API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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2.B-108 API RECOMMENDED PRACTICE 5812.B.13.5TablesTable 2.B.13.1—CO 2 Corrosion—Basic Data Required for AnalysisBasic DataTemperature—RequiredPressure—RequiredCommentsThe corrosion phenomenon is highly temperature dependent. Themaximum temperature of the process is required. Temperaturesabove 140 °C (284 °F) are not considered.Total pressure of the system. The total pressure of the gas is a bigcontributor in the corrosion rate up to about 250 psig.CO 2 concentration (mole %)—Required Determine the CO 2 partial pressure (p CO2 ) = (mol fraction of CO 2 ×total pressure), a maximum 4 MPa (580 psi) partial CO 2 pressure isconsidered.p CO2 —Required, if CO 2 concentration isnot givenMaterial of construction—RequiredpH—RequiredStream properties: bulk density, ρ m ,viscosity, μ m , gas to liquid ratios—RequiredFor systems with liquids:Water cut—OptionalFor gas systems: Relative humidity, RHor the dew point temperature, T d —OptionalGlycol/water mix—OptionalInhibition efficiency—OptionalCO 2 partial pressure, which is converted to CO 2 fugacity to accountfor non-ideal behavior.Determine the material of construction of equipment/piping. Stainlesssteels and copper alloys are assumed to be resistant to CO 2corrosion.If known explicitly, the pH of the stream should be used; otherwiseEquations (2.B.27), (2.B.28), and (2.B.29) can be used to estimate thepH based on the CO 2 partial pressure, whether the water in the streamis Fe ++ saturated or water with salinity slightly larger than seawater.Guidance with respect to typical values properties expected in naturalgas–oil mixtures (i.e. reservoir fluids) is provided. Estimation ofdensities can be made on the basis of the oil density (°API), gas–oilratio (GOR), pressure, P, and temperature, T. For other streams, aprocess engineer should assess these parameters.Determine the percentage of water in the system. The default for thisfield is 30 %.Determine the dew point temperature, T d , based on the water content.Equation (2.B.25) is provided for guidance, but should not beassumed to be accurate within ±10 °F. If not provided, the gas streamtemperature is assumed to below the dew point.Water content of glycol/water mix in %weight (%water in the totalglycol/water mix). The default value would assume no glycol added inthe system.Requires %efficiency of the inhibitor. No inhibitor injected as a defaultvalue.

RISK-BASED INSPECTION METHODOLOGY, PART 2, ANNEX 2.B—DETERMINATION OF CORROSION RATES 2.B-109Table 2.B.13.2—pH Temperature FunctionTemperature(°F)pH3.5 4.0 4.5 5.0 5.5 6.0 6.568 6.00 5.45 4.9 3.72 2.55 1.55 0.7286 8.52 7.77 7.02 5.16 3.40 2.00 0.91104 10.98 10.06 9.13 6.49 4.08 2.30 1.02122 11.92 10.96 10.01 6.86 4.10 2.20 0.94140 12.83 11.86 10.89 7.18 4.05 2.03 0.84158 13.42 12.01 10.6 6.58 3.61 1.86 0.87176 13.93 12.12 10.31 6.01 3.20 1.70 0.90194 9.37 7.91 6.45 2.44 0.82 0.49 0.32212 9.23 8.04 6.38 2.19 0.94 0.62 0.42230 8.96 8.09 6.22 1.87 1.07 0.77 0.53248 8.55 8.06 5.98 1.48 1.20 0.92 0.65266 7.38 6.39 3.98 0.96 0.80 0.63 0.47284 6.26 4.91 2.31 0.53 0.46 0.39 0.32302 5.20 3.62 0.98 0.19 0.19 0.19 0.19Table 2.B.13.2M—pH Temperature FunctionTemperature(°C)pH3.5 4.0 4.5 5.0 5.5 6.0 6.520 6.00 5.45 4.9 3.72 2.55 1.55 0.7230 8.52 7.77 7.02 5.16 3.40 2.00 0.9140 10.98 10.06 9.13 6.49 4.08 2.30 1.0250 11.92 10.96 10.01 6.86 4.10 2.20 0.9460 12.83 11.86 10.89 7.18 4.05 2.03 0.8470 13.42 12.01 10.6 6.58 3.61 1.86 0.8780 13.93 12.12 10.31 6.01 3.20 1.70 0.9090 9.37 7.91 6.45 2.44 0.82 0.49 0.32100 9.23 8.04 6.38 2.19 0.94 0.62 0.42110 8.96 8.09 6.22 1.87 1.07 0.77 0.53120 8.55 8.06 5.98 1.48 1.20 0.92 0.65130 7.38 6.39 3.98 0.96 0.80 0.63 0.47140 6.26 4.91 2.31 0.53 0.46 0.39 0.32150 5.20 3.62 0.98 0.19 0.19 0.19 0.19

2.B-108 API RECOMMENDED PRACTICE 581

2.B.13.5

Tables

Table 2.B.13.1—CO 2 Corrosion—Basic Data Required for Analysis

Basic Data

Temperature—Required

Pressure—Required

Comments

The corrosion phenomenon is highly temperature dependent. The

maximum temperature of the process is required. Temperatures

above 140 °C (284 °F) are not considered.

Total pressure of the system. The total pressure of the gas is a big

contributor in the corrosion rate up to about 250 psig.

CO 2 concentration (mole %)—Required Determine the CO 2 partial pressure (p CO2 ) = (mol fraction of CO 2 ×

total pressure), a maximum 4 MPa (580 psi) partial CO 2 pressure is

considered.

p CO2 —Required, if CO 2 concentration is

not given

Material of construction—Required

pH—Required

Stream properties: bulk density, ρ m ,

viscosity, μ m , gas to liquid ratios—

Required

For systems with liquids:

Water cut—Optional

For gas systems: Relative humidity, RH

or the dew point temperature, T d —

Optional

Glycol/water mix—Optional

Inhibition efficiency—Optional

CO 2 partial pressure, which is converted to CO 2 fugacity to account

for non-ideal behavior.

Determine the material of construction of equipment/piping. Stainless

steels and copper alloys are assumed to be resistant to CO 2

corrosion.

If known explicitly, the pH of the stream should be used; otherwise

Equations (2.B.27), (2.B.28), and (2.B.29) can be used to estimate the

pH based on the CO 2 partial pressure, whether the water in the stream

is Fe ++ saturated or water with salinity slightly larger than seawater.

Guidance with respect to typical values properties expected in natural

gas–oil mixtures (i.e. reservoir fluids) is provided. Estimation of

densities can be made on the basis of the oil density (°API), gas–oil

ratio (GOR), pressure, P, and temperature, T. For other streams, a

process engineer should assess these parameters.

Determine the percentage of water in the system. The default for this

field is 30 %.

Determine the dew point temperature, T d , based on the water content.

Equation (2.B.25) is provided for guidance, but should not be

assumed to be accurate within ±10 °F. If not provided, the gas stream

temperature is assumed to below the dew point.

Water content of glycol/water mix in %weight (%water in the total

glycol/water mix). The default value would assume no glycol added in

the system.

Requires %efficiency of the inhibitor. No inhibitor injected as a default

value.

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