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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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RISK-BASED INSPECTION METHODOLOGY, PART 5—SPECIAL EQUIPMENT 5-39

tube

Risk

f

is the risk of failure of the tube bundle, $/year

( )

tube

Risk

f

tr

n

is the risk of failure of the tube bundle at a planned bundle replacement frequency,

n

Rate

red

is the production rate reduction on a unit as a result of a bundle being out of service, %

Risk is the risk target, $/year

tgt

ROR

RWT

f

t

t

1

t

2

is the fractional rate of return or hurdle rate

is the failure point defined as a fraction of remaining wall thickness

is time, years

tr , $/year

is the service duration of the bundle at the upcoming turnaround (Turnaround Date1), years

is the service duration of the bundle at the subsequent turnaround (Turnaround Date2), years

t

dur

is the bundle duration or time in service, years

t β

dur,

i

is the time in service for the i th

bundle in a heat exchanger, years

t is the inspection interval, years

insp

t is the time from the bundle installation date to the plan date, years

plan

t

rate

is the thinning rate for the tube bundle, mm/year (inch/year)

t rate1

t rate2

t rate3

is the corrosion rate for damage state 1, mm/year (inch/year)

is the corrosion rate for damage state 2, mm/year (inch/year)

is the corrosion rate for damage state 3, mm/year (inch/year)

t rate , adj

t

s

is the probability adjusted corrosion rate

is the time step used in the optimization routine for bundle replacement frequency, days

tadj

dur

is the bundle duration or time in service adjusted for life extension activities, years

tr

n

is the bundle planned replacement frequency, year

t is the average measured tube wall thickness, mm (inch)

insp

t is the average furnished tube wall thickness, mm (inch)

orig

Unit is the daily production margin on the unit, $/day

prod

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