs from furan resins and natural<br />
fibres have been processed by compression moulding leading<br />
to good mechanical properties and finishing.<br />
With regard to the final applications of the project, different<br />
case studies have been selected to be developed from<br />
natural fabrics and both thermoplastic and thermosetting<br />
resins. Requirements for these parts have been established<br />
and current work is focused on the development of first<br />
prototypes. Good preliminary results have been obtained from<br />
the shipbuilding and transport system case studies showing<br />
a good prospect for the development of biocomposites from<br />
polymers reinforced with natural fibres.<br />
1: Acknowledgement: NATEX project has received funding from<br />
the European Community’s Seventh Framework Programme<br />
(FP7/2007-2013) NMP area (Nanosciences, nanotechnologies,<br />
Materials and new Production Technologies) under grant<br />
agreement N o 214467.<br />
The information above reflects only the NATEX beneficiaries’<br />
views and the Community is not liable for any use that may be<br />
made of the information contained therein.<br />
bioplastics MAGAZINE [04/11] Vol. 6 13
Bottles<br />
By<br />
Dan Komula<br />
Business Analyst<br />
Virent<br />
Madison, Wisconsin, USA<br />
Completing the Puzzle:<br />
100% Plant-Derived PET<br />
CH 3<br />
CH 3<br />
O 2<br />
-H 2<br />
O<br />
O<br />
O<br />
OH<br />
OH<br />
Paraxylene is converted into<br />
Terephthalic Acid<br />
(Graph: Simon, KR)<br />
The interest in bio-based plastics falls into two main areas – sustainability<br />
and economics, and there is significant overlap between these areas. Many<br />
companies including Coca-Cola, Pepsi, Danone, WalMart, Heinz, Nike and<br />
others, have initiated sustainability goals including recycled PET (rPET), lightweighting<br />
and the most recent introduction of partially bio-based PET. These sustainability<br />
goals and programs have been driven by companies’ desires to reduce<br />
their environmental footprint and to respond to a growing consumer demand for<br />
sustainable and renewable packaging. Non-Government Organizations, such as<br />
the World Wildlife Fund (WWF), have also played a large part in raising concerns<br />
over traditional petroleum based packaging materials. The sustainability of packaging<br />
is no longer just a ‘nice to have’ or exclusively part of a company’s corporate<br />
social responsibility, but is seen as a business necessity to attract consumers and<br />
protect market share in certain regions.<br />
The other main driver for interest in bio-based plastics is the need to find an<br />
alternative to crude oil as a basic feedstock. In the long run, crude oil will increase<br />
in price as demand continues to grow and new oil resources become ever more<br />
expensive to locate and develop. Therefore, companies using PET packaging are<br />
seeking alternatives that will help them to reduce costs and minimize volatility.<br />
While switching to other materials such as glass, metal and paper composites<br />
is an option in certain cases, PET has replaced these materials in many uses<br />
Figure 1. Bio-based feedstocks for both MEG and PTA allow for<br />
the production of a 100% renewable and recyclable PET bottle.<br />
Plant-Based<br />
Material<br />
BioFormPX Bio-PTA 70%<br />
Plant-Based<br />
Material<br />
Ethanol Bio-MEG 50%<br />
Bio-PET<br />
Resin<br />
Bottle<br />
Forming<br />
14 bioplastics MAGAZINE [04/11] Vol. 6
Bottles<br />
because of a variety of benefits it offers (light-weight, clarity,<br />
resilience, etc). Users will not give up these benefits easily. In<br />
addition to the long run cost increases that will result from<br />
using oil, the recent volatility of crude oil prices has also<br />
caused problems for end users of PET. Since January 2008,<br />
PET prices have fluctuated between $1,400 (€ 985) and $2,400<br />
(€ 1,700) per tonne with recent prices in April 2011 hitting alltime<br />
highs (source: CMAI Chemical Market Ass. Inc.). These<br />
price fluctuations put pressure on the end users of PET and<br />
wreak havoc with business planning, profit margins and<br />
supply contracts. The risk that such volatility introduces into<br />
the PET supply chain has a real economic cost.<br />
Meeting sustainable packaging goals requires an efficient<br />
and economical manner for producing renewable chemicals<br />
that are identical to existing petroleum-derived counterparts.<br />
Molecules that can be ‘dropped-in’ to existing supply chains<br />
and recycling infrastructure take advantage of the extensive<br />
capital infrastructure and production know-how already<br />
in place today. Virent’s technology allows for leveraging of<br />
the existing infrastructure for the production of biobased<br />
chemicals and polymers.<br />
PET Overview<br />
PET (Polyethylene Terephthalate) was developed in the<br />
1940s as a synthetic fiber polymer. Demand for the polymer<br />
grew exponentially in the 1960s and 1970s as knit fabrics<br />
gained popularity in fashion apparel. Today, it is a major part<br />
of the polyester family of polymers. According to CMAI, global<br />
demand for PET will be ~54 million metric tons in 2011.<br />
Fibers are the dominant application of PET, accounting for<br />
62% (CMAI) of total PET demand. PET is a high performing<br />
synthetic fiber, as the polymer keeps its shape, color and<br />
is extremely stain resistant. The second largest use (31%,<br />
CMAI) of total PET demand is found in PET bottle resin. This<br />
application started commercially in the 1970s as the soft<br />
drink industry was attempting to source a lighter-weight<br />
bottle to replace glass, while still maintaining the clarity and<br />
appeal of a glass bottle. The industry found PET resin was<br />
ideal for its needs, and the stretch blow molding process was<br />
born. The remaining demand for PET is in films (4%) and<br />
other small niche market applications (3%).<br />
There are two streams of raw materials which comprise<br />
PET: Mono-Ethylene Glycol (MEG), and Purified Terephthalic<br />
Acid (PTA). PTA is made from paraxylene, and historically,<br />
all of these raw materials have been sourced from fossil<br />
resources (crude oil and natural gas).<br />
The MEG portion of PET can be produced from traditional<br />
petrochemical routes via ethylene or can be produced<br />
from natural plant sources (via fermentation to ethanol<br />
and dehydration to ethylene). The PTA/paraxylene portion,<br />
representing approximately 70% (by wt. or even 80% if we just<br />
look at the carbon atoms) of the PET molecule has remained<br />
a fossil-fuel component derived from petroleum refinery<br />
streams, due to the difficulty of producing the aromatic<br />
paraxylene molecule from bio-based sources. That has been<br />
the difficulty for companies seeking a 100% bio-based PET<br />
polymer. Now Virent has demonstrated a route to make biobased<br />
paraxylene that opens up the potential for 100% biobased<br />
PET.<br />
BioFormPX Production Enabling<br />
a 100% Biobased PET bottle<br />
Virent is making paraxylene as well as other chemicals<br />
and biofuels through its patented technology. Coupled with<br />
biobased MEG, Virent’s BioFormPX allows bottlers and<br />
other packaging companies to offer their consumers 100%<br />
renewable and recyclable PET bottles as well as fibers and<br />
films.<br />
Virent’s BioForming ® Platform<br />
Virent’s process, trademarked BioForming ® , is based on<br />
a novel combination of Aqueous Phase Reforming (APR)<br />
Converting Multible Feedstocks to High Value Hydrocarbons<br />
Biomass<br />
Sugar Cane<br />
Bioforming Process<br />
Aqueous<br />
Phase<br />
Reforming<br />
Reactive<br />
Intermediates<br />
Virent<br />
Modified<br />
ZSM-5<br />
Aromatic-rich<br />
BioFormate<br />
Aromatics<br />
Complex<br />
BioParaXylene<br />
BioBenzene<br />
BioToluene<br />
BioXylenes<br />
BioFuels<br />
Corn<br />
Figure 2. Virent’s BioForming process utilizes the patented APR process coupled with conventional<br />
catalytic conversion technologies and petrochemical operations to produce BioFormPX.<br />
bioplastics MAGAZINE [04/11] Vol. 6 15
Bottles<br />
R<br />
O O OH<br />
OH<br />
OH<br />
R<br />
OH<br />
R<br />
Xylose Oligomers<br />
HO<br />
O<br />
O<br />
OH<br />
OH<br />
O<br />
HO<br />
OH<br />
OH OH<br />
HO<br />
O<br />
OH<br />
O<br />
O<br />
O<br />
OH<br />
OH<br />
OH<br />
HO<br />
Cellulose Oligomers<br />
O<br />
O<br />
O<br />
OH<br />
HMF<br />
OH OH<br />
OH OH<br />
Glucose<br />
O<br />
OH<br />
Benzoic Acid<br />
OH OH<br />
Xylose<br />
OH<br />
O<br />
O<br />
Levulinic Acid<br />
OH<br />
OH<br />
R<br />
R<br />
R<br />
R<br />
O<br />
O<br />
O<br />
OH<br />
R<br />
HO<br />
OH<br />
R<br />
OH<br />
O<br />
O<br />
O<br />
OH<br />
O<br />
OH<br />
APR Reactant<br />
APR Products<br />
Figure 3. Virent uses catalysts to reduce the oxygen content of the feedstock. Once formed, the mono-oxygenated species are converted<br />
to non-oxygenated hydrocarbons in a continuous process using conventional catalytic condensation and hydrotreating techniques.<br />
Virent Energy Systems, Inc.<br />
Virent was founded in 2002 and is<br />
headquartered in Madison, WI, USA.<br />
The company produces the chemicals<br />
and fuels the world demands from a<br />
wide range of naturally occurring,<br />
renewable resources. Using patented<br />
catalytic chemistry, Virent converts<br />
soluble biomass-derived sugars<br />
into products molecularly-identical<br />
to those made with petroleum,<br />
including gasoline, diesel, jet fuel,<br />
and chemicals used for plastics and<br />
fibers. Virent’s technology has the<br />
potential to replace over 90% of the<br />
products derived from a barrel of<br />
crude oil.<br />
technology with modified conventional catalytic processing technologies.<br />
The APR technology was discovered at the University of Wisconsin in 2001<br />
by Virent’s founder and Chief Technology Officer, Dr. Randy Cortright. The<br />
BioForming platform expands the utility of the APR process by combining<br />
APR with catalysts and reactor systems similar to those found in standard<br />
petroleum oil refineries and petrochemical complexes. The process converts<br />
aqueous carbohydrate solutions into a mix of hydrocarbons. The BioForming<br />
process has been demonstrated with conventional sugars as well as a wide<br />
variety of cellulosic biomass from non-food sources.<br />
Virent’s aqueous phase reforming methods utilize heterogeneous catalysts at<br />
moderate temperatures (450 to 575 K) and pressure (10 to 90 bar) in a number<br />
of series and parallel reactions to reduce the oxygen content of the feedstock.<br />
The reactions include: (1) reforming to generate hydrogen, (2) dehydrogenation<br />
of alcohols/hydrogenation of carbonyls; (3) deoxygenation reactions; (4)<br />
hydrogenolysis; and (5) cyclization. Once formed, Virent has found that these<br />
mono-oxygenated species (e.g. alcohols, ketones and aldehydes) can be<br />
converted to non-oxygenated hydrocarbons in a continuous process using<br />
conventional catalytic condensation and hydrotreating techniques.<br />
The production of Virent’s bio-paraxylene, branded BioFormPX involves<br />
the APR process followed by a modified acid condensation catalyst (ZSM-5)<br />
which produces a stream similar to a petroleum derived reformate, branded<br />
BioFormate. In the acid condensation step, the APR products are converted<br />
into a mixture of hydrocarbons, including paraffins, aromatics and olefins.<br />
The similarity between Virent’s BioFormate stream and a typical petroleum<br />
reformate stream is shown in Fig 4.<br />
The resultant BioFormate stream has been blended into the gasoline pool<br />
and can be subsequently processed into high value chemical intermediates,<br />
such as paraxylene using commercially proven and practiced technologies.<br />
Virent’s BioFormate stream has been blended by Royal Dutch Shell into a<br />
gasoline fuel used by the Scuderia Ferrari Formula 1 racing team.<br />
Virent has produced sufficient quantities of its BioFormate through<br />
operation of its 37,800 Liter (10,000 gallon) per year demonstration plant to<br />
generate volumes for further processing to paraxylene. Virent completed in<br />
house purification through the use of commercial crystallization techniques to<br />
produce a purified bio-paraxylene product. The use of crystallization technology<br />
is used to meet the industry required specification of 99.7+% purity.<br />
16 bioplastics MAGAZINE [04/11] Vol. 6
Bottles<br />
Petroleum Reformate Stream<br />
Virent’s BioFormate<br />
Figure 4: Virent’s plant-based reformate bears striking resemblance to that<br />
found at a typical refinery<br />
Road to Commercialization<br />
Virent is currently in discussions with a number of major end users of<br />
PET fiber, bottle resin and film, to commercialize the BioForming platform<br />
for the production of BioFormPX. Manufacturers involved in the traditional<br />
petrochemical PET supply chain have also expressed interest in contributing<br />
to building out the biobased PET supply chain. The ability of Virent to use<br />
existing petrochemical assets and technologies accelerates the time to<br />
commercial deployment. Virent is targeting commercial production of its<br />
BioFormPX by 2015 or earlier and believes that the demand pull from the<br />
major end users of PET is crucial to the initial commercialization and success<br />
of bio-based PET.<br />
Virent’s BioForming platform for BioFormPX produces other bio-based<br />
aromatic intermediates, including benzene, toluene and other xylenes,<br />
as well as biofuels. These other aromatic intermediates can be used to<br />
produce biobased polystyrene, polycarbonate, and polyurethane. This<br />
diversified product slate allows for de-risking of commercial deployments<br />
as the profitability is not dependent on one molecule or market. Virent has<br />
produced material that would be suitable using today’s aromatics processing<br />
infrastructure from its 37,800 Liter per year demonstration plant. While that<br />
is sufficient volume to provide samples to prospective partners, the current<br />
demand for plant-based paraxylene is even more significant and is poised<br />
to grow at high rates in the future. Virent envisions the BioForming platform<br />
as being an industry wide solution enabling 100% bio-based PET while<br />
complementing petroleum based PET.<br />
The ability of Virent to use existing petrochemical assets and technologies<br />
accelerates the time to commercial deployment. The scale of this plant is yet<br />
to be finalized and will depend on a number of factors including feedstock<br />
source, logistics, and customer demand. Potential plant sizes range from<br />
30,000 tonnes/yr to 225,000 tonnes/yr of BioFormPX production. The large<br />
scale plant could produce 30 Billion 0.295 Liter (10 oz) bio PET water bottles<br />
or 17 Billion 0.590 Liter (20 oz) bio PET soft drink bottles. The introduction<br />
of this first plant can have a large impact on the PET bottle industry and the<br />
implementation of future plants will increase the impact.<br />
Figure 5. Virent’s 10,000 gallon/yr<br />
BioFormate demonstration plant (top)<br />
and Virent’s BioFormPX (bottom) in<br />
its crystalline form during in house<br />
purification.<br />
www.virent.com<br />
bioplastics MAGAZINE [04/11] Vol. 6 17
Bottles<br />
By<br />
Kim Ji Hyun<br />
R&D center<br />
SK Chemicals<br />
Gyeonggi-Do, KOREA<br />
New Bottle Material<br />
A new bio-based, BPA-free and high-temperature copolyester<br />
SK Chemicals, the leading copolyester resin manufacturing company<br />
based in Korea, has recently developed ECOZEN ® , the world’s first<br />
eco-friendly high-temperature copolyester resin. The new Ecozen<br />
range of products is being produced at the SK Chemicals plant in Ulsan,<br />
Korea, in a proprietary process, alongside the existing SKYGREEN copolyester<br />
and SKYPET PET products. Ecozen provides an increased performance<br />
over existing copolyester materials in almost all areas, particularly<br />
temperature resistance and is seen by the manufacturer as a viable alternative<br />
to materials such as polycarbonate (PC). Other advantages over PC<br />
include the fact that Ecozen contains no Bisphenol-A (BPA), the ingredient<br />
of PC that has recently caused it to be banned for use in children’s products<br />
in many countries worldwide. In addition, Ecozen is the first copolyester<br />
in the world to be made using a bio-based monomer that is derived<br />
from renewable resources such as corn or wheat. The biomass contained<br />
in the currently available grades of Ecozen ranges from 9% up to 30%.<br />
Ecozen Properties<br />
Since they were first discovered, copolyesters have enjoyed rapid market<br />
acceptance and growth due to their combination of easy-processing<br />
and excellent properties. However, the relatively low maximum service<br />
temperature of copolyester has, until now, limited their use to low<br />
temperature applications up to about 70°C. This has made the material<br />
unsuitable for critical applications such as hot-filled and pasteurised<br />
containers, and dishwasher-proof reusable cookware and food-storage<br />
containers. Ecozen retains all the advantages of traditional copolyesters<br />
but now has the high HDT properties necessary to compete with materials<br />
such as PC or heat-set PET in temperature-resistant containers for<br />
hot-filled or pasteurised products, or for baby’s products that require<br />
sterilisation. (Fig. 1)<br />
