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ioplastics MAGAZINE Vol. 6 ISSN 1862-5258 Highlights Bottles | 14 End-of-Life |36 Personality Isao Inomata | 42 Basics Blow Moulding | 48 July / August 04 | 2011 ... is read in 91 countries

ioplastics MAGAZINE Vol. 6 ISSN 1862-5258<br />

Highlights<br />

Bottles | 14<br />

End-of-Life |36<br />

Personality<br />

Isao Inomata | 42<br />

Basics<br />

Blow Moulding | 48<br />

July / August<br />

04 | 2011<br />

... is read in 91 countries


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Recycled napkins from Metsä wrapped in compostable multilayer made from<br />

Bio-Flex ® A 4100 CL / F 2110 / A 4100 CL produced by Kobusch & Sengewald.<br />

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Siemensring 79<br />

D - 47877 Willich<br />

Phone: +49 2154 92 51-0<br />

Fax: +49 2154 92 51-51<br />

sales@fkur.com<br />

www.fkur.com<br />

FKuR Plastics Corp.<br />

921 W New Hope Drive | Building 605<br />

Cedar Park, TX 78613 | USA<br />

Phone: +1 512 986 8478<br />

Fax: +1 512 986 5346<br />

sales.usa@fkur.com


Editorial<br />

dear<br />

readers<br />

I’m sure that many of you (just like me …) did not know (or perhaps you did know!)<br />

that the first plastics materials in history were bioplastics. I stumbled over this<br />

piece of information when I started researching the background for a book project<br />

that I am currently working on. Obviously the first plastic resins were developed<br />

to substitute materials which were becoming scarce and expensive - materials<br />

such as ivory, tortoiseshell, or mother-of-pearl. Hence celluloid was developed<br />

following a $10,000 competition for the creation of a billiard ball material to<br />

replace ivory in 1863. Another example is galalith, made from casein, a protein<br />

commonly found in mammalian milk. And there were quite a number of other<br />

plastics made from crops and animal products. All of that began in the mid-<br />

19th century. And it was only due to the massive availability of petroleum and the<br />

invention of new materials in the 20 th century that the boom in oil based plastics<br />

was triggered and bioplastics fell into oblivion …<br />

Well that was just daydreaming…<br />

One of the highlights in this issue is the subject of bottles, or — more generally —<br />

the blow moulding of bottles and containers, including the materials needed. PLA<br />

bottles were a hot topic during the last few years, but these days our attention is<br />

more attracted by the large soft-drink companies announcing the use of partly,<br />

or even 100%, biobased PET for beverage bottles. One component to make PET,<br />

the monoethylene glycol based on sugar cane, had already been introduced a<br />

while ago. But now there seem to be ways to produce, economically and thus<br />

commercially, terephthalic acid from renewable resources. Read more details in<br />

this issue.<br />

Nevertheless, PLA is still, and will be even more, a very attractive material<br />

for a multitude of applications. Research and development to improve heat<br />

resistance and other properties using different approaches continues apace.<br />

The areas of application grow every day. This is why bioplastics MAGAZINE,<br />

after our first successful PLA World Congress in 2008, will now organize the<br />

2 nd PLA World Congress. In May of 2012, we invite all who are interested in PLA<br />

to come to Munich in Germany. And right now we invite all those involved in the<br />

aforementioned developments to submit proposals for presentations in our ‘Call<br />

for Papers’ (see page 11).<br />

The team at bioplastics MAGAZINE is looking forward to welcoming you to Munich<br />

next spring.<br />

Until then we hope you enjoy reading bioplastics MAGAZINE<br />

Sincerely yours<br />

Michael Thielen<br />

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http://twitter.com/bioplasticsmag<br />

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bioplastics MAGAZINE [04/11] Vol. 6 3


Content<br />

Editorial.................................................... 3<br />

News ........................................................ 5<br />

Application News ................................... 28<br />

Events .................................................... 10<br />

Event Calendar ...................................... 54<br />

Bookstore ............................................... 51<br />

Glossary ................................................. 52<br />

Editorial Planner ................................... 56<br />

Companies in this issue ........................ 58<br />

04|2011<br />

July/August<br />

Material<br />

Novel Bio-Composites for Structural Applications ............ 12<br />

Too Cool for School ............................................................. 20<br />

Maxi-Use .............................................................................. 32<br />

Advanced Research in Bionanocomposites ....................... 35<br />

Bottles<br />

Completing the Puzzle: 100% Plant-Derived PET.............. 14<br />

New Bottle Material .......................................................... 18<br />

Personality<br />

Isao Inomata ........................................................................ 42<br />

Opinion<br />

Is All ‘Non-Bio‘ Plastic Bad? ............................................... 44<br />

Basics<br />

The of Blow molding of Bioplastics .................................... 48<br />

Applications<br />

A cleaner hospital, a cleaner environment ........................ 23<br />

Testing<br />

Measure Biodegradability of Plastics More Accurately ..... 26<br />

End-of-Life<br />

The Role of Standards for Biodegradable Plastics ............ 36<br />

More Responsible End-of-Life Options .............................. 40<br />

Imprint<br />

Publisher / Editorial<br />

Dr. Michael Thielen<br />

Samuel Brangenberg<br />

Layout/Production<br />

Mark Speckenbach, Julia Hunold<br />

Head Office<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach, Germany<br />

phone: +49 (0)2161 6884469<br />

fax: +49 (0)2161 6884468<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Media Adviser<br />

Elke Hoffmann, Caroline Motyka<br />

phone: +49(0)2161-6884467<br />

fax: +49(0)2161 6884468<br />

eh@bioplasticsmagazine.com<br />

Print<br />

Tölkes Druck + Medien GmbH<br />

47807 Krefeld, Germany<br />

Total Print run: 3,800 copies<br />

bioplastics MAGAZINE<br />

ISSN 1862-5258<br />

bioplastics magazine is published<br />

6 times a year.<br />

This publication is sent to qualified<br />

subscribers (149 Euro for 6 issues).<br />

bioplastics MAGAZINE is printed on<br />

chlorine-free FSC certified paper.<br />

bioplastics MAGAZINE is read<br />

in 91 countries.<br />

Not to be reproduced in any form<br />

without permission from the publisher.<br />

The fact that product names may not be<br />

identified in our editorial as trade marks is<br />

not an indication that such names are not<br />

registered trade marks.<br />

bioplastics MAGAZINE tries to use British<br />

spelling. However, in articles based on<br />

information from the USA, American<br />

spelling may also be used.<br />

Editorial contributions are always welcome.<br />

Please contact the editorial office via<br />

mt@bioplasticsmagazine.com.<br />

Envelopes<br />

A part of this print run is mailed to the readers<br />

wrapped in BO-PLA envelopes sponsored<br />

by Taghleef Industries S.p.A. and Maropack<br />

GmbH & Co. KG<br />

Cover<br />

Unitika<br />

4 bioplastics MAGAZINE [04/11] Vol. 6<br />

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Be our fan on Facebook:<br />

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News<br />

4 th Annual ‘Green<br />

Plastics‘ in Israel<br />

Israel is going through a real change in it’s attitude<br />

towards waste management in general and specifically<br />

management of packaging waste, as a new government<br />

law was passed and declared active from July 2011.<br />

This law, created in the format of known European<br />

similar structures, along with the new strategy of the<br />

Israeli Ministry of environmental protection, gives<br />

way for new waste separating methodologies, both<br />

for municipalities and Industrial bodies. It is safe to<br />

say, that within 2-4 years, most of the households in<br />

Israel, will be separating waste into an organic stream<br />

and other 1-2 ‘dry’ streams. Within this atmosphere,<br />

Shenkar College of Engineering and Design, located in<br />

Ramat Gan, a dynamic city adjacent to Tel Aviv, Israel,<br />

had held the 4 th annual ‘green plastics’ convention in<br />

Ramat Gan, Israel.<br />

As in previous years, the day was full of speakers<br />

concentrating on Bio-Plastics (bio-based and<br />

biodegradable). The first half of the day was held in<br />

English with speaker guests from BASF, FKUR and<br />

University of Massachusetts, Lowell.<br />

A noted speech was given by Patrick Zimmermann<br />

of FKuR, who spoke of using Bioplastics in ‘Multilayer<br />

systems’, offering new possibilities and more<br />

applications then ever.<br />

The second half of the day was dedicated to Israeli<br />

speakers, Researchers from Shenkar institute and<br />

from Israeli compounding companies such as Tosaf<br />

and Kafrit. Israel is expecting a breakthrough in the<br />

Bioplastics market. An infrastructure is being built in<br />

the form of the Israeli standard SII 6018 - ‘Bioplastics<br />

and it’s products’ and a soon to be formed standard for<br />

determining of bio-based content.<br />

With Hi-tech plastic & packaging producers, an<br />

innovative market and an awakening environmental<br />

awareness, Israel could very well be, a surprising<br />

market for Bio-Plastics in the coming years.<br />

First Biological<br />

Material Industry Union<br />

in China Founded<br />

At the 3 rd China International Biological Plastic Application<br />

Conference (Guangzhou, May 15-16, 2011) a new Low-carbon<br />

Biomaterial Production & Research Innovation Alliance was<br />

established by over 30 organizations, all engaged in low<br />

carbon biological plastic industry. It is the first industrial<br />

alliance that specializes in biological material field in China.<br />

The union was mainly initiated by Shenzhen Esun Industrial<br />

Co., Ltd.. Yang Yihu, chairman of this company was appointed<br />

as the President of the union. Zhuo Renxi, an academic of<br />

Chinese Academy of Sciences was designated as the chief<br />

science consultant of the alliance. The more than 30 members<br />

include Tsinghua University Shenzhen Research institute,<br />

General Administration of Quality Supervision, Inspection<br />

and Quarantine (Shenzhen) and RP TOPLA (Shenzhen).<br />

Yang Yihu said: ”The Innovation Union devotes to advocating<br />

low carbon, developing biological plastic industry, promoting<br />

low-carbon biological plastic economy, and building a<br />

harmonious happy lifestyle between man and nature. The<br />

innovation union aims at building a comprehensive resource<br />

platform of politics, production, study, research and capital,<br />

excavating industry technology & resources advantage<br />

of upstream and downstream, establishing sharing<br />

mechanism of innovation coalition resources, and realizing<br />

the breakthrough of key technology, the core technology and<br />

common technology in low carbon biological plastic industry.”<br />

In addition the alliance is going to create a good condition<br />

and operation environment for the cohesion of upstream<br />

achievements and downstream industry application, facilitate<br />

the conversion achievements to industrialization, and bring<br />

out a rapid development of low-carbon biological plastic<br />

industry. MT<br />

www.shenkar.ac.il<br />

bioplastics MAGAZINE [04/11] Vol. 6 5


News<br />

Solvay and<br />

Avantium<br />

Cooperate<br />

Solvay, headquartered in Brussels, Belgium<br />

and Avantium, headquartered in Amsterdam,The<br />

Netherlands, recently announced that they have<br />

entered into a partnership to jointly develop a next<br />

generation of green high-performance polyamides<br />

for engineering plastics. The partnership combines<br />

Solvay’s leading position in specialty polymers and<br />

Avantium’s YXY (pronounced icksy) technology for<br />

producing building blocks for green materials.<br />

The companies will work together to explore<br />

the commercial potential of engineering plastics<br />

on the basis of YXY building blocks. YXY is a<br />

patented technology that converts biomass<br />

into Furanic building blocks, such as FDCA<br />

(2,5-Furandicarboxylic acid). Through the<br />

partnership, new high-performance polyamides<br />

will be developed that are produced using<br />

renewable, bio-based feedstock. Solvay and<br />

Avantium target a next generation of polyamides<br />

with new properties that can serve a range<br />

of engineering applications in areas such as<br />

automotive and electronic materials. Price and<br />

performance of the polyamides will be key drivers<br />

for the success of the project.<br />

“We are very happy to be able to look at the<br />

potential of YXY building blocks in specialty<br />

polyamides together with Avantium”, said Antoine<br />

Amory, in charge of renewable based chemistry<br />

developments within the newly created Innovation<br />

Center of Solvay. “Avantium’s success in making<br />

such building blocks available through a unique<br />

manufacturing route is an essential key step that<br />

opens up new opportunities in the field of specialty<br />

polymers which we are impatient to explore.<br />

“We are excited about our collaboration with<br />

Solvay. The polyamides we will develop together<br />

will become another novel and exciting outlet<br />

for our YXY building blocks,” said Tom van Aken,<br />

CEO of Avantium. “Solvay’s expertise in the field<br />

of polyamides is very important to understand the<br />

polyamides we will focus on and bring them closer<br />

to commercial applications. This agreement is<br />

another important step to explore high-value<br />

added applications for our YXY building blocks,<br />

in addition to work we are already doing in a<br />

complementary polyamide area.” MT<br />

www.solvay.com<br />

www.avantium.com<br />

www.yxy.com<br />

Consumers to Opt for<br />

Bioplastics Packing<br />

As the disposal of packaging in applications such as food has had<br />

an adverse impact on the environment, it has opened up numerous<br />

opportunities for retailers and packaging manufacturers in<br />

bioplastics. This is a result of a study, the market researchers of<br />

Frost & Sullivan published in their new study ‘European Bioplastics<br />

Packaging Market’.<br />

Most traditional packaging materials are oil based. But<br />

consumers are increasingly seeking bio-friendly options to<br />

conventional plastics to safeguard their environment and sources<br />

of renewable energy.<br />

New analysis from the study find that the European bioplastics<br />

packaging market earned revenues of €142.8 million in 2009<br />

and estimates this to reach €475.5 million in 2016, boosted by<br />

increasing production capacities of key industry participants and<br />

increasing consumer awareness about environmental-friendly<br />

products.<br />

Governments could offer tax exemptions and other subsidies<br />

to encourage the production of bio-based, environment-friendly<br />

products from renewable resources to conserve non-renewable<br />

energy and reduce greenhouse gas (GHG) emission.<br />

Market participants can tap the sizeable market potential once<br />

they address bioplastics’ drawbacks of low material performance<br />

and prohibitive pricing caused by the high costs of production and<br />

processing. The cost issue can be effectively resolved by increasing<br />

the production capacity of key industry participants.<br />

“A focus on increasing production capacities and their effective<br />

utilization will help close the price disparity between biopolymers<br />

and conventional plastics,” says Frost & Sullivan Research Analyst<br />

Sujatha Vijayan. “This will enable the market to grow and replace<br />

plastics in several applications.”<br />

While increasing consumer awareness is opening up more<br />

avenues for growth, the market’s success also depends on<br />

emerging technologies that can improve the quality and properties<br />

of the material used. For instance, in food packaging, technical<br />

developments in barrier properties will make considerable<br />

improvements to the material that is currently in use.<br />

Meanwhile, retailers are pressuring bioplastics manufacturers<br />

to use active packaging to remove odours. Smart technology is<br />

likely to find traction in this application, as it can actually monitor<br />

the quality of the food through freshness, temperature or quality<br />

indicators built into the package.<br />

“Companies are innovating various technologies to improve the<br />

properties of existing biopolymer and their inventions are expected<br />

to change the way plastics is used in packaging applications,”<br />

notes the analyst. MT<br />

www.frost.com<br />

6 bioplastics MAGAZINE [04/11] Vol. 6


News<br />

NatureWorks to Offer New Products<br />

NatureWorks recently announced a major capital investment project at its Blair,<br />

Nebraska, USA, manufacturing facility for the production of new grades of highperformance<br />

Ingeo biopolymers as well as a new generation of lactide intermediates.<br />

Samples of the new polymers and lactide intermediates will be available next year<br />

with commercial sales commencing by 2013.<br />

For the last 10 years, NatureWorks has supported applications development across<br />

this broad range of market segments, resulting in more than 16 commercial grades<br />

of Ingeo resin, each with chemistry and physical properties tailored to a specific end<br />

use. According to NatureWorks chief operations officer, Bill Suehr, “The new capital<br />

investment will significantly broaden our processing capabilities, allowing us to<br />

produce with appropriate economies of scale additional Ingeo products well suited to<br />

the global injection molding and fiber/nonwovens markets.”<br />

New Ingeo grade<br />

The new Ingeo grade for injection molding, for example, will contribute to lower<br />

molded part cost through faster cycle times and higher production rates. Fiber and<br />

nonwoven products made from the new Ingeo grade will have reduced shrinkage and<br />

improved dimensional stability. These improved features are expected to enable the<br />

use of Ingeo biopolymers across a broader range of fiber and nonwoven applications,<br />

providing larger processing windows. NatureWorks also will assess new market and<br />

application opportunities for these new Ingeo grades in the thermoforming, film<br />

extrusion, injection stretch blow molding, and formed extrusion arenas.<br />

New Lactide<br />

In addition the company will be the world’s first to offer in commercial quantities a<br />

high-purity, polymer-grade lactide rich in the stereoisomer meso-lactide. Identified as<br />

Ingeo M700 lactide, the new material can be used as an intermediate for copolymers,<br />

amorphous oligomers and polymers, grafted substrates, resin additives/modifiers,<br />

adhesives, coatings, elastomers, surfactants, thermosets, and solvents.<br />

Until now, several niche-focused producers have attempted to address the<br />

functionality requested by the market with what are described chemically as racemic<br />

lactides. “Compared to these, the high-purity Ingeo M700 will be lower in cost, easier<br />

to process, and an overall better alternative to high-priced racemic lactide, as well as<br />

L- and D-lactides, in a host of industrial applications,” said Dr. Manuel Natal, global<br />

segment leader for lactide derivatives at NatureWorks.<br />

As compared to racemic lactide’s melting point of nearly 130°C, and L- and D-<br />

lactide’s 97°C, Ingeo M700’s melting point is below 60°C. This makes for a more<br />

effective chemical intermediate on a number of different levels. For example, Ingeo<br />

M700 offers a more efficient way to deliver ester functionality and, because it is<br />

effectively an anhydrous form of lactic acid, processors will not have to deal with<br />

water when using Ingeo M700. Meso-lactide is up to two times more susceptible to<br />

ring-opening reactions than L-, D-, or racemic lactides, which can mean less catalyst<br />

usage, lower reaction temperatures, or both. It can be processed below 70°C, which<br />

under most circumstances eliminates the need to handle expensive solid particles<br />

and allows easier processing.<br />

By early 2013, the company will offer thousands of tons of Ingeo M700 lactide. Prior<br />

to this availability, meso-lactide samples will be available in 2012 to advance market<br />

development. MT<br />

www.natureworksllc.com<br />

8 bioplastics MAGAZINE [04/11] Vol. 6


News<br />

Letter to the Editor<br />

Re: Blue Cat (issue 03/2011)<br />

I have just been reading the latest issue of your magazine. I am concerned about<br />

the article on Blue Cat cat litter in which it is said that the bio-waste from litter can<br />

be composted. I don’t know what would happen in an industrial compost system,<br />

but in a home compost system, the temperature would not be high enough to kill<br />

off Toxocara canis which can cause blindness in children. Home composting is<br />

quite popular in many countries such as the UK and Belgium, and I understand it is<br />

becoming more popular in Germany. For this reason, we would never recommend<br />

composting cat litter, not even that made from wood shavings.<br />

Iain Ferguson, Environment Manager<br />

The Co-operative Group, Manchester, UK<br />

Francesco Degli Innocenti, Harald Käb, Mark<br />

Vergauwen, Andy Sweetman, Jens Hamprecht,<br />

Jöran Reske, Rainer Barthel (left to right)<br />

European Bioplastics<br />

Elected New Board<br />

On 16 June, the industry association European<br />

Bioplastics elected a new Board which represent the<br />

association and its members for the coming two years.<br />

Andy Sweetman (Innovia Films) was confirmed as<br />

Chairman. Jens Hamprecht (BASF) and Mark Vergauwen<br />

(NatureWorks) are ViceChairmen.<br />

At the beginning of his second term as Chairman<br />

of European Bioplastics Andy Sweetman says: “The<br />

awareness of bioplastics has risen immensely within the<br />

last year as bioplastics reach more and more consumer<br />

products. The Board will therefore continue to dedicate<br />

its expertise to encourage political support and to<br />

strengthen communication about bioplastics”.<br />

Further members of the Board are: Rainer Barthel<br />

(Danone), Francesco Degli Innocenti (Novamont), Joeran<br />

Reske (Interseroh), and Harald Käb (narocon), who was<br />

designated treasurer.<br />

The cover photo of this issue does not exactly reflect one<br />

of our highlight topics. But it reflects the topic of our next<br />

conference. In May 2012 bioplastics MAGAZINE will present the<br />

2 nd PLA World Congress (see 1 st announcement and call for<br />

papers on page 11).<br />

And our cover girl Erica obviously likes PLA. The 2011<br />

mascot of the Japanese company UNITIKA uses cups made<br />

from TERRAMAC, a heat resistant PLA resin by Unitika. Their<br />

technology makes PLA heat-resistant suitable for making<br />

injection moulded products. Unitika’s moulding partners<br />

are providing various products, such as cups, dishes, bowls,<br />

plates, chopsticks, and so on, in various colours, made from<br />

heat-resistant Terramac PLA resin. And Erica’s knitted shirt<br />

is made of Terramac fibres.<br />

www.unitika.co.jp<br />

www.European-bioplastics.org<br />

bioplastics MAGAZINE [04/11] Vol. 6 9


Events<br />

www.shutterstock.com / Toria<br />

2 nd PLA World Congress<br />

PLA is a versatile bioplastics raw material from renewable<br />

resources. It is being used for films and rigid<br />

packaging, for fibres in woven and non-woven applications.<br />

Automotive industry and consumer electronics are<br />

thoroughly investigating and even already applying PLA. New<br />

methods of polymerizing, compounding or blending of PLA<br />

have broadened the range of properties and thus the range<br />

of possible applications.<br />

That‘s why bioplastics MAGAZINE is now organizing the 2 nd PLA<br />

World Congress on:<br />

14-15 May 2012 in Munich / Germany<br />

Experts from all involved fields will share their knowledge<br />

and contribute to a comprehensive overview of today‘s<br />

opportunities and challenges and discuss the possibilities,<br />

limitations and future prospects of PLA for all kind of<br />

applications. Like the first one the 2nd PLA World Congress<br />

will also offer excellent networking opportunities for all<br />

delegates and speakers as well as exhibitors of the table-top<br />

exhibition.<br />

2 nd PLA WORLD<br />

C O N G R E S S<br />

14 + 15 MAY 2012 * MUNICH * GERMANY<br />

Call for Papers<br />

bioplastics MAGAZINE invites all experts worldwide from<br />

material development, processing and application of PLA to<br />

submit proposals for papers on the latest developments and<br />

innovations.<br />

The conference will comprise high class presentations on<br />

• Latest developments<br />

• Market overview<br />

• High temperature behaviour<br />

• Barrier issues<br />

• Additives / Colorants<br />

• Applications (film and rigid packaging, textile, automotive,<br />

electronics, toys, and many more)<br />

• Fibers, fabrics, textiles, nonwovens<br />

• Reinforcements<br />

• End of life options (recycling,composting, incineration etc)<br />

Please send your proposal, including speaker details and a<br />

300 word abstract to mt@bioplasticsmagazine.com.<br />

bioplastics MAGAZINE is looking forward to seeing you in<br />

Munich.<br />

Online registration will be available soon.<br />

Watch out for the Early–bird opportunities at<br />

www.pla-world-congress.com<br />

10 bioplastics MAGAZINE [04/11] Vol. 6


Events<br />

The Bio-based Economy<br />

and Bioplastics –<br />

The Plastics Evolution<br />

2011 is set to be a defining year of the bioplastics industry in Europe, with implications for<br />

the industry around the world. The European Commission is expected to finalise European<br />

