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Ensemble_PWM_11 Motion Controllers.qxd - Aerotech Inc.

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<strong>Ensemble</strong> <strong>PWM</strong> <strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> HPe/CP/MP<br />

Networked, Panel-Mount Drives – <strong>PWM</strong><br />

Network drives through a high-speed serial<br />

interface to coordinate up to ten axes of motion<br />

Coordinate motion using up to five independent<br />

tasks<br />

Drive and control linear or rotary brushless, DC<br />

brush servo, and micro-stepping motors<br />

Command various motion types including:<br />

point-to-point, linear and circular<br />

interpolation, electronic gearing, and velocity<br />

profiling<br />

Program in AeroBasic TM , Microsoft .NET (C#,<br />

VB.NET, C, and Managed C++), or LabVIEW ®<br />

Remotely command drives over Ethernet, USB,<br />

or RS-232 with an ASCII interface available for<br />

both Windows ® and non-Windows ® programs<br />

(including Linux)<br />

Diagnose, tune, and program through an<br />

advanced Windows-based interface<br />

UL listed, CE approved<br />

Fully compatible with EPICS set of software<br />

tools and applications, making <strong>Ensemble</strong> ideal<br />

for use in synchrotron and general laboratory<br />

facilities<br />

Allen-Bradley EtherNet/IP TM interface provides<br />

full integration with the <strong>Ensemble</strong>; program the<br />

<strong>Ensemble</strong> directly from RSLogix TM 5000<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

<strong>Ensemble</strong> HPe <strong>Ensemble</strong> CP <strong>Ensemble</strong> MP<br />

The <strong>Ensemble</strong> TM is <strong>Aerotech</strong>’s next-generation, multi-axis<br />

controller for moderate- to high-performance applications.<br />

Versatility, power, and affordability make the <strong>Ensemble</strong><br />

ideal for applications from basic laboratory experimentation<br />

and general-purpose positioning to advanced OEM systems.<br />

Versatile, Flexible, Stand-Alone Multi-Axis Control<br />

Network multiple <strong>Ensemble</strong> HPe/CP/MP combination<br />

controllers/drives for up to ten axes of coordinated motion,<br />

and seamlessly mix and match amplifiers (<strong>PWM</strong>) and<br />

motor types (brush, brushless, and stepper) within the same<br />

positioning system using a common programming and<br />

control platform. High-accuracy linear motor air-bearing<br />

stages can be controlled along with lower precision stages<br />

with servo or stepper motors. Each controller/drive can be<br />

reconfigured to accept different motors and feedback<br />

devices, allowing customers to adapt to changing system<br />

needs. Optional on-board encoder interpolation provides<br />

programmable axis resolution, including the ability to<br />

change interpolation (multiplication) values through<br />

software.<br />

Powerful and Intuitive Programming<br />

Monitor and control all aspects of the positioning system,<br />

no matter how complex, through the <strong>Ensemble</strong> GUI<br />

Integrated Development Environment software. An<br />

Autotuning utility minimizes startup time by allowing easy<br />

optimization of motion axes. Functional programs that can<br />

1 www.aerotech.com


<strong>Ensemble</strong> HPe/CP/MP DESCRIPTION<br />

be modified and used in customer applications are included<br />

in the online Help. Pre-coded LabVIEW ® VIs, AeroBasic TM<br />

programming functionality, .NET tools for C#, VB.NET,<br />

managed C++ or C, make the <strong>Ensemble</strong> even easier to use.<br />

Advanced DSP Control<br />

The processing power of a 225 MHz double precision,<br />

floating-point DSP supplies exceptional performance in a<br />

variety of applications including point-to-point motion,<br />

linear and circular interpolation, multi-axis error correction,<br />

2D error mapping, direct commutation of linear and rotary<br />

brushless servomotors, and on-board servo autotuning.<br />

High-speed interrupts and data logging capabilities provide<br />

a real-time link to external systems. The <strong>Ensemble</strong><br />

HPe/CP/MP controller/drive combination also offers highspeed<br />

position latching capability and single-, dual-, or<br />

triple-axis PSO (Position Synchronized Output), depending<br />

on model. Whether the requirement is simple point-to-point<br />

motion or complex velocity-profiled contours with output<br />

on the fly, <strong>Ensemble</strong> ensures peak performance for critical<br />

operations.<br />

Enhancing a Legacy of Success<br />

<strong>Ensemble</strong> carries forward a legacy of success that<br />

originated in <strong>Aerotech</strong>’s A3200 and Soloist TM controllers.<br />

