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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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5-78 API RECOMMENDED PRACTICE 581

Table 6.3—Overpressure Scenario Logic

Initiating Event

Frequency

Equipment

Type

PRD DRRF

Qualifier

Overpressure

Potential

Background and

Comments

Overpressure Scenario—Fire

— Modified by

industry data that

indicate demand

rates on the order

of 1 per 400 years

1 per 250 years

See Lees [13] page

A7-7, states major

fire at plant 1 every

10 years

All equipment

types

0.1

Industry

experience

justifies this

value

N/A

Calculated burst

pressure or estimated

as design margin ×

MAWP

— The DRRF factor of

0.1 recognizes the

industry experience

that relatively few

vessels exposed to

a fire will

experience a PRD

opening

— Assumption is

made that in those

rare cases where a

PRD would open

during a fire,

rupture will occur if

the PRD failed to

open upon demand

Overpressure Scenario—Loss of Cooling

1.0

1 per 10 years

Process tower

with fired

heater heat

source

Consider LOPA

or risk reduction

analysis

associated with

loss of flow

controls on the

fired heater

Heat source to tower

is a fired heater

Calculated burst

pressure or estimated

as design margin ×

MAWP

Assumption is made that

rupture occurs

All other

equipment

with internal

or external

heat sources

1.0

Bubble point pressure

of the feed stream at

heat source

temperature

Overpressure Scenario—Electrical Power Failure

1.0

0.08 per year (1 per

12.5 years) power

supply failure per

table on page 9/30

of [13]

Process tower

with fired

heater heat

source

Process tower

and other

equipment

with internal

or external

(non-fired)

heat sources

Consider LOPA

or risk reduction

analysis

associated with

loss of flow

controls on the

fired heater

1.0

Heat source to tower

is a fired heater

Calculated burst

pressure or estimated

as design margin ×

MAWP

Bubble point pressure

of the feed stream at

heat source

temperature

Assumption is made that

rupture occurs

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