18 bioplastics MAGAZINE [04/11] Vol. 6
Bottles<br />
Ecozen is kinder to the environment since it is the first copolyester<br />
to contain a substantial content of renewable bio-based material,<br />
and it is also compatible with traditional copolyesters such as<br />
PET and PETG. This offers a whole new dimension compared to<br />
other competitive transparent plastic materials.<br />
For food storage and packaging applications, Ecozen offers<br />
excellent oxygen-barrier properties for long shelf-life food and<br />
beverage products. Table 1 shows typical oxygen permeation<br />
coefficients for polycarbonate (PC), polypropylene (PP), copolyester<br />
(PETG) and Ecozen. The oxygen permeation coefficient of Ecozen<br />
is about ten times lower than either PC or PP and it is therefore<br />
the ideal material to produce food storage jars and bottles to<br />
extend the storage-life of oxygen-sensitive items such as fruit<br />
juice or dairy products.<br />
In addition, Ecozen also provides the high chemical resistance<br />
required to package products such as cosmetics, and has an<br />
excellent resistance to food-staining, a main requirement for<br />
food-storage containers and cookware.<br />
Ecozen Processing.<br />
The many advantages of copolyesters include their versatility<br />
and ease of processing using standard injection moulding,<br />
injection- and extrusion-blow moulding, and sheet, film or profile<br />
extrusion equipment. Similarly, Ecozen can also be used in all the<br />
above processes, with only minor changes to process parameters<br />
and no changes to mould design. This means that new users of<br />
Ecozen will not have the cost or inconvenience of setting up new<br />
processing conditions, or having to invest in new equipment or<br />
mould modifications.<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
PET<br />
PETG<br />
HDT-B (°C)<br />
HDT 85°C<br />
HDT 100°C HDT 110°C<br />
ECOCEN<br />
Fig. 1. HDT-B of PET, PETG and Ecozen<br />
(ASTM D648, 0.455MPa)<br />
Material ASTM Unit Oxygen<br />
Polycarbonate (PC)<br />
93<br />
Polypropylene (PP) 98<br />
D 3985 cm³∙mm/(m²∙day∙bar)<br />
PETG 10<br />
Ecozen 8<br />
Table 1. Typical oxygen permeation coefficients<br />
of PC, PP, PETG and Ecozen at 23°C<br />
Ecozen Applications<br />
The excellent high-clarity and gloss properties of Ecozen<br />
combined with ease of processing offer the improved design<br />
flexibility required by packaging designers for high-quality<br />
cutting-edge cosmetics and perfume containers.<br />
Ecozen has the high melt-strength necessary to manufacture<br />
large-volume containers with an integral handle made by the<br />
extrusion-blow moulding process.<br />
Ecozen represents an attractive alternative to PC, which<br />
contains BPA, regarded by many authorities as an endocrine<br />
disruptor. Ecozen not only offers a BPA-free alternative to PC<br />
that is both durable and dishwasher-safe, but it also encourages<br />
consumers to use refillable bottles for products such as sports<br />
beverages.<br />
In addition to packaging, Ecozen, with a heat distortion<br />
temperature (HDT-B) increase of between 10°C to 40°C<br />
higher than that of other existing copolyesters, is also already<br />
replacing more traditional materials such as PC in many highperformance<br />
engineering applications within the electrical,<br />
electronics, construction and automobile sectors because of it’s<br />
unique combination of excellent impact-strength, high chemicalresistance<br />
and outstanding transparency.<br />
http://skecozen.com<br />
bioplastics MAGAZINE [04/11] Vol. 6 19
Materials<br />
Too Cool for School<br />
Nanofibrillar cellulose and their industrial promising<br />
future in combination with bioplastics.<br />
Fig. 1. Top: Cellulose kraft pulp fibres.<br />
Bottom: The surface structure of a single<br />
cellulose fibre, where the microfibrils are<br />
clearly visualized<br />
Fig. 2. Cellulose nanofibrils.<br />
Cellulose is the most frequently used biopolymer in material science,<br />
occurring in wood, cotton, hemp and other plant-based materials<br />
and serving as the dominant reinforcing phase in plant structures.<br />
Cellulose is used already for many purposes that include its use in packaging,<br />
composites, structural materials (wood is still the principal element<br />
in building constructions in many countries) and many other applications.<br />
The biorefinery concepts introduced in the last 30 years and the<br />
advancement of research in the nano area are now allowing new possible<br />
developments for cellulose: nanofibrillar cellulose (MFC) is the new trend<br />
in the industry (Fig.1).<br />
From their first discovery in the 1980’s until today MFCs have gained<br />
increasing attention due to their unique properties in improving the<br />
mechanical, optical and barrier performance of a given material. Today,<br />
their properties are becoming well-known in many areas, but it is in the field<br />
of composites where those properties can give their best in combination<br />
with bioplastics.<br />
MFCs are being produced by fibrillation of cellulose fibres. The most<br />
common ways to produce the fibrils is by using high pressure homogenization<br />
or grinding. In order to facilitate the fibrillation, various ways to pre-treat<br />
the fibres are often carried out. The pre-treatment can be mechanical,<br />
chemical, enzymatic or a combination of these. Pre-treatment lowers the<br />
energy consumption in the fibrillation step which otherwise can be very high<br />
and after substantial chemical pre-treatment it is also possible to fibrillate<br />
the fibres by just using sonication. The various pre-treatment and fibrillation<br />
methods also influence several parameters of the produced fibrils, such<br />
as degree of polymerization, fibril length, surface chemistry, average fibril<br />
diameter, rheological properties and fibril diameter size distribution [1].<br />
Thus, it is possible to produce the material in several qualities and to adjust<br />
the product so that it is at its optimum for a specific application. At the<br />
Paper and Fiber institute today we distinguishe between tailor-made MFC<br />
dispersions and MFC is no longer used as a general term.<br />
Nanofibrils constitute the major fraction of properly produced MFC<br />
materials [2]. Nanofibrils have diameters in the nano-scale (1 µm) (Fig. 2). Such nanofibrils are expected<br />
to play a key role in improving the mechanical, optical and barrier properties<br />
of a given material. Recently, advances have been reported in the production<br />
of cellulose nanofibrils on an industrial-scale [3], which opens up new<br />
possibilities in the proper utilization of this natural and promising material.<br />
Adequate morphological characterisation of nanofibrils requires<br />
microscopy techniques with suitable resolution. Several advanced<br />
microscopy techniques exist for micro- and nano-assessments, including<br />
the commonly applied atomic force microscopy (AFM), field-emission<br />
scanning electron microscopy (FESEM), transmission electron microscopy<br />
(TEM) and their corresponding different modes of operation. FESEM is a<br />
most versatile technique for structural studies. Samples can rapidly be<br />
20 bioplastics MAGAZINE [04/11] Vol. 6
Materials<br />
assessed at several scales, providing also high-resolution of for example<br />
1 nm. This is a valuable property as the morphology of a given MFC<br />
material can be assessed properly and in detail [4].<br />
Nowadays MFCs are used commercially or at research level in different<br />
areas of expertize: Packaging, paper, emulsions, membranes, as a<br />
thickener, as well as in filters and in medical applications - to list just a<br />
few of them. Among all of them, the production of composite materials is<br />
the area where they could be the right partner for bioplastics.<br />
Nanocomposites based on nanocellulosic materials such as<br />
microfibrillated cellulose or bacterial cellulose have been prepared with<br />
petroleum-derived non-biodegradable polymers such as polyethylene<br />
(PE) or polypropylene (PP) and also with biodegradable polymers such<br />
as PLA, polyvinyl alcohol (PVOH), starch, polycaprolactone (PCL) and<br />
polyhydroxybutyrate (PHB). Chemical modification of cellulose has<br />
been explored as a route for improving filler dispersion in hydrophobic<br />
polymers. Due to compatibility problems of nanocellulosic materials<br />
and hydrophobic matrices, it is clear that nanocomposites based on<br />
hydrophilic matrix polymers will be easier to produce and commercialize.<br />
The improvement of compatibility with apolar materials, on the other<br />
hand, requireschemical modification of nanocelluloses. Because of the<br />
hydrophilic nature of the material it is easy to understand why MFC and<br />
Bioplastics are perfect partners to develop new and totally renewable<br />
composite materials.<br />
www.pfi.no<br />
By:<br />
Marco Iotti, Gary Chinga<br />
Carrasco, Kristin Syverud<br />
Paper and Fiber research<br />
Institute<br />
Trondheim, Norway<br />
[1] Iotti, M; Gregersen, Ø; Møe, S; Lenes, M.<br />
(2011): Rheological Studies of Microfibrillar<br />
Cellulose Water Dispersions. Journal of<br />
Polymers and the Environment, 19(1), 137-<br />
145. Open access.<br />
[2] Chinga-Carrasco, G. (2011): “Cellulose<br />
fibres, nanofibrils and microfibrils: The<br />
morphological sequence of MFC components<br />
from a plant physiology and fibre technology<br />
point of view”. Nanoscale Research Letters<br />
2011, 6:417. Open access.<br />
[3] Syverud, K. (2011): “Industrial-scale<br />
production of nanofibres from wood”.<br />
http://www.pfi.no/PFI_Templates/<br />
NewsPage____450.aspx<br />
[4] Chinga-Carrasco, G., Yu, Y, Diserud, O.<br />
(2011): “Quantitative electron microscopy<br />
of cellulose nanofibril structures from<br />
Eucalyptus and Pinus radiata pulp fibres.<br />
Microscopy and microanalysis. In press.<br />
bioplastics MAGAZINE [04/11] Vol. 6 21
Applications<br />
A Cleaner Hospital,<br />
Pharmafilter is an integral concept for patient<br />
care, waste management and wastewater<br />
purification for hospitals, nursing homes and<br />
other care institutions. Pharmafilter has important<br />
benefits for patients and nursing staff.<br />
It improves the hygiene and efficiency of aseptic<br />
hospital processes by introducing single-use<br />
disposables from bio-degradable plastics instead<br />
of re-usables, such as cutlery, tableware, bedpans<br />
and urinals. These easy-to-use products reduce<br />
contacts with contaminated waste.<br />
Bedpan Olla<br />
The Pharmafilter concept<br />
The waste from a hospital department will be disposed of in a shredder, the<br />
Tonto ® . This Tonto is conveniently located at the nursing department sanitization<br />
station and replaces the conventional bedpan washer. The Tonto is connected<br />
to the existing sewer system. Together with the effluent from toilets, sinks and<br />
showers, the shredded waste is transported, through the existing hospital piping<br />
infrastructure, to a purification plant on the hospital site.<br />
Solid waste is separated from wastewater in the plant. The solid waste is<br />
reduced by anaerobic digestion, producing biogas. This gas is re-used for<br />
powering the plant. The wastewater is purified and all harmful substances are<br />
eliminated,.<br />
Hygiene and safety<br />
Two principles reduce contact with contaminated materials:<br />
1. The introduction of single-use products simplifies protocols, offering<br />
hospitals a major advantage in introducing hygienic practices. These<br />
products don’t have to be washed and sterilized. The need for washing<br />
hands are avoided at many stages, because cross-contaminaton risks are<br />
eliminated. It has the additional advantage that clean products are handled<br />
and stored separate from contaminated products.<br />
2. The waste is disposed of in the fastest manner close to the source and is<br />
safely transported to a processing plant. Traditionally, waste is sorted,<br />
gathered and stored temporarily in specifiec containers and carts. This<br />
waste leaves the hospital via corridors and elevators, a process that can lead<br />
to problems with hygiene, cause cross-contamination and overloading of the<br />
hospital elevator and hallway infrastructure.<br />
By<br />
Eduardo van den Berg<br />
Managing Director<br />
Pharmafilter<br />
Amsterdam, The Netherlands<br />
and<br />
Jan Ravenstijn<br />
Bioplastics Consultant<br />
Bioplastics<br />
As a closed-loop system, Pharmafilter is an ideal environment for bioplastic<br />
applications. 100% of the resulting waste is processed through an anaerobic<br />
digester with a high energy return and minimal residual waste. Dozens of highvolume<br />
single use bioplastic products will be developed in close cooperation<br />
with hospitals’ staff and end users.<br />
So far, the bio-based polymers PHA and TPS (thermoplastic starch) have<br />
been demonstrated to be good anaerobically digestible products. PLA is more<br />
of a challenge, since it requires specific digester conditions for complete<br />
22 bioplastics MAGAZINE [04/11] Vol. 6
Applications<br />
a Cleaner Environment<br />
anaerobic digestion. Other bio-based polymers, like PBS, still have to be tested.<br />
However, for most bio-based plastic articles compounds of two or more of the<br />
abovementioned bio-based polymers will be used. Good anaerobic digestibility<br />
is required for each of those compounds.<br />
The Pharmafilter disposables are designed with the latest generation<br />
of certified, 100% biodegradable plastics. These bioplastics are made<br />
from renewable resources like waste from corn, potato chips, or paper<br />
manufacturing. These bioplastics have much lower CO 2<br />
emissions during their<br />
life cycle. The quality of Pharmafilter’s biodegradable products is equal to<br />
that of the conventional plastic and the design surpasses traditional metal<br />
products both functionally and estetically.<br />
BedPan Olla<br />
Consultation was sought with patients and nursing staff on the design of<br />
the Olla. Important criteria in design were hygiene and ergonomics. Robust<br />
material is used in manufacturing of the Olla which offers stability, but unlike<br />
the traditional bedpan it feels comfortable and warm to the skin. After patient<br />
use the Olla can be closed airtight and with the extended handle the nursing<br />
staff can deposit the Olla bedpan easily into the Tonto. In this case metal is<br />
replaced by a PHA based compound.<br />
Shredder Tonto<br />
PRIME MATERIAL<br />
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27 - 29 SEPTEMBER 2011 | STUTTGART | GERMANY<br />
>><br />
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Lightweight efficiency<br />
The potential for improving efficiency through the use of new materials determines<br />
the capabilities of major European industries.<br />
COMPOSITES EUROPE, as the most intensive industrial trade fair, depicts the topics of<br />
raw materials, semi-finished goods and process engineering in a user-friendly manner.<br />
The combination of innovation and production.<br />
The integration of know-how and materials.<br />
The platform for experts in world markets.<br />
ORGANISER<br />
PARTNER<br />
WWW.COMPOSITES-EUROPE.COM<br />
bioplastics MAGAZINE [04/11] Vol. 6 23
Applications<br />
Urinal Botta<br />
The design approach of the Botta urinal was undertaken in the same way as the<br />
Olla. The Botta urinal opening in the neck is designed to be free of leaks and drips.<br />
The bag in which the urine is collected only has to be changed once a day. The bag<br />
is designed to block unpleasant odours when in use. The urine in the Botta can be<br />
easily and hygienically accessed for removing samples. Both, the injection moulded<br />
part and the film are based on PHA compounds.<br />
Other products will be developed in cooperation with the nursery and facility<br />
management staff of hospitals, like wash bowls, plates, cutlery, baskets for bread,<br />
all kinds of containers and many more possible applications.<br />
Benefits<br />
An investment in the Pharmafilter system delivers many benefits: Working more<br />
efficiently and effectively in cleaner and safer circumstances; less cost associated<br />
with transport of solid waste; reduced waste charges; significant reduction<br />
of waste streams into public management and control and reduction of health<br />
risks. Pharmafilter provides a platform for further innovation in management of<br />
hospital waste streams, produces energy from biogas, produces clean biomass<br />
suitable for re-use in CHP or agriculture/horticulture; re-use of water as process<br />
water and provides the hospital with a system that eliminates contamination of the<br />
environment from medicines and pathogens.<br />
Once the system is installed in the hospital, all kinds of departments with their<br />
specific waste streams can be connected to the infrastructure easily.<br />
Urinal Botta<br />
Energy and CO 2<br />
Pharmafilter reduces CO 2<br />
emissions. Some contributory factors include less<br />
dish washing, less use of elevators, less movements within the hospital, less<br />
road transportation and less incineration of waste. Organic materials, including<br />
bioplastic products are digested for more than 90% of their mass and converted<br />
into biogas. The biogas is used to heat the digester to 60°C and deliver power to the<br />
water purification plant. Digestion eliminates viruses and bacteria. The digestion<br />
process significantly reduces waste disposal and requires fewer trucks to transport<br />