Enhanced capabilities make it an obvious choice for<br />

aggressive motion control applications. The <strong>Ensemble</strong><br />

<strong>Ensemble</strong> IDE.<br />

www.aerotech.com<br />

motion control architecture builds upon the Soloist TM<br />

intuitive graphical user interface, while improving multiaxis<br />

control through advanced features.<br />

Allen-Bradley Interface<br />

Combine proven PLC with proven motion control for easier<br />

integration, startup, and maintenance of medium- and highend<br />

automation projects. The <strong>Aerotech</strong> EtherNet/IP TM<br />

interface enables AB PLCs (MicroLogix, CompactLogix TM ,<br />

or ControlLogix) to be integrated directly with the<br />

<strong>Ensemble</strong>. <strong>Motion</strong> can be directly programmed in the<br />

RSLogix 5000 environment or separate programs can be<br />

written on the controller and triggered from the AB PLC.<br />

<strong>Aerotech</strong> has two interfaces: ASCII and Register. Choose<br />

the PLC, motion controller, and interface that best fits your<br />

application needs.<br />

EPICS Drivers<br />

Each <strong>Ensemble</strong> installation includes full compatibility with<br />

the EPICS open source distributed control system. EPICS is<br />

used worldwide at leading light source (synchrotron)<br />

facilities and other government laboratories, allowing<br />

<strong>Ensemble</strong> to seamlessly integrate into applications at all<br />

major research institutions.<br />

10-Axis, Stand-Alone,<br />

Panel-Mount Drives<br />

ENET,<br />

USB,<br />

RS-232<br />

CP CP CP CP<br />

MP MP MP MP<br />

CL CL<br />

Stepper Motors DC Brush Motors Brushless<br />

Servomotors<br />

<strong>Ensemble</strong> drives shown in a ten-axis configuration.<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

2<br />

<strong>Motion</strong> <strong>Controllers</strong> <strong>Ensemble</strong> <strong>PWM</strong>


<strong>Ensemble</strong> <strong>PWM</strong> <strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> HPe/CP/MP COMPARISON<br />

<strong>Ensemble</strong> HPe<br />

Width: 99 mm<br />

Height: 232.4 mm<br />

<strong>Ensemble</strong> Comparison Chart <strong>Ensemble</strong> HPe <strong>Ensemble</strong> CP <strong>Ensemble</strong> MP<br />

PC Interface Ethernet or USB Ethernet or USB Ethernet<br />

Current Output, Peak (1) 10-150 A 10-30 A 10 A<br />

Current Output, Continuous (1) 5-75 A 5-10 A 5 A<br />

Bus Voltage ±10-320 VDC ±10-320 VDC ±40 VDC<br />

Amplifier Type <strong>PWM</strong> <strong>PWM</strong> <strong>PWM</strong><br />

