API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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RISK-BASED INSPECTION METHODOLOGY, PART 2, ANNEX 2.C—LEVELS OF INSPECTION EFFECTIVENESS 2.C-15Inspection Effectiveness Tables for Stress Corrosion Cracking2.C.9.1 Use of the Inspection Effectiveness TablesLoIE Tables 2.C.9.1 through 2.C.9.9 are examples for levels of inspection effectiveness for SCC damagemechanisms.2.C.9.2 TablesTable 2.C.9.1—LoIE Example for Amine CrackingInspectionCategoryInspectionEffectivenessCategoryIntrusive Inspection Example a, bNon-intrusive Inspection Example a, bAHighlyEffectiveFor the total weld area:100 % WFMT/ACFM with UT followupof relevant indicationsFor the total weld area:100 % automated or manualultrasonic scanningBUsuallyEffectiveFor selected welds/weld area:>75 % WFMT/ACFM with UT followupof all relevant indicationsFor selected welds/weld area:>75 % automated or manualultrasonic scanningORAE testing with 100 % follow-up ofrelevant indicationsC Fairly Effective For selected welds/weld area:>35 % WFMT/ACFM with UT followupof all relevant indicationsFor selected welds/weld area:>35 % automated or manualultrasonic scanningOR>35 % radiographic testingDPoorlyEffectiveFor selected welds/weld area:>10 % WFMT/ACFM with UT followupof all relevant indicationsFor selected welds/weld area:>10 % automated or manualultrasonic scanningOR>10 % radiographic testingE Ineffective Ineffective inspection technique/planwas utilizedIneffective inspection technique/planwas utilizedabInspection quality is high.Suspect area shall be considered the total surface area unless defined by knowledgeable individual (subject matter expert).

2.C-16 API RECOMMENDED PRACTICE 581Table 2.C.9.2—LoIE Example for ACSCCInspectionCategoryInspectionEffectivenessCategoryIntrusive Inspection Example a, bNon-intrusive Inspection Example a, bAHighlyEffectiveFor the total weld area:100 % WFMT/ACFM with UT followupof relevant indicationsFor the total weld area:100 % automated or manualultrasonic scanningBUsuallyEffectiveFor selected welds/weld area:>75 % WFMT/ACFM with UT followupof all relevant indicationsFor selected welds/weld area:>75 % automated or manualultrasonic scanningORAE testing with 100 % follow-up ofrelevant indicationsC Fairly Effective For selected welds/weld area:>35 % WFMT/ACFM with UT followupof all relevant indicationsFor selected welds/weld area:>35 % automated or manualultrasonic scanningOR>35 % radiographic testingDPoorlyEffectiveFor selected welds/weld area:>10 % WFMT/ACFM with UT followupof all relevant indicationsFor selected welds/weld area:>10 % automated or manualultrasonic scanningOR>10 % radiographic testingE Ineffective Ineffective inspection technique/planwas utilizedIneffective inspection technique/planwas utilizedabInspection quality is high.Suspect area shall be considered the total surface area unless defined by knowledgeable individual (subject matter expert).

2.C-16 API RECOMMENDED PRACTICE 581

Table 2.C.9.2—LoIE Example for ACSCC

Inspection

Category

Inspection

Effectiveness

Category

Intrusive Inspection Example a, b

Non-intrusive Inspection Example a, b

A

Highly

Effective

For the total weld area:

100 % WFMT/ACFM with UT followup

of relevant indications

For the total weld area:

100 % automated or manual

ultrasonic scanning

B

Usually

Effective

For selected welds/weld area:

>75 % WFMT/ACFM with UT followup

of all relevant indications

For selected welds/weld area:

>75 % automated or manual

ultrasonic scanning

OR

AE testing with 100 % follow-up of

relevant indications

C Fairly Effective For selected welds/weld area:

>35 % WFMT/ACFM with UT followup

of all relevant indications

For selected welds/weld area:

>35 % automated or manual

ultrasonic scanning

OR

>35 % radiographic testing

D

Poorly

Effective

For selected welds/weld area:

>10 % WFMT/ACFM with UT followup

of all relevant indications

For selected welds/weld area:

>10 % automated or manual

ultrasonic scanning

OR

>10 % radiographic testing

E Ineffective Ineffective inspection technique/plan

was utilized

Ineffective inspection technique/plan

was utilized

a

b

Inspection quality is high.

Suspect area shall be considered the total surface area unless defined by knowledgeable individual (subject matter expert).

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