the waste. All remaining waste can be recycled or turned into energy.<br />
Clean water<br />
Pharmafilter significantly reduces pharmaceutical substances in the surface<br />
waters. Contamination of water by medicines is a subject of serious concern and<br />
receives more and more public attention.<br />
Independent laboratory research has proven that Pharmafilter cleans water of<br />
medicines, germs, cytostatics, contrast liquids and endocrine substances. The<br />
purified water can be re-used as process water.<br />
Partners<br />
Pharmafilter BV is working together with principal stakeholders. Together<br />
with the important and crucial support of the Government of the Netherlands<br />
and the European Union we can realize our goal: ‘A cleaner hospital, a cleaner<br />
environment.’<br />
Our Partners: The hospital ‘Reinier De Graaf Gasthuis’ in Delft, the District<br />
Water Control Board ‘Het Hoogheemraadschap van Delfland’ and the Foundation<br />
for Applied Water Research ‘STOWA’ have approved the 2 nd phase of the pilot with<br />
Pharmafilter. A full scale demonstration commenced in the summer of 2010 at the<br />
hospital Reinier De Graaf Gasthuis in Delft, Netherlands.<br />
www.pharmafilter.nl<br />
The first commercial contract has been signed by the hospital ‘Zorgsaam’ in<br />
Terneuzen, the Netherlands. •<br />
24 bioplastics MAGAZINE [04/11] Vol. 6
Testing<br />
Measure Biodegradability<br />
of Plastics More Accurately<br />
By<br />
Yoshi Ohno<br />
Engineering Specialist<br />
Saida FDS Inc.<br />
Shizuoka-Ken, JAPAN<br />
Shogo Uematsu<br />
former professor<br />
University of Shizuoka<br />
Background<br />
In this century, people are starting to try to establish an environmentallyfriendly<br />
society to balance human society and the global environment.<br />
Packaging materials, especially disposable packages, are becoming one of<br />
the major reasons behind a negative impact on the global environment.<br />
Chemical engineers are trying to develop plastic materials which can be<br />
biodegraded under various conditions such as compost, soil, aqueous or<br />
anaerobic digestion under activated sludge condition.<br />
However, the plastics should not simply ‘disintegrate’ into small and<br />
fine fragments (oxo-degradation) but should be ‘completely biodegradable’<br />
to carbon dioxide and water under aerobic conditions, and to methane and<br />
carbon dioxide under controlled and captured anaerobic condition [1]<br />
‘Biodegradability’ as an International Standard<br />
To avoid misuse or misunderstanding of the term ‘Biodegradability’, unified<br />
test procedures according to international standards have been established..<br />
For example, when applying the test procedure in ISO14855-2:2007 [2], PLA<br />
is proven as a biodegradable plastic that is biodegraded by more than 90%<br />
after 45 days at 58°C under composting conditions (Fig.1). In this way PLA<br />
became one of the most recognized biodegradable plastics in the world.<br />
ISO14855-2 and MODA apparatus<br />
In this ‘ biodegradable ’ testing field, ISO14855-1:2005 [3] (ASTM5338-11 [4],<br />
EN14046:2003 [5]) was one of the well understood procedures, namely the<br />
aerobic biodegradable test under compost condition, but the procedure had<br />
difficulty in reproducing over 70% biodegradation of cellulose in Japan.<br />
Biodegradation (%)<br />
Fig1.Effect of repetitive experiments on<br />
aerobic biodegradation<br />
of PLA by MODA (ISO 14855-2)<br />
PLA-1, -2<br />
Addition of urea<br />
100<br />
80<br />
60<br />
40<br />
20<br />
100<br />
0<br />
80<br />
60<br />
40<br />
cellulose-1, -2<br />
Re-addition of PLA<br />
20<br />
0<br />
0 20 40 60 80 100 120<br />
Biodegradation (%)<br />
To make the reason clear and to identify a solution, a national project started<br />
about 10 years ago to develop apparatus and a test procedure under the<br />
leadership of JBPA (Japan Bioplastic Association) and with the cooperation of<br />
AIST (National Institute of Advanced Industrial Science and Technology) plus<br />
several universities.<br />
As a result of various tests carried out, it was seen that microbial activity<br />
under matured compost conditions depends on the water content of the<br />
compost. It was discovered that it was very difficult to maintain an appropriate<br />
water content level for a long period.<br />
Because European matured composts have only a small volatile content, it<br />
can obtain sufficient microbial activity for biodegradation testing with relatively<br />
little water On the other hand, Asian matured composts, including Japanese,<br />
have a much higher volatile content and thus, microbial activation by water is<br />
over a relatively short time and soon the microbial activation is significantly<br />
reduced.<br />
Adding sea sand or vermiculite to mature compost dilutes the volatile<br />
material content and keeps the water holding capacity at an appropriate level.<br />
Test duration (day)<br />
26 bioplastics MAGAZINE [04/11] Vol. 6
Testing<br />
Test results became almost the same as the test results seen in European<br />
countries.<br />
In addition, by designing the apparatus called MODA (Microbial Oxidative<br />
Degradation Analyzer) we could succeeded in reducing the amount of compost<br />
to 1/10 of the quantity of test material specified in ISO14855-1 by introducing<br />
a precise ‘Gravimetric Procedure’ to measure the amount of CO 2<br />
generated.<br />
Based on the original MODA apparatus, Saida FDS developed the MODA-6<br />
apparatus for which the company introduced an environmental chamber<br />
holding six reaction units in it keep temperature conditions constant and<br />
maintain the same appropriate water content.<br />
Fig2. MODA-6 apparatus<br />
This MODA apparatus was originally designed to carry out testing under<br />
compost conditions, but is also considered applicable to soil condition, Saida<br />
have started tests using the MODA apparatus for biodegradability testing<br />
under soil conditions, that is standardized as ISO17556.<br />
To make test result more reliable and accurate<br />
Biodegradability testing usually needs to take place over a period longer<br />
than two months but if test results are at not at a satisfactory level, all the<br />
efforts spent for the time became to be useless.<br />
In addition to ISO standards and apparatus, SAIDA came to understand<br />
the importance of preparation and adjustment of the compost, because<br />
biodegradation is done by microbial life forms. Depending on how well<br />
preparation and adjustment of compost are done has a substantial impact on<br />
the results of testing.<br />
Insufficiently matured compost easily generates ammonia because it has a<br />
high volatile content. On the contrary, over-matured compost in which most of<br />
microbials are dormant has a low level of activation and sometimes causes<br />
the situation that the reference material cellulose cannot reach at 70% of<br />
biodegradation even though it takes 45 days for testing.<br />
In dry conditions of composting the water content is too low, and causes<br />
same result as over-matured compost. And if the water contents in compost<br />
is too high, it becomes an anaerobic fermentation and the test falls into the<br />
area of invalid result.<br />
As explained above, a preincubation process for compost is very important<br />
to obtain appropriate test results, and is well understood. This preincubation<br />
process may differ from compost to compost in each country. To identify the<br />
best preincubation process, trying various alternatives using cellolose as a<br />
reference material helps a lot.<br />
Recently Saida established a laboratory and started biodegradation<br />
research and testing by having the support of Dr.Uematsu, former professor<br />
of University of Shizuoka. In addition to aerobic testing, Saida developed an<br />
apparatus called MODA-B to carry out testing under anaerobic conditions<br />
(standardization is under way as ISO/DIS13975). •<br />
www.saidagroup.jp<br />
[1] Narayan, R: Misleading Claims and<br />
Misuse of Standards continue, ‘bioplastics<br />
MAGAZINE, issue 02/2010, page 38.<br />
[2] ISO14855-2:2007 Determination of<br />
the ultimate aerobic biodegradability<br />
of plastic materials under controlled<br />
composting conditions -- Method by<br />
analysis of evolved carbon dioxide -- Part<br />
2: Gravimetric measurement of carbon<br />
dioxide evolved in a laboratory-scale test<br />
[3] ISO14855-1:2005 Determination of<br />
the ultimate aerobic biodegradability<br />
of plastic materials under controlled<br />
composting conditions -- Method by<br />
analysis of evolved carbon dioxide -- Part<br />
1: General method<br />
[4] ASTM5338-11 Test Method for<br />
Determining Aerobic Biodegradation<br />
of Plastic Materials Under Controlled<br />
Composting Conditions. Incorporating<br />
Thermophilic Temperatures<br />
[5] EN14046:2003 Packaging. Evaluation of<br />
the ultimate aerobic biodegradability and<br />
disintegration of packaging materials<br />
under controlled composting conditions.<br />
Method by analysis of released carbon<br />
dioxide<br />
bioplastics MAGAZINE [04/11] Vol. 6 27
Applications News<br />
Biodegradable Key<br />
Fob and Trolley Token<br />
To help make even the weekly shopping as eco-friendly<br />
as possible, Publisearch srl has created a line of key fobs<br />
with built-in trolley tokens, all 100% biodegradable.<br />
Publisearch srl is the leading Italian provider of<br />
promotional items made from innovative materials. They<br />
have an internal business unit called Promogreen which<br />
is dedicated to the design and manufacture of items<br />
made from a very special bioplastic called APINAT ® . This<br />
unique bioplastic is also produced by an Italian company,<br />
API Spa, who are world leaders in the production of<br />
thermoplastic compounds.<br />
Apinat enables manufacturers and designers to<br />
create products with the same technical qualities and<br />
appearance as traditional plastics but which also play<br />
their part in safeguarding the environment. Apinat is the<br />
trade name of an innovative family of recyclable bioplastics<br />
which are biodegradable in an aerobic conditions in line<br />
with EN 13432, EN 14995 and ASTM D6400 standards.<br />
The material has the same characteristics of traditional<br />
thermoplastic elastomers and does not degrade in water<br />
or in air.<br />
The fun egg-shaped key fobs are available in a range of<br />
lively, non-toxic colours and the trolley token held inside<br />
is the same shape and size as a 1 Euro coin. MT<br />
Green Corrosion<br />
Inhibitor Film<br />
Eco-Corr ® is a biobased and biodegradable film<br />
utilizing Cortec’s patented VpCI ® technology. “It is the<br />
first 100 % biodegradable VCI (Volatile Corrosion Inhibitor)<br />
film in the world, initiating a new era for 21 st century<br />
packaging!” says a press release by Cortec. This highly<br />
efficient product provides much better tensile strength,<br />
tear resistance and ultimate elongation than low density<br />
polyethylene (LDPE) films. It is certified to meet EN 13432<br />
(Europe) and ASTM D6400 (USA), as well as heat and<br />
water stable and does not disintegrate or break apart<br />
while in use.<br />
Eco-Corr provides contact, barrier and Vapor phase<br />
Corrosion Inhibitor (VpCI) protection for up to two years.<br />
It provides multimetal corrosion inhibitor protection<br />
and is improved replacement for non-degradable and<br />
nitrite - based VCI films. Once exposed to soil or compost<br />
conditions, this product will disintegrate rapidly and<br />
biodegrade completely to CO 2<br />
, water and biomass within<br />
weeks, without contaminating the soil. It is nitrite and<br />
amine free.<br />
Metal parts packaged in Eco-Corr receive continuous<br />
protection against salt, excessive humidity, condensation,<br />
moisture, aggressive industrial atmosphere and<br />
dissimilar metal corrosion. The Vapor phase Corrosion<br />
Inhibitors vaporize and then condense on all metal<br />
surfaces in the enclosed package. VpCI reaches every<br />
area of a package, protecting exposed parts as well as<br />
hard to reach interior surfaces against micro-corrosion.<br />
This green alternative offers complete protection during<br />
storage as well as domestic and overseas shipments.<br />
Once put to use, Eco-Corr will remain effective with<br />
regard to mechanical strength until the film is placed in<br />
contact with material containing microorganisms, such<br />
as certain types of waste, soil, and compost. Eco-Corr<br />
meets NACE TM0208-2008 and German TL-8135-002<br />
standards for corrosion protection. MT<br />
www.cortecvci.com<br />
www.apinatbio.com<br />
www.publisearch.it<br />
High tech equipment packaged in EcoCorr for export shipments.<br />
28 bioplastics MAGAZINE [04/11] Vol. 6
Applications News<br />
Award Winning<br />
Carpet<br />
Bio-Based Ovenable<br />
Pan Liners<br />
DSM’s Arnitel ® Eco, a high performance thermoplastic<br />
copolyester (TPC) up to 50% derived from renewable resources<br />
(rapeseed oil), is creating higher value with lower environmental<br />
impact in the M&Q Packaging Corporation PanSaver ECO ® hightemperature<br />
ovenable pan liners.<br />
PanSaver pan liners are used in food preparation, cooking and<br />
holding, to prevent food from ‘baking-on’ and ‘burning-on’ to the<br />
pot or pan surface. PanSaver can also be used for cold storage.<br />
According to Michael Schmal, President at M&Q Packaging<br />
Corporation, PanSaver ECO is a true ECO+ bio-based alternative<br />
to conventional panliners: “Our current range of conventional pan<br />
liners already has a number of key benefits, the new PanSaver<br />
ECO panliners are extremely durable and environmentally friendly,<br />
able to withstand temperatures up to 204°C (400F). These liners<br />
not only help to improve food quality and yield, they also prevent<br />
food from baking or burning to the pot or pan, thus saving cooking<br />
and clean-up time, and leaving no food residue or waste.”<br />
For the production of PanSaver ECO, M&Q Packaging<br />
Corporation selected Arnitel Eco, a partly bio-based, high<br />
performance thermoplastic copolyester (TPC) from DSM. Arnitel<br />
Eco is the latest addition to the Arnitel family. Arnitel copolyester<br />
elastomers combine the strength and processing characteristics<br />
of engineering plastics with the performance of thermoset<br />
elastomers.<br />
First introduced in 2010, Arnitel Eco is designed to last a long<br />
lifetime under extreme conditions, making it highly suited for food<br />
related applications, as well as for use in automotive interior and<br />
exterior, applications in sports and leisure, furniture, consumer<br />
electronics and alternative energy.<br />
Paul Habets, Global Segment Manager for DSM Engineering<br />
Plastics, says: “There is a clear customer need for bio-based<br />
engineering plastics which combine performance with a reduced<br />
carbon footprint. Life Cycle Assessment calculations of Arnitel Eco<br />
show a reduction in greenhouse gas emissions, cradle-to-gate, of<br />
up to 50% versus oil based thermoplastic copolyester elastomers.”<br />
Mr. Habets concludes: “In addition to its lower carbon footprint,<br />
Arnitel Eco adds value thanks to its unique performance.” MT<br />
DuPont Sorona ® , a renewably sourced<br />
environmentally sustainable polymer (PTT<br />
Polytrimethylenterephthalate), is now available<br />
for the commercial segment of the floor<br />
covering market. This innovative product named<br />
SmartStrand ® Contract was recently launched by<br />
Mohawk at the NeoCon’11 (North America’s largest<br />
design exposition and conference for commercial<br />
interiors, June 13-15, Chicago) and won a Gold<br />
Award in the Carpet Fiber Category of the Best<br />
of NeoCon product competition. A game changer<br />
for the commercial carpet industry, SmartStrand<br />
Contract offers superior performance, durability<br />
and style, permanent stain protection, and color<br />
flexibility.<br />
DuPont Sorona is the brand name for triexta, a<br />
new fiber class designated by the Federal Trade<br />
Commission (FTC) as having characteristics<br />
that clearly distinguish it from other fibers.<br />
First introduced for residential use in 2005, this<br />
next generation triexta fiber has been specially<br />
engineered for the unique needs of commercial<br />
spaces. Sorona contains 37% renewably sourced<br />
ingredients by weight. DuPont and Mohawk have<br />
demonstrated the recyclability of carpets made<br />
with triexta fibers. Recycled materials can either<br />
be turned back into new carpet products or utilized<br />
in other products. MT<br />
www.sorona.dupont.com<br />
www.mohawkflooring.com<br />
www.dsm.com.<br />
bioplastics MAGAZINE [04/11] Vol. 6 29
Applications News<br />
Ketchup in Biobased PET<br />
Toyota launched the ‘Prius ‘ with interior components<br />
made of Sorona EP in Japan in May 2011.<br />
PTT for Automotive<br />
Air Outlet<br />
Toyota’s new hybrid vehicle, ‘Prius ’, features<br />
automotive interior parts made of DuPont<br />
Sorona ® EP polymer, a high-performance, partly<br />
renewably sourced thermoplastic resin (PTT<br />
Polytrimethylenterephthalate), contributing to the<br />
advanced interior design while also reducing the<br />
environmental footprint.<br />
Developed in close collaboration with DuPont<br />
Kabushiki Kaisha, Toyota Motor Corporation, Kojima<br />
Press Industry Co., Ltd. and Howa Plastics Co., Ltd.,<br />
the parts are used on the instrument-panel airconditioning<br />
system outlet.<br />
