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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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RISK-BASED INSPECTION METHODOLOGY, PART 5—SPECIAL EQUIPMENT 5-21

Tables

Table 4.1⎯Internal Liner Types

Internal Liner Lining Resistance Expected Age

Alloy Strip Liner Subject to failure at seams 5-15 years

Organic Coating—Low Quality

Immersion Grade Coating Limited life

1-3 years

(Spray Applied, to 40 mils)

Organic CoatingM—edium

Quality Immersion Grade

Coating (Filled, Trowel Applied,

Limited life

3-5 years

to 80 mils)

Organic Coating—High Quality

Immersion Grade Coating

(Reinforced, Trowel Applied, ≥

Limited life

5-10 years

80 mils)

Thermal Resistance Service:

Castable Refractory

Plastic Refractory

Refractory Brick

Ceramic Fiber Refractory

Refractory/Alloy

Combination

Thermal Resistance Service:

Castable Refractory

Ceramic Tile

Glass Liners

Acid Brick

Subject to occasional spalling or

collapse

Limited life in highly abrasive

service

Complete protection, subject to

failure due to thermal or

mechanical shock

Partial protection. The brick

provides thermal protection, but

is not intended to keep the fluid

away from the base material

1-5 years

1-5 years

5-10 years

10-20 years

Table 4.2⎯Lining Condition Adjustment

Qualitative

Condition

Poor

Average

Good

Description Adjustment Multiplier – F LC

The lining has either had previous failures or exhibits

conditions that may lead to failure in the near future.

Repairs to previous failures are not successful or are of

poor quality.

The lining is not showing signs of excessive attack by

any damage mechanisms. Local repairs may have been

performed, but they are of good quality and have

successfully corrected the lining condition.

The lining is in “like new” condition with no signs of attack

by any damage mechanisms. There has been no need

for any repairs to the lining.

3

2

1

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