Strategy and Action Plan towards a sustainable bio-based economy by 2020 in October or November<br />

2011. This will act as the roadmap for the bio-based economy in Europe and for European<br />

policy-making for the next decade. Ahead of this, European Bioplastics has organised a high-level<br />

conference entitled ‘the Bio-based Economy and Bioplastics – The Plastics Evolution’ at the European<br />

Parliament in Brussels (Belgium) on 22 September 2011. The conference will be preceded<br />

on 21 September by a cocktail reception and product exhibition close to the European<br />

Parliament to demonstrate to all European stakeholders the tangible and demonstrable<br />

reality and potential of bioplastics today.<br />

The conference, will be hosted and chaired by Mr. Lambert van Nistelrooij MEP, the<br />

Chair of the Governing Board of the Knowledge4Innovation Forum of the European<br />

Parliament. The conference will be a unique opportunity to engage with key European<br />

stakeholders – policy-makers, politicians and industry – on the bio-based economy and bioplastics.<br />

The event will feature the benefits and potential contribution of bioplastics to the EU’s commitment<br />

to a transition to a bio-based economy. High-level representatives from the European Commission,<br />

the European Parliament, EU national governments and industry will provide their insights into the<br />

future of the bio-based economy in Europe.<br />

Mr. van Nistelrooij is a leading voice in the European Parliament on innovation in Europe. His<br />

hosting the conference recognises the important role that the bio-based economy plays in the<br />

innovation agenda of the European Union. It also emphasizes the potential contribution of the<br />

bio-based economy to regional development in Europe. This potential has been demonstrated<br />

in the Netherlands through the development of regional and cross-border ‘bio-based clusters’<br />

throughout the country.<br />

The Dutch Bioplastics Value Chain<br />

Dutch leadership on the bio-based economy has been reflected in recent months by a new<br />

initiative established in the Netherlands entitled the Dutch Bioplastics Value Chain. The Value Chain<br />

initiative, which has been supported by European Bioplastics and the Dutch Ministry of Economic<br />

Affairs, Agriculture and Innovation, has brought together actors across the full spectrum of the<br />

bioplastics value chain to address the opportunities and constraints of bioplastics in the European<br />

markets. Constraints that were highlighted included access to feedstock, access to finance,<br />

and the importance of consumer communication. Mr. van Nistelrooij further raised awareness<br />

around the issues raised in the course of the Value Chain discussions by posing a written question<br />

directly to the European Commission on the issue of bioplastics and what support to the bio-based<br />

economy the Commission will be providing. The question dealt with many of the issues raised by<br />

the Value Chain, and emphasised the opportunities for regional and rural development through the<br />

bio-based economy.<br />

As demonstrated by the recent announcements of global brand leaders such as Coca-Cola, Heinz<br />

and Danone, the bioplastics message is becoming more and more mainstream within industry.<br />

What is needed now is to ensure that this momentum is reflected at the highest levels politically<br />

and through policy which can help stimulate the growth of the industry in the coming years.<br />

Save the date<br />

www.european-bioplastics.org<br />

bioplastics MAGAZINE [04/11] Vol. 6 11


Materials<br />

Novel Bio-Composites<br />

for Structural Applications<br />

by<br />

Miguel Angel Sibila,<br />

Chemical Laboratory Department<br />

Sergio Fita,<br />

Composites Department<br />

Inma Roig,<br />

Composites Department<br />

all Technological Institute of<br />

Plastics (AIMPLAS)<br />

Paterna (Valencia), Spain<br />

(a)<br />

(b)<br />

(c)<br />

www.natex.eu<br />

www.aimplas.es<br />

Composite plate made of PLA reinforced<br />

with flax fibre: (a) Image of the surface,<br />

(b) microscopy image of the surface, (c)<br />

micrograph from the cross-sectional area.<br />

Bio-composites manufactured from natural materials such as fibres<br />

and bio-derived polymers offer a sustainable alternative to traditional<br />

ones, but at present they are still not available for their use in structural<br />

applications.<br />

Researchers at the Technological Institute of Plastics (AIMPLAS), Spain,<br />

in close collaboration with several Technological Institutes, Associations,<br />

and SMEs from eight different European countries, are currently developing<br />

aligned textiles from natural fibres that are suitable for their use as highstrength<br />

reinforcing fabrics to produce structural composite materials. This<br />

includes the incorporation of orientated woven natural fibres in both bioderived<br />

thermoplastics and thermoset resins, to produce high-tech products<br />

from renewable resources.<br />

The European Research Project, entitled Natural Aligned Fibres and<br />

Textiles for Use in Structural Composites Applications (NATEX), is funded by<br />

the European Commission 1 . The partners involved in this project are:<br />

• NETCOMPOSITES LTD (United Kingdom)<br />

• EUROPEAN PLASTIC CONVERTERS ASSOCIATION (Belgium)<br />

• AGCO (France)<br />

• FORMAX UK, Ltd. (United Kingdom)<br />

• EKOTEX (Poland)<br />

• TECHNICAL UNIVERSITY OF DENMARK (Denmark)<br />

• CHEMOWERK GmbH (Germany)<br />

• INSTITUT FÜR VERBUNDWEKSTOFFE GmbH (Germany)<br />

• ASFIBE (Spain)<br />

• PIEL,S.A. (Spain)<br />

• TRANSFURANS CHEMICALS (Belgium)<br />

• AALTO-KORKEAKOULUSÄÄTIÖ (Finland)<br />

• INSTYTUT WLOKIEN NATURALNYCH I ROSLIN ZIELARSKICH (Poland)<br />

• ABENSI ENERGÍA (Spain)<br />

• BAFA BADISCHE NATURFASERAUTBEREITUNG, GmbH (Germany)<br />

• VTT TECHNICAL RESEARCH CENTRE OF FINLAND (Finland)<br />

The innovation of the NATEX project has been focused on four main aspects:<br />

• Modification of the fibre surface in order to obtain the desired interface<br />

properties when combined with the polymer matrix.<br />

• New spinning processes to reduce the yarns’ twisting during the textile<br />

manufacturing process, increasing the fibre volume fraction and the<br />

wetting of the fibres, potentially leading to better mechanical properties of<br />

natural fibre-reinforced composites.<br />

• New weaving techniques to improve impregnation and to obtain innovative<br />

3D textiles.<br />

• New commingling and film stacking methods for thermoplastic<br />

composites, in order to improve the permeability of the composite and to<br />

obtain well mingled yarns.<br />

12 bioplastics MAGAZINE [04/11] Vol. 6


Materials<br />

• Adaptation of diverse resin processing methods (Vacuum<br />

bagging, Compression moulding, Infusion and Resin<br />

Transfer Moulding) in order to fulfil the characteristics of<br />

the modified fibres<br />

The mechanical properties of bio-composites are being<br />

enhanced by means of the improvement of the aligned natural<br />

fibres properties: good impregnation, improved interface<br />

area between fibres and matrix, most of the fibres oriented<br />

in the axis in which stress is applied, reduction of moisture<br />

uptake, high and homogeneous quality fibres, reduced twist<br />

and linear density of the yarn, suitable fibre architecture<br />

minimizing the nesting.<br />

The final aim of the project consists of the incorporation<br />

of these bio-materials in applications with high mechanical<br />

requirements in different sectors: transport, energy,<br />

agricultural machinery and shipbuilding. As an example, a<br />

panel system structure, which will be used in photovoltaic<br />

solar systems and thermal solar systems, is being<br />

designed and developed in order to obtain a part by using<br />

new biocomposites to replace current metallic materials.<br />

With these new biomaterials, the corrosion drawbacks<br />

experienced by traditional panel system structures and<br />

components based on metallic materials is expected to be<br />

overcome, whilst obtaining other benefits such as reduced<br />

weight or increased sustainability at a competitive cost.<br />

The behaviour and durability of these materials under high<br />

temperature conditions will be assessed in order to satisfy<br />

the requirements for such structures.<br />

However, the impact of NATEX will mainly affect the<br />

European Textile sector, which mostly consists of small<br />

and medium-sized companies, by increasing market<br />

competitiveness through the creation of high added value<br />

customized materials as reinforcement for structural parts<br />

made of composites. Additionally, the project will also provide<br />

benefits to the other sectors involved in the new material<br />

supply chain: agriculture (fibre growers), renewable and<br />

synthetic resin producers and end users (transport systems,<br />

energy systems, agricultural machinery and shipbuilding).<br />

Besides, in general terms, the project could also be potentially<br />

applied to other sectors where structural parts are required:<br />

furniture, sports and leisure, aircraft, building, etc.<br />

Since the beginning of the project, an important effort has<br />

been focused on the development and modification of natural<br />

fibres. As a result, the relationship between fibre processing,<br />

fibre defects and fibre properties has been determined.<br />

Additionally, the modification of surface properties of natural<br />

fibres in order to improve interfacial characteristics with<br />

both thermoplastic and thermosetting polymers has been<br />

performed, showing a good potential for better compatibility<br />

with hydrophobic polymers.<br />

For the development of natural fibre based textile preforms<br />

suitable for biocomposites, diverse configurations by using<br />

the most suitable spinning systems have been obtained<br />

leading to different twisting angles and mechanical properties<br />

of the yarns. Moreover, blends of natural fibres with both<br />

petroleum-based and bio-based thermoplastic fibres have<br />

been developed and characterized with good results. 2D and<br />

3D fabrics from natural fibres and blends of thermoplastic<br />

and natural fibres have also been successfully prepared and<br />

characterized.<br />

Regarding polymers, sheets obtained from modified<br />

petroleum-based and bio-based thermoplastic resins<br />

with different additives have featured better extrusion<br />

processability, leading to higher dimensional stability, less<br />

defects, better aesthetics and higher outputs. Moreover,<br />

better mechanical properties and adhesion to natural fabrics<br />

have been observed compared to raw polymers. In the case of<br />

thermosetting resins, the addition of suitable additives have<br />

shown improved adhesion of unsaturated polyester resins to<br />

natural fabrics, leading to higher mechanical properties. The<br />

processing of unsaturated polyester resins and natural fabrics<br />

by different methods such as resin transfer moulding (RTM)<br />

and infusion has been carried out with good impregnation<br />

properties and surface finishing. Renewable thermosetting<br />

furan resins have shown a comparative performance to that<br />

of phenolic resins. Furthermore, a specific furan resin has<br />

been found ideal for prepreg applications.<br />

From all the developed materials, an important effort has<br />

been focused in the modification and adaptation of suitable<br />

processing techniques for both thermoplastic and thermoset<br />

biocomposites production. Thermoplastic biocomposites<br />

have been successfully processed by defined manufacturing<br />

techniques such as compression moulding, leading to good<br />

mechanical properties and surface finishing. Considering<br />

thermosetting biocomposites, parts with good mechanical<br />

properties and surface appearance have been processed by<br />

RTM and methods. Prepregs from furan resins and natural<br />

fibres have been processed by compression moulding leading<br />

to good mechanical properties and finishing.<br />

With regard to the final applications of the project, different<br />

case studies have been selected to be developed from<br />

natural fabrics and both thermoplastic and thermosetting<br />

resins. Requirements for these parts have been established<br />

and current work is focused on the development of first<br />

prototypes. Good preliminary results have been obtained from<br />

the shipbuilding and transport system case studies showing<br />

a good prospect for the development of biocomposites from<br />

polymers reinforced with natural fibres.<br />

1: Acknowledgement: NATEX project has received funding from<br />

the European Community’s Seventh Framework Programme<br />

(FP7/2007-2013) NMP area (Nanosciences, nanotechnologies,<br />

Materials and new Production Technologies) under grant<br />

agreement N o 214467.<br />

The information above reflects only the NATEX beneficiaries’<br />

views and the Community is not liable for any use that may be<br />

made of the information contained therein.<br />

bioplastics MAGAZINE [04/11] Vol. 6 13


Bottles<br />

By<br />

Dan Komula<br />

Business Analyst<br />

Virent<br />

Madison, Wisconsin, USA<br />

Completing the Puzzle:<br />

100% Plant-Derived PET<br />

CH 3<br />

CH 3<br />

O 2<br />

-H 2<br />

O<br />

O<br />

O<br />

OH<br />

OH<br />

Paraxylene is converted into<br />

Terephthalic Acid<br />

(Graph: Simon, KR)<br />

The interest in bio-based plastics falls into two main areas – sustainability<br />

and economics, and there is significant overlap between these areas. Many<br />

companies including Coca-Cola, Pepsi, Danone, WalMart, Heinz, Nike and<br />

others, have initiated sustainability goals including recycled PET (rPET), lightweighting<br />

and the most recent introduction of partially bio-based PET. These sustainability<br />

goals and programs have been driven by companies’ desires to reduce<br />

their environmental footprint and to respond to a growing consumer demand for<br />

sustainable and renewable packaging. Non-Government Organizations, such as<br />

the World Wildlife Fund (WWF), have also played a large part in raising concerns<br />

over traditional petroleum based packaging materials. The sustainability of packaging<br />

is no longer just a ‘nice to have’ or exclusively part of a company’s corporate<br />

social responsibility, but is seen as a business necessity to attract consumers and<br />

protect market share in certain regions.<br />

The other main driver for interest in bio-based plastics is the need to find an<br />

alternative to crude oil as a basic feedstock. In the long run, crude oil will increase<br />

in price as demand continues to grow and new oil resources become ever more<br />

expensive to locate and develop. Therefore, companies using PET packaging are<br />

seeking alternatives that will help them to reduce costs and minimize volatility.<br />

While switching to other materials such as glass, metal and paper composites<br />

is an option in certain cases, PET has replaced these materials in many uses<br />

Figure 1. Bio-based feedstocks for both MEG and PTA allow for<br />

the production of a 100% renewable and recyclable PET bottle.<br />

Plant-Based<br />

Material<br />

BioFormPX Bio-PTA 70%<br />

Plant-Based<br />

Material<br />

Ethanol Bio-MEG 50%<br />

Bio-PET<br />

Resin<br />

Bottle<br />

Forming<br />

14 bioplastics MAGAZINE [04/11] Vol. 6


Bottles<br />

because of a variety of benefits it offers (light-weight, clarity,<br />

resilience, etc). Users will not give up these benefits easily. In<br />

addition to the long run cost increases that will result from<br />

using oil, the recent volatility of crude oil prices has also<br />

caused problems for end users of PET. Since January 2008,<br />

PET prices have fluctuated between $1,400 (€ 985) and $2,400<br />

(€ 1,700) per tonne with recent prices in April 2011 hitting alltime<br />

highs (source: CMAI Chemical Market Ass. Inc.). These<br />

price fluctuations put pressure on the end users of PET and<br />

wreak havoc with business planning, profit margins and<br />

supply contracts. The risk that such volatility introduces into<br />

the PET supply chain has a real economic cost.<br />

Meeting sustainable packaging goals requires an efficient<br />

and economical manner for producing renewable chemicals<br />

that are identical to existing petroleum-derived counterparts.<br />

Molecules that can be ‘dropped-in’ to existing supply chains<br />

and recycling infrastructure take advantage of the extensive<br />

capital infrastructure and production know-how already<br />

in place today. Virent’s technology allows for leveraging of<br />

the existing infrastructure for the production of biobased<br />

chemicals and polymers.<br />

PET Overview<br />

PET (Polyethylene Terephthalate) was developed in the<br />

1940s as a synthetic fiber polymer. Demand for the polymer<br />

grew exponentially in the 1960s and 1970s as knit fabrics<br />

gained popularity in fashion apparel. Today, it is a major part<br />

of the polyester family of polymers. According to CMAI, global<br />

demand for PET will be ~54 million metric tons in 2011.<br />

Fibers are the dominant application of PET, accounting for<br />

62% (CMAI) of total PET demand. PET is a high performing<br />

synthetic fiber, as the polymer keeps its shape, color and<br />

is extremely stain resistant. The second largest use (31%,<br />

CMAI) of total PET demand is found in PET bottle resin. This<br />

application started commercially in the 1970s as the soft<br />

drink industry was attempting to source a lighter-weight<br />

bottle to replace glass, while still maintaining the clarity and<br />

appeal of a glass bottle. The industry found PET resin was<br />

ideal for its needs, and the stretch blow molding process was<br />

born. The remaining demand for PET is in films (4%) and<br />

other small niche market applications (3%).<br />

There are two streams of raw materials which comprise<br />

PET: Mono-Ethylene Glycol (MEG), and Purified Terephthalic<br />

Acid (PTA). PTA is made from paraxylene, and historically,<br />

all of these raw materials have been sourced from fossil<br />

resources (crude oil and natural gas).<br />

The MEG portion of PET can be produced from traditional<br />

petrochemical routes via ethylene or can be produced<br />

from natural plant sources (via fermentation to ethanol<br />

and dehydration to ethylene). The PTA/paraxylene portion,<br />

representing approximately 70% (by wt. or even 80% if we just<br />

look at the carbon atoms) of the PET molecule has remained<br />

a fossil-fuel component derived from petroleum refinery<br />

streams, due to the difficulty of producing the aromatic<br />

paraxylene molecule from bio-based sources. That has been<br />

the difficulty for companies seeking a 100% bio-based PET<br />

polymer. Now Virent has demonstrated a route to make biobased<br />

paraxylene that opens up the potential for 100% biobased<br />

PET.<br />

BioFormPX Production Enabling<br />

a 100% Biobased PET bottle<br />

Virent is making paraxylene as well as other chemicals<br />

and biofuels through its patented technology. Coupled with<br />

biobased MEG, Virent’s BioFormPX allows bottlers and<br />

other packaging companies to offer their consumers 100%<br />

renewable and recyclable PET bottles as well as fibers and<br />

films.<br />

Virent’s BioForming ® Platform<br />

Virent’s process, trademarked BioForming ® , is based on<br />

a novel combination of Aqueous Phase Reforming (APR)<br />

Converting Multible Feedstocks to High Value Hydrocarbons<br />

Biomass<br />

Sugar Cane<br />

Bioforming Process<br />

Aqueous<br />

Phase<br />

Reforming<br />

Reactive<br />

Intermediates<br />

Virent<br />

Modified<br />

ZSM-5<br />

Aromatic-rich<br />

BioFormate<br />

Aromatics<br />

Complex<br />

BioParaXylene<br />

BioBenzene<br />

BioToluene<br />

BioXylenes<br />

BioFuels<br />

Corn<br />

Figure 2. Virent’s BioForming process utilizes the patented APR process coupled with conventional<br />

catalytic conversion technologies and petrochemical operations to produce BioFormPX.<br />

bioplastics MAGAZINE [04/11] Vol. 6 15


Bottles<br />

R<br />

O O OH<br />

OH<br />

OH<br />

R<br />

OH<br />

R<br />

Xylose Oligomers<br />

HO<br />

O<br />

O<br />

OH<br />

OH<br />

O<br />

HO<br />

OH<br />

OH OH<br />

HO<br />

O<br />

OH<br />

O<br />

O<br />

O<br />

OH<br />

OH<br />

OH<br />

HO<br />

Cellulose Oligomers<br />

O<br />

O<br />

O<br />

OH<br />

HMF<br />

OH OH<br />

OH OH<br />

Glucose<br />

O<br />

OH<br />

Benzoic Acid<br />

OH OH<br />

Xylose<br />

OH<br />

O<br />

O<br />

Levulinic Acid<br />

OH<br />

OH<br />

R<br />

R<br />

R<br />

R<br />

O<br />

O<br />

O<br />

OH<br />

R<br />

HO<br />

OH<br />

R<br />

OH<br />

O<br />

O<br />

O<br />

OH<br />

O<br />

OH<br />

APR Reactant<br />

APR Products<br />

Figure 3. Virent uses catalysts to reduce the oxygen content of the feedstock. Once formed, the mono-oxygenated species are converted<br />

to non-oxygenated hydrocarbons in a continuous process using conventional catalytic condensation and hydrotreating techniques.<br />

