API RP 581 - 3rd Ed.2016 - Add.2-2020 - Risk-Based Inspection Methodology

2.A-12 API RECOMMENDED PRACTICE 581
Table 2.A.9—Pre-startup Safety Review
1
2
3
4
5
Questions
Does company policy require a formal PHA at the conception and/or design stages of
all new development, construction, and major modification projects?
Is there a written procedure requiring that all of the following items have been
accomplished before the start-up of new or significantly modified facilities?
a. Written operating procedures have been issued.
b. Training has been completed for all personnel involved in the process.
c. Adequate maintenance, inspection, safety, and emergency procedures are in place.
d. Any recommendations resulting from the formal PHA have been completed.
Is there a written procedure requiring that all equipment be inspected prior to start-up to
confirm that it has been installed in accordance with the design specifications and
manufacturer’s recommendations?
a. Does the procedure require formal inspection reports at each appropriate stage of
fabrication and construction?
b. Does the procedure define the corrective action and follow-up needed when
deficiencies are found?
In the pre-start-up safety review, is it required that physical checks be made to confirm
the following?
a. Leak tightness of all mechanical equipment prior to the introduction of highly
hazardous chemicals to the process.
Possible
Score
b. Proper operation of all control equipment prior to start-up. 5
c. Proper installation and operation of all safety equipment (relief valves, interlocks,
leak detection equipment, etc.).
Is there a requirement to formally document the completion of the items in Questions 1,
2, 3, and 4 prior to start-up, with a copy of the certification going to facility
management?
Total Points 60
10
10
10
5
5
5
5
5
Actual
Score