Sorona EP was selected for this precisely<br />
engineered, functional component for its heat<br />
resistance and durability required to control the<br />
intensity and direction of the air blowing out of the<br />
outlet.<br />
The PTT polymer contains between 20 and 37%<br />
by wt. renewably sourced material. The biobased<br />
monomer component is DuPont Tate & Lyle<br />
Susterra 1,3 propanediol (bio-PDO) as a key<br />
intermediate, derived from plant sugar (corn). The<br />
new material exhibits performance and molding<br />
characteristics similar to petroleum-based, highperformance<br />
PBT (polybutylene terephthalate).<br />
Sorona EP thermoplastic polymer production<br />
reduces both carbon dioxide emissions and the use<br />
of petrochemicals used to produce the PBT that is<br />
typically used for conventional auto interior parts. The<br />
material also offers lower warpage, improved surface<br />
appearance and good dimensional stability, making it<br />
very attractive in a range of uses for automotive parts<br />
and components, electrical and electronics systems<br />
as well as industrial and consumer products. MT<br />
H.J. Heinz Company, headquartered in Pittsburg;<br />
Pennsylvania, USA, one of the world’s leading marketers and<br />
producers of ketchup and much more recently announced a<br />
strategic partnership (an industry-first) with the Coca-Cola<br />
Company that enables Heinz to produce its ketchup bottles<br />
using Coca-Cola’s breakthrough PlantBottle packaging. The<br />
PET plastic bottles are made partially from plants (30% by<br />
wt. monoethyleneglykol made using sugarcane ethanol from<br />
Brazil).<br />
PlantBottle packaging looks, feels and functions just like<br />
traditional PET plastic, and remains fully recyclable. “This<br />
partnership is a great example of how businesses are working<br />
together to advance smart technologies that make a difference<br />
to our consumers and the planet we all share,” said Muhtar<br />
Kent, Chairman and CEO of The Coca-Cola Company.<br />
Heinz’s adoption of the PlantBottle technology will be the<br />
biggest change to its iconic ketchup bottles since they first<br />
introduced plastic in 1983.<br />
“The partnership of Coca-Cola and Heinz is a model of<br />
collaboration in the food and beverage industry that will make<br />
a sustainable difference for the planet,” said Heinz Chairman,<br />
President and CEO William R. Johnson. “Heinz Ketchup is<br />
going to convert to PlantBottle globally, beginning (...) this<br />
summer.”<br />
Heinz will launch PlantBottle in all 20 oz ketchup bottles in<br />
June. Packaging will be identified by a special logo and onpack<br />
messages. Switching to PlantBottle is another important<br />
step in Heinz’s global sustainability initiative to reduce<br />
greenhouse gas emissions, solid waste, water consumption<br />
and energy usage at least 20% by 2015.<br />
Heinz will introduce 120 million partly biobased PET bottle<br />
packages in 2011 and The Coca-Cola Company will use more<br />
than 5 billion during the same time. Together, the companies<br />
will significantly reduce potential carbon emissions while<br />
adding more renewable materials to the recycling stream.<br />
In time, plastic Heinz Ketchup bottles globally will be made<br />
from PlantBottle packaging and by 2020, Coca-Cola’s goal is to<br />
transition all of its plastic packaging to PlantBottle packaging. MT<br />
www.heinz.com<br />
www.dupont.com<br />
30 bioplastics MAGAZINE [04/11] Vol. 6
Materials<br />
Maxi-Use<br />
Agro-Food<br />
Processing Waste<br />
for Truly Sustainable<br />
Bioplastics<br />
By<br />
Elodie Bugnicourt<br />
Oonagh Mc Nerney<br />
Innovació i Recerca Industrial i<br />
Sostenible (IRIS)<br />
Castelldefels, Spain<br />
Andrea Lazzeri<br />
Center for Materials Engineering<br />
University of Pisa<br />
Pisa, Italy<br />
Bioplastics are largely derived from feedstock such as crops<br />
and vegetable oils. If such pure feedstock competes with<br />
food sources, it reduces to some extent the true sustainability<br />
of the resulting bioplastics. Polylactic acid (PLA), for example,<br />
is the most widely used bioplastic and, in spite of progress in<br />
both research and industrial fields, it is still typically made by the<br />
polymerisation of lactic acid produced by microbial fermentation<br />
of sugars from corn, wheat, beet, etc., which for the most part are<br />
not derived from waste. Moreover, in terms of competing with many<br />
standard plastics, the properties of PLA are not sufficient for certain<br />
applications.<br />
There is undoubtedly a gap in the market for bioplastics that<br />
possess better barrier, thermo-mechanical properties and/or<br />
processability and that are obtained through a holistic sustainable<br />
approach with feedstock that do not compete with our food<br />
supplies. To this end, the bioplastics industry needs to tap into<br />
new raw material sources from agro-food residues that are in<br />
abundant supply, are cost-effective, and indeed to date pose waste<br />
management and environmental challenges.<br />
Recent research has been concentrating on an integrated<br />
environmental approach to bioplastic production known as Maxiuse,<br />
whereby each stage, from sourcing to disposal, is considered<br />
in a complementary way to establish cost effective, sustainable<br />
solutions. The methodology is characterised by reuse along every<br />
stage of the process, whereby a useful application for each of the<br />
compounds is investigated with a view to maximising resources to<br />
the full, thereby bringing positive impacts in terms of sustainability<br />
Fig 2: Maxi-use of foodstuff<br />
wastes from the olive oil<br />
industry to produce PHA<br />
bioplactics for packaging<br />
(Picture courtesy IRIS)<br />
32 bioplastics MAGAZINE [04/11] Vol. 6
and profitability along the value chain. Wastes from<br />
agro-food processing can be used as raw material<br />
inputs for plastics in the packaging field, among<br />
other applications. The ability to recycle or compost<br />
the material at the end-of-life helps to redress the<br />
problem of growing and persistent volumes of land<br />
and marine waste, as well as reducing dependence on<br />
conventional fossil fuel-based resources.<br />
This Maxi-use approach has been the basis for<br />
the ideation of a project called WHEYLAYER [1]. that<br />
commenced in November 2008 and whereby whey (fig 1),<br />
a by-product from the cheese industry, is valorised into<br />
a value-added bioplastic for food packaging. Indeed,<br />
coatings obtained from whey proteins can be applied<br />
onto standard carrier films to obtain multilayer films<br />
with excellent barrier properties. The resulting oxygen<br />
barrier properties are several orders of magnitude<br />
greater than that of polyethylene (PE). Whey-based<br />
coatings have reached oxygen transmission rates<br />
(OTR, Q 100<br />
) as low as ranges of 1 cm³/m² d bar and water<br />
vapour transmission rates (WVTR, Q 100<br />
) at ranges of<br />
2 g/m² d (Q 100<br />
refers to the barrier properties normalised<br />
to a layer of 100 μm thickness), thus making them<br />
good candidates to substitute synthetic barrier films<br />
such as ethyl vinyl alcohol copolymer (EVOH) [2].<br />
Another key success factor is the degradability for<br />
whey-based coatings using selected enzymes and<br />
Fig 1: Whey<br />
(Picture courtesy IRIS)<br />
bioplastics MAGAZINE [04/11] Vol. 6 33
Materials<br />
[1] WHEYLAYER “Whey proteincoated<br />
plastic films to replace<br />
expensive polymers and increase<br />
recyclability” project funded by<br />
European commission 7th framework<br />
programme under the Grant<br />
agreement no.: 218340-2. www.<br />
wheylayer.eu<br />
[2] “WHEYLAYER: the barrier coating of<br />
the future”, E. Bugnicourt, M. Schmid,<br />
O. Mc Nerney, F. Wild, Coating<br />
International, October 2010<br />
[3] Cinelli, P. and A. Lazzeri. Le proteine<br />
nel settore degli imballaggi Wheylayer.<br />
Bio-Imballaggio derivato dal siero del<br />
latte in Biopolpack. 2010. Parma, Italy<br />
[4] Oli-PHA “A novel and efficient<br />
method for the production of<br />
polyhydroxyalkanoate polymer-based<br />
packaging from olive oil wastewater”<br />
proposal no.: 280604-2 successfully<br />
evaluated by European commission<br />
7th framework NMP programme and<br />
awaiting negotiation<br />
within timeframes and at temperatures that are compatible with plastic recycling<br />
operations [3]. This results in the possibility of separating and independently recycling<br />
the other plastic layers in multilayer films, which are typically not recyclable, or even in<br />
the possibility of obtaining fully compostable materials if a biodegradable carrier film<br />
such as a PLA is used. The new WHEYLAYER bioplastic, which is presently being tested<br />
for food contact applications and its process is being scaled up to reach industrial<br />
production speeds, is getting closer to commercialisation and was recently presented<br />
at interpack 2011.<br />
More recently, an even more integrated approach was taken whereby the valorisation<br />
of all residuals from a given feedstock lead to polymers, biogas, fillers and other<br />
extracted natural compounds, and even clean water, all through environmentally<br />
friendly processes (figure 2). Biorefining is an attractive alternative to conventional<br />
fossil resource refineries, whereby microorganisms of different types can be used to<br />
convert biomass into energy or raw materials. The Oli-PHA project [4], which is still in<br />
its planning stages, aims to use photosynthetic microorganisms such as microalgae<br />
to produce polyhydroxyalkanoates (PHA) using wastewater generated during the<br />
olive oil milling process as a culture media. Indeed, over 250 different bacteria have<br />
been reported to accumulate PHA as carbon and energy storage materials. Among<br />
biodegradable bio-sourced plastics, PHA is one of the most promising since it maintains<br />
thermo-mechanical and barrier properties in the range of conventional plastics and is<br />
a good candidate to replace such conventional plastics as polyethylene terephthalate<br />
(PET). However, a major limitation to the wide uptake of PHA continues to be its high<br />
cost, mainly due to the substrates required for bacterial fermentation batch reactors.<br />
For PHA production to be economically viable, the production input costs need to be<br />
reduced; this is a key objective of the Oli-PHA project. By using a widely available<br />
feedstock based on residues, not only will this lower the cost of PHA production, it will<br />
also provide the agro-food industry with a solution for the sustainable management<br />
of highly polluting wastes. The work on yield improvement and valorisation of all<br />
compounds will also contribute to even greater cost effectiveness.<br />
All in all, Maxi-use represents a promising way forward for maximising the potential<br />
of bioplastics and their uptake in a wide range of applications.<br />
www.iris.cat<br />
34 bioplastics MAGAZINE [04/11] Vol. 6
Materials<br />
by<br />
Xiuzhi Susan Sun<br />
University Distinguished<br />
Professor<br />
Kansas State University<br />
Advanced Research<br />
in Bionanocomposites<br />
The demand for biobased materials is driven by concerns<br />
for the environment and the need for sustainable<br />
development. Carbon backbones from plant-derived<br />
molecules have considerable potential as basic inputs for<br />
many materials currently produced from petroleum-based<br />
feedstocks with their associated environmental problems.<br />
The tremendous potential of plant-biobased materials has<br />
inspired scientists globally searching high performance and<br />
economic viable bobased materials.<br />
Bionanocomposites is a new ‘word’ that needs to be added<br />
to the dictionary, which is defied as the substance containing<br />
both biopolymer and nano materials (see graph). Biopolymer<br />
has to be the polymer derived from plant based feedstock,<br />
such as sugar-, lipid-, and or protein-based molecules, either<br />
through fermentation or chemical reaction. Nano materials<br />
can be naturally occurred or synthesized, and or can be<br />
metal nano crystal or biobased nanomaterials with all type<br />
of shapes (i.e., particle, wire, and sheet). The motivation of<br />
developing bionanocomposites is to improve biopolymer<br />
functional performances including one or more of those<br />
properties, such as mechanical strength, resilience, flexibility,<br />
lighter weight, color, fire-proof, durability, thermal stability,<br />
and electrical properties, etc.<br />
Two main approaches to develop bionanocomposites:<br />
thermal melt compounding method that a small amount of<br />
nano materials are dispersed in the biopolymer matrix during<br />
thermal processing (i.e., extrusion and molding); another way<br />
is to graft nano materials onto biopolymer chains through in<br />
situ biopolymer synthesis.<br />
In the last decade, numerous studies have been conducted<br />
on biopolymers (i.e., polylactic acid (PLA)) with various<br />
nanoparticles, including clays, carbon based nanofillers,<br />
SiO 2<br />
, metal oxides, polysaccharide nanoparticles, etc., and<br />
PLA nanocomposites with improved mechanical properties,<br />
heat distortion temperature, glass transition temperature<br />
(Tg), thermal stability, and gas barrier properties have been<br />
developed.<br />
PLA has attracted extensive attention from both academia<br />
and industry because of its biodegradability, renewability, and<br />
properties comparable to many petroleum-derived polymers.<br />
An increasing amount of work is being published on PLA.<br />
PLA nanocomposites have been a hot research topic in the<br />
last decade due to their capability of enhancing the thermal,<br />
mechanical, and processing characteristics of pristine PLA.<br />
Research is still needed to further understand the complex<br />
structure-property relationships. Homogeneous dispersion<br />
of nanoparticles and strong interfacial interaction between<br />
PLA and nanoparticles are the two key issues in producing<br />
nanocomposites with desired properties. In addition, the<br />
lack of cost-effective methods to control the dispersion of<br />
nanoparticles in host PLA and interfacial bonding remains<br />
the greatest stumbling block to large-scale production and<br />
commercialization of PLA nanocomposites.<br />
www.ksu.edu/cbpd<br />
In situ polymerization<br />
Nanomaterials<br />
Biomonomer<br />
Bionanocomposites<br />
Thermal melt compounding<br />
Nanomaterials<br />
Biomonomer<br />
bioplastics MAGAZINE [04/11] Vol. 6 35
End-of-Life<br />
The Role of Standards for<br />
Biodegradable Plastics<br />
by<br />
Francesco Degli Innocenti<br />
Novamont S.p.A.<br />
Novara, Italy<br />
Board member<br />
European Bioplastics<br />
Standardisation plays a crucial role for bioplastics. Biodegradability, bio-based<br />
content, carbon-footprint etc. cannot be noted directly by consumers. However,<br />
the commercial success of these products rests precisely on claims of<br />
this kind. In order to guarantee market transparency, normative instruments are<br />
needed to link declarations, which are used as advertising messages, and the actual<br />
characteristics and benefits of the products. Standards are necessary to consumers,<br />
companies competing on the market, as well as public authorities. Standardisation<br />
is not science. In some debates these two sectors become dangerously<br />
confused. Science aims to find, describe, and correlate phenomena, independent<br />
of the time scale and their actual importance to daily life. Standardisation seeks to<br />
instil order and find technical solutions to specific practical problems with a social,<br />
political and scientific consensus. The question of biodegradability is complex and<br />
can give rise to significant debates. Key point is time scale. At academic level even<br />
traditional ‘non-biodegradable’ plastics can be shown to biodegrade, over a very<br />
long period of time. However, such biodegradation rates are clearly unsuited to<br />
the needs of society. Biodegradable materials are an attempt to find solutions to a<br />
problem of our society: waste. Waste is produced at a very high rate and therefore<br />
the disposal rate must be comparable, in order to avoid accumulation. Incineration<br />
is widely adopted precisely because it is a fast process. There would be no interest<br />
in a hypothetical ‘slow combustion’ incinerator because waste does not wait, and<br />
quickly builds up. The same principle applies to biodegradation, which must be fast<br />
in order to be useful.<br />
All photos: Novamont<br />
Harmonised Standard EN 13432<br />
The origin and regulatory framework<br />
Only packaging materials that meet the so-called ‘essential requirements’<br />
specified under the European Directive on Packaging and Packaging Waste (94/62/<br />
EC) can be placed on the market in Europe. The verification of conformity to<br />
such requirements is entrusted to the application of the harmonised European<br />
standards prepared by the European Committee for Standardisation (CEN),<br />
following the principles of the so-called ‘new approach’ [1]. European lawmakers<br />
specified their intentions regarding organic recycling (“the aerobic (composting)<br />
or anaerobic (biomethanization) treatment, under controlled conditions and using<br />
micro-organisms, of the biodegradable parts of packaging waste, which produces<br />
stabilized organic residues and methane. Landfill shall not be considered a form<br />
