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Consumer Electronics<br />

component. This sustainable resource can be derived<br />

from harvested crops, such as field corn (not for human<br />

consumption), sugar beets and sweet potatoes, Already<br />

cost competitive with existing styrene-acrylate and<br />

polyester petrotoners, economies of scale are expected<br />

to enable Kodak, in the long term, to offer high quality,<br />

biobased chemical color toners at prices equal to or less<br />

than existing petrotoners.<br />

Migration to Chemical Process Toners<br />

Historically, Mechanically Produced Toners (MPT)<br />

dominated EP (Electronic Photography) imaging from 1960<br />

to 2000. From 2000 forward, however, chemical processes<br />

for toner (CPT) manufacturing gradually replaced many<br />

MPT lines, especially for color toner production. Kodak’s<br />

announcement adds a whole new dimension to toner<br />

marketing, with a product that is:<br />

• Environmentally friendly<br />

• Equal to or lower in UMC (Unit Manufacturing Cost)<br />

than petrotoners<br />

• A drop-in replacement for petrotoners<br />

• Based upon a polylactic acid (PLA) resin<br />

• Compostable (PLA and waxes are compostable,<br />

5 % inorganic pigments are inert)<br />

• Free of styrene monomer present in styrene-acrylate<br />

toners<br />

• Free of bisphenol A (BPA) used in polyester-based<br />

toners<br />

Availability<br />

Kodak`s chemical color biotoners has become available<br />

from pilot plant operations since August 2014. Sales<br />

volume is expected to ramp up, driven by Kodak’s strategic<br />

partnerships and the fact that they can offer a near 100 %<br />

biobased product close to the cost of conventional toners.<br />

Color imaging is unquestionably the largest growth<br />

opportunity in digital printing and Kodak, well recognized<br />

for the high quality of its imaging products, plans to<br />

match the demand for color biotoners by a scale-up of<br />

manufacturing to production plant level next year. Much<br />

of that growth in demand is expected to come as a result<br />

of evolving strategic partnerships such as the one recently<br />

inked with Static Control Components (Stanford, North<br />

Carolina, USA). SCC is one of the largest suppliers of<br />

toners and machine components, with sales, warehouse<br />

and distribution facilities worldwide.<br />

Acknowledgement<br />

This article is based on a more comprehensive article<br />

previously published in Recycling Times Magazine.<br />

(Photo: shutterstock/Nyvlt-art)<br />

By:<br />

Tomas McHugh<br />

Extended Materials Business<br />

Eastman Kodak Company<br />

Rochester, New York, USA<br />

www.kodak.com<br />

(Photo: shutterstock/rawcaptured)<br />

bioplastics MAGAZINE [06/14] Vol. 9 41

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