Virent Energy Systems, Inc.<br />

Virent was founded in 2002 and is<br />

headquartered in Madison, WI, USA.<br />

The company produces the chemicals<br />

and fuels the world demands from a<br />

wide range of naturally occurring,<br />

renewable resources. Using patented<br />

catalytic chemistry, Virent converts<br />

soluble biomass-derived sugars<br />

into products molecularly-identical<br />

to those made with petroleum,<br />

including gasoline, diesel, jet fuel,<br />

and chemicals used for plastics and<br />

fibers. Virent’s technology has the<br />

potential to replace over 90% of the<br />

products derived from a barrel of<br />

crude oil.<br />

technology with modified conventional catalytic processing technologies.<br />

The APR technology was discovered at the University of Wisconsin in 2001<br />

by Virent’s founder and Chief Technology Officer, Dr. Randy Cortright. The<br />

BioForming platform expands the utility of the APR process by combining<br />

APR with catalysts and reactor systems similar to those found in standard<br />

petroleum oil refineries and petrochemical complexes. The process converts<br />

aqueous carbohydrate solutions into a mix of hydrocarbons. The BioForming<br />

process has been demonstrated with conventional sugars as well as a wide<br />

variety of cellulosic biomass from non-food sources.<br />

Virent’s aqueous phase reforming methods utilize heterogeneous catalysts at<br />

moderate temperatures (450 to 575 K) and pressure (10 to 90 bar) in a number<br />

of series and parallel reactions to reduce the oxygen content of the feedstock.<br />

The reactions include: (1) reforming to generate hydrogen, (2) dehydrogenation<br />

of alcohols/hydrogenation of carbonyls; (3) deoxygenation reactions; (4)<br />

hydrogenolysis; and (5) cyclization. Once formed, Virent has found that these<br />

mono-oxygenated species (e.g. alcohols, ketones and aldehydes) can be<br />

converted to non-oxygenated hydrocarbons in a continuous process using<br />

conventional catalytic condensation and hydrotreating techniques.<br />

The production of Virent’s bio-paraxylene, branded BioFormPX involves<br />

the APR process followed by a modified acid condensation catalyst (ZSM-5)<br />

which produces a stream similar to a petroleum derived reformate, branded<br />

BioFormate. In the acid condensation step, the APR products are converted<br />

into a mixture of hydrocarbons, including paraffins, aromatics and olefins.<br />

The similarity between Virent’s BioFormate stream and a typical petroleum<br />

reformate stream is shown in Fig 4.<br />

The resultant BioFormate stream has been blended into the gasoline pool<br />

and can be subsequently processed into high value chemical intermediates,<br />

such as paraxylene using commercially proven and practiced technologies.<br />

Virent’s BioFormate stream has been blended by Royal Dutch Shell into a<br />

gasoline fuel used by the Scuderia Ferrari Formula 1 racing team.<br />

Virent has produced sufficient quantities of its BioFormate through<br />

operation of its 37,800 Liter (10,000 gallon) per year demonstration plant to<br />

generate volumes for further processing to paraxylene. Virent completed in<br />

house purification through the use of commercial crystallization techniques to<br />

produce a purified bio-paraxylene product. The use of crystallization technology<br />

is used to meet the industry required specification of 99.7+% purity.<br />

16 bioplastics MAGAZINE [04/11] Vol. 6


Bottles<br />

Petroleum Reformate Stream<br />

Virent’s BioFormate<br />

Figure 4: Virent’s plant-based reformate bears striking resemblance to that<br />

found at a typical refinery<br />

Road to Commercialization<br />

Virent is currently in discussions with a number of major end users of<br />

PET fiber, bottle resin and film, to commercialize the BioForming platform<br />

for the production of BioFormPX. Manufacturers involved in the traditional<br />

petrochemical PET supply chain have also expressed interest in contributing<br />

to building out the biobased PET supply chain. The ability of Virent to use<br />

existing petrochemical assets and technologies accelerates the time to<br />

commercial deployment. Virent is targeting commercial production of its<br />

BioFormPX by 2015 or earlier and believes that the demand pull from the<br />

major end users of PET is crucial to the initial commercialization and success<br />

of bio-based PET.<br />

Virent’s BioForming platform for BioFormPX produces other bio-based<br />

aromatic intermediates, including benzene, toluene and other xylenes,<br />

as well as biofuels. These other aromatic intermediates can be used to<br />

produce biobased polystyrene, polycarbonate, and polyurethane. This<br />

diversified product slate allows for de-risking of commercial deployments<br />

as the profitability is not dependent on one molecule or market. Virent has<br />

produced material that would be suitable using today’s aromatics processing<br />

infrastructure from its 37,800 Liter per year demonstration plant. While that<br />

is sufficient volume to provide samples to prospective partners, the current<br />

demand for plant-based paraxylene is even more significant and is poised<br />

to grow at high rates in the future. Virent envisions the BioForming platform<br />

as being an industry wide solution enabling 100% bio-based PET while<br />

complementing petroleum based PET.<br />

The ability of Virent to use existing petrochemical assets and technologies<br />

accelerates the time to commercial deployment. The scale of this plant is yet<br />

to be finalized and will depend on a number of factors including feedstock<br />

source, logistics, and customer demand. Potential plant sizes range from<br />

30,000 tonnes/yr to 225,000 tonnes/yr of BioFormPX production. The large<br />

scale plant could produce 30 Billion 0.295 Liter (10 oz) bio PET water bottles<br />

or 17 Billion 0.590 Liter (20 oz) bio PET soft drink bottles. The introduction<br />

of this first plant can have a large impact on the PET bottle industry and the<br />

implementation of future plants will increase the impact.<br />

Figure 5. Virent’s 10,000 gallon/yr<br />

BioFormate demonstration plant (top)<br />

and Virent’s BioFormPX (bottom) in<br />

its crystalline form during in house<br />

purification.<br />

www.virent.com<br />

bioplastics MAGAZINE [04/11] Vol. 6 17


Bottles<br />

By<br />

Kim Ji Hyun<br />

R&D center<br />

SK Chemicals<br />

Gyeonggi-Do, KOREA<br />

New Bottle Material<br />

A new bio-based, BPA-free and high-temperature copolyester<br />

SK Chemicals, the leading copolyester resin manufacturing company<br />

based in Korea, has recently developed ECOZEN ® , the world’s first<br />

eco-friendly high-temperature copolyester resin. The new Ecozen<br />

range of products is being produced at the SK Chemicals plant in Ulsan,<br />

Korea, in a proprietary process, alongside the existing SKYGREEN copolyester<br />

and SKYPET PET products. Ecozen provides an increased performance<br />

over existing copolyester materials in almost all areas, particularly<br />

temperature resistance and is seen by the manufacturer as a viable alternative<br />

to materials such as polycarbonate (PC). Other advantages over PC<br />

include the fact that Ecozen contains no Bisphenol-A (BPA), the ingredient<br />

of PC that has recently caused it to be banned for use in children’s products<br />

in many countries worldwide. In addition, Ecozen is the first copolyester<br />

in the world to be made using a bio-based monomer that is derived<br />

from renewable resources such as corn or wheat. The biomass contained<br />

in the currently available grades of Ecozen ranges from 9% up to 30%.<br />

Ecozen Properties<br />

Since they were first discovered, copolyesters have enjoyed rapid market<br />

acceptance and growth due to their combination of easy-processing<br />

and excellent properties. However, the relatively low maximum service<br />

temperature of copolyester has, until now, limited their use to low<br />

temperature applications up to about 70°C. This has made the material<br />

unsuitable for critical applications such as hot-filled and pasteurised<br />

containers, and dishwasher-proof reusable cookware and food-storage<br />

containers. Ecozen retains all the advantages of traditional copolyesters<br />

but now has the high HDT properties necessary to compete with materials<br />

such as PC or heat-set PET in temperature-resistant containers for<br />

hot-filled or pasteurised products, or for baby’s products that require<br />

sterilisation. (Fig. 1)<br />

18 bioplastics MAGAZINE [04/11] Vol. 6


Bottles<br />

Ecozen is kinder to the environment since it is the first copolyester<br />

to contain a substantial content of renewable bio-based material,<br />

and it is also compatible with traditional copolyesters such as<br />

PET and PETG. This offers a whole new dimension compared to<br />

other competitive transparent plastic materials.<br />

For food storage and packaging applications, Ecozen offers<br />

excellent oxygen-barrier properties for long shelf-life food and<br />

beverage products. Table 1 shows typical oxygen permeation<br />

coefficients for polycarbonate (PC), polypropylene (PP), copolyester<br />

(PETG) and Ecozen. The oxygen permeation coefficient of Ecozen<br />

is about ten times lower than either PC or PP and it is therefore<br />

the ideal material to produce food storage jars and bottles to<br />

extend the storage-life of oxygen-sensitive items such as fruit<br />

juice or dairy products.<br />

In addition, Ecozen also provides the high chemical resistance<br />

required to package products such as cosmetics, and has an<br />

excellent resistance to food-staining, a main requirement for<br />

food-storage containers and cookware.<br />

Ecozen Processing.<br />

The many advantages of copolyesters include their versatility<br />

and ease of processing using standard injection moulding,<br />

injection- and extrusion-blow moulding, and sheet, film or profile<br />

extrusion equipment. Similarly, Ecozen can also be used in all the<br />

above processes, with only minor changes to process parameters<br />

and no changes to mould design. This means that new users of<br />

Ecozen will not have the cost or inconvenience of setting up new<br />

processing conditions, or having to invest in new equipment or<br />

mould modifications.<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

PET<br />

PETG<br />

HDT-B (°C)<br />

HDT 85°C<br />

HDT 100°C HDT 110°C<br />

ECOCEN<br />

Fig. 1. HDT-B of PET, PETG and Ecozen<br />

(ASTM D648, 0.455MPa)<br />

Material ASTM Unit Oxygen<br />

Polycarbonate (PC)<br />

93<br />

Polypropylene (PP) 98<br />

D 3985 cm³∙mm/(m²∙day∙bar)<br />

PETG 10<br />

Ecozen 8<br />

Table 1. Typical oxygen permeation coefficients<br />

of PC, PP, PETG and Ecozen at 23°C<br />

Ecozen Applications<br />

The excellent high-clarity and gloss properties of Ecozen<br />

combined with ease of processing offer the improved design<br />

flexibility required by packaging designers for high-quality<br />

cutting-edge cosmetics and perfume containers.<br />

Ecozen has the high melt-strength necessary to manufacture<br />

large-volume containers with an integral handle made by the<br />

extrusion-blow moulding process.<br />

Ecozen represents an attractive alternative to PC, which<br />

contains BPA, regarded by many authorities as an endocrine<br />

disruptor. Ecozen not only offers a BPA-free alternative to PC<br />

that is both durable and dishwasher-safe, but it also encourages<br />

consumers to use refillable bottles for products such as sports<br />

beverages.<br />

In addition to packaging, Ecozen, with a heat distortion<br />

temperature (HDT-B) increase of between 10°C to 40°C<br />

higher than that of other existing copolyesters, is also already<br />

replacing more traditional materials such as PC in many highperformance<br />

engineering applications within the electrical,<br />

electronics, construction and automobile sectors because of it’s<br />

unique combination of excellent impact-strength, high chemicalresistance<br />

and outstanding transparency.<br />

http://skecozen.com<br />

bioplastics MAGAZINE [04/11] Vol. 6 19


Materials<br />

Too Cool for School<br />

Nanofibrillar cellulose and their industrial promising<br />

future in combination with bioplastics.<br />

Fig. 1. Top: Cellulose kraft pulp fibres.<br />

Bottom: The surface structure of a single<br />

cellulose fibre, where the microfibrils are<br />

clearly visualized<br />

Fig. 2. Cellulose nanofibrils.<br />

Cellulose is the most frequently used biopolymer in material science,<br />

occurring in wood, cotton, hemp and other plant-based materials<br />

and serving as the dominant reinforcing phase in plant structures.<br />

Cellulose is used already for many purposes that include its use in packaging,<br />

composites, structural materials (wood is still the principal element<br />

in building constructions in many countries) and many other applications.<br />

The biorefinery concepts introduced in the last 30 years and the<br />

advancement of research in the nano area are now allowing new possible<br />

developments for cellulose: nanofibrillar cellulose (MFC) is the new trend<br />

in the industry (Fig.1).<br />

From their first discovery in the 1980’s until today MFCs have gained<br />

increasing attention due to their unique properties in improving the<br />

mechanical, optical and barrier performance of a given material. Today,<br />

their properties are becoming well-known in many areas, but it is in the field<br />

of composites where those properties can give their best in combination<br />

with bioplastics.<br />

MFCs are being produced by fibrillation of cellulose fibres. The most<br />

common ways to produce the fibrils is by using high pressure homogenization<br />

or grinding. In order to facilitate the fibrillation, various ways to pre-treat<br />

the fibres are often carried out. The pre-treatment can be mechanical,<br />

chemical, enzymatic or a combination of these. Pre-treatment lowers the<br />

energy consumption in the fibrillation step which otherwise can be very high<br />

and after substantial chemical pre-treatment it is also possible to fibrillate<br />

the fibres by just using sonication. The various pre-treatment and fibrillation<br />

methods also influence several parameters of the produced fibrils, such<br />

as degree of polymerization, fibril length, surface chemistry, average fibril<br />

diameter, rheological properties and fibril diameter size distribution [1].<br />

Thus, it is possible to produce the material in several qualities and to adjust<br />

the product so that it is at its optimum for a specific application. At the<br />

Paper and Fiber institute today we distinguishe between tailor-made MFC<br />

dispersions and MFC is no longer used as a general term.<br />

Nanofibrils constitute the major fraction of properly produced MFC<br />

materials [2]. Nanofibrils have diameters in the nano-scale (1 µm) (Fig. 2). Such nanofibrils are expected<br />

to play a key role in improving the mechanical, optical and barrier properties<br />

of a given material. Recently, advances have been reported in the production<br />

of cellulose nanofibrils on an industrial-scale [3], which opens up new<br />

possibilities in the proper utilization of this natural and promising material.<br />

Adequate morphological characterisation of nanofibrils requires<br />

microscopy techniques with suitable resolution. Several advanced<br />

microscopy techniques exist for micro- and nano-assessments, including<br />

the commonly applied atomic force microscopy (AFM), field-emission<br />

scanning electron microscopy (FESEM), transmission electron microscopy<br />

(TEM) and their corresponding different modes of operation. FESEM is a<br />

most versatile technique for structural studies. Samples can rapidly be<br />

20 bioplastics MAGAZINE [04/11] Vol. 6


Materials<br />

assessed at several scales, providing also high-resolution of for example<br />

1 nm. This is a valuable property as the morphology of a given MFC<br />

material can be assessed properly and in detail [4].<br />

Nowadays MFCs are used commercially or at research level in different<br />

areas of expertize: Packaging, paper, emulsions, membranes, as a<br />

thickener, as well as in filters and in medical applications - to list just a<br />

few of them. Among all of them, the production of composite materials is<br />

the area where they could be the right partner for bioplastics.<br />

Nanocomposites based on nanocellulosic materials such as<br />

microfibrillated cellulose or bacterial cellulose have been prepared with<br />

petroleum-derived non-biodegradable polymers such as polyethylene<br />

(PE) or polypropylene (PP) and also with biodegradable polymers such<br />

as PLA, polyvinyl alcohol (PVOH), starch, polycaprolactone (PCL) and<br />

polyhydroxybutyrate (PHB). Chemical modification of cellulose has<br />

been explored as a route for improving filler dispersion in hydrophobic<br />

polymers. Due to compatibility problems of nanocellulosic materials<br />

and hydrophobic matrices, it is clear that nanocomposites based on<br />

hydrophilic matrix polymers will be easier to produce and commercialize.<br />

The improvement of compatibility with apolar materials, on the other<br />

hand, requireschemical modification of nanocelluloses. Because of the<br />

hydrophilic nature of the material it is easy to understand why MFC and<br />

Bioplastics are perfect partners to develop new and totally renewable<br />

composite materials.<br />

www.pfi.no<br />

By:<br />

Marco Iotti, Gary Chinga<br />

Carrasco, Kristin Syverud<br />

Paper and Fiber research<br />

Institute<br />

Trondheim, Norway<br />

[1] Iotti, M; Gregersen, Ø; Møe, S; Lenes, M.<br />

(2011): Rheological Studies of Microfibrillar<br />

Cellulose Water Dispersions. Journal of<br />

Polymers and the Environment, 19(1), 137-<br />

145. Open access.<br />

[2] Chinga-Carrasco, G. (2011): “Cellulose<br />

fibres, nanofibrils and microfibrils: The<br />

morphological sequence of MFC components<br />

from a plant physiology and fibre technology<br />

point of view”. Nanoscale Research Letters<br />

2011, 6:417. Open access.<br />

[3] Syverud, K. (2011): “Industrial-scale<br />

production of nanofibres from wood”.<br />

http://www.pfi.no/PFI_Templates/<br />

NewsPage____450.aspx<br />

[4] Chinga-Carrasco, G., Yu, Y, Diserud, O.<br />

(2011): “Quantitative electron microscopy<br />

of cellulose nanofibril structures from<br />

Eucalyptus and Pinus radiata pulp fibres.<br />

Microscopy and microanalysis. In press.<br />

bioplastics MAGAZINE [04/11] Vol. 6 21


Applications<br />

A Cleaner Hospital,<br />

Pharmafilter is an integral concept for patient<br />

care, waste management and wastewater<br />

purification for hospitals, nursing homes and<br />

other care institutions. Pharmafilter has important<br />

benefits for patients and nursing staff.<br />

It improves the hygiene and efficiency of aseptic<br />

hospital processes by introducing single-use<br />

disposables from bio-degradable plastics instead<br />

of re-usables, such as cutlery, tableware, bedpans<br />

and urinals. These easy-to-use products reduce<br />

contacts with contaminated waste.<br />

Bedpan Olla<br />

The Pharmafilter concept<br />

The waste from a hospital department will be disposed of in a shredder, the<br />

Tonto ® . This Tonto is conveniently located at the nursing department sanitization<br />

station and replaces the conventional bedpan washer. The Tonto is connected<br />

to the existing sewer system. Together with the effluent from toilets, sinks and<br />

showers, the shredded waste is transported, through the existing hospital piping<br />

infrastructure, to a purification plant on the hospital site.<br />

Solid waste is separated from wastewater in the plant. The solid waste is<br />

reduced by anaerobic digestion, producing biogas. This gas is re-used for<br />

powering the plant. The wastewater is purified and all harmful substances are<br />

eliminated,.<br />

Hygiene and safety<br />

Two principles reduce contact with contaminated materials:<br />

1. The introduction of single-use products simplifies protocols, offering<br />

hospitals a major advantage in introducing hygienic practices. These<br />

products don’t have to be washed and sterilized. The need for washing<br />

hands are avoided at many stages, because cross-contaminaton risks are<br />

eliminated. It has the additional advantage that clean products are handled<br />

and stored separate from contaminated products.<br />

2. The waste is disposed of in the fastest manner close to the source and is<br />

safely transported to a processing plant. Traditionally, waste is sorted,<br />

gathered and stored temporarily in specifiec containers and carts. This<br />

waste leaves the hospital via corridors and elevators, a process that can lead<br />

to problems with hygiene, cause cross-contamination and overloading of the<br />

hospital elevator and hallway infrastructure.<br />

By<br />

Eduardo van den Berg<br />

Managing Director<br />

Pharmafilter<br />

Amsterdam, The Netherlands<br />

and<br />

Jan Ravenstijn<br />

Bioplastics Consultant<br />

Bioplastics<br />

As a closed-loop system, Pharmafilter is an ideal environment for bioplastic<br />

applications. 100% of the resulting waste is processed through an anaerobic<br />

digester with a high energy return and minimal residual waste. Dozens of highvolume<br />

single use bioplastic products will be developed in close cooperation<br />

with hospitals’ staff and end users.<br />

So far, the bio-based polymers PHA and TPS (thermoplastic starch) have<br />

been demonstrated to be good anaerobically digestible products. PLA is more<br />

of a challenge, since it requires specific digester conditions for complete<br />

22 bioplastics MAGAZINE [04/11] Vol. 6


Applications<br />

a Cleaner Environment<br />

anaerobic digestion. Other bio-based polymers, like PBS, still have to be tested.<br />

However, for most bio-based plastic articles compounds of two or more of the<br />

abovementioned bio-based polymers will be used. Good anaerobic digestibility<br />

is required for each of those compounds.<br />

The Pharmafilter disposables are designed with the latest generation<br />

of certified, 100% biodegradable plastics. These bioplastics are made<br />

from renewable resources like waste from corn, potato chips, or paper<br />

manufacturing. These bioplastics have much lower CO 2<br />

emissions during their<br />

life cycle. The quality of Pharmafilter’s biodegradable products is equal to<br />

that of the conventional plastic and the design surpasses traditional metal<br />

products both functionally and estetically.<br />

BedPan Olla<br />

Consultation was sought with patients and nursing staff on the design of<br />

the Olla. Important criteria in design were hygiene and ergonomics. Robust<br />

material is used in manufacturing of the Olla which offers stability, but unlike<br />

the traditional bedpan it feels comfortable and warm to the skin. After patient<br />

use the Olla can be closed airtight and with the extended handle the nursing<br />

staff can deposit the Olla bedpan easily into the Tonto. In this case metal is<br />

replaced by a PHA based compound.<br />

Shredder Tonto<br />

PRIME MATERIAL<br />

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27 - 29 SEPTEMBER 2011 | STUTTGART | GERMANY<br />

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The potential for improving efficiency through the use of new materials determines<br />

the capabilities of major European industries.<br />

COMPOSITES EUROPE, as the most intensive industrial trade fair, depicts the topics of<br />

raw materials, semi-finished goods and process engineering in a user-friendly manner.<br />

