2021 Gearbox Repair
Our experts are obsessed with helping you find solutions to long term problems. We look at your situation with a holistic approach and plan out resolutions to not only get you back up and running quickly but to also work within the requirements of your needs. We know that your time is valuable. We want to solve your reliability issues so that you don't have to worry and can move on to your next task!
Our experts are obsessed with helping you find solutions to long term problems. We look at your situation with a holistic approach and plan out resolutions to not only get you back up and running quickly but to also work within the requirements of your needs. We know that your time is valuable. We want to solve your reliability issues so that you don't have to worry and can move on to your next task!
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
BDINDUSTRIAL.COM<br />
SERVING INDUSTRY SINCE 1947
WHY SEND YOUR GEARBOX<br />
TO B&D INDUSTRIAL?<br />
Our greatest assets are our people that have knowledge and in-field experience to<br />
rebuild internally. Since we’ve been around for more than 30 years, we know where<br />
your gearbox goes in your mill and we rebuild it according to the proper application.<br />
Our Rebuild Standards are how we maintain our level of expertise.<br />
Justification for utilizing B&D:<br />
Experienced & Trained Personnel<br />
Manufacturer’s Support<br />
Quality Products<br />
Bearings<br />
Gearing Partnerships<br />
Engineering Upgrades<br />
Finite Element Analysis<br />
Quality Assurance & Testing<br />
Procedures<br />
Warranty Based on Materials &<br />
Workmanship<br />
OUR APPROACH FOR<br />
OUR CUSTOMERS<br />
Increase<br />
Speed<br />
Decrease<br />
Energy Cost<br />
Increase<br />
Reliability &<br />
Efficiency<br />
1| BDindustrial.com
Before<br />
After<br />
IS IT POSSIBLE TO<br />
REBUILD A GEARBOX<br />
TO A HIGHER<br />
STANDARD THAN THE<br />
ORIGINAL OEM WAS<br />
ABLE TO PRODUCE?<br />
Absolutely!<br />
B&D is able to increase your gearbox’s<br />
reliability, performance, and your return<br />
on investment with:<br />
Gearing upgrades due to different metallurgy<br />
and changes in tooth geometry<br />
Bearing upgrades to accommodate higher axial<br />
and radial loads<br />
Thermal upgrade/auxiliary cooling<br />
Synthetic oil<br />
Sealing<br />
Concept<br />
Reality<br />
BDindustrial.com | 2
3 | BDindustrial.com<br />
FEA/ROOT<br />
CAUSE FAILURE
HOW CAN I SPEND LESS<br />
AND GET MORE?<br />
WHAT WAS WRONG WITH<br />
MY GEARBOX?<br />
HOW CAN I GET MORE LIFE<br />
OUT OF THIS BOX?<br />
WHY DID MY<br />
GEARBOX FAIL?<br />
B&D PROVIDES REALISTIC ASSESSMENT<br />
OF YOUR APPLICATION.<br />
Based on the experiences of our Technical Group, our<br />
engineers are able to come up with the scenarios of why<br />
your component failed and model the current application.<br />
With FEA and RCFA, B&D is able to tell you what caused<br />
your gearbox to fail and why it failed.<br />
We advise you on:<br />
How to get more reliability from the gearbox that you’re<br />
currently running now<br />
How to get more life out of your gearbox<br />
How to spend less and get a return on your investment<br />
BDindustrial.com | 4
GEARBOX REPAIR FLOW<br />
STEP 1<br />
RECEIPT OF GEARBOX<br />
2-week window for evaluation<br />
STEP 2<br />
EVALUATION<br />
Product replacement/Re-use<br />
Component standards & tolerances - Faro metrology<br />
assessment (if needed), Conventional methods, and<br />
Non-Destructive Testing (NDT)<br />
Housing & external accessory condition<br />
STEP 3<br />
FEA/RCFA<br />
Drafting<br />
525 12th Street 2811 West Bay<br />
Macon, Ga 31201 Savannah, Ga 31402<br />
Phone (478) 742-8444 Phone (912) 964-5561<br />
Fax (478) 741-1963 Fax (912) 964-1588<br />
www.bdindustrial.com<br />
