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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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2-36 API RECOMMENDED PRACTICE 581

4.8 Figures

STEP 1: Determine the corrosion rate,

C r,bm and C r,cm based on the material of

construction and process environment,

(see Annex B).

STEPS 2: Determine the time-in-service,

age tk, since the last inspection reading,

t rdi

STEP 3: For clad vessels calculate

the age rc using Equation (2.11).

STEP 4:

Is the component

a tank bottom?

Yes

Does the tank have a

release protection

barrier?

Yes

t min=0.254

cm (0.10 in.)

No

No

Determine S, E and t min

using the original

construction code or API

579-1/ASME FFS-1

t min= 0.127 cm

(0.05 in.)

STEP 5: Calculate the A rt

using Equation (2.12), (2.13), (2.14)

or (2.15).

STEP 6: Calculate the Flow Stress

using Equation (2.16).

STEPS 7: Calculate the Strength

Ratio parameter using Equation

(2.17) or (2.18).

STEP 8-10: Determine the number and

effectiveness category for inspections and

calculate Posterior Probabilities for inspection

using Equations (2.19) and (2.20).

STEPS 11-13: Calculate the DF

using Equations (2.21) – (2.22).

STEP 14:

Determine adjustment factors:

• Online Monitoring

• Injection/Mix Points

• Dead Legs

• Welded Construction

• Maintenance

• Settlement

Determine final damage

factor for thinning using

Equation (2.23).

Figure 4.1—Determination of the Thinning DF

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