The combination of innovation and production.<br />

The integration of know-how and materials.<br />

The platform for experts in world markets.<br />

ORGANISER<br />

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WWW.COMPOSITES-EUROPE.COM<br />

bioplastics MAGAZINE [04/11] Vol. 6 23


Applications<br />

Urinal Botta<br />

The design approach of the Botta urinal was undertaken in the same way as the<br />

Olla. The Botta urinal opening in the neck is designed to be free of leaks and drips.<br />

The bag in which the urine is collected only has to be changed once a day. The bag<br />

is designed to block unpleasant odours when in use. The urine in the Botta can be<br />

easily and hygienically accessed for removing samples. Both, the injection moulded<br />

part and the film are based on PHA compounds.<br />

Other products will be developed in cooperation with the nursery and facility<br />

management staff of hospitals, like wash bowls, plates, cutlery, baskets for bread,<br />

all kinds of containers and many more possible applications.<br />

Benefits<br />

An investment in the Pharmafilter system delivers many benefits: Working more<br />

efficiently and effectively in cleaner and safer circumstances; less cost associated<br />

with transport of solid waste; reduced waste charges; significant reduction<br />

of waste streams into public management and control and reduction of health<br />

risks. Pharmafilter provides a platform for further innovation in management of<br />

hospital waste streams, produces energy from biogas, produces clean biomass<br />

suitable for re-use in CHP or agriculture/horticulture; re-use of water as process<br />

water and provides the hospital with a system that eliminates contamination of the<br />

environment from medicines and pathogens.<br />

Once the system is installed in the hospital, all kinds of departments with their<br />

specific waste streams can be connected to the infrastructure easily.<br />

Urinal Botta<br />

Energy and CO 2<br />

Pharmafilter reduces CO 2<br />

emissions. Some contributory factors include less<br />

dish washing, less use of elevators, less movements within the hospital, less<br />

road transportation and less incineration of waste. Organic materials, including<br />

bioplastic products are digested for more than 90% of their mass and converted<br />

into biogas. The biogas is used to heat the digester to 60°C and deliver power to the<br />

water purification plant. Digestion eliminates viruses and bacteria. The digestion<br />

process significantly reduces waste disposal and requires fewer trucks to transport<br />

the waste. All remaining waste can be recycled or turned into energy.<br />

Clean water<br />

Pharmafilter significantly reduces pharmaceutical substances in the surface<br />

waters. Contamination of water by medicines is a subject of serious concern and<br />

receives more and more public attention.<br />

Independent laboratory research has proven that Pharmafilter cleans water of<br />

medicines, germs, cytostatics, contrast liquids and endocrine substances. The<br />

purified water can be re-used as process water.<br />

Partners<br />

Pharmafilter BV is working together with principal stakeholders. Together<br />

with the important and crucial support of the Government of the Netherlands<br />

and the European Union we can realize our goal: ‘A cleaner hospital, a cleaner<br />

environment.’<br />

Our Partners: The hospital ‘Reinier De Graaf Gasthuis’ in Delft, the District<br />

Water Control Board ‘Het Hoogheemraadschap van Delfland’ and the Foundation<br />

for Applied Water Research ‘STOWA’ have approved the 2 nd phase of the pilot with<br />

Pharmafilter. A full scale demonstration commenced in the summer of 2010 at the<br />

hospital Reinier De Graaf Gasthuis in Delft, Netherlands.<br />

www.pharmafilter.nl<br />

The first commercial contract has been signed by the hospital ‘Zorgsaam’ in<br />

Terneuzen, the Netherlands. •<br />

24 bioplastics MAGAZINE [04/11] Vol. 6


Testing<br />

Measure Biodegradability<br />

of Plastics More Accurately<br />

By<br />

Yoshi Ohno<br />

Engineering Specialist<br />

Saida FDS Inc.<br />

Shizuoka-Ken, JAPAN<br />

Shogo Uematsu<br />

former professor<br />

University of Shizuoka<br />

Background<br />

In this century, people are starting to try to establish an environmentallyfriendly<br />

society to balance human society and the global environment.<br />

Packaging materials, especially disposable packages, are becoming one of<br />

the major reasons behind a negative impact on the global environment.<br />

Chemical engineers are trying to develop plastic materials which can be<br />

biodegraded under various conditions such as compost, soil, aqueous or<br />

anaerobic digestion under activated sludge condition.<br />

However, the plastics should not simply ‘disintegrate’ into small and<br />

fine fragments (oxo-degradation) but should be ‘completely biodegradable’<br />

to carbon dioxide and water under aerobic conditions, and to methane and<br />

carbon dioxide under controlled and captured anaerobic condition [1]<br />

‘Biodegradability’ as an International Standard<br />

To avoid misuse or misunderstanding of the term ‘Biodegradability’, unified<br />

test procedures according to international standards have been established..<br />

For example, when applying the test procedure in ISO14855-2:2007 [2], PLA<br />

is proven as a biodegradable plastic that is biodegraded by more than 90%<br />

after 45 days at 58°C under composting conditions (Fig.1). In this way PLA<br />

became one of the most recognized biodegradable plastics in the world.<br />

ISO14855-2 and MODA apparatus<br />

In this ‘ biodegradable ’ testing field, ISO14855-1:2005 [3] (ASTM5338-11 [4],<br />

EN14046:2003 [5]) was one of the well understood procedures, namely the<br />

aerobic biodegradable test under compost condition, but the procedure had<br />

difficulty in reproducing over 70% biodegradation of cellulose in Japan.<br />

Biodegradation (%)<br />

Fig1.Effect of repetitive experiments on<br />

aerobic biodegradation<br />

of PLA by MODA (ISO 14855-2)<br />

PLA-1, -2<br />

Addition of urea<br />

100<br />

80<br />

60<br />

40<br />

20<br />

100<br />

0<br />

80<br />

60<br />

40<br />

cellulose-1, -2<br />

Re-addition of PLA<br />

20<br />

0<br />

0 20 40 60 80 100 120<br />

Biodegradation (%)<br />

To make the reason clear and to identify a solution, a national project started<br />

about 10 years ago to develop apparatus and a test procedure under the<br />

leadership of JBPA (Japan Bioplastic Association) and with the cooperation of<br />

AIST (National Institute of Advanced Industrial Science and Technology) plus<br />

several universities.<br />

As a result of various tests carried out, it was seen that microbial activity<br />

under matured compost conditions depends on the water content of the<br />

compost. It was discovered that it was very difficult to maintain an appropriate<br />

water content level for a long period.<br />

Because European matured composts have only a small volatile content, it<br />

can obtain sufficient microbial activity for biodegradation testing with relatively<br />

little water On the other hand, Asian matured composts, including Japanese,<br />

have a much higher volatile content and thus, microbial activation by water is<br />

over a relatively short time and soon the microbial activation is significantly<br />

reduced.<br />

Adding sea sand or vermiculite to mature compost dilutes the volatile<br />

material content and keeps the water holding capacity at an appropriate level.<br />

Test duration (day)<br />

26 bioplastics MAGAZINE [04/11] Vol. 6


Testing<br />

Test results became almost the same as the test results seen in European<br />

countries.<br />

In addition, by designing the apparatus called MODA (Microbial Oxidative<br />

Degradation Analyzer) we could succeeded in reducing the amount of compost<br />

to 1/10 of the quantity of test material specified in ISO14855-1 by introducing<br />

a precise ‘Gravimetric Procedure’ to measure the amount of CO 2<br />

generated.<br />

Based on the original MODA apparatus, Saida FDS developed the MODA-6<br />

apparatus for which the company introduced an environmental chamber<br />

holding six reaction units in it keep temperature conditions constant and<br />

maintain the same appropriate water content.<br />

Fig2. MODA-6 apparatus<br />

This MODA apparatus was originally designed to carry out testing under<br />

compost conditions, but is also considered applicable to soil condition, Saida<br />

have started tests using the MODA apparatus for biodegradability testing<br />

under soil conditions, that is standardized as ISO17556.<br />

To make test result more reliable and accurate<br />

Biodegradability testing usually needs to take place over a period longer<br />

than two months but if test results are at not at a satisfactory level, all the<br />

efforts spent for the time became to be useless.<br />

In addition to ISO standards and apparatus, SAIDA came to understand<br />

the importance of preparation and adjustment of the compost, because<br />

biodegradation is done by microbial life forms. Depending on how well<br />

preparation and adjustment of compost are done has a substantial impact on<br />

the results of testing.<br />

Insufficiently matured compost easily generates ammonia because it has a<br />

high volatile content. On the contrary, over-matured compost in which most of<br />

microbials are dormant has a low level of activation and sometimes causes<br />

the situation that the reference material cellulose cannot reach at 70% of<br />

biodegradation even though it takes 45 days for testing.<br />

In dry conditions of composting the water content is too low, and causes<br />

same result as over-matured compost. And if the water contents in compost<br />

is too high, it becomes an anaerobic fermentation and the test falls into the<br />

area of invalid result.<br />

As explained above, a preincubation process for compost is very important<br />

to obtain appropriate test results, and is well understood. This preincubation<br />

process may differ from compost to compost in each country. To identify the<br />

best preincubation process, trying various alternatives using cellolose as a<br />

reference material helps a lot.<br />

Recently Saida established a laboratory and started biodegradation<br />

research and testing by having the support of Dr.Uematsu, former professor<br />

of University of Shizuoka. In addition to aerobic testing, Saida developed an<br />

