API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology
RISK-BASED INSPECTION METHODOLOGY, PART 2, ANNEX 2.C—LEVELS OF INSPECTION EFFECTIVENESS 2.C-9Table 2.C.5.2—LoIE Example for AST Shell Course External CorrosionInspectionCategoryInspectionEffectivenessCategoryInsulated Tank Inspection Example aA Highly Effective — >95 % external visual inspection prior toremoval of insulation— Remove >90 % of insulation at suspectlocationsOR>90 % pulse eddy current inspection— Visual inspection of the exposed surface areawith follow-up by UT or pit gauge as requiredB Usually Effective — >95 % external visual inspection prior toremoval of insulation— Remove >50 % of insulation at suspectlocationsOR>50 % pulse eddy current inspection— Visual inspection of the exposed surface areawith follow-up by UT or pit gauge as requiredC Fairly Effective — >95 % external visual inspection prior toremoval of insulation— Remove >30 % of insulation at suspectlocationsOR>30 % pulse eddy current inspection— Visual inspection of the exposed surface areawith follow-up by UT or pit gauge as requiredD Poorly Effective — >95 % external visual inspection prior toremoval of insulation— Remove >10 % of insulation at suspectlocationsOR>10 % pulse eddy current inspection— Visual inspection of the exposed surface areawith follow-up by UT or pit gauge as requiredNon-Insulated TankInspection Example a>95 % visual inspectionof the exposed surfaceareaANDFollow-up by UT or pitgauge as required>50 % visual inspectionof the exposed surfaceareaANDFollow-up by UT or pitgauge as required>25 % visual inspectionof the exposed surfaceareaANDFollow-up by UT or pitgauge as required>10 % visual inspectionof the exposed surfaceareaANDFollow-up by UT or pitgauge as requiredE Ineffective Ineffective inspection technique/plan was utilized Ineffective inspectiontechnique/plan wasutilizedaInspection quality is high.
2.C-10 API RECOMMENDED PRACTICE 581Table 2.C.5.3—LoIE Example for Tank BottomsInspectionCategoryInspectionEffectiveness CategorySoil Side aProduct Side aAHighlyEffectiveFloor scan >90 %ANDUT follow-upNOTE— Include welds if warranted from theresults on the plate scanningBare plate:— Commercial blast— Effective supplementary light— Visual 100 % (API 653)— Pit depth gauge— 100 % vacuum box testing of suspectwelded joints— Hand scan of the critical zoneCoating or liner:— Sponge test 100 %— Adhesion test— Scrape testBUsuallyEffectiveFloor scan >50 %ANDUT follow-upORBare plate:— Brush blast— Effective supplementary light— Visual 100 % (API 653)— Pit depth gaugeExtreme value analysis (EVA) orother statistical method with floorscan follow-up (if warranted by theresult)Coating or liner:— Sponge test >75 %— Adhesion test— Scrape testCFairlyEffectiveFloor scan 5 to 10+% platesANDSupplement with scanning near shellANDUT follow-upORUse a “Scan Circle-and-X” pattern(progressively increase if damagefound during scanning)Bare plate:— Broom swept— Effective supplementary light— Visual 100 %— Pit depth gaugeCoating or liner:— Sponge test 50 % to 75 %— Adhesion test— Scrape testOther testing:— Helium/argon test— Hammer test— Cut couponsDPoorlyEffectivePossible testing:— Spot UT— Flood testBare plate:— Broom swept— No effective supplementary lighting— Visual >50 %E Ineffective Ineffective inspection technique/planwas utilizedCoating or liner:— Sponge test <50 %Ineffective inspection technique/plan wasutilizedaInspection quality is high.
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- Page 349 and 350: CONTENTSOVERVIEW ..................
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- Page 377 and 378: PART 3CONSEQUENCE OF FAILURE METHOD
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RISK-BASED INSPECTION METHODOLOGY, PART 2, ANNEX 2.C—LEVELS OF INSPECTION EFFECTIVENESS 2.C-9
Table 2.C.5.2—LoIE Example for AST Shell Course External Corrosion
Inspection
Category
Inspection
Effectiveness
Category
Insulated Tank Inspection Example a
A Highly Effective — >95 % external visual inspection prior to
removal of insulation
— Remove >90 % of insulation at suspect
locations
OR
>90 % pulse eddy current inspection
— Visual inspection of the exposed surface area
with follow-up by UT or pit gauge as required
B Usually Effective — >95 % external visual inspection prior to
removal of insulation
— Remove >50 % of insulation at suspect
locations
OR
>50 % pulse eddy current inspection
— Visual inspection of the exposed surface area
with follow-up by UT or pit gauge as required
C Fairly Effective — >95 % external visual inspection prior to
removal of insulation
— Remove >30 % of insulation at suspect
locations
OR
>30 % pulse eddy current inspection
— Visual inspection of the exposed surface area
with follow-up by UT or pit gauge as required
D Poorly Effective — >95 % external visual inspection prior to
removal of insulation
— Remove >10 % of insulation at suspect
locations
OR
>10 % pulse eddy current inspection
— Visual inspection of the exposed surface area
with follow-up by UT or pit gauge as required
Non-Insulated Tank
Inspection Example a
>95 % visual inspection
of the exposed surface
area
AND
Follow-up by UT or pit
gauge as required
>50 % visual inspection
of the exposed surface
area
AND
Follow-up by UT or pit
gauge as required
>25 % visual inspection
of the exposed surface
area
AND
Follow-up by UT or pit
gauge as required
>10 % visual inspection
of the exposed surface
area
AND
Follow-up by UT or pit
gauge as required
E Ineffective Ineffective inspection technique/plan was utilized Ineffective inspection
technique/plan was
utilized
a
Inspection quality is high.