of organic recycling.”) albeit in a somewhat convoluted manner, in Annex II to the<br />
Directive, when they provide the definitions of essential requirements. CEN was<br />
appointed to draw up “the standard intended to give presumption of conformity<br />
with essential requirements for packaging recoverable in the form of composting<br />
or biodegradation” in line with ‘Annex II § 3, (c) Packaging recoverable in the form<br />
of composting and (d) Biodegradable packaging’ of the Directive. The outcome was<br />
standard EN 13432 ‘Requirements for packaging recoverable through composting<br />
and biodegradation - Test scheme and evaluation criteria for the final acceptance of<br />
packaging’. It is interesting to remark that composting, biodegradation and organic<br />
recycling are used synonymously when applied to packaging.<br />
36 bioplastics MAGAZINE [04/11] Vol. 6
End-of-Life<br />
Requirements<br />
‘Biodegradable-compostable’ packaging must have the<br />
following characteristics:<br />
• Biodegradability, namely microbial conversion into CO 2<br />
.<br />
Test method: ISO 14855. Minimum level: 90%. Duration:<br />
less than 6 months. This high CO 2<br />
conversion level must<br />
not be taken as an indication that organic recycling is a sort<br />
of ‘cold incineration’ which therefore does not contribute<br />
to the formation of compost. Under real conditions the<br />
process would also produce substantially more biomass<br />
(compost). Another question: why 90% rather than 100%?<br />
Does this leave a residue of the remaining 10%? The answer<br />
is that experimental factors and the formation of biomass<br />
make it hard to reach 100% accurately; this is why the limit<br />
of acceptability was established at 90% rather than 100%.<br />
• Disintegratability, namely fragmentation and invisibility<br />
in the final compost. Test method: EN 14045/ ISO 16929.<br />
Samples of test materials are composted together with<br />
organic waste for 3 months. The mass of test material<br />
residue larger than 2 mm must be less than 10% of the<br />
initial mass.<br />
• Levels of heavy metals below pre-defined maximum limits<br />
and absence of negative effects on composting process<br />
and compost quality. Test method: a modified OECD 208<br />
and other analytical tests.<br />
Each of these points is necessary for compostability, but<br />
individually they are not sufficient.<br />
Limits<br />
‘Home composting’ namely the treatment of grass<br />
cuttings and material from the pruning of plants, is out of the<br />
scope. Home composting takes place at low temperatures<br />
and may not always operate under optimal conditions. The<br />
characteristics defined by Standard EN 13432 do not ensure<br />
that packaging added to a home composter would compost<br />
satisfactorily and in line with the user’s expectations.<br />
Use<br />
Standard EN 13432 has been fully applied in Europe<br />
also in the certification sector. It recently became of great<br />
importance in Italy with the entry into force of the ban on the<br />
sale of non-biodegradable carrier bags on 1 January 2011.<br />
Indeed, the law establishes the ban on bags that are not<br />
biodegradable according to criteria established by Community<br />
laws and technical rules approved at a Community level.<br />
The term ‘biodegradable’ has led to a number of debates<br />
owing to the clear commercial implications arising out of the<br />
interpretation of this term. It is true that from an academic<br />
perspective ‘biodegradability’ is a different concept from<br />
‘compostability’ and ‘organic recycling’ (biodegradability<br />
is necessary but not sufficient in itself for compostability).<br />
However, the legal reference in Europe for packaging (and<br />
carrier bags are packaging) must be the Directive that in fact<br />
considers biodegradability as the necessary characteristic<br />
for the biological recovery of packaging (organic recycling),<br />
as noted above.<br />
It is therefore through the application of harmonised<br />
European standard EN 13432, in light of the definitions of<br />
the Packaging Directive, that we can differentiate between<br />
biodegradable packaging (which can therefore be recovered<br />
by means of organic recycling) and non-biodegradable<br />
packaging.<br />
It should be noted that harmonised standards (such as<br />
EN 13432) are voluntary. However, companies that place<br />
packaging on the market which uses harmonised standards<br />
already enjoy presumed conformity. If the manufacturer<br />
chooses not to follow a harmonised standard, he has the<br />
obligation to prove that his products are in conformity with<br />
essential requirements by the use of other means of his own<br />
choice (other technical specifications). Alternatives to the EN<br />
13432 are described in the next section, even if, as noted, they<br />
do not automatically grant the presumption of conformity.<br />
bioplastics MAGAZINE [04/11] Vol. 6 37
End-of-Life<br />
Other Standards<br />
ISO 17088 - Specifications for Compostable Plastics<br />
ISO has drawn up a standard which specifies the procedures and requirements<br />
for identifying and marking plastics and plastic products suitable for recovery<br />
by aerobic composting. In a similar way to EN 13432, it deals with four aspects:<br />
a) biodegradation; b) disintegration during composting; c) negative effects on<br />
composting; d) negative effects on the resulting compost quality, including the<br />
presence of metals and other compounds subject to restrictions or dangers. It<br />
is important to note that the standard makes explicit reference to the European<br />
Packaging Directive in the event of application in Europe: “The labelling will, in<br />
addition, have to conform to all international, regional, national or local regulations<br />
(e.g. European Directive 94/62/EC)”.<br />
ASTM D6400 - Standard Specification<br />
for Compostable Plastics<br />
ASTM D 6400 produced by ASTM International was the first standard to<br />
determine whether plastics can be composted satisfactorily and biodegrade at a<br />
speed comparable to known compostable materials. ASTM D6400 is similar to EN<br />
13432 but: (1) the limit of biodegradation which is otherwise 90% is reduced to 60%<br />
for homopolymers and copolymers with random distribution of monomers (2) test<br />
duration, which is set at 180 days, is extended to 365 days if the test is conducted<br />
with radioactive material in order to measure the evolution of radioactive CO 2<br />
.<br />
EN 14995 Plastic materials - Assessment of<br />
compostability - Test and specification system<br />
It is complementary to EN 13432. Indeed, EN 13432 specifies the characteristics<br />
of packaging that can be recycled through organic recovery and therefore excludes<br />
compostable plastic materials not used as packaging (e.g. compostable cutlery,<br />
compostable bags for waste collection). EN 14995 filled this gap. From a technical<br />
perspective EN 14995 is equivalent to EN 13432.<br />
This is the short version of a<br />
much more comprehensive<br />
article, which can be downloaded from<br />
www.bioplasticsmagazine.com/20<strong>1104</strong><br />
Conclusuons<br />
The first plastics to be sold in Italy under the term ‘biodegradable’, at the end of<br />
the 1980s, were made from polyethylene to which small amounts of biodegradable<br />
substances (ca. 5% starch) or ‘pro-oxidants’ had been added. These products<br />
were most widespread during the period in which a 100 lira tax was levied on<br />
carrier bags made from non-biodegradable plastic (minimum biodegradation:<br />
90%). To avoid the tax, many plastic bag producers switched to ‘biodegradable’<br />
plastics. The lack of standardised definitions and measuring methods gave<br />
rise to a situation of anarchy. The market for these biodegradable plastic bags<br />
immediately dried up when, having clarified the real nature of the materials<br />
on sale, the tax was extended to all plastic bags, thereby bringing an end to an<br />
unsuccessful project. In this case the government had anticipated a future period<br />
of technical and scientific progress and standardisation. Nowadays the situation<br />
is different. We now have a clear legal framework, standard test methods and<br />
criteria for the unambiguous definition of biodegradability and compostability.<br />
The complete, and above all enduring, commercial development of new<br />
applications, such as biodegradable plastics, depends on guaranteed levels of<br />
quality and transparency. Standardisation activities are therefore of fundamental<br />
importance in the field of technological innovation.<br />
www.novamont.com<br />
[1] http://ec.europa.eu/enterprise/policies/single-market-goods/files/blue-guide/<br />
guidepublic_en.pdf<br />
38 bioplastics MAGAZINE [04/11] Vol. 6
Polylactic Acid<br />
Uhde Inventa-Fischer has expanded its product portfolio to include the innovative stateof-the-art<br />
PLAneo ® process. The feedstock for our PLA process is lactic acid, which can<br />
be produced from local agricultural products containing starch or sugar.<br />
The application range of PLA is similar to that of polymers based on fossil resources as<br />
its physical properties can be tailored to meet packaging, textile and other requirements.<br />
Think. Invest. Earn.<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Strasse 157–159<br />
13509 Berlin<br />
Germany<br />
Tel. +49 30 43 567 5<br />
Fax +49 30 43 567 699<br />
Uhde Inventa-Fischer AG<br />
Via Innovativa 31<br />
7013 Domat/Ems<br />
Switzerland<br />
Tel. +41 81 632 63 11<br />
Fax +41 81 632 74 03<br />
<br />
<br />
Uhde Inventa-Fischer
End-of-Life<br />
UW-Platteville<br />
portable 4-stage<br />
digester<br />
More<br />
Responsible<br />
By<br />
Debra Darby<br />
Director of Marketing<br />
Communications<br />
Mirel Bioplastics by Telles<br />
Lowell, Massachusetts, USA<br />
Today there is a cultural change that encourages consumers to minimize the use<br />
of plastics made from non-renewable resources like fossil fuels and to demand<br />
packaging that does not persist in the environment. Mirel bioplastics can help<br />
to reduce the amount of packaging waste sent to landfills and support alternative disposal<br />
sys¬tems including composting and anaerobic digestion.<br />
Managing the consumer end of the compost feedstock stream has its challenges<br />
because of the potential wide range of products going into the composition, but also<br />
because of how the local collection and processing infrastructure is set up to manage<br />
the mix of post-consumer materials.<br />
Working Toward Zero Waste and Energy Development<br />
Telles, a joint venture of Metabolix, Inc. and Archer Daniels Midland Company, is<br />
engaged in anaerobic digestion projects to evaluate the end-of-life management of<br />
Mirel (PHA) in packaging, food containment and agriculture uses, and to study how<br />
Mirel bioplastics mixed with these other materials aids in the conversion process of<br />
waste into biogas/energy.<br />
Earlier in 2010, the State of Wisconsin Office of Energy Independence (OEI) and<br />
UL Environment launched a pilot project to demonstrate the feasibility of manures,<br />
bioplastics and food waste in anaerobic digestion technology and to study the bio-energy<br />
contributions of bioplastics. The consortium involved a collaboration of stakeholders:<br />
government and agencies, bioplastics manufacturers, retailers and consumer groups<br />
with subtly differing interests. The project was designed to be modular and expandable<br />
across the state’s university system.<br />
Mirel has been shown to be anaerobically biodegradable. Last year Organic Waste<br />
Systems (OWS), Belgium, an independent laboratory, conducted a lab analysis to test<br />
Mirel materials according to the ASTM D5511 standard test method for determining<br />
anaerobic biodegradation of plastic materials under high-solids anaerobic digestion<br />
conditions. These test results at thermophilic temperature showed that Mirel<br />
bioplastics reached 100% biodegradation relative to cellulose control at the end of a 15-<br />
day test and generated more than 700 m³ of biogas per ton of material. Mirel materials<br />
produced five to six times more biogas than typical biowaste on weight basis, including<br />
food waste and municipal organic waste. Typically out of one ton of biowaste, about<br />
120 m 3 of biogas can be produced. Tests at mesophilic temperature were continued<br />
to 42 days and showed that Mirel materials reached 78-99% absolute biodegradation.<br />
No Mirel was found in the extraction test of the digestate, which indicated the rest<br />
40 bioplastics MAGAZINE [04/11] Vol. 6
End-of-Life<br />
End-of-Life<br />
Options<br />
Biodegradation %<br />
100%<br />
90%<br />
80%<br />
70%<br />
60%<br />
50%<br />
40%<br />
30%<br />
20%<br />
of the Mirel materials had been converted to<br />
cell biomass. These findings suggest that even<br />
under mesophilic conditions Mirel materials<br />
are biodegradable.<br />
This test concluded that Mirel can be used to<br />
generate renewable energy through anaerobic<br />
digestion. Telles provided the OWS test data to<br />
the Wisconsin project to validate against their<br />
testing the inherent anaerobic biodegradability<br />
of Mirel.<br />
Over the last year, the University of Wisconsin<br />
– Platteville (UWP) research team led by<br />
Professor Tim Zauche and Dave Hitchins has<br />
studied the anaerobic digestion of bioplastics<br />
both at bench top scale and in a 750 Liter (200<br />
gal) pilot scale portable digester unit. Their<br />
study evaluated mixed waste streams of dairy<br />
manure along with a variety of bioplastics and<br />
measured biogas productivity.<br />
The project was funded by the State of<br />
Wisconsin OEI and UL Environment. Early<br />
test results are indicating success of Mirel’s<br />
anaerobic biodegradability to generate biogas.<br />
Professor Zauche will be presenting the results<br />
from this pilot study at the BioCycle Conference<br />
in October 2011 in Madison, Wisconsin.<br />
With Mirel there are a multitude of more<br />
responsible end-of-life options. Mirel is 100%<br />
biodegraded in a 15 day test (according to ASTM<br />
D5511 standard test method for anaerobic<br />
biodegradation), meets ASTM D7081 (standard<br />
for biodegradation in the marine environment),<br />
and is Vinçotte certified OK Compost Home and<br />
OK Compostable.<br />
Biodegradation %<br />
10%<br />
0%<br />
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />
-10%<br />
110%<br />
100%<br />
90%<br />
80%<br />
70%<br />
60%<br />
50%<br />
40%<br />
30%<br />
20%<br />
10%<br />
XS-7/3 Ther Cellulose Avg<br />
XS-7/3 Ther P1003 Avg<br />
XS-7/3 Ther M2100 Avg<br />
XS-7/3 Ther F5003 Avg<br />
Mirel: Evolution of Biodegradation Percentage at ASTM D5511, 52±2°C<br />
0%<br />
0 7 14 21 28 35 42<br />
-10%<br />
XS-7/5 Cellulosw Avg<br />
XS-7/5 M2100 Avg<br />
XS-7/5 M4100 Avg<br />
XS-7/5 P1003 Avg<br />
Mirel: Evolution of Biodegradation Percentage at<br />
modified ASTM D5511, 37±2°C<br />
www.mirelplastic.com<br />
XS-7/3 Ther M4100 Avg<br />
XS-7/5 F5003 Avg<br />
bioplastics MAGAZINE [04/11] Vol. 6 41
Personality<br />
Isao Inomata<br />
bM: Dear Inomata-san, when were you born?<br />
II: I was born in a little town 150 km north from Tokyo,<br />
Japan, in November 1944.<br />
bM: Where do you live today and how long have you lived<br />
there?<br />
II: I have lived in Tokyo since 1991.<br />
bM: What is your educational background?<br />
II: I received a master’s degree in Industrial Chemistry<br />
from Tokyo University. Japan in 1969<br />
bM: What is your professional function today?<br />
II: I have been the Adviser of Japan Bioplastics since 2006.<br />
bM: How did you ‘come to’ bioplastics?<br />
II: I started the business development work of PLA film and<br />
sheet in Mitsubishi Plastics Ltd, in 1999, and did a variety of<br />
PLA product development projects. From that time I was also<br />
involved in the activities of JBPA. In 2006 I joined the Japan<br />
Bioplastics Association as an adviser and since then I have<br />
been working in Bioplastics.<br />
bM: What do you consider more important: ‘biobased’ or<br />
‘biodegradable’?<br />
II: Both are important, but especially in Japan ‘biobased’ is<br />
more important to create the industrial infrastructure of the<br />
business which is the most important issue for us at present.<br />
The big concern of the market regarding the renewable aspect<br />
and the low carbon footprint to prevent climate change will<br />
contribute much.<br />
bM: What has been your biggest achievement (in terms of<br />
bioplastics) so far?<br />
II: I am the main founder of the product certification<br />
system for biobased plastics products in Japan, known as<br />
the ‘BiomassPla Certification System’ established in 2006<br />
by JBPA, and since then I have managed and improved<br />
the system to apply to many product categories which<br />
contribute to the market development of the bioplastics<br />
and their awareness by consumers.<br />
bM: What are your biggest challenges for the future?<br />
II: The short term challenge is how to create economy<br />
of scale for bioplastics. I want to make a major effort to<br />
establish the most suitable system for that with the<br />
support from not only government but industry.<br />
bM: What is your family status?<br />
II: I am happily married to my wife Yuko and have two<br />
daughters and one son. Our two daughters are living just<br />
near my house and with our three grandchildren they<br />
frequently come to see us, which is delightful for my wife<br />