apparatus called MODA-B to carry out testing under anaerobic conditions<br />

(standardization is under way as ISO/DIS13975). •<br />

www.saidagroup.jp<br />

[1] Narayan, R: Misleading Claims and<br />

Misuse of Standards continue, ‘bioplastics<br />

MAGAZINE, issue 02/2010, page 38.<br />

[2] ISO14855-2:2007 Determination of<br />

the ultimate aerobic biodegradability<br />

of plastic materials under controlled<br />

composting conditions -- Method by<br />

analysis of evolved carbon dioxide -- Part<br />

2: Gravimetric measurement of carbon<br />

dioxide evolved in a laboratory-scale test<br />

[3] ISO14855-1:2005 Determination of<br />

the ultimate aerobic biodegradability<br />

of plastic materials under controlled<br />

composting conditions -- Method by<br />

analysis of evolved carbon dioxide -- Part<br />

1: General method<br />

[4] ASTM5338-11 Test Method for<br />

Determining Aerobic Biodegradation<br />

of Plastic Materials Under Controlled<br />

Composting Conditions. Incorporating<br />

Thermophilic Temperatures<br />

[5] EN14046:2003 Packaging. Evaluation of<br />

the ultimate aerobic biodegradability and<br />

disintegration of packaging materials<br />

under controlled composting conditions.<br />

Method by analysis of released carbon<br />

dioxide<br />

bioplastics MAGAZINE [04/11] Vol. 6 27


Applications News<br />

Biodegradable Key<br />

Fob and Trolley Token<br />

To help make even the weekly shopping as eco-friendly<br />

as possible, Publisearch srl has created a line of key fobs<br />

with built-in trolley tokens, all 100% biodegradable.<br />

Publisearch srl is the leading Italian provider of<br />

promotional items made from innovative materials. They<br />

have an internal business unit called Promogreen which<br />

is dedicated to the design and manufacture of items<br />

made from a very special bioplastic called APINAT ® . This<br />

unique bioplastic is also produced by an Italian company,<br />

API Spa, who are world leaders in the production of<br />

thermoplastic compounds.<br />

Apinat enables manufacturers and designers to<br />

create products with the same technical qualities and<br />

appearance as traditional plastics but which also play<br />

their part in safeguarding the environment. Apinat is the<br />

trade name of an innovative family of recyclable bioplastics<br />

which are biodegradable in an aerobic conditions in line<br />

with EN 13432, EN 14995 and ASTM D6400 standards.<br />

The material has the same characteristics of traditional<br />

thermoplastic elastomers and does not degrade in water<br />

or in air.<br />

The fun egg-shaped key fobs are available in a range of<br />

lively, non-toxic colours and the trolley token held inside<br />

is the same shape and size as a 1 Euro coin. MT<br />

Green Corrosion<br />

Inhibitor Film<br />

Eco-Corr ® is a biobased and biodegradable film<br />

utilizing Cortec’s patented VpCI ® technology. “It is the<br />

first 100 % biodegradable VCI (Volatile Corrosion Inhibitor)<br />

film in the world, initiating a new era for 21 st century<br />

packaging!” says a press release by Cortec. This highly<br />

efficient product provides much better tensile strength,<br />

tear resistance and ultimate elongation than low density<br />

polyethylene (LDPE) films. It is certified to meet EN 13432<br />

(Europe) and ASTM D6400 (USA), as well as heat and<br />

water stable and does not disintegrate or break apart<br />

while in use.<br />

Eco-Corr provides contact, barrier and Vapor phase<br />

Corrosion Inhibitor (VpCI) protection for up to two years.<br />

It provides multimetal corrosion inhibitor protection<br />

and is improved replacement for non-degradable and<br />

nitrite - based VCI films. Once exposed to soil or compost<br />

conditions, this product will disintegrate rapidly and<br />

biodegrade completely to CO 2<br />

, water and biomass within<br />

weeks, without contaminating the soil. It is nitrite and<br />

amine free.<br />

Metal parts packaged in Eco-Corr receive continuous<br />

protection against salt, excessive humidity, condensation,<br />

moisture, aggressive industrial atmosphere and<br />

dissimilar metal corrosion. The Vapor phase Corrosion<br />

Inhibitors vaporize and then condense on all metal<br />

surfaces in the enclosed package. VpCI reaches every<br />

area of a package, protecting exposed parts as well as<br />

hard to reach interior surfaces against micro-corrosion.<br />

This green alternative offers complete protection during<br />

storage as well as domestic and overseas shipments.<br />

Once put to use, Eco-Corr will remain effective with<br />

regard to mechanical strength until the film is placed in<br />

contact with material containing microorganisms, such<br />

as certain types of waste, soil, and compost. Eco-Corr<br />

meets NACE TM0208-2008 and German TL-8135-002<br />

standards for corrosion protection. MT<br />

www.cortecvci.com<br />

www.apinatbio.com<br />

www.publisearch.it<br />

High tech equipment packaged in EcoCorr for export shipments.<br />

28 bioplastics MAGAZINE [04/11] Vol. 6


Applications News<br />

Award Winning<br />

Carpet<br />

Bio-Based Ovenable<br />

Pan Liners<br />

DSM’s Arnitel ® Eco, a high performance thermoplastic<br />

copolyester (TPC) up to 50% derived from renewable resources<br />

(rapeseed oil), is creating higher value with lower environmental<br />

impact in the M&Q Packaging Corporation PanSaver ECO ® hightemperature<br />

ovenable pan liners.<br />

PanSaver pan liners are used in food preparation, cooking and<br />

holding, to prevent food from ‘baking-on’ and ‘burning-on’ to the<br />

pot or pan surface. PanSaver can also be used for cold storage.<br />

According to Michael Schmal, President at M&Q Packaging<br />

Corporation, PanSaver ECO is a true ECO+ bio-based alternative<br />

to conventional panliners: “Our current range of conventional pan<br />

liners already has a number of key benefits, the new PanSaver<br />

ECO panliners are extremely durable and environmentally friendly,<br />

able to withstand temperatures up to 204°C (400F). These liners<br />

not only help to improve food quality and yield, they also prevent<br />

food from baking or burning to the pot or pan, thus saving cooking<br />

and clean-up time, and leaving no food residue or waste.”<br />

For the production of PanSaver ECO, M&Q Packaging<br />

Corporation selected Arnitel Eco, a partly bio-based, high<br />

performance thermoplastic copolyester (TPC) from DSM. Arnitel<br />

Eco is the latest addition to the Arnitel family. Arnitel copolyester<br />

elastomers combine the strength and processing characteristics<br />

of engineering plastics with the performance of thermoset<br />

elastomers.<br />

First introduced in 2010, Arnitel Eco is designed to last a long<br />

lifetime under extreme conditions, making it highly suited for food<br />

related applications, as well as for use in automotive interior and<br />

exterior, applications in sports and leisure, furniture, consumer<br />

electronics and alternative energy.<br />

Paul Habets, Global Segment Manager for DSM Engineering<br />

Plastics, says: “There is a clear customer need for bio-based<br />

engineering plastics which combine performance with a reduced<br />

carbon footprint. Life Cycle Assessment calculations of Arnitel Eco<br />

show a reduction in greenhouse gas emissions, cradle-to-gate, of<br />

up to 50% versus oil based thermoplastic copolyester elastomers.”<br />

Mr. Habets concludes: “In addition to its lower carbon footprint,<br />

Arnitel Eco adds value thanks to its unique performance.” MT<br />

DuPont Sorona ® , a renewably sourced<br />

environmentally sustainable polymer (PTT<br />

Polytrimethylenterephthalate), is now available<br />

for the commercial segment of the floor<br />

covering market. This innovative product named<br />

SmartStrand ® Contract was recently launched by<br />

Mohawk at the NeoCon’11 (North America’s largest<br />

design exposition and conference for commercial<br />

interiors, June 13-15, Chicago) and won a Gold<br />

Award in the Carpet Fiber Category of the Best<br />

of NeoCon product competition. A game changer<br />

for the commercial carpet industry, SmartStrand<br />

Contract offers superior performance, durability<br />

and style, permanent stain protection, and color<br />

flexibility.<br />

DuPont Sorona is the brand name for triexta, a<br />

new fiber class designated by the Federal Trade<br />

Commission (FTC) as having characteristics<br />

that clearly distinguish it from other fibers.<br />

First introduced for residential use in 2005, this<br />

next generation triexta fiber has been specially<br />

engineered for the unique needs of commercial<br />

spaces. Sorona contains 37% renewably sourced<br />

ingredients by weight. DuPont and Mohawk have<br />

demonstrated the recyclability of carpets made<br />

with triexta fibers. Recycled materials can either<br />

be turned back into new carpet products or utilized<br />

in other products. MT<br />

www.sorona.dupont.com<br />

www.mohawkflooring.com<br />

www.dsm.com.<br />

bioplastics MAGAZINE [04/11] Vol. 6 29


Applications News<br />

Ketchup in Biobased PET<br />

Toyota launched the ‘Prius ‘ with interior components<br />

made of Sorona EP in Japan in May 2011.<br />

PTT for Automotive<br />

Air Outlet<br />

Toyota’s new hybrid vehicle, ‘Prius ’, features<br />

automotive interior parts made of DuPont<br />

Sorona ® EP polymer, a high-performance, partly<br />

renewably sourced thermoplastic resin (PTT<br />

Polytrimethylenterephthalate), contributing to the<br />

advanced interior design while also reducing the<br />

environmental footprint.<br />

Developed in close collaboration with DuPont<br />

Kabushiki Kaisha, Toyota Motor Corporation, Kojima<br />

Press Industry Co., Ltd. and Howa Plastics Co., Ltd.,<br />

the parts are used on the instrument-panel airconditioning<br />

system outlet.<br />

Sorona EP was selected for this precisely<br />

engineered, functional component for its heat<br />

resistance and durability required to control the<br />

intensity and direction of the air blowing out of the<br />

outlet.<br />

The PTT polymer contains between 20 and 37%<br />

by wt. renewably sourced material. The biobased<br />

monomer component is DuPont Tate & Lyle<br />

Susterra 1,3 propanediol (bio-PDO) as a key<br />

intermediate, derived from plant sugar (corn). The<br />

new material exhibits performance and molding<br />

characteristics similar to petroleum-based, highperformance<br />

PBT (polybutylene terephthalate).<br />

Sorona EP thermoplastic polymer production<br />

reduces both carbon dioxide emissions and the use<br />

of petrochemicals used to produce the PBT that is<br />

typically used for conventional auto interior parts. The<br />

material also offers lower warpage, improved surface<br />

appearance and good dimensional stability, making it<br />

very attractive in a range of uses for automotive parts<br />

and components, electrical and electronics systems<br />

as well as industrial and consumer products. MT<br />

H.J. Heinz Company, headquartered in Pittsburg;<br />

Pennsylvania, USA, one of the world’s leading marketers and<br />

producers of ketchup and much more recently announced a<br />

strategic partnership (an industry-first) with the Coca-Cola<br />

Company that enables Heinz to produce its ketchup bottles<br />

using Coca-Cola’s breakthrough PlantBottle packaging. The<br />

PET plastic bottles are made partially from plants (30% by<br />

wt. monoethyleneglykol made using sugarcane ethanol from<br />

Brazil).<br />

PlantBottle packaging looks, feels and functions just like<br />

traditional PET plastic, and remains fully recyclable. “This<br />

partnership is a great example of how businesses are working<br />

together to advance smart technologies that make a difference<br />

to our consumers and the planet we all share,” said Muhtar<br />

Kent, Chairman and CEO of The Coca-Cola Company.<br />

Heinz’s adoption of the PlantBottle technology will be the<br />

biggest change to its iconic ketchup bottles since they first<br />

introduced plastic in 1983.<br />

“The partnership of Coca-Cola and Heinz is a model of<br />

collaboration in the food and beverage industry that will make<br />

a sustainable difference for the planet,” said Heinz Chairman,<br />

President and CEO William R. Johnson. “Heinz Ketchup is<br />

going to convert to PlantBottle globally, beginning (...) this<br />

summer.”<br />

Heinz will launch PlantBottle in all 20 oz ketchup bottles in<br />

June. Packaging will be identified by a special logo and onpack<br />

messages. Switching to PlantBottle is another important<br />

step in Heinz’s global sustainability initiative to reduce<br />

greenhouse gas emissions, solid waste, water consumption<br />

and energy usage at least 20% by 2015.<br />

Heinz will introduce 120 million partly biobased PET bottle<br />

packages in 2011 and The Coca-Cola Company will use more<br />

than 5 billion during the same time. Together, the companies<br />

will significantly reduce potential carbon emissions while<br />

adding more renewable materials to the recycling stream.<br />

In time, plastic Heinz Ketchup bottles globally will be made<br />

from PlantBottle packaging and by 2020, Coca-Cola’s goal is to<br />

transition all of its plastic packaging to PlantBottle packaging. MT<br />

www.heinz.com<br />

www.dupont.com<br />

30 bioplastics MAGAZINE [04/11] Vol. 6


Materials<br />

Maxi-Use<br />

Agro-Food<br />

Processing Waste<br />

for Truly Sustainable<br />

Bioplastics<br />

By<br />

Elodie Bugnicourt<br />

Oonagh Mc Nerney<br />

Innovació i Recerca Industrial i<br />

Sostenible (IRIS)<br />

Castelldefels, Spain<br />

Andrea Lazzeri<br />

Center for Materials Engineering<br />

University of Pisa<br />

Pisa, Italy<br />

Bioplastics are largely derived from feedstock such as crops<br />

and vegetable oils. If such pure feedstock competes with<br />

food sources, it reduces to some extent the true sustainability<br />

of the resulting bioplastics. Polylactic acid (PLA), for example,<br />

is the most widely used bioplastic and, in spite of progress in<br />

both research and industrial fields, it is still typically made by the<br />

polymerisation of lactic acid produced by microbial fermentation<br />

of sugars from corn, wheat, beet, etc., which for the most part are<br />

not derived from waste. Moreover, in terms of competing with many<br />

standard plastics, the properties of PLA are not sufficient for certain<br />

applications.<br />

There is undoubtedly a gap in the market for bioplastics that<br />

possess better barrier, thermo-mechanical properties and/or<br />

processability and that are obtained through a holistic sustainable<br />

approach with feedstock that do not compete with our food<br />

supplies. To this end, the bioplastics industry needs to tap into<br />

new raw material sources from agro-food residues that are in<br />

abundant supply, are cost-effective, and indeed to date pose waste<br />

management and environmental challenges.<br />

Recent research has been concentrating on an integrated<br />

environmental approach to bioplastic production known as Maxiuse,<br />

whereby each stage, from sourcing to disposal, is considered<br />

in a complementary way to establish cost effective, sustainable<br />

solutions. The methodology is characterised by reuse along every<br />

stage of the process, whereby a useful application for each of the<br />

compounds is investigated with a view to maximising resources to<br />

the full, thereby bringing positive impacts in terms of sustainability<br />

Fig 2: Maxi-use of foodstuff<br />

wastes from the olive oil<br />

industry to produce PHA<br />

bioplactics for packaging<br />

(Picture courtesy IRIS)<br />

32 bioplastics MAGAZINE [04/11] Vol. 6


and profitability along the value chain. Wastes from<br />

agro-food processing can be used as raw material<br />

inputs for plastics in the packaging field, among<br />

other applications. The ability to recycle or compost<br />

the material at the end-of-life helps to redress the<br />

problem of growing and persistent volumes of land<br />

and marine waste, as well as reducing dependence on<br />

conventional fossil fuel-based resources.<br />

This Maxi-use approach has been the basis for<br />

the ideation of a project called WHEYLAYER [1]. that<br />

commenced in November 2008 and whereby whey (fig 1),<br />

a by-product from the cheese industry, is valorised into<br />

a value-added bioplastic for food packaging. Indeed,<br />

coatings obtained from whey proteins can be applied<br />

onto standard carrier films to obtain multilayer films<br />

with excellent barrier properties. The resulting oxygen<br />

barrier properties are several orders of magnitude<br />

greater than that of polyethylene (PE). Whey-based<br />

coatings have reached oxygen transmission rates<br />

(OTR, Q 100<br />

) as low as ranges of 1 cm³/m² d bar and water<br />

vapour transmission rates (WVTR, Q 100<br />

) at ranges of<br />

2 g/m² d (Q 100<br />

refers to the barrier properties normalised<br />

to a layer of 100 μm thickness), thus making them<br />

good candidates to substitute synthetic barrier films<br />

such as ethyl vinyl alcohol copolymer (EVOH) [2].<br />

Another key success factor is the degradability for<br />

whey-based coatings using selected enzymes and<br />

Fig 1: Whey<br />

(Picture courtesy IRIS)<br />

bioplastics MAGAZINE [04/11] Vol. 6 33


Materials<br />

[1] WHEYLAYER “Whey proteincoated<br />

plastic films to replace<br />

expensive polymers and increase<br />

recyclability” project funded by<br />

European commission 7th framework<br />

programme under the Grant<br />

agreement no.: 218340-2. www.<br />

wheylayer.eu<br />

[2] “WHEYLAYER: the barrier coating of<br />

the future”, E. Bugnicourt, M. Schmid,<br />

O. Mc Nerney, F. Wild, Coating<br />

International, October 2010<br />

[3] Cinelli, P. and A. Lazzeri. Le proteine<br />

nel settore degli imballaggi Wheylayer.<br />

Bio-Imballaggio derivato dal siero del<br />

latte in Biopolpack. 2010. Parma, Italy<br />

[4] Oli-PHA “A novel and efficient<br />

method for the production of<br />

polyhydroxyalkanoate polymer-based<br />

packaging from olive oil wastewater”<br />

proposal no.: 280604-2 successfully<br />

evaluated by European commission<br />

7th framework NMP programme and<br />

awaiting negotiation<br />

within timeframes and at temperatures that are compatible with plastic recycling<br />

operations [3]. This results in the possibility of separating and independently recycling<br />

the other plastic layers in multilayer films, which are typically not recyclable, or even in<br />

the possibility of obtaining fully compostable materials if a biodegradable carrier film<br />

such as a PLA is used. The new WHEYLAYER bioplastic, which is presently being tested<br />

for food contact applications and its process is being scaled up to reach industrial<br />

production speeds, is getting closer to commercialisation and was recently presented<br />

at interpack 2011.<br />

More recently, an even more integrated approach was taken whereby the valorisation<br />

of all residuals from a given feedstock lead to polymers, biogas, fillers and other<br />

extracted natural compounds, and even clean water, all through environmentally<br />

friendly processes (figure 2). Biorefining is an attractive alternative to conventional<br />

fossil resource refineries, whereby microorganisms of different types can be used to<br />

convert biomass into energy or raw materials. The Oli-PHA project [4], which is still in<br />

its planning stages, aims to use photosynthetic microorganisms such as microalgae<br />

to produce polyhydroxyalkanoates (PHA) using wastewater generated during the<br />

olive oil milling process as a culture media. Indeed, over 250 different bacteria have<br />

been reported to accumulate PHA as carbon and energy storage materials. Among<br />

biodegradable bio-sourced plastics, PHA is one of the most promising since it maintains<br />

thermo-mechanical and barrier properties in the range of conventional plastics and is<br />

a good candidate to replace such conventional plastics as polyethylene terephthalate<br />

(PET). However, a major limitation to the wide uptake of PHA continues to be its high<br />

cost, mainly due to the substrates required for bacterial fermentation batch reactors.<br />

For PHA production to be economically viable, the production input costs need to be<br />

reduced; this is a key objective of the Oli-PHA project. By using a widely available<br />

feedstock based on residues, not only will this lower the cost of PHA production, it will<br />

also provide the agro-food industry with a solution for the sustainable management<br />

of highly polluting wastes. The work on yield improvement and valorisation of all<br />

compounds will also contribute to even greater cost effectiveness.<br />

All in all, Maxi-use represents a promising way forward for maximising the potential<br />

of bioplastics and their uptake in a wide range of applications.<br />

www.iris.cat<br />

34 bioplastics MAGAZINE [04/11] Vol. 6


Materials<br />

by<br />

Xiuzhi Susan Sun<br />

University Distinguished<br />

Professor<br />

Kansas State University<br />

Advanced Research<br />

in Bionanocomposites<br />

The demand for biobased materials is driven by concerns<br />

for the environment and the need for sustainable<br />

development. Carbon backbones from plant-derived<br />

molecules have considerable potential as basic inputs for<br />

many materials currently produced from petroleum-based<br />

feedstocks with their associated environmental problems.<br />

The tremendous potential of plant-biobased materials has<br />

inspired scientists globally searching high performance and<br />

economic viable bobased materials.<br />

Bionanocomposites is a new ‘word’ that needs to be added<br />

to the dictionary, which is defied as the substance containing<br />

both biopolymer and nano materials (see graph). Biopolymer<br />

has to be the polymer derived from plant based feedstock,<br />

such as sugar-, lipid-, and or protein-based molecules, either<br />

through fermentation or chemical reaction. Nano materials<br />

can be naturally occurred or synthesized, and or can be<br />

metal nano crystal or biobased nanomaterials with all type<br />

of shapes (i.e., particle, wire, and sheet). The motivation of<br />

developing bionanocomposites is to improve biopolymer<br />

functional performances including one or more of those<br />

properties, such as mechanical strength, resilience, flexibility,<br />

lighter weight, color, fire-proof, durability, thermal stability,<br />

and electrical properties, etc.<br />

Two main approaches to develop bionanocomposites:<br />

thermal melt compounding method that a small amount of<br />

nano materials are dispersed in the biopolymer matrix during<br />

thermal processing (i.e., extrusion and molding); another way<br />

is to graft nano materials onto biopolymer chains through in<br />

situ biopolymer synthesis.<br />

In the last decade, numerous studies have been conducted<br />

on biopolymers (i.e., polylactic acid (PLA)) with various<br />

nanoparticles, including clays, carbon based nanofillers,<br />

SiO 2<br />

, metal oxides, polysaccharide nanoparticles, etc., and<br />

PLA nanocomposites with improved mechanical properties,<br />

heat distortion temperature, glass transition temperature<br />

(Tg), thermal stability, and gas barrier properties have been<br />

developed.<br />

PLA has attracted extensive attention from both academia<br />

and industry because of its biodegradability, renewability, and<br />

properties comparable to many petroleum-derived polymers.<br />

An increasing amount of work is being published on PLA.<br />

PLA nanocomposites have been a hot research topic in the<br />

last decade due to their capability of enhancing the thermal,<br />

mechanical, and processing characteristics of pristine PLA.<br />

Research is still needed to further understand the complex<br />

structure-property relationships. Homogeneous dispersion<br />

of nanoparticles and strong interfacial interaction between<br />

PLA and nanoparticles are the two key issues in producing<br />

nanocomposites with desired properties. In addition, the<br />

lack of cost-effective methods to control the dispersion of<br />

nanoparticles in host PLA and interfacial bonding remains<br />

the greatest stumbling block to large-scale production and<br />

commercialization of PLA nanocomposites.<br />

www.ksu.edu/cbpd<br />

In situ polymerization<br />

Nanomaterials<br />

Biomonomer<br />

Bionanocomposites<br />

Thermal melt compounding<br />

Nanomaterials<br />

Biomonomer<br />

bioplastics MAGAZINE [04/11] Vol. 6 35


End-of-Life<br />

The Role of Standards for<br />

Biodegradable Plastics<br />

by<br />

Francesco Degli Innocenti<br />

Novamont S.p.A.<br />

Novara, Italy<br />

Board member<br />

European Bioplastics<br />

Standardisation plays a crucial role for bioplastics. Biodegradability, bio-based<br />

content, carbon-footprint etc. cannot be noted directly by consumers. However,<br />

the commercial success of these products rests precisely on claims of<br />

this kind. In order to guarantee market transparency, normative instruments are<br />

needed to link declarations, which are used as advertising messages, and the actual<br />

characteristics and benefits of the products. Standards are necessary to consumers,<br />

companies competing on the market, as well as public authorities. Standardisation<br />

is not science. In some debates these two sectors become dangerously<br />

confused. Science aims to find, describe, and correlate phenomena, independent<br />

of the time scale and their actual importance to daily life. Standardisation seeks to<br />

instil order and find technical solutions to specific practical problems with a social,<br />

political and scientific consensus. The question of biodegradability is complex and<br />

can give rise to significant debates. Key point is time scale. At academic level even<br />

traditional ‘non-biodegradable’ plastics can be shown to biodegrade, over a very<br />

long period of time. However, such biodegradation rates are clearly unsuited to<br />

the needs of society. Biodegradable materials are an attempt to find solutions to a<br />

problem of our society: waste. Waste is produced at a very high rate and therefore<br />

the disposal rate must be comparable, in order to avoid accumulation. Incineration<br />

is widely adopted precisely because it is a fast process. There would be no interest<br />

in a hypothetical ‘slow combustion’ incinerator because waste does not wait, and<br />

quickly builds up. The same principle applies to biodegradation, which must be fast<br />

in order to be useful.<br />

All photos: Novamont<br />

Harmonised Standard EN 13432<br />

The origin and regulatory framework<br />

Only packaging materials that meet the so-called ‘essential requirements’<br />

specified under the European Directive on Packaging and Packaging Waste (94/62/<br />

EC) can be placed on the market in Europe. The verification of conformity to<br />

such requirements is entrusted to the application of the harmonised European<br />

standards prepared by the European Committee for Standardisation (CEN),<br />

following the principles of the so-called ‘new approach’ [1]. European lawmakers<br />

specified their intentions regarding organic recycling (“the aerobic (composting)<br />

or anaerobic (biomethanization) treatment, under controlled conditions and using<br />

micro-organisms, of the biodegradable parts of packaging waste, which produces<br />

stabilized organic residues and methane. Landfill shall not be considered a form<br />

of organic recycling.”) albeit in a somewhat convoluted manner, in Annex II to the<br />

Directive, when they provide the definitions of essential requirements. CEN was<br />

appointed to draw up “the standard intended to give presumption of conformity<br />

with essential requirements for packaging recoverable in the form of composting<br />

or biodegradation” in line with ‘Annex II § 3, (c) Packaging recoverable in the form<br />

of composting and (d) Biodegradable packaging’ of the Directive. The outcome was<br />

standard EN 13432 ‘Requirements for packaging recoverable through composting<br />

and biodegradation - Test scheme and evaluation criteria for the final acceptance of<br />

packaging’. It is interesting to remark that composting, biodegradation and organic<br />

recycling are used synonymously when applied to packaging.<br />

36 bioplastics MAGAZINE [04/11] Vol. 6


End-of-Life<br />

Requirements<br />

‘Biodegradable-compostable’ packaging must have the<br />

following characteristics:<br />

• Biodegradability, namely microbial conversion into CO 2<br />

.<br />

Test method: ISO 14855. Minimum level: 90%. Duration:<br />

less than 6 months. This high CO 2<br />

conversion level must<br />

not be taken as an indication that organic recycling is a sort<br />

of ‘cold incineration’ which therefore does not contribute<br />

to the formation of compost. Under real conditions the<br />

process would also produce substantially more biomass<br />

(compost). Another question: why 90% rather than 100%?<br />

Does this leave a residue of the remaining 10%? The answer<br />

is that experimental factors and the formation of biomass<br />

make it hard to reach 100% accurately; this is why the limit<br />

of acceptability was established at 90% rather than 100%.<br />

• Disintegratability, namely fragmentation and invisibility<br />

in the final compost. Test method: EN 14045/ ISO 16929.<br />

Samples of test materials are composted together with<br />

organic waste for 3 months. The mass of test material<br />

residue larger than 2 mm must be less than 10% of the<br />

initial mass.<br />

• Levels of heavy metals below pre-defined maximum limits<br />

and absence of negative effects on composting process<br />

and compost quality. Test method: a modified OECD 208<br />

and other analytical tests.<br />

Each of these points is necessary for compostability, but<br />

individually they are not sufficient.<br />

Limits<br />

‘Home composting’ namely the treatment of grass<br />

cuttings and material from the pruning of plants, is out of the<br />

scope. Home composting takes place at low temperatures<br />

and may not always operate under optimal conditions. The<br />

characteristics defined by Standard EN 13432 do not ensure<br />

that packaging added to a home composter would compost<br />

satisfactorily and in line with the user’s expectations.<br />

Use<br />

Standard EN 13432 has been fully applied in Europe<br />

also in the certification sector. It recently became of great<br />

importance in Italy with the entry into force of the ban on the<br />

sale of non-biodegradable carrier bags on 1 January 2011.<br />

Indeed, the law establishes the ban on bags that are not<br />

biodegradable according to criteria established by Community<br />

laws and technical rules approved at a Community level.<br />

The term ‘biodegradable’ has led to a number of debates<br />

owing to the clear commercial implications arising out of the<br />

interpretation of this term. It is true that from an academic<br />

perspective ‘biodegradability’ is a different concept from<br />

‘compostability’ and ‘organic recycling’ (biodegradability<br />

is necessary but not sufficient in itself for compostability).<br />

However, the legal reference in Europe for packaging (and<br />

carrier bags are packaging) must be the Directive that in fact<br />

considers biodegradability as the necessary characteristic<br />

for the biological recovery of packaging (organic recycling),<br />

as noted above.<br />

It is therefore through the application of harmonised<br />

European standard EN 13432, in light of the definitions of<br />

the Packaging Directive, that we can differentiate between<br />

biodegradable packaging (which can therefore be recovered<br />

by means of organic recycling) and non-biodegradable<br />

packaging.<br />

It should be noted that harmonised standards (such as<br />

EN 13432) are voluntary. However, companies that place<br />

packaging on the market which uses harmonised standards<br />

already enjoy presumed conformity. If the manufacturer<br />

chooses not to follow a harmonised standard, he has the<br />

obligation to prove that his products are in conformity with<br />

essential requirements by the use of other means of his own<br />

choice (other technical specifications). Alternatives to the EN<br />

13432 are described in the next section, even if, as noted, they<br />

do not automatically grant the presumption of conformity.<br />

bioplastics MAGAZINE [04/11] Vol. 6 37


End-of-Life<br />

Other Standards<br />

ISO 17088 - Specifications for Compostable Plastics<br />

ISO has drawn up a standard which specifies the procedures and requirements<br />

for identifying and marking plastics and plastic products suitable for recovery<br />

by aerobic composting. In a similar way to EN 13432, it deals with four aspects:<br />

a) biodegradation; b) disintegration during composting; c) negative effects on<br />

composting; d) negative effects on the resulting compost quality, including the<br />

presence of metals and other compounds subject to restrictions or dangers. It<br />

is important to note that the standard makes explicit reference to the European<br />

Packaging Directive in the event of application in Europe: “The labelling will, in<br />

addition, have to conform to all international, regional, national or local regulations<br />

(e.g. European Directive 94/62/EC)”.<br />

ASTM D6400 - Standard Specification<br />

for Compostable Plastics<br />

ASTM D 6400 produced by ASTM International was the first standard to<br />

determine whether plastics can be composted satisfactorily and biodegrade at a<br />

speed comparable to known compostable materials. ASTM D6400 is similar to EN<br />

13432 but: (1) the limit of biodegradation which is otherwise 90% is reduced to 60%<br />

for homopolymers and copolymers with random distribution of monomers (2) test<br />

duration, which is set at 180 days, is extended to 365 days if the test is conducted<br />

with radioactive material in order to measure the evolution of radioactive CO 2<br />

.<br />

EN 14995 Plastic materials - Assessment of<br />

compostability - Test and specification system<br />

It is complementary to EN 13432. Indeed, EN 13432 specifies the characteristics<br />

of packaging that can be recycled through organic recovery and therefore excludes<br />

compostable plastic materials not used as packaging (e.g. compostable cutlery,<br />

compostable bags for waste collection). EN 14995 filled this gap. From a technical<br />

perspective EN 14995 is equivalent to EN 13432.<br />

This is the short version of a<br />

much more comprehensive<br />

article, which can be downloaded from<br />

www.bioplasticsmagazine.com/20<strong>1104</strong><br />

Conclusuons<br />

The first plastics to be sold in Italy under the term ‘biodegradable’, at the end of<br />

the 1980s, were made from polyethylene to which small amounts of biodegradable<br />

substances (ca. 5% starch) or ‘pro-oxidants’ had been added. These products<br />

were most widespread during the period in which a 100 lira tax was levied on<br />

carrier bags made from non-biodegradable plastic (minimum biodegradation:<br />

90%). To avoid the tax, many plastic bag producers switched to ‘biodegradable’<br />

plastics. The lack of standardised definitions and measuring methods gave<br />

rise to a situation of anarchy. The market for these biodegradable plastic bags<br />

immediately dried up when, having clarified the real nature of the materials<br />

on sale, the tax was extended to all plastic bags, thereby bringing an end to an<br />

unsuccessful project. In this case the government had anticipated a future period<br />

of technical and scientific progress and standardisation. Nowadays the situation<br />

is different. We now have a clear legal framework, standard test methods and<br />

criteria for the unambiguous definition of biodegradability and compostability.<br />

The complete, and above all enduring, commercial development of new<br />

applications, such as biodegradable plastics, depends on guaranteed levels of<br />

quality and transparency. Standardisation activities are therefore of fundamental<br />

importance in the field of technological innovation.<br />

www.novamont.com<br />

[1] http://ec.europa.eu/enterprise/policies/single-market-goods/files/blue-guide/<br />

guidepublic_en.pdf<br />

38 bioplastics MAGAZINE [04/11] Vol. 6


Polylactic Acid<br />

Uhde Inventa-Fischer has expanded its product portfolio to include the innovative stateof-the-art<br />

PLAneo ® process. The feedstock for our PLA process is lactic acid, which can<br />

be produced from local agricultural products containing starch or sugar.<br />

The application range of PLA is similar to that of polymers based on fossil resources as<br />

its physical properties can be tailored to meet packaging, textile and other requirements.<br />

Think. Invest. Earn.<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Strasse 157–159<br />