Please complete and ship with each unit:<br />
DATE: _______________<br />
CUSTOMER: ____________________ SHIP TO: ______________________________<br />
E-MAIL: ____________________<br />
______________________________<br />
ACCOUNT NUMBER: ____________________<br />
______________________________<br />
SALES PERSON ____________________ CONTACT PERSON: ______________________________<br />
PURCHASE ORDER #: ____________________ PHONE NUMBER: ______________________________<br />
MAKE: _____________________________________________ RATIO: ____________<br />
MODEL ___________________________________________________________________<br />
SERIAL #: ___________________________________________________________________<br />
UNIT APPLICATION: ___________________________________________________________________<br />
DIRECT COUPLE OR BELT / CHAIN DRIVEN ? _________________________________________________<br />
MOTOR HORSEPOWER: _______________ INPUT RPM: _______ ROTATION: ________<br />
STEP 4<br />
PLAN PROPER<br />
REPAIR<br />
PROCEDURE FOR<br />
APPLICATION<br />
REASONS FOR REMOVAL FROM SERVICE:<br />
1 ___________________________________________________________________<br />
2 ___________________________________________________________________<br />
3 ___________________________________________________________________<br />
4 ___________________________________________________________________<br />
HOW LONG HAS THIS UNIT BEEN IN SERVICE: ________________________________________________<br />
ANY SPECIAL INSTRUCTIONS: __________________________________________________________<br />
___________________________________________________________________________________<br />
_________________________________________________________________________________________________<br />
PLANT PERSONNEL DOCUMENTATION FLOW (WHO REQUIRES A COPY OF THE INSPECTION REPORT)<br />
NAME: ________________________________________<br />
E-MAIL: ________________________________________<br />
NAME: ________________________________________<br />
E-MAIL: ________________________________________<br />
CORPORATE HEADQUARTERS PO BOX 4325 MACON, GEORGIA 31201 (478) 746-7624<br />
5 | BDindustrial.com
STEP 5<br />
DEVELOP QUOTE<br />
Develop quote using customer<br />
input and feedback<br />
STEP 6<br />
RECEIPT<br />
OF ORDER<br />
STEP 7<br />
SCHEDULING<br />
Purchasing<br />
Prep/Clean<br />
Machining<br />
Engineering<br />
QC & qualify all<br />
components<br />
STEP 8<br />
ASSEMBLY WITHIN DATA<br />
BASE AND MANAGE PROCESS<br />
Quality Control: meeting standards and<br />
tolerances the gearbox was designed for<br />
STEP 9<br />
TESTING/ OPTIONS<br />
Level of Testing<br />
Vibrational<br />
Analysis<br />
Thermal Imaging<br />
Db Level<br />
Long Term<br />
Storage<br />
Packaging<br />
STEP 10<br />
TECHNICAL REPORT<br />
BDindustrial.com | 6
Tacoma<br />
Macon<br />
Savannah<br />
West Monroe<br />
OUR LOCATIONS<br />
Gearing+Reliability Solutions<br />
Field Service<br />
Louisiana<br />
West Monroe<br />
(318) 509-7882<br />
Washington<br />
Tacoma<br />
(253) 627-6538<br />
Field Service<br />
(478) 722-0006<br />
Georgia<br />
Macon<br />
(478) 742-8444<br />
Savannah<br />
(912) 964-5561<br />
This is a picture of our original gearbox repair facility<br />
in Macon, GA. Since 1987, we have grown into four<br />
shops throughout the U.S, with the goal of being in close<br />
proximity to our customers. What started as B&D Service<br />
is now our Gearing+Reliability Solutions Group. We are<br />
here to find corrective measures to increase production,<br />
increase reliability, and increase your bottom line!<br />
SERVING INDUSTRY SINCE 1947<br />
orders@bdindustrial.com<br />
www.bdindustrial.com<br />
SERVING INDUSTRY SINCE 1947<br />
A FAMILY AND EMPLOYEE-OWNED COMPANY
Change language