and me. I also have a little dog called Harry.<br />
bM: What is your favorite movie?<br />
II: I constantly go to see movies with my wife, who decides<br />
what we shall watch. A recent favorite movie was ‘Letters<br />
to Juliet’ with Amanda Seyfield and Vanessa Redgrave.<br />
bM: What is your favorite book?<br />
II: Recently I have been reading light detective novels<br />
about the Edo Era. My favorite novelist is Yasuhide Saeki.<br />
bM: What is your favorite (or your next) vacation location?<br />
II: My favorite location is Europe because of my 5 years<br />
stay in Germany with my family. My next vacation, I hope, is<br />
to visit Santiago de Compostela.<br />
bM: What do you eat for breakfast on a Sunday?<br />
II: Usually traditional Japanese style, rice, fish, miso<br />
soup and seaweed, afterwards I take fresh juice and coffee.<br />
bM: What is your ‘slogan’?<br />
II: Never give up and look forward.<br />
bM: Thank you very much.<br />
42 bioplastics MAGAZINE [04/11] Vol. 6
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Opinion<br />
Picture [M]: bioplastics MAGAZINE<br />
Is All ‘Non-Bio‘ Plastic Bad?<br />
Bioplastics are just<br />
plastics with<br />
special features<br />
By<br />
Igor Čatić<br />
retired Professor of the Faculty<br />
of Mechanical Engineering<br />
and Naval Architecture of the<br />
University of Zagreb, Croatia<br />
Plastic is based on natural resources<br />
Many journals and magazines, even newspapers, are full of words starting<br />
with ‘bio’, such as bio-fuel, bio-plastics, bio-cosmetics and so on. This leads to<br />
the question: Is all ‘bio‘ a universal solution for all of the problems surrounding<br />
climate change, famine in the world, and ‘using food as a weapon’? Or why<br />
are we are all horrified when we hear the words ‘plastics made from fossils<br />
raw materials’, ‘crude oil, natural gas or coal’. And must we all be delighted<br />
with bioplastics made from (cultivated, man-made) biomass, as suggested by<br />
one Italian manufacturer in a huge advertising campaign showing a horrified<br />
looking lady asking “Still using plastic?”<br />
The engineers must choose the optimum material<br />
Why do I demand that my students attend lectures? Spoken words can’t be<br />
fully replaced by written text and I have an example for this: In the first lecture<br />
on ‘Materials’, which I visited as a freshman back in 1954, I learned one thing for<br />
life: “The engineers must choose the optimum material for a given purpose (not<br />
necessarily the best or most expensive)”. Today, based on my experience I would<br />
like to add: “The optimum choice means taking into account technical, economic<br />
and social goals, even spiritual ones”. But this choice should not be influenced<br />
by marketing, particularly by some kind of eco-marketing with questionable<br />
goals. In my opinion agricultural (cultivated by man) products are not natural<br />
ones. I distinguish between ‘nature’ and ‘culture’. Examples are mushrooms<br />
pick-up in forests (‘nature’) or cultivated in caves on wadding (‘culture’).<br />
Polymers and non-polymers<br />
First we need to define some terms. ‘General Technology’ is a common<br />
name for natural technology and man-made (artificial) technology. Only the<br />
products of natural technology are natural products. All those made by man<br />
or with the help of man are cultivated (artificial) products.<br />
44 bioplastics MAGAZINE [04/11] Vol. 6
Opinion<br />
Having this in mind, I would like to suggest and discuss a<br />
new systematisation of materials. We all learned in school<br />
for centuries that there are two main groups of materials,<br />
i.e. metals and non-metals. Recently, some colleagues and I<br />
proposed a new systematisation: polymers and non-polymers<br />
[1]. This idea for this new differentiation of materials comes<br />
from the basic definition of polymers. The name polymers<br />
is an umbrella term for natural and synthetic substances<br />
and materials with the basic component being the system<br />
of macromolecules, i.e. macromolecular compounds with<br />
repeating units (‘polymer‘ from the Greek: poly = many,<br />
meros = particle) [2-4]. Based on this definition it is possible<br />
to differentiate four basic groups of macromolecular<br />
compounds (level L2, see Figure 1). Polymers and nonpolymers<br />
can be organic or inorganic. In the following,<br />
we will only look at Column C of Fig 1 ‘Natural Organic<br />
Polymers’ and read the table from bottom to top. First I<br />
would like to mention that the natural organic polymers are<br />
the results of natural technology: basic polymers (L2) such<br />
as proteins; biopolymeric organisms (microorganisms, L3),<br />
phytopolymers (e.g. wood, L4) and animal polymers (e.g.<br />
natural pig, L4). On L5 we find non-living organic products<br />
such as crude oil or natural gas, and living organic natural<br />
products. Then we come to artificial (man-made) technology.<br />
Simplified, on level L6, plastics and rubbers (e.g. PE, PVC,<br />
PS, UP, PUR = fossil plastics) can be the results of organic<br />
synthetic polymers from non-living (fossil) sources or<br />
chemically modified biopolymers (bioplastics) from living<br />
natural or cultivated sources (e.g. PLA, PHA or even bio-PE).<br />
Bioplastics are also man-made organic<br />
polymers<br />
Bioplastics are a form of plastics derived from renewable<br />
biomass sources, such as vegetable oil, starch or microbiota,<br />
rather than fossil fuel based plastics which are derived from<br />
petroleum. Some, but not all, bioplastics are designed to<br />
degrade (see glossary on page 52)<br />
If we have a closer look at this definition above, we see<br />
that bioplastics are also man-made materials. So what is<br />
the difference from fossil based plastics? It is the input into<br />
the process. In bioplastics the input is man-made (cultivated)<br />
renewable biomass, and not really ‘natural’ products.<br />
Some wrong terms<br />
According to the descriptions in column C of Fig 1, the term<br />
wood-polymer composite is wrong*, because wood as a plant<br />
consists of organic polymers (cellulose and lignin). So this<br />
composite should be called, for instance, wood-polypropylene<br />
composite. Because we also have today hybrid materials such<br />
as protein with organic or even inorganic polymers and we<br />
should write the names of both components (L7).<br />
We use in our processes ever more and more microorganisms.<br />
These microorganisms also consist of organic polymers (L3).<br />
bioplastics MAGAZINE [04/11] Vol. 6 45
The biggest controversy in my opinion is the discussion<br />
about crude oil or natural gas (L5). A horrifying image is<br />
created about crude oil, but per definition crude oil as well as<br />
natural gas or coal are pure products of nature and are organic<br />
polymers. Of course these products were formed millions of<br />
years ago, and we cannot form them today, we can only find<br />
and acquire them.<br />
Conclusion<br />
Based on some ideas from the Dutch philosopher H.<br />
van Riessen (1911) [5] we can summarise: “More than one<br />
material can fulfil the purpose of the product. At the same<br />
time the customer is not interested in the material or the<br />
technology used to make the product. He is only interested in<br />
the performance and a fair quality/price ratio”. For example,<br />
green polyethylene is just polyethylene with a biomass input<br />
into the process, to create interest for customers, or even to<br />
achieve the necessary properties for the product.<br />
So, bioplastics are just one group within so many plastics<br />
groups and types, with special features. Modern customers<br />
need useful products, but indeed, they are becoming more and<br />
more aware of the influence of products on the environment<br />
and nature.<br />
But in my opinion it is wrong to build up a bad name for other<br />
plastics, following bad eco-marketing - “Still using plastic?”.<br />
Who would pay the resulting damage for plastics in total?<br />
References:<br />
[1] Čatić, I. at all.: Draft of the basic systematization of inorganic<br />
and organic macromolecular compounds, ANTEC 2011, Society<br />
of Plastics Engineers, Boston, May, 2011, p. 2012-2017.<br />
[2] Van Krevelen, D. W.: Properties of Polymers (3rd ed.), Elsevier,<br />
Amsterdam, 1997.<br />
[3] scifun.chem.wisc.edu/CHEMWEEK/POLYMERS/Polymers.html.<br />
[4] en.wikipedia.org/wiki/Polymer.<br />
[5] Eekels, J.: Some Historical Remarks on the Philosophy of<br />
Making and Design, ICED 95, Prague, August 22-24, 1995, 36-43.<br />
* The main basis of new systematisation is that polymers can<br />
be inorganic or organic. All plastics are polymers, but not all<br />
polymers are plastics<br />
Fig.1: Suggested new systematisation<br />
P<br />
• organic product of synthesis<br />
(e.g. polyethylene fibres and thermoplastics matrix)<br />
• organic product of synthesis and cultivated products<br />
(e.g. thermoset matrix and jute)<br />
• organic product of synthesis and inorganic polymers<br />
(e.g. thermoset matrix and glass fibres)<br />
• organic product of synthesis and metals<br />
(e.g. metallic reinforcement agent and plastics matrix)<br />
• inorganic-organic polymers (e.g. polymer-zeolite hybrid)<br />
• organic-inorganic polymers [e.g. poly(organosiloxanes)]<br />
• organic xxx + organic basic polymer (xxx and proteins)<br />
• organic polymer – organic non-polymer<br />
(e.g. poly(lactic-co-glycolic acid) and lipide)<br />
• hybrid product (e.g. made by injection moulding)<br />
P Composite materials and composite products Hybrids materials and products<br />
P Composed materials and composed products L7<br />
P<br />
P<br />
Metals<br />
• steels, Al-alloys,<br />
etc.<br />
Inorganic non<br />
polymeric substances<br />
and materials<br />
Thermoplastics<br />
• polysilazanes<br />
Elastomers:<br />
e.g. polysiloxanes<br />
Inorganic synthetic<br />
polymers (non-living)<br />
Thermosets<br />
• PF, UP, PUR, ect.<br />
Organic synthetic polymers<br />
(from non-living)<br />
Fossil Plastic<br />
Thermoplastics<br />
• PE, PVC, PS, PA, ect.<br />
Elastomers<br />
• vulcanized rubber<br />
• thermoplastics<br />
rubber<br />
Chemically modified biopolymers<br />
from natural and cultivated<br />
products (from living)<br />
Bioplastic<br />
E. g. oils<br />
P Inorganic substances and materials Organic substances and materials L6<br />
T Controlled reactions inorganic Controlled organic synthesis Controlled Biosynthesis<br />
T Artificial technology<br />
P<br />
Non-living organic<br />
natural product<br />
(e.g. natural gas)<br />
Living organic natural<br />
products<br />
L5<br />
P<br />
Phytopolymers<br />
(e.g. wood)<br />
Animal polymers<br />
(e.g. bones, skins)<br />
P Biopolymeric organisms (microorganisms and macroorganisms) L3<br />
P Natural:<br />
• native metals:<br />
gold, mercury<br />
• metal ores<br />
Natural:<br />
• clay<br />
• mica (glimmer)<br />
• zeolites<br />
Natural:<br />
• proteins<br />
• nucleic acids<br />
• polysaccharides<br />
Natural<br />
P<br />
P<br />
Other natural<br />
inorganic<br />
macromolecular<br />
compounds<br />
(non-polymers)<br />
Natural geopolymers<br />
(Natural inorganic<br />
polymers)<br />
Natural organic polymers<br />
Other natural organic<br />
macromolecular<br />
compounds<br />
(e.g. lipids)<br />
A B C D<br />
Natural inorganic<br />
macromolecular compounds<br />
(Non-living natural products - minerals)<br />
Natural organic<br />
macromolecular compounds<br />
(Living natural products – living organisms)<br />
T Geological processes of non-living Biosynthesis (Synthesis of Living)<br />
P Macromolecular compounds (substance) L0<br />
T<br />
Matter<br />
Natural technology<br />
T General technology Levels<br />
L4<br />
L2<br />
L1<br />
46 bioplastics MAGAZINE [04/11] Vol. 6
PRESENTS<br />
THE SIXTH ANNUAL GLOBAL AWARD FOR<br />
DEVELOPERS, MANUFACTURERS AND USERS OF<br />
BIO-BASED PLASTICS.<br />
Call for proposals<br />
Enter your own product, service or development, or nominate<br />
your favourite example from another organisation<br />
Please let us know:<br />
1. What the product, service or development is and does<br />
2. Why you think this product, service or development should win an award<br />
3. What your (or the proposed) company or organisation does<br />
Your entry should not exceed 500 words (approx 1 page) and may also<br />
be supported with photographs, samples, marketing brochures and/or<br />
technical documentation (cannot be sent back). The 5 nominees must be<br />
prepared to provide a 30 second videoclip<br />
More details and an entry form can be downloaded from<br />
www.bioplasticsmagazine.de/award<br />
The Bioplastics Award will be presented during the<br />
6th European Bioplastics Conference<br />
November 22/23, 2011, Berlin, Germany<br />
supported by
Basics<br />
The of Blow molding<br />
of Bioplastics<br />
Blow molding applications abound for polymeric materials<br />
and represent significant opportunities for bio-<br />
polymers. The blow molding process selected (reheat<br />
stretch, injection stretch, single stage or extrusion) depends<br />
on a variety of container factors. These include: desired units,<br />
performance, size and material properties. It is important to<br />
understand the blow molding process from a material perspective,<br />
especially as new biopolymers are introduced to<br />
help determine their suitability.<br />
Reheat stretch blow molding (RHSB) systems were first<br />
developed for polyester bottle production, such as PET. Test<br />
tube-shaped preforms are injection molded, then transferred<br />
to the blow molder and fed through an in-feed wheel which<br />
loads the preforms onto spindles that carry them through the<br />
heating system.<br />
Next, preforms enter the oven where they are heated<br />
using infrared (IR) lamps. These are designed so that the<br />
maximum wavelength transmission is outside the maximum<br />
absorbance for PET. This is important because if too much<br />
energy is absorbed on the preform surface, the heat will not<br />
penetrate through to the inner wall and it will be too cold to<br />
produce a container.<br />
Reheat additives may be used to help the material absorb<br />
IR energy thus making it suitable for reheat stretch blow<br />
molding or broaden the processing window of a temperaturesensitive<br />
material.<br />
When exiting the blow molding oven, the preforms will be<br />
above their glass transition temperature or at the low end of<br />
their melting temperature range. The ideal preform reheat<br />
temperature depends upon the material choice – polyesters<br />
like PET and PLA are typically blow molded 15-25ºC above<br />
their glass transition temperature (Tg) while crystalline<br />
polyolefins, PP and HDPE, are blow molded closer to their<br />
melt temperature.<br />
Heated to its ideal temperature, the preform is then<br />
placed into the blow mold where it rests upon the support<br />
ledge near the neck finish. This support ledge distinguishes<br />
RHSB bottles from other blow molded containers as it is not<br />
necessary for either single-stage blow molding or extrusion<br />
blow molding.<br />
Finally, the blow mold closes and the internal action begins.<br />
First, the preform is stretched axially with a stretch rod. This<br />
distributes the weight properly, keeps the preform centered<br />
within the mold by guiding the preform to the bottom, and<br />
pins the gate during the high-blow pressure phase.<br />
As soon as the stretching starts, low-pressure air is<br />
introduced causing it to quickly take the shape of a balloon.<br />
The higher pressure air (up to 40 bar) is then turned on after<br />
the pre-blow stage. This completes the bottle expansion<br />
against the mold which allows the plastic to freeze in place<br />
before removing the bottle. The bottle is then removed from<br />
the mold by a transfer arm which transports it to an out-feed<br />
wheel where it is placed on the line.<br />
There are many variables present during the blow molding<br />
operation that allow it to be tailored to a specific bottle<br />
design (round, square or oval), bottle performance (top<br />
Reheat stretch blow molding machine (Photo: KHS Corpoplast)<br />
48 bioplastics MAGAZINE [04/11] Vol. 6
Basics<br />
Examples of various materials,<br />
preforms and containers. From<br />
right to left PLA (Polylactic<br />
acid), PP(Polypropylene)<br />
and PET (Polyethylene<br />
Terephthalate) (Photo: PTI)<br />
By<br />
Lori Yoder<br />
Director, Material Applications<br />
Plastic Technologies, Inc.<br />
Holland, Ohio, USA<br />
load requirements, hot filled or pressurized), and material<br />
choice. Blow molding rates of up to 2000 bottles per hour<br />
per mold are achievable although the actual rate depends<br />
upon the equipment and resin choice, as well as preform<br />
and bottle design.<br />
Several biopolymers have been successfully reheat<br />
stretch blow molded including PLA, PHA and PEF. Each has<br />
unique material properties that must be understood to tailor<br />
the preform/bottle designs and blow molding conditions in<br />
order to produce a suitable container.<br />
As a polyester, PLA exhibits strain hardening during the<br />
orientation process. However, PLA’s temperature sensitivity<br />
can result in a narrow processing window which is frequently<br />
offset by incorporating a reheat additive into the preform<br />
during injection molding. With a natural stretch ratio slightly<br />
lower than PET, PLA may be used in existing PET tools<br />
successfully depending upon the preform/ container design.<br />
