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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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5-90 API RECOMMENDED PRACTICE 581

Table 6.15—Estimated Leakage Duration from PRDs

PRD Inlet Size

(in.)

Leak Duration Discharge to Flare or

Closed System, D mild

(days)

Leak Duration Discharge to

Atmosphere, D mild

(days)

≤ 3 /4 in. 60 8

3 /4 < inlet size ≤ 1 1 /2 30 4

1 1 /2 < inlet size ≤ 3 15 2

3 < inlet size ≤ 6 7 1

Greater than 6 2 0.33

Table 6.16—Estimated Leakage Rate from PRVs

Bench Test Leak Description

Leak

Categorization

Percent of PRVs

Leaking on Bench

Percent of

All Leaks

Assumed Leakage

(Percent of Capacity)

Leaked between 70 % and 90 % of set

pressure, PRV opened at set pressure

Leakage below 70 % of set pressure,

PRV opened at set pressure

Immediate leakage or PRV leaked too

much to open

Minor 8.4 50 1

Moderate 6.6 40 10

Severe 2.4 10 25

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