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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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RISK-BASED INSPECTION METHODOLOGY, PART 3—CONSEQUENCE OF FAILURE METHODOLOGY 3-101

1) Determine the flammable mass of the fluid contained in the equipment using Equation (3.157), the

flam

mass fraction of flammable material, mfrac , obtained in STEP 8.1, and the inventory mass

available for release, mass , determined in STEP 4.7.

avail,

n

2) Calculate the maximum diameter, Dmax , and the center height,

fb

H , of the fireball using Equation

fb

(3.158) and Equation (3.159), respectively.

3) Calculate the duration of the fireball, t fb

, using Equation (3.160) or (3.161) based on the mass of the

fireball.

fball

4) Calculate the amount of energy radiated by the fireball, Qrad , using Equation (3.162).

5) For the component damage consequence area, API 581 uses a radiation limit of 37.8 kW/m 2

(12,000 Btu/hr-ft 2 ). For personnel injury, 12.6 kW/m 2 (4,000 Btu/hr-ft 2 ) is used. These radiation limits

are used to determine the safe distances, xs and xs , from the fireball using the following

four-step iterative procedure.

fball

cmd

fball

inj

fball

i) Guess at an acceptable distance from the fireball, xs .

ii)

iii)

iv)

τ

Calculate the atmospheric transmissivity,

atm

, and the spherical view factor, Fsph , using

Equation (3.140) and Equation (3.165). Both of these parameters are functions of the distance

from the fireball chosen above,

fball

xs .

fball

Calculate the received thermal heat flux, Ith , at the distance chosen using Equation (3.164)

and compare it to the acceptable radiation limit [37.8 kW/m 2 (12,000 Btu/hr-ft 2 ) for component

damage and 12.6 kW/m 2 (4,000 Btu/hr-ft 2 ) for personnel injury].

Adjust the distance, xs

fball

thermal heat flux equals the allowable limit.

, accordingly, and repeat the above steps until the calculated received

6) Calculate the component damage consequence area, CA

,

fball

f cmd

fball

consequence area, CA , using Equation (3.167) and Equation (3.168).

f , inj

, and the personnel injury

vce

n) STEP 8.14—For each of the hole sizes, calculate the component damage consequence area, CA ,

f , cmd , n

vce

and the personnel injury consequence area, CA , of a VCE.

f , inj,

n

Using the vapor source rate and source area determined in STEP 7.7, perform a cloud dispersion analysis

in accordance with Section 5.7.4 and determine the mass of flammable material, mass

vce

, in the vapor

cloud. This is the portion of the cloud that has concentrations between the LFL and the UFL of the fluid

being released. The LFL and UFL were obtained in STEP 1.2.

1) Determine the amount of potential energy in the vapor cloud expressed as an equivalent amount of

TNT, W

TNT

, using Equation (3.181). Note that the energy yield factor, η , is equal to 1.0 when the

mass used in this step is based on the flammable mass of the cloud between the LFL and the UFL.

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