Another unique feature of PLA is its ability to flow into mold<br />
details giving very crisp definition to container artwork.<br />
PHA has also been successfully reheat stretch blow<br />
molded into single-serve containers. The material<br />
properties can be tailored to achieve different crystallization<br />
rates and mechanical properties as the material exhibits<br />
more rubber-like behavior when compared to PLA or PET.<br />
Another new biopolymer, polyethylene furanoate (PEF),<br />
has proven itself capable of producing acceptable containers<br />
through reheat stretch blow molding. Containers were<br />
successfully blown using traditional PET preform and bottle<br />
tooling with PEF by establishing the process parameters that<br />
matched the material’s stretching properties.<br />
To compete with existing petrochemical-derived<br />
materials in large volume reheat stretch blow molding<br />
applications, future biopolymers must reheat efficiently,<br />
stretch reproducibly within a short timeframe, and produce a<br />
resulting container with satisfactory performance.<br />
Injection stretch blow molding is quite similar to reheat<br />
stretch blow molding once the preform arrives in the blow<br />
mold. However, in injection stretch blow molding both the<br />
preform and bottle are produced in a single machine instead<br />
of separately. Thus, the machine speeds are dependent upon<br />
the injection molding cycle times and production rates per<br />
cavity are significantly lower than in reheat stretch blow<br />
molding.<br />
That being said, injection stretch blow molding has<br />
a strong foothold in container production, offering an<br />
alternative molding system for custom containers, jars and<br />
larger volume packages for bulk foods. Because the preform<br />
is not handled, the resulting bottle quality is more pristine<br />
than bottles produced through reheat stretch blow molding.<br />
In addition, the required space is significantly reduced from<br />
two-stage blow molding systems.<br />
Injection stretch blow molding (ISM) systems are equipped<br />
with a plasticizing screw, preform conditioning, a blow<br />
molding station and container ejector. The preforms are first<br />
injection molded and the material is cooled until it can be<br />
ejected from the mold. The preform’s remaining latent heat<br />
Principe of Reheat stretch blow molding (picture: KHS Corpoplast)<br />
bioplastics MAGAZINE [04/11] Vol. 6 49
Principle of extrusion bow molding [1]<br />
Shiseido URARA extrusion blow molded Ingeo shampoo<br />
bottle (photo courtesy of NatureWorks LLC)<br />
is retained and utilized to orient the final bottle, thus thicker<br />
sections stay hotter and stretch further while thinner, cooler<br />
sections will stretch less.<br />
In many injection stretch systems, the preform is<br />
transferred from the injection mold into a conditioning station<br />
that can be used to heat or cool sections of the preform to<br />
adjust the final container’s material distribution. Depending<br />
upon the system, this conditioning station may include IR<br />
reheating lamps or touch-off cores to cool sections. Finally,<br />
the preform enters the blow mold and a process similar<br />
to reheat stretch blow molding is employed to produce a<br />
container.<br />
Experience with biopolymers in injection stretch blow<br />
molding applications is more limited than RHSB systems.<br />
Injection stretch blow molding PLA containers takes<br />
advantage of the material’s heat capacity and does not<br />
require reheat additives to produce a high quality container.<br />
In addition, the stretch ratios for single-stage containers tend<br />
to be lower than RHSB containers. Other biopolymers that<br />
are capable of producing packages on two-stage equipment<br />
would be expected also to be suitable for single-stage blow<br />
molding.<br />
Extrusion blow molding (EBM) is a process in which<br />
polymer is melted and then extruded through an annular die<br />
head into an open tube called a parison. The parison is then<br />
pinched off as the chilled mold closes around the plastic and<br />
then blown into a final container shape. Unlike most RHSB<br />
and ISM applications, in EBM, the threaded area forms<br />
during blow molding. After blowing, the mold opens and the<br />
container is ejected. Frequently, excess plastic in the neck<br />
and base requires trimming outside the mold.<br />
Extrusion blow molding is commonly used for polyolefin<br />
or amorphous materials and requires sufficient melt<br />
strength to form the parison without collapse. Both<br />
continuous and intermittent EBM systems exist, with the<br />
type of system depending upon the equipment supplier and<br />
desired throughput rates as well as on melt strength. Lower<br />
viscosities (melt strength) may require an accumulator.<br />
Ingeo PLA extrusion blow molded containers were<br />
introduced in 2010 with a modified PLA blend. The<br />
modification provided improved melt strength to the polymer<br />
to allow for the parison formation. Bio-based PE and PP are<br />
drop-ins for their petrochemical counterparts for extrusion<br />
blow molding applications. In addition to these biopolymers,<br />
PHA also targets replacement of PE and PP in extrusion<br />
blow molding applications. First extrusion blow molded PHA<br />
bottles (PHB/PHV copolymer) for shampoo were introduced<br />
in Germany and the USA in the mid 1990s. However, they<br />
disappeared from the shelves and are now waiting for their<br />
renaissance.<br />
www. plastictechnologies.com<br />
[1] Thielen, M. et.al., Blasformen, Carl Hanser Verlag<br />
50 bioplastics MAGAZINE [04/11] Vol. 6
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Basics<br />
In bioplastics MAGAZINE again and again<br />
the same expressions appear that some of our readers<br />
might (not yet) be familiar with. This glossary shall help with<br />
these terms and shall help avoid repeated explanations<br />
such as ‘PLA (Polylactide)‘ in various articles.<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different<br />
kinds of plastics:<br />
a. Plastics based on renewable resources (the<br />
focus is the origin of the raw material used)<br />
b. Biodegradable and compostable plastics<br />
according to EN13432 or similar standards<br />
(the focus is the compostability of the final<br />
product; biodegradable and compostable<br />
plastics can be based on renewable (biobased)<br />
and/or non-renewable (fossil) resources).<br />
Bioplastics may be<br />
- based on renewable resources and<br />
biodegradable;<br />
- based on renewable resources but not be<br />
biodegradable; and<br />
- based on fossil resources and<br />
biodegradable.<br />
Amylopectin | Polymeric branched starch<br />
molecule with very high molecular weight (biopolymer,<br />
monomer is Glucose).<br />
[bM 05/2009 p42]<br />
Amyloseacetat | Linear polymeric glucosechains<br />
are called amylose. If this compound<br />
is treated with ethan acid one product<br />
is amylacetat. The hydroxyl group is connected<br />
with the organic acid fragment.<br />
Amylose | Polymeric non-branched starch<br />
molecule with high molecular weight (biopolymer,<br />
monomer is Glucose). [bM 05/2009 p42]<br />
Biodegradable Plastics | Biodegradable<br />
Plastics are plastics that are completely assimilated<br />
by the microorganisms present a<br />
defined environment as food for their energy.<br />
The carbon of the plastic must completely be<br />
converted into CO 2 during the microbial process.<br />
For an official definition, please refer to<br />
the standards e.g. ISO or in Europe: EN 14995<br />
Plastics- Evaluation of compostability - Test<br />
scheme and specifications.<br />
[bM 02/2006 p34, bM 01/2007 p38]]<br />
Glossary<br />
Readers who would like to suggest better or other explanations to be added to the list, please<br />
contact the editor.<br />
[*: bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />
Blend | Mixture of plastics, polymer alloy of at<br />
least two microscopically dispersed and molecularly<br />
distributed base polymers.<br />
Carbon neutral | Carbon neutral describes a<br />
process that has a negligible impact on total<br />
atmospheric CO 2 levels. For example, carbon<br />
neutrality means that any CO 2 released when<br />
a plant decomposes or is burnt is offset by an<br />
equal amount of CO 2 absorbed by the plant<br />
through photosynthesis when it is growing.<br />
Cellophane | Clear film on the basis of cellulose.<br />
Cellulose | Polymeric molecule with very high<br />
molecular weight (biopolymer, monomer is<br />
Glucose), industrial production from wood<br />
or cotton, to manufacture paper, plastics and<br />
fibres.<br />
Compost | A soil conditioning material of<br />
decomposing organic matter which provides<br />
nutrients and enhances soil structure.<br />
[bM 06/2008, 02/2009]<br />
Compostable Plastics | Plastics that are biodegradable<br />
under ‘composting’ conditions:<br />
specified humidity, temperature, microorganisms<br />
and timefame. Several national<br />
and international standards exist for clearer<br />
definitions, for example EN 14995 Plastics -<br />
Evaluation of compostability - Test scheme<br />
and specifications. [bM 02/2006, bM 01/2007]<br />
Composting | A solid waste management<br />
technique that uses natural process to convert<br />
organic materials to CO 2 , water and<br />
humus through the action of microorganisms.<br />
[bM 03/2007]<br />
Copolymer | Plastic composed of different<br />
monomers.<br />
Cradle-to-Gate | Describes the system<br />
boundaries of an environmental Life Cycle<br />
Assessment (LCA) which covers all activities<br />
from the ‘cradle’ (i.e., the extraction of raw<br />
materials, agricultural activities and forestry)<br />
up to the factory gate<br />
Cradle-to-Cradle | (sometimes abbreviated<br />
as C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy,<br />
in which waste is used as raw material<br />
(‘waste equals food’). Cradle-to-Cradle is not<br />
a term that is typically used in LCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full Life Cycle Assessment<br />
from manufacture (‘cradle’) to use phase and<br />
disposal phase (‘grave’).<br />
Fermentation | Biochemical reactions controlled<br />
by microorganisms or enyzmes (e.g.<br />
the transformation of sugar into lactic acid).<br />
Gelatine | Translucent brittle solid substance,<br />
colorless or slightly yellow, nearly tasteless<br />
and odorless, extracted from the collagen inside<br />
animals‘ connective tissue.<br />
Glucose | Monosaccharide (or simple sugar).<br />
G. is the most important carbohydrate (sugar)<br />
in biology. G. is formed by photosynthesis or<br />
hydrolyse of many carbohydrates e. g. starch.<br />
Humus | In agriculture, ‘humus’ is often used<br />
simply to mean mature compost, or natural<br />
compost extracted from a forest or other<br />
spontaneous source for use to amend soil.<br />
Hydrophilic | Property: ‘water-friendly’, soluble<br />
in water or other polar solvents (e.g. used<br />
in conjunction with a plastic which is not waterresistant<br />
and weatherproof or that absorbs<br />
water such as Polyamide (PA).<br />
Hydrophobic | Property: ‘water-resistant’, not<br />
soluble in water (e.g. a plastic which is waterresistant<br />
and weatherproof, or that does not<br />
absorb any water such as Polethylene (PE) or<br />
Polypropylene (PP).<br />
LCA | Life Cycle Assessment (sometimes also<br />
referred to as life cycle analysis, ecobalance,<br />
and cradle-to-grave analysis) is the investigation<br />
and valuation of the environmental<br />
impacts of a given product or service caused.<br />
[bM 01/2009]<br />
Microorganism | Living organisms of microscopic<br />
size, such as bacteria, funghi or yeast.<br />
PCL | Polycaprolactone, a synthetic (fossil<br />
based), biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PHA | Polyhydroxyalkanoates are linear polyesters<br />
produced in nature by bacterial fermentation<br />
of sugar or lipids. The most common<br />
type of PHA is PHB.<br />
PHB | Polyhydroxyl buteric acid (better poly-<br />
3-hydroxybutyrate), is a polyhydroxyalkanoate<br />
(PHA), a polymer belonging to the polyesters<br />
class. PHB is produced by micro-organisms<br />
apparently in response to conditions of physiological<br />
stress. The polymer is primarily a<br />
product of carbon assimilation (from glucose<br />
52 bioplastics MAGAZINE [04/11] Vol. 6
Basics<br />
or starch) and is employed by micro-organisms<br />
as a form of energy storage molecule to<br />
be metabolized when other common energy<br />
sources are not available. PHB has properties<br />
similar to those of PP, however it is stiffer and<br />
more brittle.<br />
PLA | Polylactide or Polylactic Acid (PLA) is<br />
a biodegradable, thermoplastic, aliphatic<br />
polyester from lactic acid. Lactic acid is made<br />
from dextrose by fermentation. Bacterial fermentation<br />
is used to produce lactic acid from<br />
corn starch, cane sugar or other sources.<br />
However, lactic acid cannot be directly polymerized<br />
to a useful product, because each polymerization<br />
reaction generates one molecule<br />
of water, the presence of which degrades the<br />
forming polymer chain to the point that only<br />
very low molecular weights are observed.<br />
Instead, lactic acid is oligomerized and then<br />
catalytically dimerized to make the cyclic lactide<br />
monomer. Although dimerization also<br />
generates water, it can be separated prior to<br />
polymerization. PLA of high molecular weight<br />
is produced from the lactide monomer by<br />
ring-opening polymerization using a catalyst.<br />
This mechanism does not generate additional<br />
water, and hence, a wide range of molecular<br />
weights are accessible. [bM 01/2009]<br />
Starch propionate and starch butyrate |<br />
Starch propionate and starch butyrate can<br />
be synthesised by treating the starch with<br />
propane or butanic acid. The product structure<br />
is still based on starch. Every based <br />
glucose fragment is connected with a propionate<br />
or butyrate ester group. The product is<br />
more hydrophobic than starch.<br />
Sustainable | An attempt to provide the best<br />
outcomes for the human and natural environments<br />
both now and into the indefinite future.<br />
One of the most often cited definitions of sustainability<br />
is the one created by the Brundtland<br />
Commission, led by the former Norwegian<br />
Prime Minister Gro Harlem Brundtland.<br />
The Brundtland Commission defined sustainable<br />
development as development that ‘meets<br />
the needs of the present without compromising<br />
the ability of future generations to meet<br />
their own needs.’ Sustainability relates to the<br />
continuity of economic, social, institutional<br />
and environmental aspects of human society,<br />
as well as the non-human environment).<br />
Sustainability | (as defined by European<br />
Bioplastics e.V.) has three dimensions: economic,<br />
social and environmental. This has<br />
been known as “the triple bottom line of<br />
sustainability”. This means that sustainable<br />
development involves the simultaneous pursuit<br />
of economic prosperity, environmental<br />
protection and social equity. In other words,<br />
businesses have to expand their responsibility<br />
to include these environmental and social<br />
dimensions. Sustainability is about making<br />
products useful to markets and, at the same<br />
time, having societal benefits and lower environmental<br />
impact than the alternatives currently<br />
available. It also implies a commitment<br />
to continuous improvement that should result<br />
in a further reduction of the environmental<br />
footprint of today’s products, processes and<br />
raw materials used.<br />
Thermoplastics | Plastics which soften or<br />
melt when heated and solidify when cooled<br />
(solid at room temperature).<br />
Yard Waste | Grass clippings, leaves, trimmings,<br />
garden residue.<br />
Saccharins or carbohydrates | Saccharins or<br />
carbohydrates are name for the sugar-family.<br />
Saccharins are monomer or polymer sugar<br />
units. For example, there are known mono-,<br />
di- and polysaccharose. glucose is a monosaccarin.<br />
They are important for the diet and<br />
produced biology in plants.<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group<br />
to an additional hydroxyl group. S. is used as<br />
a plasticiser for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate) consisting<br />
of amylose and amylopectin,<br />
gained from maize, potatoes, wheat, tapioca<br />
etc. When glucose is connected to polymerchains<br />
in definite way the result (product) is<br />
called starch. Each molecule is based on 300<br />
-12000-glucose units. Depending on the connection,<br />
there are two types amylose and<br />
amylopectin known. [bM 05/2009]<br />
Starch (-derivate) | Starch (-derivates) are<br />
based on the chemical structure of starch.<br />
The chemical structure can be changed by<br />
introducing new functional groups without<br />
changing the starch polymer. The product<br />
has different chemical qualities. Mostly the<br />
hydrophilic character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connect with ethan<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
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Plastics Industry<br />
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bioplastics MAGAZINE [04/11] Vol. 6 53
Event Calendar<br />
Event Calendar<br />
You can meet us!<br />
Please contact us in<br />
advance by e-mail.<br />
Sept 14-16, 2011<br />
International Biorefining Conference & Trade Show<br />
Houston, Texas<br />
