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API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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RISK-BASED INSPECTION METHODOLOGY, PART 2, ANNEX 2.B—DETERMINATION OF CORROSION RATES 2.B-53

Table 2.B.5.6M—H 2 SO 4 Corrosion—Estimated Corrosion Rates for Alloy C-276 (mm/y)

Acid

Concentration

(wt%)

0.91

m/s

Temperature

52 °C 59 °C 73 °C 86 °C

2.59

m/s

3.05

m/s

0.91

m/s

2.59

m/s

3.05

m/s

0.91

m/s

2.59

m/s

3.05

m/s

0.91

m/s

2.59

m/s

3.05

m/s

98 0.08 0.15 0.23 0.1 0.2 0.3 0.13 0.25 0.38 0.51 1.02 1.52

92.5 0.1 0.2 0.3 0.13 0.25 0.38 0.51 1.02 1.52 1.27 2.54 3.81

85 0.13 0.25 0.38 0.25 0.51 0.76 0.51 1.02 1.52 1.52 3.05 4.57

75 0.13 0.25 0.38 0.25 0.51 0.76 0.51 1.02 1.52 1.27 2.54 3.81

55 0.13 0.25 0.38 0.25 0.51 0.76 0.38 0.76 1.14 1.02 2.03 3.05

20 0.1 0.2 0.3 0.13 0.25 0.38 0.38 0.76 1.14 1.02 2.03 3.05

8 0.1 0.2 0.3 0.13 0.25 0.38 0.25 0.51 0.76 0.76 1.52 2.29

5 0.08 0.15 0.23 0.1 0.2 0.3 0.13 0.25 0.38 0.38 0.76 1.14

Table 2.B.5.7—H 2 SO 4 Corrosion—Estimated Corrosion Rates for Alloy B-2 (mpy)

Acid

Concentration

(wt%)

3

ft/s

Temperature

125 °F 137.5 °F 162.5 °F 187.5 °F

8.5

ft/s

10

ft/s

3

ft/s

8.5

ft/s

10

ft/s

3

ft/s

8.5

ft/s

10

ft/s

3

ft/s

8.5

ft/s

10

ft/s

75 2 4 6 3 6 9 4 8 12 5 10 15

45 3 6 9 4 8 12 4 8 12 5 10 15

32.5 4 8 12 5 10 15 5 10 15 5 10 15

25 5 10 15 10 20 30 10 20 30 10 20 30

NOTE 1

NOTE 2

Oxidants present (even in a few ppm) accelerate corrosion rates and pitting.

Alloy B-2 should not be used in oxidizing conditions.

Table 2.B.5.7M—H 2 SO 4 Corrosion—Estimated Corrosion Rates for Alloy B-2 (mm/y)

Acid

Concentration

(wt%)

0.91

m/s

Temperature

52 °C 59 °C 73 °C 86 °C

2.59

m/s

3.05

m/s

0.91

m/s

2.59

m/s

3.05

m/s

0.91

m/s

2.59

m/s

3.05

m/s

0.91

m/s

2.59

m/s

3.05

m/s

75 0.05 0.1 0.15 0.08 0.15 0.23 0.1 0.2 0.3 0.13 0.25 0.38

45 0.08 0.15 0.23 0.1 0.2 0.3 0.1 0.2 0.3 0.13 0.25 0.38

32.5 0.1 0.2 0.3 0.13 0.25 0.38 0.13 0.25 0.38 0.13 0.25 0.38

25 0.13 0.25 0.38 0.25 0.51 0.76 0.25 0.51 0.76 0.25 0.51 0.76

NOTE 1

NOTE 2

Oxidants present (even in a few ppm) accelerate corrosion rates and pitting.

Alloy B-2 should not be used in oxidizing conditions.

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