13509 Berlin<br />

Germany<br />

Tel. +49 30 43 567 5<br />

Fax +49 30 43 567 699<br />

Uhde Inventa-Fischer AG<br />

Via Innovativa 31<br />

7013 Domat/Ems<br />

Switzerland<br />

Tel. +41 81 632 63 11<br />

Fax +41 81 632 74 03<br />

<br />

<br />

Uhde Inventa-Fischer


End-of-Life<br />

UW-Platteville<br />

portable 4-stage<br />

digester<br />

More<br />

Responsible<br />

By<br />

Debra Darby<br />

Director of Marketing<br />

Communications<br />

Mirel Bioplastics by Telles<br />

Lowell, Massachusetts, USA<br />

Today there is a cultural change that encourages consumers to minimize the use<br />

of plastics made from non-renewable resources like fossil fuels and to demand<br />

packaging that does not persist in the environment. Mirel bioplastics can help<br />

to reduce the amount of packaging waste sent to landfills and support alternative disposal<br />

sys¬tems including composting and anaerobic digestion.<br />

Managing the consumer end of the compost feedstock stream has its challenges<br />

because of the potential wide range of products going into the composition, but also<br />

because of how the local collection and processing infrastructure is set up to manage<br />

the mix of post-consumer materials.<br />

Working Toward Zero Waste and Energy Development<br />

Telles, a joint venture of Metabolix, Inc. and Archer Daniels Midland Company, is<br />

engaged in anaerobic digestion projects to evaluate the end-of-life management of<br />

Mirel (PHA) in packaging, food containment and agriculture uses, and to study how<br />

Mirel bioplastics mixed with these other materials aids in the conversion process of<br />

waste into biogas/energy.<br />

Earlier in 2010, the State of Wisconsin Office of Energy Independence (OEI) and<br />

UL Environment launched a pilot project to demonstrate the feasibility of manures,<br />

bioplastics and food waste in anaerobic digestion technology and to study the bio-energy<br />

contributions of bioplastics. The consortium involved a collaboration of stakeholders:<br />

government and agencies, bioplastics manufacturers, retailers and consumer groups<br />

with subtly differing interests. The project was designed to be modular and expandable<br />

across the state’s university system.<br />

Mirel has been shown to be anaerobically biodegradable. Last year Organic Waste<br />

Systems (OWS), Belgium, an independent laboratory, conducted a lab analysis to test<br />

Mirel materials according to the ASTM D5511 standard test method for determining<br />

anaerobic biodegradation of plastic materials under high-solids anaerobic digestion<br />

conditions. These test results at thermophilic temperature showed that Mirel<br />

bioplastics reached 100% biodegradation relative to cellulose control at the end of a 15-<br />

day test and generated more than 700 m³ of biogas per ton of material. Mirel materials<br />

produced five to six times more biogas than typical biowaste on weight basis, including<br />

food waste and municipal organic waste. Typically out of one ton of biowaste, about<br />

120 m 3 of biogas can be produced. Tests at mesophilic temperature were continued<br />

to 42 days and showed that Mirel materials reached 78-99% absolute biodegradation.<br />

No Mirel was found in the extraction test of the digestate, which indicated the rest<br />

40 bioplastics MAGAZINE [04/11] Vol. 6


End-of-Life<br />

End-of-Life<br />

Options<br />

Biodegradation %<br />

100%<br />

90%<br />

80%<br />

70%<br />

60%<br />

50%<br />

40%<br />

30%<br />

20%<br />

of the Mirel materials had been converted to<br />

cell biomass. These findings suggest that even<br />

under mesophilic conditions Mirel materials<br />

are biodegradable.<br />

This test concluded that Mirel can be used to<br />

generate renewable energy through anaerobic<br />

digestion. Telles provided the OWS test data to<br />

the Wisconsin project to validate against their<br />

testing the inherent anaerobic biodegradability<br />

of Mirel.<br />

Over the last year, the University of Wisconsin<br />

– Platteville (UWP) research team led by<br />

Professor Tim Zauche and Dave Hitchins has<br />

studied the anaerobic digestion of bioplastics<br />

both at bench top scale and in a 750 Liter (200<br />

gal) pilot scale portable digester unit. Their<br />

study evaluated mixed waste streams of dairy<br />

manure along with a variety of bioplastics and<br />

measured biogas productivity.<br />

The project was funded by the State of<br />

Wisconsin OEI and UL Environment. Early<br />

test results are indicating success of Mirel’s<br />

anaerobic biodegradability to generate biogas.<br />

Professor Zauche will be presenting the results<br />

from this pilot study at the BioCycle Conference<br />

in October 2011 in Madison, Wisconsin.<br />

With Mirel there are a multitude of more<br />

responsible end-of-life options. Mirel is 100%<br />

biodegraded in a 15 day test (according to ASTM<br />

D5511 standard test method for anaerobic<br />

biodegradation), meets ASTM D7081 (standard<br />

for biodegradation in the marine environment),<br />

and is Vinçotte certified OK Compost Home and<br />

OK Compostable.<br />

Biodegradation %<br />

10%<br />

0%<br />

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />

-10%<br />

110%<br />

100%<br />

90%<br />

80%<br />

70%<br />

60%<br />

50%<br />

40%<br />

30%<br />

20%<br />

10%<br />

XS-7/3 Ther Cellulose Avg<br />

XS-7/3 Ther P1003 Avg<br />

XS-7/3 Ther M2100 Avg<br />

XS-7/3 Ther F5003 Avg<br />

Mirel: Evolution of Biodegradation Percentage at ASTM D5511, 52±2°C<br />

0%<br />

0 7 14 21 28 35 42<br />

-10%<br />

XS-7/5 Cellulosw Avg<br />

XS-7/5 M2100 Avg<br />

XS-7/5 M4100 Avg<br />

XS-7/5 P1003 Avg<br />

Mirel: Evolution of Biodegradation Percentage at<br />

modified ASTM D5511, 37±2°C<br />

www.mirelplastic.com<br />

XS-7/3 Ther M4100 Avg<br />

XS-7/5 F5003 Avg<br />

bioplastics MAGAZINE [04/11] Vol. 6 41


Personality<br />

Isao Inomata<br />

bM: Dear Inomata-san, when were you born?<br />

II: I was born in a little town 150 km north from Tokyo,<br />

Japan, in November 1944.<br />

bM: Where do you live today and how long have you lived<br />

there?<br />

II: I have lived in Tokyo since 1991.<br />

bM: What is your educational background?<br />

II: I received a master’s degree in Industrial Chemistry<br />

from Tokyo University. Japan in 1969<br />

bM: What is your professional function today?<br />

II: I have been the Adviser of Japan Bioplastics since 2006.<br />

bM: How did you ‘come to’ bioplastics?<br />

II: I started the business development work of PLA film and<br />

sheet in Mitsubishi Plastics Ltd, in 1999, and did a variety of<br />

PLA product development projects. From that time I was also<br />

involved in the activities of JBPA. In 2006 I joined the Japan<br />

Bioplastics Association as an adviser and since then I have<br />

been working in Bioplastics.<br />

bM: What do you consider more important: ‘biobased’ or<br />

‘biodegradable’?<br />

II: Both are important, but especially in Japan ‘biobased’ is<br />

more important to create the industrial infrastructure of the<br />

business which is the most important issue for us at present.<br />

The big concern of the market regarding the renewable aspect<br />

and the low carbon footprint to prevent climate change will<br />

contribute much.<br />

bM: What has been your biggest achievement (in terms of<br />

bioplastics) so far?<br />

II: I am the main founder of the product certification<br />

system for biobased plastics products in Japan, known as<br />

the ‘BiomassPla Certification System’ established in 2006<br />

by JBPA, and since then I have managed and improved<br />

the system to apply to many product categories which<br />

contribute to the market development of the bioplastics<br />

and their awareness by consumers.<br />

bM: What are your biggest challenges for the future?<br />

II: The short term challenge is how to create economy<br />

of scale for bioplastics. I want to make a major effort to<br />

establish the most suitable system for that with the<br />

support from not only government but industry.<br />

bM: What is your family status?<br />

II: I am happily married to my wife Yuko and have two<br />

daughters and one son. Our two daughters are living just<br />

near my house and with our three grandchildren they<br />

frequently come to see us, which is delightful for my wife<br />

and me. I also have a little dog called Harry.<br />

bM: What is your favorite movie?<br />

II: I constantly go to see movies with my wife, who decides<br />

what we shall watch. A recent favorite movie was ‘Letters<br />

to Juliet’ with Amanda Seyfield and Vanessa Redgrave.<br />

bM: What is your favorite book?<br />

II: Recently I have been reading light detective novels<br />

about the Edo Era. My favorite novelist is Yasuhide Saeki.<br />

bM: What is your favorite (or your next) vacation location?<br />

II: My favorite location is Europe because of my 5 years<br />

stay in Germany with my family. My next vacation, I hope, is<br />

to visit Santiago de Compostela.<br />

bM: What do you eat for breakfast on a Sunday?<br />

II: Usually traditional Japanese style, rice, fish, miso<br />

soup and seaweed, afterwards I take fresh juice and coffee.<br />

bM: What is your ‘slogan’?<br />

II: Never give up and look forward.<br />

bM: Thank you very much.<br />

42 bioplastics MAGAZINE [04/11] Vol. 6


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Opinion<br />

Picture [M]: bioplastics MAGAZINE<br />

Is All ‘Non-Bio‘ Plastic Bad?<br />

Bioplastics are just<br />

plastics with<br />

special features<br />

By<br />

Igor Čatić<br />

retired Professor of the Faculty<br />

of Mechanical Engineering<br />

and Naval Architecture of the<br />

University of Zagreb, Croatia<br />

Plastic is based on natural resources<br />

Many journals and magazines, even newspapers, are full of words starting<br />

with ‘bio’, such as bio-fuel, bio-plastics, bio-cosmetics and so on. This leads to<br />

the question: Is all ‘bio‘ a universal solution for all of the problems surrounding<br />

climate change, famine in the world, and ‘using food as a weapon’? Or why<br />

are we are all horrified when we hear the words ‘plastics made from fossils<br />

raw materials’, ‘crude oil, natural gas or coal’. And must we all be delighted<br />

with bioplastics made from (cultivated, man-made) biomass, as suggested by<br />

one Italian manufacturer in a huge advertising campaign showing a horrified<br />

looking lady asking “Still using plastic?”<br />

The engineers must choose the optimum material<br />

Why do I demand that my students attend lectures? Spoken words can’t be<br />

fully replaced by written text and I have an example for this: In the first lecture<br />

on ‘Materials’, which I visited as a freshman back in 1954, I learned one thing for<br />

life: “The engineers must choose the optimum material for a given purpose (not<br />

necessarily the best or most expensive)”. Today, based on my experience I would<br />

like to add: “The optimum choice means taking into account technical, economic<br />

and social goals, even spiritual ones”. But this choice should not be influenced<br />

by marketing, particularly by some kind of eco-marketing with questionable<br />

goals. In my opinion agricultural (cultivated by man) products are not natural<br />

ones. I distinguish between ‘nature’ and ‘culture’. Examples are mushrooms<br />

pick-up in forests (‘nature’) or cultivated in caves on wadding (‘culture’).<br />

Polymers and non-polymers<br />

First we need to define some terms. ‘General Technology’ is a common<br />

name for natural technology and man-made (artificial) technology. Only the<br />

products of natural technology are natural products. All those made by man<br />

or with the help of man are cultivated (artificial) products.<br />

44 bioplastics MAGAZINE [04/11] Vol. 6


Opinion<br />

Having this in mind, I would like to suggest and discuss a<br />

new systematisation of materials. We all learned in school<br />

for centuries that there are two main groups of materials,<br />

i.e. metals and non-metals. Recently, some colleagues and I<br />

proposed a new systematisation: polymers and non-polymers<br />

[1]. This idea for this new differentiation of materials comes<br />

from the basic definition of polymers. The name polymers<br />

is an umbrella term for natural and synthetic substances<br />

and materials with the basic component being the system<br />

of macromolecules, i.e. macromolecular compounds with<br />

repeating units (‘polymer‘ from the Greek: poly = many,<br />

meros = particle) [2-4]. Based on this definition it is possible<br />

to differentiate four basic groups of macromolecular<br />

compounds (level L2, see Figure 1). Polymers and nonpolymers<br />

can be organic or inorganic. In the following,<br />

we will only look at Column C of Fig 1 ‘Natural Organic<br />

Polymers’ and read the table from bottom to top. First I<br />

would like to mention that the natural organic polymers are<br />

the results of natural technology: basic polymers (L2) such<br />

as proteins; biopolymeric organisms (microorganisms, L3),<br />

phytopolymers (e.g. wood, L4) and animal polymers (e.g.<br />

natural pig, L4). On L5 we find non-living organic products<br />

such as crude oil or natural gas, and living organic natural<br />

products. Then we come to artificial (man-made) technology.<br />

Simplified, on level L6, plastics and rubbers (e.g. PE, PVC,<br />

PS, UP, PUR = fossil plastics) can be the results of organic<br />

synthetic polymers from non-living (fossil) sources or<br />

chemically modified biopolymers (bioplastics) from living<br />

natural or cultivated sources (e.g. PLA, PHA or even bio-PE).<br />

Bioplastics are also man-made organic<br />

polymers<br />

Bioplastics are a form of plastics derived from renewable<br />

biomass sources, such as vegetable oil, starch or microbiota,<br />

rather than fossil fuel based plastics which are derived from<br />

petroleum. Some, but not all, bioplastics are designed to<br />

degrade (see glossary on page 52)<br />

If we have a closer look at this definition above, we see<br />

that bioplastics are also man-made materials. So what is<br />

the difference from fossil based plastics? It is the input into<br />

the process. In bioplastics the input is man-made (cultivated)<br />

renewable biomass, and not really ‘natural’ products.<br />

Some wrong terms<br />

According to the descriptions in column C of Fig 1, the term<br />

wood-polymer composite is wrong*, because wood as a plant<br />

consists of organic polymers (cellulose and lignin). So this<br />

composite should be called, for instance, wood-polypropylene<br />

composite. Because we also have today hybrid materials such<br />

as protein with organic or even inorganic polymers and we<br />

should write the names of both components (L7).<br />

We use in our processes ever more and more microorganisms.<br />

These microorganisms also consist of organic polymers (L3).<br />

bioplastics MAGAZINE [04/11] Vol. 6 45


The biggest controversy in my opinion is the discussion<br />

about crude oil or natural gas (L5). A horrifying image is<br />

created about crude oil, but per definition crude oil as well as<br />

natural gas or coal are pure products of nature and are organic<br />

polymers. Of course these products were formed millions of<br />

years ago, and we cannot form them today, we can only find<br />

and acquire them.<br />

Conclusion<br />

Based on some ideas from the Dutch philosopher H.<br />

van Riessen (1911) [5] we can summarise: “More than one<br />

material can fulfil the purpose of the product. At the same<br />

time the customer is not interested in the material or the<br />

technology used to make the product. He is only interested in<br />

the performance and a fair quality/price ratio”. For example,<br />

green polyethylene is just polyethylene with a biomass input<br />

into the process, to create interest for customers, or even to<br />

achieve the necessary properties for the product.<br />

So, bioplastics are just one group within so many plastics<br />

groups and types, with special features. Modern customers<br />

need useful products, but indeed, they are becoming more and<br />

more aware of the influence of products on the environment<br />

and nature.<br />

But in my opinion it is wrong to build up a bad name for other<br />

plastics, following bad eco-marketing - “Still using plastic?”.<br />

Who would pay the resulting damage for plastics in total?<br />

References:<br />

[1] Čatić, I. at all.: Draft of the basic systematization of inorganic<br />

and organic macromolecular compounds, ANTEC 2011, Society<br />

of Plastics Engineers, Boston, May, 2011, p. 2012-2017.<br />

[2] Van Krevelen, D. W.: Properties of Polymers (3rd ed.), Elsevier,<br />

Amsterdam, 1997.<br />

[3] scifun.chem.wisc.edu/CHEMWEEK/POLYMERS/Polymers.html.<br />

[4] en.wikipedia.org/wiki/Polymer.<br />

[5] Eekels, J.: Some Historical Remarks on the Philosophy of<br />

Making and Design, ICED 95, Prague, August 22-24, 1995, 36-43.<br />

* The main basis of new systematisation is that polymers can<br />

be inorganic or organic. All plastics are polymers, but not all<br />

polymers are plastics<br />

Fig.1: Suggested new systematisation<br />

P<br />

• organic product of synthesis<br />

(e.g. polyethylene fibres and thermoplastics matrix)<br />

• organic product of synthesis and cultivated products<br />

(e.g. thermoset matrix and jute)<br />

• organic product of synthesis and inorganic polymers<br />

(e.g. thermoset matrix and glass fibres)<br />

• organic product of synthesis and metals<br />

(e.g. metallic reinforcement agent and plastics matrix)<br />

• inorganic-organic polymers (e.g. polymer-zeolite hybrid)<br />

• organic-inorganic polymers [e.g. poly(organosiloxanes)]<br />

• organic xxx + organic basic polymer (xxx and proteins)<br />

• organic polymer – organic non-polymer<br />

(e.g. poly(lactic-co-glycolic acid) and lipide)<br />

• hybrid product (e.g. made by injection moulding)<br />

P Composite materials and composite products Hybrids materials and products<br />

P Composed materials and composed products L7<br />

P<br />

P<br />

Metals<br />

• steels, Al-alloys,<br />

etc.<br />

Inorganic non<br />

polymeric substances<br />

and materials<br />

Thermoplastics<br />

• polysilazanes<br />

Elastomers:<br />

e.g. polysiloxanes<br />

Inorganic synthetic<br />

polymers (non-living)<br />

Thermosets<br />

• PF, UP, PUR, ect.<br />

Organic synthetic polymers<br />

(from non-living)<br />

Fossil Plastic<br />

Thermoplastics<br />

• PE, PVC, PS, PA, ect.<br />

Elastomers<br />

• vulcanized rubber<br />

• thermoplastics<br />

rubber<br />

Chemically modified biopolymers<br />

from natural and cultivated<br />

products (from living)<br />

Bioplastic<br />

E. g. oils<br />

P Inorganic substances and materials Organic substances and materials L6<br />

T Controlled reactions inorganic Controlled organic synthesis Controlled Biosynthesis<br />