www.biorefiningconference.com<br />
Sept 27, 2011<br />
Bioplastik: Verpackung der Zukunft?<br />
Empa, St. Gallen, Saal C 3.11<br />
www.empa.ch<br />
Sept. 25-29, 2011<br />
8th European Congress of Chemical Engineering and<br />
1st European Congress of Applied Biotechnology<br />
(together with ProcessNet Annual Meeting 2011 and<br />
DECHEMA’s Biotechnology Annual Meeting)<br />
Berlin, Germany<br />
www.dechema.de<br />
Sep. 26-27,2011<br />
5th International Symposium on Wood<br />
Fibre Polymer Composites<br />
Biarritz, France<br />
www.fcba.fr/wpc2011<br />
Sep. 26-28, 2011<br />
6th annual Biopolymers Symposium 2011<br />
Learn how to reach 200+ bioplastics leaders<br />
Denver, Colorado<br />
www.biopolymersummit.com<br />
Sep. 27-29, 2011<br />
COMPOSITES EUROPE<br />
Stuttgart Fairgrounds, Stuttgart, Germany<br />
www.composites-europe.com<br />
Oct. 17-19, 2011<br />
GPEC 2011 (SPE’s Global Plastics Environmental Conference)<br />
The Atlanta Peachtree Westin Hotel, Atlanta, GA, USA<br />
www.4spe.org<br />
Nov. 11-19, 2011<br />
Brau Beviale<br />
Raw Materials - Technologies - Logistics - Marketing<br />
Messe Nuremberg, Germany<br />
www.brau-beviale.de<br />
Nov. 22-23, 2011<br />
6th European Bioplastics Conference<br />
Maritim proArte Hotel, Berlin, Germany<br />
www.european-bioplastics.org<br />
Dec. 13-14, 2011<br />
4. WPC Kongress<br />
Maritim Hotel Köln, Germany<br />
www.wpc-kongress.de<br />
Feb. 20-22, 2012<br />
Innovation Takes Root 2012<br />
Omni ChampionsGate Resort in Orlando, Florida, USA.<br />
www.innovationtakesroot.com<br />
March 14-15, 2012<br />
5th International Congress on Bio-based Plastics and Composites<br />
Cologne, Germany<br />
www.biowerkstoff-kongress.de<br />
April 1-5, 2012<br />
NPE 2012<br />
Orlando, USA<br />
www.npe.org<br />
The most comprehensive<br />
U.S. bioplastics conference<br />
covering technologies & trends,<br />
developments in semi-durable,<br />
durable and consumer product<br />
applications, new guidelines and<br />
end of life strategies<br />
Where the industry’s<br />
key players gather!<br />
September 26-28, 2011<br />
Brown Palace Hotel and Spa<br />
Denver, CO<br />
follow the conference<br />
@biopolymers<br />
“Excellent representation from a variety<br />
of stakeholders: suppliers, brand<br />
owners, certification bodies, industry<br />
associations, government and non<br />
government organizations”<br />
Carol Casarino, DuPont<br />
“Good topics for getting an overall<br />
understanding of the Biopolymers<br />
industry and making contacts”<br />
Jeff Corbett, Mantrose-Haeuser<br />
Register now at<br />
www.biopolymersummit.com<br />
54 bioplastics MAGAZINE [04/11] Vol. 6
Editorial Planner 2011<br />
April 18-21, 2012<br />
Chinaplas 2012<br />
Shanghai, China<br />
www.chinaplasonline.com<br />
May 14-15, 2012<br />
2nd PLA World Congress<br />
presented by bioplastics MAGAZINE<br />
Holiday Inn City Center, Munich Germany<br />
www.pla-world-congress.com<br />
June 19-20, 2012<br />
Biobased materials<br />
WPC, Natural Fibre and other innovative Composites Congress<br />
Fellbach, near Stuttgart, Germany<br />
www.nfc-congress.com<br />
Month Sep/Oct (05) Nov/Dec (06)<br />
Publ.-Date 04.10.2011 05.12.2011<br />
Edit/Advert/<br />
Deadline<br />
Editorial<br />
Focus (1)<br />
Editorial<br />
Focus (2)<br />
09.09.2011 11.11.2011<br />
Fibers<br />
Textiles<br />
Nonwovens<br />
Paper Coating<br />
Films<br />
Flexibles<br />
Bags<br />
Consumer<br />
Electronics<br />
Basics Algae Film-Blowing<br />
subject to changes<br />
Oct. 2-4, 2012<br />
BioPlastics – The Re-Invention of Plastics<br />
Caesars Palace Hotel, Las Vegas, USA<br />
www.InnoPlastSolutions.com<br />
www.pla-world-congress.com<br />
2 nd PLA WORLD<br />
C O N G R E S S<br />
14 + 15 MAY 2012 * MUNICH * GERMANY<br />
<br />
Take advantage of our early bird<br />
offer until 31 st of August!<br />
www.wpc-congress.com<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Sponsors<br />
<br />
<br />
Praxis-oriented for developers, producers, commerce and users.<br />
<br />
■ <br />
■ <br />
■ <br />
■ <br />
■ <br />
Preliminary programme<br />
<br />
<br />
<br />
Sponsoring<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
WPC Innovation Award 2011<br />
<br />
<br />
<br />
<br />
www.wpc-congress.comwww.bio-based.eu <br />
<br />
<br />
bioplastics MAGAZINE [04/11] Vol. 6 55<br />
nova-Institute GmbH
Suppliers Guide<br />
1.Raw Materials<br />
10<br />
20<br />
30<br />
40<br />
Showa Denko Europe GmbH<br />
Konrad-Zuse-Platz 4<br />
81829 Munich, Germany<br />
Tel.: +49 89 93996226<br />
www.showa-denko.com<br />
support@sde.de<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47 877 Willich<br />
Tel. +49 2154 9251-0<br />
Tel.: +49 2154 9251-51<br />
sales@fkur.com<br />
www.fkur.com<br />
Jean-Pierre Le Flanchec<br />
3 rue Scheffer<br />
75116 Paris cedex, France<br />
Tel: +33 (0)1 53 65 23 00<br />
Fax: +33 (0)1 53 65 81 99<br />
biosphere@biosphere.eu<br />
www.biosphere.eu<br />
Sukano AG<br />
Chaltenbodenstrasse 23<br />
CH-8834 Schindellegi<br />
Tel. +41 44 787 57 77<br />
Fax +41 44 787 57 78<br />
www.sukano.com<br />
3. Semi finished products<br />
3.1 films<br />
50<br />
60<br />
70<br />
80<br />
90<br />
DuPont de Nemours International S.A.<br />
2 chemin du Pavillon<br />
1218 - Le Grand Saconnex<br />
Switzerland<br />
Tel.: +41 22 171 51 11<br />
Fax: +41 22 580 22 45<br />
plastics@dupont.com<br />
www.renewable.dupont.com<br />
www.plastics.dupont.com<br />
Kingfa Sci. & Tech. Co., Ltd.<br />
Gaotang Industrial Zone, Tianhe,<br />
Guangzhou, P.R.China.<br />
Tel: +86 (0)20 87215915<br />
Fax: +86 (0)20 87037111<br />
info@ecopond.com.cn<br />
www.ecopond.com.cn<br />
FLEX-262/162 Biodegradable<br />
Blown Film Resin!<br />
Grace Biotech Corporation<br />
Tel: +886-3-598-6496<br />
No. 91, Guangfu N. Rd., Hsinchu<br />
Industrial Park,Hukou Township,<br />
Hsinchu County 30351, Taiwan<br />
sales@grace-bio.com.tw<br />
www.grace-bio.com.tw<br />
1.5 PHA<br />
Huhtamaki Forchheim<br />
Sonja Haug<br />
Zweibrückenstraße 15-25<br />
91301 Forchheim<br />
Tel. +49-9191 81203<br />
Fax +49-9191 811203<br />
www.huhtamaki-films.com<br />
100<br />
110<br />
120<br />
130<br />
Zhejiang Hangzhou Xinfu<br />
Pharmaceutical Co., Ltd<br />
Tel.: +86 13809644115<br />
www.xinfupharm.com<br />
johnleung@xinfupharm.com<br />
1.1 bio based monomers<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 55014 USA<br />
Tel. +1 763.225.6600<br />
Fax +1 763.225.6645<br />
info@natur-tec.com<br />
www.natur-tec.com<br />
Division of A&O FilmPAC Ltd<br />
7 Osier Way, Warrington Road<br />
GB-Olney/Bucks.<br />
MK46 5FP<br />
Tel.: +44 1234 714 477<br />
Fax: +44 1234 713 221<br />
sales@aandofilmpac.com<br />
www.bioresins.eu<br />
www.earthfirstpla.com<br />
www.sidaplax.com<br />
www.plasticsuppliers.com<br />
Sidaplax UK : +44 (1) 604 76 66 99<br />
Sidaplax Belgium: +32 9 210 80 10<br />
Plastic Suppliers: +1 866 378 4178<br />
140<br />
150<br />
160<br />
170<br />
PURAC division<br />
Arkelsedijk 46, P.O. Box 21<br />
4200 AA Gorinchem -<br />
The Netherlands<br />
Tel.: +31 (0)183 695 695<br />
Fax: +31 (0)183 695 604<br />
www.purac.com<br />
PLA@purac.com<br />
1.2 compounds<br />
Transmare Compounding B.V.<br />
Ringweg 7, 6045 JL<br />
Roermond, The Netherlands<br />
Tel. +31 475 345 900<br />
Fax +31 475 345 910<br />
info@transmare.nl<br />
www.compounding.nl<br />
1.3 PLA<br />
Telles, Metabolix – ADM joint venture<br />
650 Suffolk Street, Suite 100<br />
Lowell, MA 01854 USA<br />
Tel. +1-97 85 13 18 00<br />
Fax +1-97 85 13 18 86<br />
www.mirelplastics.com<br />
Taghleef Industries SpA, Italy<br />
Via E. Fermi, 46<br />
33058 San Giorgio di Nogaro (UD)<br />
Contact Frank Ernst<br />
Tel. +49 2402 7096989<br />
Mobile +49 160 4756573<br />
frank.ernst@ti-films.com<br />
www.ti-films.com<br />
3.1.1 cellulose based films<br />
180<br />
190<br />
200<br />
210<br />
220<br />
230<br />
240<br />
250<br />
260<br />
270<br />
API S.p.A.<br />
Via Dante Alighieri, 27<br />
36065 Mussolente (VI), Italy<br />
Telephone +39 0424 579711<br />
www.apiplastic.com<br />
www.apinatbio.com<br />
Cereplast Inc.<br />
Tel: +1 310-676-5000 / Fax: -5003<br />
pravera@cereplast.com<br />
www.cereplast.com<br />
European distributor A.Schulman :<br />
Tel +49 (2273) 561 236<br />
christophe_cario@de.aschulman.com<br />
Shenzhen Brightchina Ind. Co;Ltd<br />
www.brightcn.net<br />
www.esun.en.alibaba.com<br />
bright@brightcn.net<br />
Tel: +86-755-2603 1978<br />
1.4 starch-based bioplastics<br />
Limagrain Céréales Ingrédients<br />
ZAC „Les Portes de Riom“ - BP 173<br />
63204 Riom Cedex - France<br />
Tel. +33 (0)4 73 67 17 00<br />
Fax +33 (0)4 73 67 17 10<br />
www.biolice.com<br />
PSM Bioplastic NA<br />
Chicago, USA<br />
www.psmna.com<br />
+1-630-393-0012<br />
Tianan Biologic<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel. +86-57 48 68 62 50 2<br />
Fax +86-57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
2. Additives/Secondary raw materials<br />
The HallStar Company<br />
120 S. Riverside Plaza, Ste. 1620<br />
Chicago, IL 60606, USA<br />
+1 312 385 4494<br />
dmarshall@hallstar.com<br />
www.hallstar.com/hallgreen<br />
Rhein Chemie Rheinau GmbH<br />
Duesseldorfer Strasse 23-27<br />
68219 Mannheim, Germany<br />
Phone: +49 (0)621-8907-233<br />
Fax: +49 (0)621-8907-8233<br />
bioadimide.eu@rheinchemie.com<br />
www.bioadimide.com<br />
INNOVIA FILMS LTD<br />
Wigton<br />
Cumbria CA7 9BG<br />
England<br />
Contact: Andy Sweetman<br />
Tel. +44 16973 41549<br />
Fax +44 16973 41452<br />
andy.sweetman@innoviafilms.com<br />
www.innoviafilms.com<br />
4. Bioplastics products<br />
alesco GmbH & Co. KG<br />
Schönthaler Str. 55-59<br />
D-52379 Langerwehe<br />
Sales Germany: +49 2423 402 110<br />
Sales Belgium: +32 9 2260 165<br />
Sales Netherlands: +31 20 5037 710<br />
info@alesco.net | www.alesco.net<br />
56 bioplastics MAGAZINE [04/11] Vol. 6
Postbus 26<br />
7480 AA Haaksbergen<br />
The Netherlands<br />
Tel.: +31 616 121 843<br />
info@bio4pack.com<br />
www.bio4pack.com<br />
President Packaging Ind., Corp.<br />
PLA Paper Hot Cup manufacture<br />
In Taiwan, www.ppi.com.tw<br />
Tel.: +886-6-570-4066 ext.5531<br />
Fax: +886-6-570-4077<br />
sales@ppi.com.tw<br />
6. Equipment<br />
8. Ancillary equipment<br />
9. Services<br />
Osterfelder Str. 3<br />
46047 Oberhausen<br />
Tel.: +49 (0)2861 8598 1227<br />
Fax: +49 (0)2861 8598 1424<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
6.1 Machinery & Molds<br />
Suppliers Guide<br />
Simply contact:<br />
Tel.: +49 2161 6884467<br />
suppguide@bioplasticsmagazine.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
logo and contact information.<br />
For only 6,– EUR per mm, per issue you<br />
can be present among top suppliers in<br />
the field of bioplastics.<br />
For Example:<br />
Cortec® Corporation<br />
4119 White Bear Parkway<br />
St. Paul, MN 55110<br />
Tel. +1 800.426.7832<br />
Fax 651-429-1122<br />
info@cortecvci.com<br />
www.cortecvci.com<br />
Eco Cortec®<br />
31 300 Beli Manastir<br />
Bele Bartoka 29<br />
Croatia, MB: 1891782<br />
Tel. +385 31 705 011<br />
Fax +385 31 705 012<br />
info@ecocortec.hr<br />
www.ecocortec.hr<br />
FAS Converting Machinery AB<br />
O Zinkgatan 1/ Box 1503<br />
27100 Ystad, Sweden<br />
Tel.: +46 411 69260<br />
www.fasconverting.com<br />
Molds, Change Parts and Turnkey<br />
Solutions for the PET/Bioplastic<br />
Container Industry<br />
284 Pinebush Road<br />
Cambridge Ontario<br />
Canada N1T 1Z6<br />
Tel. +1 519 624 9720<br />
Fax +1 519 624 9721<br />
info@hallink.com<br />
www.hallink.com<br />
nova-Institut GmbH<br />
Chemiepark Knapsack<br />
Industriestrasse 300<br />
50354 Huerth, Germany<br />
Tel.: +49(0)2233-48-14 40<br />
Fax: +49(0)2233-48-14 5<br />
Bioplastics Consulting<br />
Tel. +49 2161 664864<br />
info@polymediaconsult.com<br />
10. Institutions<br />
10.1 Associations<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
39 mm<br />
Sample Charge:<br />
39mm x 6,00 €<br />
= 234,00 € per entry/per issue<br />
Sample Charge for one year:<br />
6 issues x 234,00 EUR = 1,404.00 €<br />
The entry in our Suppliers Guide is<br />
bookable for one year (6 issues) and<br />
extends automatically if it’s not canceled<br />
three month before expiry.<br />
10<br />
20<br />
30<br />
39<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Marketing Manager<br />
No.33. Yichang E. Rd., Taipin City,<br />
Taichung County<br />
411, Taiwan (R.O.C.)<br />
Tel. +886(4)2277 6888<br />
Fax +883(4)2277 6989<br />
Mobil +886(0)982-829988<br />
esmy@minima-tech.com<br />
Skype esmy325<br />
www.minima-tech.com<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.699.601<br />
Tel. +39.0321.699.611<br />
www.novamont.com<br />
Roll-o-Matic A/S<br />
Petersmindevej 23<br />
5000 Odense C, Denmark<br />
Tel. + 45 66 11 16 18<br />
Fax + 45 66 14 32 78<br />
rom@roll-o-matic.com<br />
www.roll-o-matic.com<br />
MANN+HUMMEL ProTec GmbH<br />
Stubenwald-Allee 9<br />
64625 Bensheim, Deutschland<br />
Tel. +49 6251 77061 0<br />
Fax +49 6251 77061 510<br />
info@mh-protec.com<br />
www.mh-protec.com<br />
6.2 Laboratory Equipment<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10019, USA<br />
Tel. +1-888-274-5646<br />
info@bpiworld.org<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
10117 Berlin, Germany<br />
Tel. +49 30 284 82 350<br />
Fax +49 30 284 84 359<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org<br />
10.2 Universities<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
WEI MON INDUSTRY CO., LTD.<br />
2F, No.57, Singjhong Rd.,<br />
Neihu District,<br />
Taipei City 114, Taiwan, R.O.C.<br />
Tel. + 886 - 2 - 27953131<br />
Fax + 886 - 2 - 27919966<br />
sales@weimon.com.tw<br />
www.plandpaper.com<br />
MODA : Biodegradability Analyzer<br />
Saida FDS Incorporated<br />
3-6-6 Sakae-cho, Yaizu,<br />
Shizuoka, Japan<br />
Tel : +81-90-6803-4041<br />
info@saidagroup.jp<br />
www.saidagroup.jp<br />
7. Plant engineering<br />
Michigan State University<br />
Department of Chemical<br />
Engineering & Materials Science<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 517 719 7163<br />
narayan@msu.edu<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Str. 157 - 159<br />
13509 Berlin, Germany<br />
Tel. +49 (0)30 43567 5<br />
Fax +49 (0)30 43567 699<br />
sales.de@thyssenkrupp.com<br />
www.uhde-inventa-fischer.com<br />
University of Applied Sciences<br />
Faculty II, Department<br />
of Bioprocess Engineering<br />
Heisterbergallee 12<br />
30453 Hannover, Germany<br />
Tel. +49 (0)511-9296-2212<br />
Fax +49 (0)511-9296-2210<br />
hans-josef.endres@fh-hannover.de<br />
www.fakultaet2.fh-hannover.de<br />
bioplastics MAGAZINE [04/11] Vol. 6 57
Companies in this issue<br />
Company Editorial Advert Company Editorial Advert<br />
Aalto-Korkeakoulusäätiö 12<br />
A&O Filmpac 56<br />
Abensi Energía 12<br />
Agco 12<br />
AIMPLAS 12<br />
Alesco 56<br />
API 28 56<br />
Asfibe 12<br />
Avantium 6<br />
BAFA 12<br />
BASF SE 5, 9<br />
Bio4Pack 57<br />
Bioresins.eu 56<br />
Biosphere 56<br />
BPI 57<br />
Braskem 25<br />
Brau Beviale 33<br />
Cereplast 56<br />
Chemowerk 12<br />
Coca-Cola 11, 14, 30<br />
Composites Europe (Reed) 23<br />
Cortec 28 57<br />
Danone 9, 11, 14<br />
DSM 29<br />
DuPont 29, 30 56<br />
Eco Cortec 57<br />
Ecomann 43<br />
Ekotex 12<br />
European Bioplastics 11 57<br />
European Plastic Converters Association 12<br />
FAS Converting 57<br />
FKuR 5 2, 56<br />
Formax UK 12<br />
Fraunhofer UMSICHT 57<br />
Frost & Sullivan 6<br />
Grace Bio 56<br />
Hallink 57<br />
Hallstar 56<br />
Heinz 11, 14, 30<br />
Howa Plastics 30<br />
Huhtamaki 56<br />
Innovació i Recerca Industrial i Sostenible 32<br />
Innovia Films 9 31, 56<br />
Institut für Verbundwerkstoffe 12<br />
Instytut Wlokien Naturalnych i Roslin Zielarskich 12<br />
Interseroh 9<br />
Intertech Pira 56<br />
JBPA 42<br />
Kafrit 5<br />
KHS 48<br />
Kingfa Sci. & Tech. 56<br />
Kojima Press Industry 30<br />
Limagrain Céréales Ingrédients 56<br />
M&Q Packaging Corporation 29<br />
Mann + Hummel 57<br />
Metabolix 40<br />
Michigan State University 57<br />
Mitsubishi Plastic 42<br />
Mohawk 29<br />
narocon 9<br />
NatureWorks 8, 9<br />
Natur-Tec 56<br />
Netcomposites 12<br />
NGR 21<br />
Nike 14<br />
nova-Institut 9 55, 57<br />
Novamont 9, 36 56, 60<br />
Organic Waste Systems 40<br />
Paper and Fiber Research Institute 20<br />
Pepsi 14<br />
Pharmafilter 22<br />
Piel 12<br />
Plastic Suppliers 56<br />
Plastic Technologies (PTI) 48<br />
Plasticker 53<br />
President Packaging 57<br />
PSM 7, 56<br />
Publisearch 28<br />
Purac 56<br />
RheinChemie 56<br />
Roll-o-Matic 57<br />
Saida 57<br />
Saida UMS 26<br />
Shenkar College 5<br />
Shenzhen Esun Industrial 5 56<br />
Showa Denko 56<br />
Sidaplax 56<br />
SK Chemicals 18<br />
Solvay 6<br />
Sukano 56<br />
Taghleef Industries 56<br />
Tate&Lyle 30<br />
Technical University of Denmark 12<br />
Telles 40 57, 59<br />
The Co-Operative Group 9<br />
Tianan Biologic 56<br />
Tosaf 5<br />
Toyota Technical Center 30<br />
Transfurans Chemicals 12<br />
Transmare 56<br />
Uhde Inventa Fischer 39, 57<br />
Unitika 9<br />
University of Appl.Sc.&A. Hanover 57<br />
University of Kansas 35<br />
University of Massachussetts, Lowell 5<br />
University of Wisconsin-Platteville 41<br />
University of Zagreb 44<br />
Univesity of Pisa 32<br />
Virent 14<br />
Vtt Technical Research Centre 12<br />
WalMart 14<br />
Wei Mon 7, 57<br />
Wuhan Huali (PSM) 46, 56<br />
Zeijang Hangzhou Xinfu Pharmaceutical 56<br />
Minima Technology 56<br />
58 bioplastics MAGAZINE [04/11] Vol. 6
A real sign<br />
of sustainable<br />
development.<br />
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Living Chemistry for Quality of Life.<br />
www.novamont.com<br />
Inventor of the year 2007