API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

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2.B-48 API RECOMMENDED PRACTICE 581Table 2.B.5.2M—H 2 SO 4 Corrosion—Estimated Corrosion Rate for Carbon Steel (mm/y)(Continued)AcidConc(wt%)AcidTemp(°C)Acid Velocity (m/s)0 0.30 0.61 0.91 1.37 1.98 2.59 3.51 3.666 0.25 0.38 0.51 0.64 3.3 4.32 5.59 7.11 8.8972.515 0.38 0.76 1.27 2.54 12.45 16.51 20.57 25.37 25.3733 0.64 1.27 2.54 5.08 24.89 25.37 25.37 25.37 25.3750 1.27 2.54 6.35 20.32 25.37 25.37 25.37 25.37 25.376 0.51 0.76 1.02 1.52 7.11 9.4 11.68 15.24 18.86715 0.76 1.27 2.54 4.32 21.08 25.37 25.37 25.37 25.3733 1.27 2.54 4.57 7.62 25.37 25.37 25.37 25.37 25.3750 2.54 5.08 10.16 25.37 25.37 25.37 25.37 25.37 25.376 1.91 2.16 2.54 3.05 14.48 19.3 24.13 25.37 25.376215 3.05 4.32 6.35 10.16 25.37 25.37 25.37 25.37 25.3733 5.08 7.62 15.24 22.86 25.37 25.37 25.37 25.37 25.3750 12.7 19.05 25.37 25.37 25.37 25.37 25.37 25.37 25.37

RISK-BASED INSPECTION METHODOLOGY, PART 2, ANNEX 2.B—DETERMINATION OF CORROSION RATES 2.B-49Table 2.B.5.3—H 2 SO 4 Corrosion—Estimated Corrosion Rates for Type 304 SS (mpy)AcidConcentration(wt%)2ft/sTemperature86 °F 104.5 °F 140.5 °F6 7 2 6 7 2 6ft/s ft/s ft/s ft/s ft/s ft/s ft/s7ft/s98 5 10 15 20 40 60 200 400 60092.5 20 40 60 40 80 120 500 999 99987 40 80 120 80 160 240 999 999 99982 100 200 300 500 999 999 999 999 99975 500 999 999 999 999 999 999 999 99965 999 999 999 999 999 999 999 999 99950 999 999 999 999 999 999 999 999 99930 999 999 999 999 999 999 999 999 99915 400 800 999 999 999 999 999 999 9998 200 400 600 800 999 999 999 999 9993.5 50 100 150 200 400 600 500 999 9992 20 40 60 70 140 210 200 400 600Table 2.B.5.3M—H 2 SO 4 Corrosion—Estimated Corrosion Rates for Type 304 SS (mm/y)AcidConcentration(wt%)0.61m/sTemperature30 °C 40 °C 60 °C1.83 2.13 0.61 1.83 2.13 0.61 1.83m/s m/s m/s m/s m/s m/s m/s2.13m/s98 0.13 0.25 0.38 0.51 1.02 1.52 5.08 10.16 15.2492.5 0.51 1.02 1.52 1.02 2.03 3.05 12.7 25.37 25.3787 1.02 2.03 3.05 2.03 4.06 6.1 25.37 25.37 25.3782 2.54 5.08 7.62 12.7 25.37 25.37 25.37 25.37 25.3775 12.7 25.37 25.37 25.37 25.37 2.51 25.37 25.37 25.3765 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.3750 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.3730 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.3715 10.16 20.32 25.37 25.37 25.37 25.37 25.37 25.37 25.378 5.08 10.16 15.24 20.32 25.37 25.37 25.37 25.37 25.373.5 1.27 2.54 3.81 5.08 10.16 15.24 12.7 25.37 25.372 0.51 1.02 1.52 1.78 3.56 5.33 5.08 10.16 15.24

RISK-BASED INSPECTION METHODOLOGY, PART 2, ANNEX 2.B—DETERMINATION OF CORROSION RATES 2.B-49

Table 2.B.5.3—H 2 SO 4 Corrosion—Estimated Corrosion Rates for Type 304 SS (mpy)

Acid

Concentration

(wt%)

2

ft/s

Temperature

86 °F 104.5 °F 140.5 °F

6 7 2 6 7 2 6

ft/s ft/s ft/s ft/s ft/s ft/s ft/s

7

ft/s

98 5 10 15 20 40 60 200 400 600

92.5 20 40 60 40 80 120 500 999 999

87 40 80 120 80 160 240 999 999 999

82 100 200 300 500 999 999 999 999 999

75 500 999 999 999 999 999 999 999 999

65 999 999 999 999 999 999 999 999 999

50 999 999 999 999 999 999 999 999 999

30 999 999 999 999 999 999 999 999 999

15 400 800 999 999 999 999 999 999 999

8 200 400 600 800 999 999 999 999 999

3.5 50 100 150 200 400 600 500 999 999

2 20 40 60 70 140 210 200 400 600

Table 2.B.5.3M—H 2 SO 4 Corrosion—Estimated Corrosion Rates for Type 304 SS (mm/y)

Acid

Concentration

(wt%)

0.61

m/s

Temperature

30 °C 40 °C 60 °C

1.83 2.13 0.61 1.83 2.13 0.61 1.83

m/s m/s m/s m/s m/s m/s m/s

2.13

m/s

98 0.13 0.25 0.38 0.51 1.02 1.52 5.08 10.16 15.24

92.5 0.51 1.02 1.52 1.02 2.03 3.05 12.7 25.37 25.37

87 1.02 2.03 3.05 2.03 4.06 6.1 25.37 25.37 25.37

82 2.54 5.08 7.62 12.7 25.37 25.37 25.37 25.37 25.37

75 12.7 25.37 25.37 25.37 25.37 2.51 25.37 25.37 25.37

65 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37

50 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37

30 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37 25.37

15 10.16 20.32 25.37 25.37 25.37 25.37 25.37 25.37 25.37

8 5.08 10.16 15.24 20.32 25.37 25.37 25.37 25.37 25.37

3.5 1.27 2.54 3.81 5.08 10.16 15.24 12.7 25.37 25.37

2 0.51 1.02 1.52 1.78 3.56 5.33 5.08 10.16 15.24

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