T Artificial technology<br />

P<br />

Non-living organic<br />

natural product<br />

(e.g. natural gas)<br />

Living organic natural<br />

products<br />

L5<br />

P<br />

Phytopolymers<br />

(e.g. wood)<br />

Animal polymers<br />

(e.g. bones, skins)<br />

P Biopolymeric organisms (microorganisms and macroorganisms) L3<br />

P Natural:<br />

• native metals:<br />

gold, mercury<br />

• metal ores<br />

Natural:<br />

• clay<br />

• mica (glimmer)<br />

• zeolites<br />

Natural:<br />

• proteins<br />

• nucleic acids<br />

• polysaccharides<br />

Natural<br />

P<br />

P<br />

Other natural<br />

inorganic<br />

macromolecular<br />

compounds<br />

(non-polymers)<br />

Natural geopolymers<br />

(Natural inorganic<br />

polymers)<br />

Natural organic polymers<br />

Other natural organic<br />

macromolecular<br />

compounds<br />

(e.g. lipids)<br />

A B C D<br />

Natural inorganic<br />

macromolecular compounds<br />

(Non-living natural products - minerals)<br />

Natural organic<br />

macromolecular compounds<br />

(Living natural products – living organisms)<br />

T Geological processes of non-living Biosynthesis (Synthesis of Living)<br />

P Macromolecular compounds (substance) L0<br />

T<br />

Matter<br />

Natural technology<br />

T General technology Levels<br />

L4<br />

L2<br />

L1<br />

46 bioplastics MAGAZINE [04/11] Vol. 6


PRESENTS<br />

THE SIXTH ANNUAL GLOBAL AWARD FOR<br />

DEVELOPERS, MANUFACTURERS AND USERS OF<br />

BIO-BASED PLASTICS.<br />

Call for proposals<br />

Enter your own product, service or development, or nominate<br />

your favourite example from another organisation<br />

Please let us know:<br />

1. What the product, service or development is and does<br />

2. Why you think this product, service or development should win an award<br />

3. What your (or the proposed) company or organisation does<br />

Your entry should not exceed 500 words (approx 1 page) and may also<br />

be supported with photographs, samples, marketing brochures and/or<br />

technical documentation (cannot be sent back). The 5 nominees must be<br />

prepared to provide a 30 second videoclip<br />

More details and an entry form can be downloaded from<br />

www.bioplasticsmagazine.de/award<br />

The Bioplastics Award will be presented during the<br />

6th European Bioplastics Conference<br />

November 22/23, 2011, Berlin, Germany<br />

supported by


Basics<br />

The of Blow molding<br />

of Bioplastics<br />

Blow molding applications abound for polymeric materials<br />

and represent significant opportunities for bio-<br />

polymers. The blow molding process selected (reheat<br />

stretch, injection stretch, single stage or extrusion) depends<br />

on a variety of container factors. These include: desired units,<br />

performance, size and material properties. It is important to<br />

understand the blow molding process from a material perspective,<br />

especially as new biopolymers are introduced to<br />

help determine their suitability.<br />

Reheat stretch blow molding (RHSB) systems were first<br />

developed for polyester bottle production, such as PET. Test<br />

tube-shaped preforms are injection molded, then transferred<br />

to the blow molder and fed through an in-feed wheel which<br />

loads the preforms onto spindles that carry them through the<br />

heating system.<br />

Next, preforms enter the oven where they are heated<br />

using infrared (IR) lamps. These are designed so that the<br />

maximum wavelength transmission is outside the maximum<br />

absorbance for PET. This is important because if too much<br />

energy is absorbed on the preform surface, the heat will not<br />

penetrate through to the inner wall and it will be too cold to<br />

produce a container.<br />

Reheat additives may be used to help the material absorb<br />

IR energy thus making it suitable for reheat stretch blow<br />

molding or broaden the processing window of a temperaturesensitive<br />

material.<br />

When exiting the blow molding oven, the preforms will be<br />

above their glass transition temperature or at the low end of<br />

their melting temperature range. The ideal preform reheat<br />

temperature depends upon the material choice – polyesters<br />

like PET and PLA are typically blow molded 15-25ºC above<br />

their glass transition temperature (Tg) while crystalline<br />

polyolefins, PP and HDPE, are blow molded closer to their<br />

melt temperature.<br />

Heated to its ideal temperature, the preform is then<br />

placed into the blow mold where it rests upon the support<br />

ledge near the neck finish. This support ledge distinguishes<br />

RHSB bottles from other blow molded containers as it is not<br />

necessary for either single-stage blow molding or extrusion<br />

blow molding.<br />

Finally, the blow mold closes and the internal action begins.<br />

First, the preform is stretched axially with a stretch rod. This<br />

distributes the weight properly, keeps the preform centered<br />

within the mold by guiding the preform to the bottom, and<br />

pins the gate during the high-blow pressure phase.<br />

As soon as the stretching starts, low-pressure air is<br />

introduced causing it to quickly take the shape of a balloon.<br />

The higher pressure air (up to 40 bar) is then turned on after<br />

the pre-blow stage. This completes the bottle expansion<br />

against the mold which allows the plastic to freeze in place<br />

before removing the bottle. The bottle is then removed from<br />

the mold by a transfer arm which transports it to an out-feed<br />

wheel where it is placed on the line.<br />

There are many variables present during the blow molding<br />

operation that allow it to be tailored to a specific bottle<br />

design (round, square or oval), bottle performance (top<br />

Reheat stretch blow molding machine (Photo: KHS Corpoplast)<br />

48 bioplastics MAGAZINE [04/11] Vol. 6


Basics<br />

Examples of various materials,<br />

preforms and containers. From<br />

right to left PLA (Polylactic<br />

acid), PP(Polypropylene)<br />

and PET (Polyethylene<br />

Terephthalate) (Photo: PTI)<br />

By<br />

Lori Yoder<br />

Director, Material Applications<br />

Plastic Technologies, Inc.<br />

Holland, Ohio, USA<br />

load requirements, hot filled or pressurized), and material<br />

choice. Blow molding rates of up to 2000 bottles per hour<br />

per mold are achievable although the actual rate depends<br />

upon the equipment and resin choice, as well as preform<br />

and bottle design.<br />

Several biopolymers have been successfully reheat<br />

stretch blow molded including PLA, PHA and PEF. Each has<br />

unique material properties that must be understood to tailor<br />

the preform/bottle designs and blow molding conditions in<br />

order to produce a suitable container.<br />

As a polyester, PLA exhibits strain hardening during the<br />

orientation process. However, PLA’s temperature sensitivity<br />

can result in a narrow processing window which is frequently<br />

offset by incorporating a reheat additive into the preform<br />

during injection molding. With a natural stretch ratio slightly<br />

lower than PET, PLA may be used in existing PET tools<br />

successfully depending upon the preform/ container design.<br />

Another unique feature of PLA is its ability to flow into mold<br />

details giving very crisp definition to container artwork.<br />

PHA has also been successfully reheat stretch blow<br />

molded into single-serve containers. The material<br />

properties can be tailored to achieve different crystallization<br />

rates and mechanical properties as the material exhibits<br />

more rubber-like behavior when compared to PLA or PET.<br />

Another new biopolymer, polyethylene furanoate (PEF),<br />

has proven itself capable of producing acceptable containers<br />

through reheat stretch blow molding. Containers were<br />

successfully blown using traditional PET preform and bottle<br />

tooling with PEF by establishing the process parameters that<br />

matched the material’s stretching properties.<br />

To compete with existing petrochemical-derived<br />

materials in large volume reheat stretch blow molding<br />

applications, future biopolymers must reheat efficiently,<br />

stretch reproducibly within a short timeframe, and produce a<br />

resulting container with satisfactory performance.<br />

Injection stretch blow molding is quite similar to reheat<br />

stretch blow molding once the preform arrives in the blow<br />

mold. However, in injection stretch blow molding both the<br />

preform and bottle are produced in a single machine instead<br />

of separately. Thus, the machine speeds are dependent upon<br />

the injection molding cycle times and production rates per<br />

cavity are significantly lower than in reheat stretch blow<br />

molding.<br />

That being said, injection stretch blow molding has<br />

a strong foothold in container production, offering an<br />

alternative molding system for custom containers, jars and<br />

larger volume packages for bulk foods. Because the preform<br />

is not handled, the resulting bottle quality is more pristine<br />

than bottles produced through reheat stretch blow molding.<br />

In addition, the required space is significantly reduced from<br />

two-stage blow molding systems.<br />

Injection stretch blow molding (ISM) systems are equipped<br />

with a plasticizing screw, preform conditioning, a blow<br />

molding station and container ejector. The preforms are first<br />

injection molded and the material is cooled until it can be<br />

ejected from the mold. The preform’s remaining latent heat<br />

Principe of Reheat stretch blow molding (picture: KHS Corpoplast)<br />

bioplastics MAGAZINE [04/11] Vol. 6 49


Principle of extrusion bow molding [1]<br />

Shiseido URARA extrusion blow molded Ingeo shampoo<br />

bottle (photo courtesy of NatureWorks LLC)<br />

is retained and utilized to orient the final bottle, thus thicker<br />

sections stay hotter and stretch further while thinner, cooler<br />

sections will stretch less.<br />

In many injection stretch systems, the preform is<br />

transferred from the injection mold into a conditioning station<br />

that can be used to heat or cool sections of the preform to<br />

adjust the final container’s material distribution. Depending<br />

upon the system, this conditioning station may include IR<br />

reheating lamps or touch-off cores to cool sections. Finally,<br />

the preform enters the blow mold and a process similar<br />

to reheat stretch blow molding is employed to produce a<br />

container.<br />

Experience with biopolymers in injection stretch blow<br />

molding applications is more limited than RHSB systems.<br />

Injection stretch blow molding PLA containers takes<br />

advantage of the material’s heat capacity and does not<br />

require reheat additives to produce a high quality container.<br />

In addition, the stretch ratios for single-stage containers tend<br />

to be lower than RHSB containers. Other biopolymers that<br />

are capable of producing packages on two-stage equipment<br />

would be expected also to be suitable for single-stage blow<br />

molding.<br />

Extrusion blow molding (EBM) is a process in which<br />

polymer is melted and then extruded through an annular die<br />

head into an open tube called a parison. The parison is then<br />

pinched off as the chilled mold closes around the plastic and<br />

then blown into a final container shape. Unlike most RHSB<br />

and ISM applications, in EBM, the threaded area forms<br />

during blow molding. After blowing, the mold opens and the<br />

container is ejected. Frequently, excess plastic in the neck<br />

and base requires trimming outside the mold.<br />

Extrusion blow molding is commonly used for polyolefin<br />

or amorphous materials and requires sufficient melt<br />

strength to form the parison without collapse. Both<br />

continuous and intermittent EBM systems exist, with the<br />

type of system depending upon the equipment supplier and<br />

desired throughput rates as well as on melt strength. Lower<br />

viscosities (melt strength) may require an accumulator.<br />

Ingeo PLA extrusion blow molded containers were<br />

introduced in 2010 with a modified PLA blend. The<br />

modification provided improved melt strength to the polymer<br />

to allow for the parison formation. Bio-based PE and PP are<br />

drop-ins for their petrochemical counterparts for extrusion<br />

blow molding applications. In addition to these biopolymers,<br />

PHA also targets replacement of PE and PP in extrusion<br />

blow molding applications. First extrusion blow molded PHA<br />

bottles (PHB/PHV copolymer) for shampoo were introduced<br />

in Germany and the USA in the mid 1990s. However, they<br />

disappeared from the shelves and are now waiting for their<br />

renaissance.<br />

www. plastictechnologies.com<br />

[1] Thielen, M. et.al., Blasformen, Carl Hanser Verlag<br />

50 bioplastics MAGAZINE [04/11] Vol. 6


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Basics<br />

In bioplastics MAGAZINE again and again<br />

the same expressions appear that some of our readers<br />

might (not yet) be familiar with. This glossary shall help with<br />

these terms and shall help avoid repeated explanations<br />

such as ‘PLA (Polylactide)‘ in various articles.<br />

Bioplastics (as defined by European Bioplastics<br />

e.V.) is a term used to define two different<br />

kinds of plastics:<br />

a. Plastics based on renewable resources (the<br />

focus is the origin of the raw material used)<br />

b. Biodegradable and compostable plastics<br />

according to EN13432 or similar standards<br />

(the focus is the compostability of the final<br />

product; biodegradable and compostable<br />

plastics can be based on renewable (biobased)<br />

and/or non-renewable (fossil) resources).<br />

Bioplastics may be<br />

- based on renewable resources and<br />

biodegradable;<br />

- based on renewable resources but not be<br />

biodegradable; and<br />

- based on fossil resources and<br />

biodegradable.<br />

Amylopectin | Polymeric branched starch<br />

molecule with very high molecular weight (biopolymer,<br />

monomer is Glucose).<br />

[bM 05/2009 p42]<br />

Amyloseacetat | Linear polymeric glucosechains<br />

are called amylose. If this compound<br />

is treated with ethan acid one product<br />

is amylacetat. The hydroxyl group is connected<br />

with the organic acid fragment.<br />

Amylose | Polymeric non-branched starch<br />

molecule with high molecular weight (biopolymer,<br />

monomer is Glucose). [bM 05/2009 p42]<br />

Biodegradable Plastics | Biodegradable<br />

Plastics are plastics that are completely assimilated<br />

by the microorganisms present a<br />

defined environment as food for their energy.<br />

The carbon of the plastic must completely be<br />

converted into CO 2 during the microbial process.<br />

For an official definition, please refer to<br />

the standards e.g. ISO or in Europe: EN 14995<br />

Plastics- Evaluation of compostability - Test<br />

scheme and specifications.<br />

[bM 02/2006 p34, bM 01/2007 p38]]<br />

Glossary<br />

Readers who would like to suggest better or other explanations to be added to the list, please<br />

contact the editor.<br />

[*: bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />

Blend | Mixture of plastics, polymer alloy of at<br />

least two microscopically dispersed and molecularly<br />

distributed base polymers.<br />

Carbon neutral | Carbon neutral describes a<br />

process that has a negligible impact on total<br />

atmospheric CO 2 levels. For example, carbon<br />

neutrality means that any CO 2 released when<br />

a plant decomposes or is burnt is offset by an<br />

equal amount of CO 2 absorbed by the plant<br />

through photosynthesis when it is growing.<br />

Cellophane | Clear film on the basis of cellulose.<br />

Cellulose | Polymeric molecule with very high<br />

molecular weight (biopolymer, monomer is<br />

Glucose), industrial production from wood<br />

or cotton, to manufacture paper, plastics and<br />

fibres.<br />

Compost | A soil conditioning material of<br />

decomposing organic matter which provides<br />

nutrients and enhances soil structure.<br />

[bM 06/2008, 02/2009]<br />

Compostable Plastics | Plastics that are biodegradable<br />

under ‘composting’ conditions:<br />

specified humidity, temperature, microorganisms<br />

and timefame. Several national<br />

and international standards exist for clearer<br />

definitions, for example EN 14995 Plastics -<br />

Evaluation of compostability - Test scheme<br />

and specifications. [bM 02/2006, bM 01/2007]<br />

Composting | A solid waste management<br />

technique that uses natural process to convert<br />

organic materials to CO 2 , water and<br />

humus through the action of microorganisms.<br />

[bM 03/2007]<br />

Copolymer | Plastic composed of different<br />

monomers.<br />

Cradle-to-Gate | Describes the system<br />

boundaries of an environmental Life Cycle<br />

Assessment (LCA) which covers all activities<br />

from the ‘cradle’ (i.e., the extraction of raw<br />

materials, agricultural activities and forestry)<br />

up to the factory gate<br />

Cradle-to-Cradle | (sometimes abbreviated<br />

as C2C): Is an expression which communicates<br />

the concept of a closed-cycle economy,<br />

in which waste is used as raw material<br />

(‘waste equals food’). Cradle-to-Cradle is not<br />

a term that is typically used in LCA studies.<br />

Cradle-to-Grave | Describes the system<br />

boundaries of a full Life Cycle Assessment<br />

from manufacture (‘cradle’) to use phase and<br />

disposal phase (‘grave’).<br />

Fermentation | Biochemical reactions controlled<br />

by microorganisms or enyzmes (e.g.<br />

the transformation of sugar into lactic acid).<br />

Gelatine | Translucent brittle solid substance,<br />

colorless or slightly yellow, nearly tasteless<br />

and odorless, extracted from the collagen inside<br />

animals‘ connective tissue.<br />

Glucose | Monosaccharide (or simple sugar).<br />

G. is the most important carbohydrate (sugar)<br />

in biology. G. is formed by photosynthesis or<br />

hydrolyse of many carbohydrates e. g. starch.<br />

Humus | In agriculture, ‘humus’ is often used<br />

simply to mean mature compost, or natural<br />

compost extracted from a forest or other<br />

spontaneous source for use to amend soil.<br />

Hydrophilic | Property: ‘water-friendly’, soluble<br />

in water or other polar solvents (e.g. used<br />

in conjunction with a plastic which is not waterresistant<br />

and weatherproof or that absorbs<br />

water such as Polyamide (PA).<br />

Hydrophobic | Property: ‘water-resistant’, not<br />

soluble in water (e.g. a plastic which is waterresistant<br />

and weatherproof, or that does not<br />

absorb any water such as Polethylene (PE) or<br />

Polypropylene (PP).<br />

LCA | Life Cycle Assessment (sometimes also<br />

referred to as life cycle analysis, ecobalance,<br />

and cradle-to-grave analysis) is the investigation<br />

and valuation of the environmental<br />

impacts of a given product or service caused.<br />

[bM 01/2009]<br />

Microorganism | Living organisms of microscopic<br />

size, such as bacteria, funghi or yeast.<br />

PCL | Polycaprolactone, a synthetic (fossil<br />

based), biodegradable bioplastic, e.g. used as<br />

a blend component.<br />

PHA | Polyhydroxyalkanoates are linear polyesters<br />

produced in nature by bacterial fermentation<br />

of sugar or lipids. The most common<br />

type of PHA is PHB.<br />

PHB | Polyhydroxyl buteric acid (better poly-<br />

3-hydroxybutyrate), is a polyhydroxyalkanoate<br />

(PHA), a polymer belonging to the polyesters<br />

class. PHB is produced by micro-organisms<br />

apparently in response to conditions of physiological<br />

stress. The polymer is primarily a<br />

product of carbon assimilation (from glucose<br />

52 bioplastics MAGAZINE [04/11] Vol. 6


Basics<br />

or starch) and is employed by micro-organisms<br />

as a form of energy storage molecule to<br />

be metabolized when other common energy<br />

sources are not available. PHB has properties<br />

similar to those of PP, however it is stiffer and<br />

more brittle.<br />

PLA | Polylactide or Polylactic Acid (PLA) is<br />

a biodegradable, thermoplastic, aliphatic<br />

polyester from lactic acid. Lactic acid is made<br />

from dextrose by fermentation. Bacterial fermentation<br />

is used to produce lactic acid from<br />

corn starch, cane sugar or other sources.<br />

However, lactic acid cannot be directly polymerized<br />

to a useful product, because each polymerization<br />

reaction generates one molecule<br />

of water, the presence of which degrades the<br />

forming polymer chain to the point that only<br />

very low molecular weights are observed.<br />

Instead, lactic acid is oligomerized and then<br />

catalytically dimerized to make the cyclic lactide<br />

monomer. Although dimerization also<br />

generates water, it can be separated prior to<br />

polymerization. PLA of high molecular weight<br />

is produced from the lactide monomer by<br />

ring-opening polymerization using a catalyst.<br />

This mechanism does not generate additional<br />

water, and hence, a wide range of molecular<br />

weights are accessible. [bM 01/2009]<br />

Starch propionate and starch butyrate |<br />

Starch propionate and starch butyrate can<br />

be synthesised by treating the starch with<br />

propane or butanic acid. The product structure<br />

is still based on starch. Every based <br />

glucose fragment is connected with a propionate<br />

or butyrate ester group. The product is<br />

more hydrophobic than starch.<br />

Sustainable | An attempt to provide the best<br />

outcomes for the human and natural environments<br />

both now and into the indefinite future.<br />

One of the most often cited definitions of sustainability<br />

is the one created by the Brundtland<br />

Commission, led by the former Norwegian<br />

Prime Minister Gro Harlem Brundtland.<br />

The Brundtland Commission defined sustainable<br />

development as development that ‘meets<br />

the needs of the present without compromising<br />

the ability of future generations to meet<br />

their own needs.’ Sustainability relates to the<br />

continuity of economic, social, institutional<br />

and environmental aspects of human society,<br />

as well as the non-human environment).<br />

Sustainability | (as defined by European<br />

Bioplastics e.V.) has three dimensions: economic,<br />

social and environmental. This has<br />

been known as “the triple bottom line of<br />

sustainability”. This means that sustainable<br />

development involves the simultaneous pursuit<br />

of economic prosperity, environmental<br />

protection and social equity. In other words,<br />

businesses have to expand their responsibility<br />

to include these environmental and social<br />

dimensions. Sustainability is about making<br />

products useful to markets and, at the same<br />

time, having societal benefits and lower environmental<br />

impact than the alternatives currently<br />

available. It also implies a commitment<br />

to continuous improvement that should result<br />

in a further reduction of the environmental<br />

footprint of today’s products, processes and<br />

raw materials used.<br />

Thermoplastics | Plastics which soften or<br />

melt when heated and solidify when cooled<br />

(solid at room temperature).<br />

Yard Waste | Grass clippings, leaves, trimmings,<br />

garden residue.<br />

Saccharins or carbohydrates | Saccharins or<br />

carbohydrates are name for the sugar-family.<br />

Saccharins are monomer or polymer sugar<br />

units. For example, there are known mono-,<br />

di- and polysaccharose. glucose is a monosaccarin.<br />

They are important for the diet and<br />

produced biology in plants.<br />

Sorbitol | Sugar alcohol, obtained by reduction<br />

of glucose changing the aldehyde group<br />

to an additional hydroxyl group. S. is used as<br />

a plasticiser for bioplastics based on starch.<br />

Starch | Natural polymer (carbohydrate) consisting<br />

of amylose and amylopectin,<br />

gained from maize, potatoes, wheat, tapioca<br />

etc. When glucose is connected to polymerchains<br />

in definite way the result (product) is<br />

called starch. Each molecule is based on 300<br />

-12000-glucose units. Depending on the connection,<br />

there are two types amylose and<br />

amylopectin known. [bM 05/2009]<br />

Starch (-derivate) | Starch (-derivates) are<br />

based on the chemical structure of starch.<br />

The chemical structure can be changed by<br />

introducing new functional groups without<br />

changing the starch polymer. The product<br />

has different chemical qualities. Mostly the<br />

hydrophilic character is not the same.<br />

Starch-ester | One characteristic of every<br />

starch-chain is a free hydroxyl group. When<br />

every hydroxyl group is connect with ethan<br />

acid one product is starch-ester with different<br />

chemical properties.<br />

<br />

<br />

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in Raw Materials,<br />

Machinery & Products<br />

Free of Charge<br />

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Subcontractors<br />

and Services.<br />

<br />

for Specialists and<br />

Executive Staff in the<br />

Plastics Industry<br />

<br />

bioplastics MAGAZINE [04/11] Vol. 6 53


Event Calendar<br />

Event Calendar<br />

You can meet us!<br />

Please contact us in<br />

advance by e-mail.<br />

Sept 14-16, 2011<br />

International Biorefining Conference & Trade Show<br />

Houston, Texas<br />

www.biorefiningconference.com<br />

Sept 27, 2011<br />

Bioplastik: Verpackung der Zukunft?<br />

Empa, St. Gallen, Saal C 3.11<br />

www.empa.ch<br />

Sept. 25-29, 2011<br />

8th European Congress of Chemical Engineering and<br />

1st European Congress of Applied Biotechnology<br />

(together with ProcessNet Annual Meeting 2011 and<br />

DECHEMA’s Biotechnology Annual Meeting)<br />

Berlin, Germany<br />

www.dechema.de<br />

Sep. 26-27,2011<br />

5th International Symposium on Wood<br />

Fibre Polymer Composites<br />

Biarritz, France<br />

www.fcba.fr/wpc2011<br />

Sep. 26-28, 2011<br />

6th annual Biopolymers Symposium 2011<br />

Learn how to reach 200+ bioplastics leaders<br />

Denver, Colorado<br />

www.biopolymersummit.com<br />

Sep. 27-29, 2011<br />

COMPOSITES EUROPE<br />

Stuttgart Fairgrounds, Stuttgart, Germany<br />

www.composites-europe.com<br />

Oct. 17-19, 2011<br />

GPEC 2011 (SPE’s Global Plastics Environmental Conference)<br />

The Atlanta Peachtree Westin Hotel, Atlanta, GA, USA<br />

www.4spe.org<br />

Nov. 11-19, 2011<br />

Brau Beviale<br />

Raw Materials - Technologies - Logistics - Marketing<br />

Messe Nuremberg, Germany<br />

www.brau-beviale.de<br />

Nov. 22-23, 2011<br />

6th European Bioplastics Conference<br />

Maritim proArte Hotel, Berlin, Germany<br />

www.european-bioplastics.org<br />

Dec. 13-14, 2011<br />

4. WPC Kongress<br />

Maritim Hotel Köln, Germany<br />

www.wpc-kongress.de<br />

Feb. 20-22, 2012<br />

Innovation Takes Root 2012<br />

Omni ChampionsGate Resort in Orlando, Florida, USA.<br />

www.innovationtakesroot.com<br />

March 14-15, 2012<br />

5th International Congress on Bio-based Plastics and Composites<br />

Cologne, Germany<br />

www.biowerkstoff-kongress.de<br />

April 1-5, 2012<br />

NPE 2012<br />

Orlando, USA<br />

www.npe.org<br />

The most comprehensive<br />

U.S. bioplastics conference<br />

covering technologies & trends,<br />

developments in semi-durable,<br />

durable and consumer product<br />

applications, new guidelines and<br />

end of life strategies<br />

Where the industry’s<br />

key players gather!<br />

September 26-28, 2011<br />

Brown Palace Hotel and Spa<br />

Denver, CO<br />

follow the conference<br />

@biopolymers<br />

“Excellent representation from a variety<br />

of stakeholders: suppliers, brand<br />

owners, certification bodies, industry<br />

associations, government and non<br />

government organizations”<br />

Carol Casarino, DuPont<br />

“Good topics for getting an overall<br />

understanding of the Biopolymers<br />

industry and making contacts”<br />

Jeff Corbett, Mantrose-Haeuser<br />

Register now at<br />

www.biopolymersummit.com<br />

54 bioplastics MAGAZINE [04/11] Vol. 6


Editorial Planner 2011<br />

April 18-21, 2012<br />

Chinaplas 2012<br />

Shanghai, China<br />

www.chinaplasonline.com<br />

May 14-15, 2012<br />

2nd PLA World Congress<br />

presented by bioplastics MAGAZINE<br />

Holiday Inn City Center, Munich Germany<br />

www.pla-world-congress.com<br />

June 19-20, 2012<br />

Biobased materials<br />

WPC, Natural Fibre and other innovative Composites Congress<br />

Fellbach, near Stuttgart, Germany<br />

www.nfc-congress.com<br />

Month Sep/Oct (05) Nov/Dec (06)<br />

Publ.-Date 04.10.2011 05.12.2011<br />

Edit/Advert/<br />

Deadline<br />

Editorial<br />

Focus (1)<br />

Editorial<br />

Focus (2)<br />

09.09.2011 11.11.2011<br />

Fibers<br />

Textiles<br />

Nonwovens<br />

Paper Coating<br />

Films<br />

Flexibles<br />

Bags<br />

Consumer<br />

Electronics<br />

Basics Algae Film-Blowing<br />

subject to changes<br />

Oct. 2-4, 2012<br />

BioPlastics – The Re-Invention of Plastics<br />

Caesars Palace Hotel, Las Vegas, USA<br />

www.InnoPlastSolutions.com<br />

www.pla-world-congress.com<br />

2 nd PLA WORLD<br />

C O N G R E S S<br />

14 + 15 MAY 2012 * MUNICH * GERMANY<br />

<br />

Take advantage of our early bird<br />

offer until 31 st of August!<br />

www.wpc-congress.com<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Sponsors<br />

