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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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RISK-BASED INSPECTION METHODOLOGY, PART 5—SPECIAL EQUIPMENT 5-91

Figures

Select type of device

• Spring loaded PRV

• Balanced bellows PRV

• Pilot-operated PRV

• Rupture disc

• Other

Select fluid severity

Fail to Open

• Mild

• Moderate

• Severe

Leakage

• Mild

• Moderate

• Severe

Select overpressure

demand case(s)

• Fire, Power failure

• Blocked discharge

• Loss of cooling water, etc.

Select equipment

item(s) protected by

device

RBI or equipment database

Enter PRD inspection

history

• Date

• Duration

• Inspection

Effectiveness

• Result

Default Weibull POF curves in the

absence of test data

Calculate current Weibull

Parameters for device

leakage

Calculate current

Weibull Parameters for

device failure to open

Fluid type,

phase,

temperature

pressure &

inventory

Determine overpressure

scenarios from demand

cases

Correction of

overpressure for

multiple valve

installation

Calculate consequence of

leakage

Calculate consequence

of failure to open

Calculate current risk and

future risk as function of time

Calculate current risk and

future risk as function of

time

Fluid type,

phase,

temperature,

pressure &

inventory

Determine next inspection

date based on risk criteria

Figure 5.2—PRD RBI Methodology

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