<br />

<br />

Praxis-oriented for developers, producers, commerce and users.<br />

<br />

■ <br />

■ <br />

■ <br />

■ <br />

■ <br />

Preliminary programme<br />

<br />

<br />

<br />

Sponsoring<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

WPC Innovation Award 2011<br />

<br />

<br />

<br />

<br />

www.wpc-congress.comwww.bio-based.eu <br />

<br />

<br />

bioplastics MAGAZINE [04/11] Vol. 6 55<br />

nova-Institute GmbH


Suppliers Guide<br />

1.Raw Materials<br />

10<br />

20<br />

30<br />

40<br />

Showa Denko Europe GmbH<br />

Konrad-Zuse-Platz 4<br />

81829 Munich, Germany<br />

Tel.: +49 89 93996226<br />

www.showa-denko.com<br />

support@sde.de<br />

FKuR Kunststoff GmbH<br />

Siemensring 79<br />

D - 47 877 Willich<br />

Tel. +49 2154 9251-0<br />

Tel.: +49 2154 9251-51<br />

sales@fkur.com<br />

www.fkur.com<br />

Jean-Pierre Le Flanchec<br />

3 rue Scheffer<br />

75116 Paris cedex, France<br />

Tel: +33 (0)1 53 65 23 00<br />

Fax: +33 (0)1 53 65 81 99<br />

biosphere@biosphere.eu<br />

www.biosphere.eu<br />

Sukano AG<br />

Chaltenbodenstrasse 23<br />

CH-8834 Schindellegi<br />

Tel. +41 44 787 57 77<br />

Fax +41 44 787 57 78<br />

www.sukano.com<br />

3. Semi finished products<br />

3.1 films<br />

50<br />

60<br />

70<br />

80<br />

90<br />

DuPont de Nemours International S.A.<br />

2 chemin du Pavillon<br />

1218 - Le Grand Saconnex<br />

Switzerland<br />

Tel.: +41 22 171 51 11<br />

Fax: +41 22 580 22 45<br />

plastics@dupont.com<br />

www.renewable.dupont.com<br />

www.plastics.dupont.com<br />

Kingfa Sci. & Tech. Co., Ltd.<br />

Gaotang Industrial Zone, Tianhe,<br />

Guangzhou, P.R.China.<br />

Tel: +86 (0)20 87215915<br />

Fax: +86 (0)20 87037111<br />

info@ecopond.com.cn<br />

www.ecopond.com.cn<br />

FLEX-262/162 Biodegradable<br />

Blown Film Resin!<br />

Grace Biotech Corporation<br />

Tel: +886-3-598-6496<br />

No. 91, Guangfu N. Rd., Hsinchu<br />

Industrial Park,Hukou Township,<br />

Hsinchu County 30351, Taiwan<br />

sales@grace-bio.com.tw<br />

www.grace-bio.com.tw<br />

1.5 PHA<br />

Huhtamaki Forchheim<br />

Sonja Haug<br />

Zweibrückenstraße 15-25<br />

91301 Forchheim<br />

Tel. +49-9191 81203<br />

Fax +49-9191 811203<br />

www.huhtamaki-films.com<br />

100<br />

110<br />

120<br />

130<br />

Zhejiang Hangzhou Xinfu<br />

Pharmaceutical Co., Ltd<br />

Tel.: +86 13809644115<br />

www.xinfupharm.com<br />

johnleung@xinfupharm.com<br />

1.1 bio based monomers<br />

Natur-Tec ® - Northern Technologies<br />

4201 Woodland Road<br />

Circle Pines, MN 55014 USA<br />

Tel. +1 763.225.6600<br />

Fax +1 763.225.6645<br />

info@natur-tec.com<br />

www.natur-tec.com<br />

Division of A&O FilmPAC Ltd<br />

7 Osier Way, Warrington Road<br />

GB-Olney/Bucks.<br />

MK46 5FP<br />

Tel.: +44 1234 714 477<br />

Fax: +44 1234 713 221<br />

sales@aandofilmpac.com<br />

www.bioresins.eu<br />

www.earthfirstpla.com<br />

www.sidaplax.com<br />

www.plasticsuppliers.com<br />

Sidaplax UK : +44 (1) 604 76 66 99<br />

Sidaplax Belgium: +32 9 210 80 10<br />

Plastic Suppliers: +1 866 378 4178<br />

140<br />

150<br />

160<br />

170<br />

PURAC division<br />

Arkelsedijk 46, P.O. Box 21<br />

4200 AA Gorinchem -<br />

The Netherlands<br />

Tel.: +31 (0)183 695 695<br />

Fax: +31 (0)183 695 604<br />

www.purac.com<br />

PLA@purac.com<br />

1.2 compounds<br />

Transmare Compounding B.V.<br />

Ringweg 7, 6045 JL<br />

Roermond, The Netherlands<br />

Tel. +31 475 345 900<br />

Fax +31 475 345 910<br />

info@transmare.nl<br />

www.compounding.nl<br />

1.3 PLA<br />

Telles, Metabolix – ADM joint venture<br />

650 Suffolk Street, Suite 100<br />

Lowell, MA 01854 USA<br />

Tel. +1-97 85 13 18 00<br />

Fax +1-97 85 13 18 86<br />

www.mirelplastics.com<br />

Taghleef Industries SpA, Italy<br />

Via E. Fermi, 46<br />

33058 San Giorgio di Nogaro (UD)<br />

Contact Frank Ernst<br />

Tel. +49 2402 7096989<br />

Mobile +49 160 4756573<br />

frank.ernst@ti-films.com<br />

www.ti-films.com<br />

3.1.1 cellulose based films<br />

180<br />

190<br />

200<br />

210<br />

220<br />

230<br />

240<br />

250<br />

260<br />

270<br />

API S.p.A.<br />

Via Dante Alighieri, 27<br />

36065 Mussolente (VI), Italy<br />

Telephone +39 0424 579711<br />

www.apiplastic.com<br />

www.apinatbio.com<br />

Cereplast Inc.<br />

Tel: +1 310-676-5000 / Fax: -5003<br />

pravera@cereplast.com<br />

www.cereplast.com<br />

European distributor A.Schulman :<br />

Tel +49 (2273) 561 236<br />

christophe_cario@de.aschulman.com<br />

Shenzhen Brightchina Ind. Co;Ltd<br />

www.brightcn.net<br />

www.esun.en.alibaba.com<br />

bright@brightcn.net<br />

Tel: +86-755-2603 1978<br />

1.4 starch-based bioplastics<br />

Limagrain Céréales Ingrédients<br />

ZAC „Les Portes de Riom“ - BP 173<br />

63204 Riom Cedex - France<br />

Tel. +33 (0)4 73 67 17 00<br />

Fax +33 (0)4 73 67 17 10<br />

www.biolice.com<br />

PSM Bioplastic NA<br />

Chicago, USA<br />

www.psmna.com<br />

+1-630-393-0012<br />

Tianan Biologic<br />

No. 68 Dagang 6th Rd,<br />

Beilun, Ningbo, China, 315800<br />

Tel. +86-57 48 68 62 50 2<br />

Fax +86-57 48 68 77 98 0<br />

enquiry@tianan-enmat.com<br />

www.tianan-enmat.com<br />

2. Additives/Secondary raw materials<br />

The HallStar Company<br />

120 S. Riverside Plaza, Ste. 1620<br />

Chicago, IL 60606, USA<br />

+1 312 385 4494<br />

dmarshall@hallstar.com<br />

www.hallstar.com/hallgreen<br />

Rhein Chemie Rheinau GmbH<br />

Duesseldorfer Strasse 23-27<br />

68219 Mannheim, Germany<br />

Phone: +49 (0)621-8907-233<br />

Fax: +49 (0)621-8907-8233<br />

bioadimide.eu@rheinchemie.com<br />

www.bioadimide.com<br />

INNOVIA FILMS LTD<br />

Wigton<br />

Cumbria CA7 9BG<br />

England<br />

Contact: Andy Sweetman<br />

Tel. +44 16973 41549<br />

Fax +44 16973 41452<br />

andy.sweetman@innoviafilms.com<br />

www.innoviafilms.com<br />

4. Bioplastics products<br />

alesco GmbH & Co. KG<br />

Schönthaler Str. 55-59<br />

D-52379 Langerwehe<br />

Sales Germany: +49 2423 402 110<br />

Sales Belgium: +32 9 2260 165<br />

Sales Netherlands: +31 20 5037 710<br />

info@alesco.net | www.alesco.net<br />

56 bioplastics MAGAZINE [04/11] Vol. 6


Postbus 26<br />

7480 AA Haaksbergen<br />

The Netherlands<br />

Tel.: +31 616 121 843<br />

info@bio4pack.com<br />

www.bio4pack.com<br />

President Packaging Ind., Corp.<br />

PLA Paper Hot Cup manufacture<br />

In Taiwan, www.ppi.com.tw<br />

Tel.: +886-6-570-4066 ext.5531<br />

Fax: +886-6-570-4077<br />

sales@ppi.com.tw<br />

6. Equipment<br />

8. Ancillary equipment<br />

9. Services<br />

Osterfelder Str. 3<br />

46047 Oberhausen<br />

Tel.: +49 (0)2861 8598 1227<br />

Fax: +49 (0)2861 8598 1424<br />

thomas.wodke@umsicht.fhg.de<br />

www.umsicht.fraunhofer.de<br />

6.1 Machinery & Molds<br />

Suppliers Guide<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

For Example:<br />

Cortec® Corporation<br />

4119 White Bear Parkway<br />

St. Paul, MN 55110<br />

Tel. +1 800.426.7832<br />

Fax 651-429-1122<br />

info@cortecvci.com<br />

www.cortecvci.com<br />

Eco Cortec®<br />

31 300 Beli Manastir<br />

Bele Bartoka 29<br />

Croatia, MB: 1891782<br />

Tel. +385 31 705 011<br />

Fax +385 31 705 012<br />

info@ecocortec.hr<br />

www.ecocortec.hr<br />

FAS Converting Machinery AB<br />

O Zinkgatan 1/ Box 1503<br />

27100 Ystad, Sweden<br />

Tel.: +46 411 69260<br />

www.fasconverting.com<br />

Molds, Change Parts and Turnkey<br />

Solutions for the PET/Bioplastic<br />

Container Industry<br />

284 Pinebush Road<br />

Cambridge Ontario<br />

Canada N1T 1Z6<br />

Tel. +1 519 624 9720<br />

Fax +1 519 624 9721<br />

info@hallink.com<br />

www.hallink.com<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestrasse 300<br />

50354 Huerth, Germany<br />

Tel.: +49(0)2233-48-14 40<br />

Fax: +49(0)2233-48-14 5<br />

Bioplastics Consulting<br />

Tel. +49 2161 664864<br />

info@polymediaconsult.com<br />

10. Institutions<br />

10.1 Associations<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach<br />

Germany<br />

Tel. +49 2161 664864<br />

Fax +49 2161 631045<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

39 mm<br />

Sample Charge:<br />

39mm x 6,00 €<br />

= 234,00 € per entry/per issue<br />

Sample Charge for one year:<br />

6 issues x 234,00 EUR = 1,404.00 €<br />

The entry in our Suppliers Guide is<br />

bookable for one year (6 issues) and<br />

extends automatically if it’s not canceled<br />

three month before expiry.<br />

10<br />

20<br />

30<br />

39<br />

Minima Technology Co., Ltd.<br />

Esmy Huang, Marketing Manager<br />

No.33. Yichang E. Rd., Taipin City,<br />

Taichung County<br />

411, Taiwan (R.O.C.)<br />

Tel. +886(4)2277 6888<br />

Fax +883(4)2277 6989<br />

Mobil +886(0)982-829988<br />

esmy@minima-tech.com<br />

Skype esmy325<br />

www.minima-tech.com<br />

NOVAMONT S.p.A.<br />

Via Fauser , 8<br />

28100 Novara - ITALIA<br />

Fax +39.0321.699.601<br />

Tel. +39.0321.699.611<br />

www.novamont.com<br />

Roll-o-Matic A/S<br />

Petersmindevej 23<br />

5000 Odense C, Denmark<br />

Tel. + 45 66 11 16 18<br />

Fax + 45 66 14 32 78<br />

rom@roll-o-matic.com<br />

www.roll-o-matic.com<br />

MANN+HUMMEL ProTec GmbH<br />

Stubenwald-Allee 9<br />

64625 Bensheim, Deutschland<br />

Tel. +49 6251 77061 0<br />

Fax +49 6251 77061 510<br />

info@mh-protec.com<br />

www.mh-protec.com<br />

6.2 Laboratory Equipment<br />

BPI - The Biodegradable<br />

Products Institute<br />

331 West 57th Street, Suite 415<br />

New York, NY 10019, USA<br />

Tel. +1-888-274-5646<br />

info@bpiworld.org<br />

European Bioplastics e.V.<br />

Marienstr. 19/20<br />

10117 Berlin, Germany<br />

Tel. +49 30 284 82 350<br />

Fax +49 30 284 84 359<br />

info@european-bioplastics.org<br />

www.european-bioplastics.org<br />

10.2 Universities<br />

www.facebook.com<br />

www.issuu.com<br />

www.twitter.com<br />

www.youtube.com<br />

WEI MON INDUSTRY CO., LTD.<br />

2F, No.57, Singjhong Rd.,<br />

Neihu District,<br />

Taipei City 114, Taiwan, R.O.C.<br />

Tel. + 886 - 2 - 27953131<br />

Fax + 886 - 2 - 27919966<br />

sales@weimon.com.tw<br />

www.plandpaper.com<br />

MODA : Biodegradability Analyzer<br />

Saida FDS Incorporated<br />

3-6-6 Sakae-cho, Yaizu,<br />

Shizuoka, Japan<br />

Tel : +81-90-6803-4041<br />

info@saidagroup.jp<br />

www.saidagroup.jp<br />

7. Plant engineering<br />

Michigan State University<br />

Department of Chemical<br />

Engineering & Materials Science<br />

Professor Ramani Narayan<br />

East Lansing MI 48824, USA<br />

Tel. +1 517 719 7163<br />

narayan@msu.edu<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Str. 157 - 159<br />

13509 Berlin, Germany<br />

Tel. +49 (0)30 43567 5<br />

Fax +49 (0)30 43567 699<br />

sales.de@thyssenkrupp.com<br />

www.uhde-inventa-fischer.com<br />

University of Applied Sciences<br />

Faculty II, Department<br />

of Bioprocess Engineering<br />

Heisterbergallee 12<br />

30453 Hannover, Germany<br />

Tel. +49 (0)511-9296-2212<br />

Fax +49 (0)511-9296-2210<br />

hans-josef.endres@fh-hannover.de<br />

www.fakultaet2.fh-hannover.de<br />

bioplastics MAGAZINE [04/11] Vol. 6 57


Companies in this issue<br />

Company Editorial Advert Company Editorial Advert<br />

Aalto-Korkeakoulusäätiö 12<br />

A&O Filmpac 56<br />

Abensi Energía 12<br />

Agco 12<br />

AIMPLAS 12<br />

Alesco 56<br />

API 28 56<br />

Asfibe 12<br />

Avantium 6<br />

BAFA 12<br />

BASF SE 5, 9<br />

Bio4Pack 57<br />

Bioresins.eu 56<br />

Biosphere 56<br />

BPI 57<br />

Braskem 25<br />

Brau Beviale 33<br />

Cereplast 56<br />

Chemowerk 12<br />

Coca-Cola 11, 14, 30<br />

Composites Europe (Reed) 23<br />

Cortec 28 57<br />

Danone 9, 11, 14<br />

DSM 29<br />

DuPont 29, 30 56<br />

Eco Cortec 57<br />

Ecomann 43<br />

Ekotex 12<br />

European Bioplastics 11 57<br />

European Plastic Converters Association 12<br />

FAS Converting 57<br />

FKuR 5 2, 56<br />

Formax UK 12<br />

Fraunhofer UMSICHT 57<br />

Frost & Sullivan 6<br />

Grace Bio 56<br />

Hallink 57<br />

Hallstar 56<br />

Heinz 11, 14, 30<br />

Howa Plastics 30<br />

Huhtamaki 56<br />

Innovació i Recerca Industrial i Sostenible 32<br />

Innovia Films 9 31, 56<br />

Institut für Verbundwerkstoffe 12<br />

Instytut Wlokien Naturalnych i Roslin Zielarskich 12<br />

Interseroh 9<br />

Intertech Pira 56<br />

JBPA 42<br />

Kafrit 5<br />

KHS 48<br />

Kingfa Sci. & Tech. 56<br />

Kojima Press Industry 30<br />

Limagrain Céréales Ingrédients 56<br />

M&Q Packaging Corporation 29<br />

Mann + Hummel 57<br />

Metabolix 40<br />

Michigan State University 57<br />

Mitsubishi Plastic 42<br />

Mohawk 29<br />

narocon 9<br />

NatureWorks 8, 9<br />

Natur-Tec 56<br />

Netcomposites 12<br />

NGR 21<br />

Nike 14<br />

nova-Institut 9 55, 57<br />

Novamont 9, 36 56, 60<br />

Organic Waste Systems 40<br />

Paper and Fiber Research Institute 20<br />

Pepsi 14<br />

Pharmafilter 22<br />

Piel 12<br />

Plastic Suppliers 56<br />

Plastic Technologies (PTI) 48<br />

Plasticker 53<br />

President Packaging 57<br />

PSM 7, 56<br />

Publisearch 28<br />

Purac 56<br />

RheinChemie 56<br />

Roll-o-Matic 57<br />

Saida 57<br />

Saida UMS 26<br />

Shenkar College 5<br />

Shenzhen Esun Industrial 5 56<br />

Showa Denko 56<br />

Sidaplax 56<br />

SK Chemicals 18<br />

Solvay 6<br />

Sukano 56<br />

Taghleef Industries 56<br />

Tate&Lyle 30<br />

Technical University of Denmark 12<br />

Telles 40 57, 59<br />

The Co-Operative Group 9<br />

Tianan Biologic 56<br />

Tosaf 5<br />

Toyota Technical Center 30<br />

Transfurans Chemicals 12<br />

Transmare 56<br />

Uhde Inventa Fischer 39, 57<br />

Unitika 9<br />

University of Appl.Sc.&A. Hanover 57<br />

University of Kansas 35<br />

University of Massachussetts, Lowell 5<br />

University of Wisconsin-Platteville 41<br />

University of Zagreb 44<br />

Univesity of Pisa 32<br />

Virent 14<br />

Vtt Technical Research Centre 12<br />

WalMart 14<br />

Wei Mon 7, 57<br />

Wuhan Huali (PSM) 46, 56<br />

Zeijang Hangzhou Xinfu Pharmaceutical 56<br />

Minima Technology 56<br />

58 bioplastics MAGAZINE [04/11] Vol. 6


A real sign<br />

of sustainable<br />

development.<br />

<br />

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<br />

<br />

<br />

<br />

<br />

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<br />

<br />

<br />

<br />

Living Chemistry for Quality of Life.<br />

www.novamont.com<br />

Inventor of the year 2007

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