Motor Supply Voltage 2 or 3 Phase AC 2 Phase AC DC<br />

Standard I/O (2)<br />

4-DO/6-DI<br />

1-AO/1-AI<br />

4-DO/6-DI<br />

1-AO/1-AI<br />

1-AI<br />

Expansion I/O (2) (Additional to Base I/O)<br />

16-DO/16-DI<br />

3-AO/3-AI<br />

16-DO/16-DI<br />

1-AO/1-AI<br />

8-DO/8-DI<br />

1-AO/1-AI<br />

Single Axis PSO (3) Yes Yes Yes<br />

Dual Axis PSO (3) Yes No No<br />

Triple Axis PSO (3) Yes No No<br />

Ethernet Capable for Third-Party I/O Yes Yes Yes<br />

Notes:<br />

1. Peak value of the sine wave; rms current for AC motors is 0.707 * A pk .<br />

2. DO = Digital Output; DI = Digital Input; AO = Analog Output; AI = Analog Input.<br />

3. PSO not available on <strong>Ensemble</strong> CP/MP when using integral MXU.<br />

<strong>Ensemble</strong> CP<br />

Width: 63.5 mm<br />

Height: 198.2 mm<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

<strong>Ensemble</strong> MP<br />

Width: 41.1 mm<br />

Height: 141.2 mm<br />

3 www.aerotech.com


<strong>Ensemble</strong> HPe SPECIFICATIONS<br />

<strong>Ensemble</strong> HPe Units 10 20 30 50 75 100 150<br />

Motor Style Brush, Brushless, Stepper (1)<br />

Motor Supply VAC Single-Phase 7-240 V; 50/60 Hz Single- or Three-Phase <strong>11</strong>5 or 230 V; 50/60 Hz<br />

Control Supply (2) VAC 85-240 VAC; 50/60 Hz<br />

Bus Voltage (3) VDC 10-320 (3)<br />

Peak Output Current (1 sec) (4) Apk 10 20 30 50 75 100 150<br />

Continuous Output Current (4) Apk 5 10 10 25 37 50 75<br />

Digital Inputs — 6 Optically-Isolated (2 High Speed)<br />

Digital Outputs — 4 Optically-Isolated<br />

Analog Inputs — One 16-bit Differential; ±10 V<br />

Analog Outputs — One 16-bit Single-Ended; ±10 V<br />

Dedicated Axis I/O on Feedback Connector<br />

Three Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed<br />

differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input<br />

Dedicated I/O on Auxiliary Feedback<br />

Connector<br />

sin, cos, mkr for Aux Enc; Aux Enc can be used for PSO Output<br />

I/O Expansion Board (5) — 16/16 Digital Opto-Isolated; 3 Analog In (±10 V, 16-bit Differential); 3 Analog Out (±10 V, 16-bit)<br />

High Speed Data Capture Yes (50 ns Latency)<br />

Automatic Brake Control — Standard; 24 V at 1 A<br />

Emergency Stop Sense Input (ESTOP) (6) — Standard; 24 V Opto-Isolated<br />

Position Synchronized Output (PSO) — Single Axis Standard, Two/Three Axis Optional<br />

Can Output Multiplied Encoder Yes<br />

Can Output Square Wave Encoder Yes<br />

Primary Encoder Input Frequency 500 kHz Amplified Sine Wave Standard (for onboard multiplier); 40 MHz TTL Square Wave<br />

Secondary Encoder Input Frequency 32 MHz Square Wave<br />

Encoder Multiplication — Up to x65536 with Quadrature Output (MXH)<br />

Resolver Interface — Optional; 1 or 2 Channel; 16-bit<br />

Internal Shunt Resistor 40 W Continuous; 400 W Peak (5 seconds) 440 W Continuous<br />

External Shunt Optional<br />

Ethernet — Yes<br />

USB Yes<br />

RS-232 Yes<br />

FireWire No<br />

Fieldbus Modbus TCP; Ethernet/IP<br />

Current Loop Update Rate kHz 20<br />

Servo Loop Update Rate kHz 1 to 20<br />

Power Amplifier Bandwidth kHz Selectable Through Software<br />

Minimum Load Inductance mH 0.1 @ 160 VDC (1.0 mH @ 320 VDC)<br />

Operating Temperature °C 0 to 50<br />

Storage Temperature °C -30 to 85<br />

Weight<br />

Notes:<br />

kg (lb) 2.36 (5.2) 6.64 (14.6) <strong>11</strong>.06 (24.4)<br />

1. For stepper motors only, one-half of bus voltage is applied across the motor (e.g., 80 VDC supply results in 40 VDC across stepper motor).<br />

2. "Keep Alive" supply.<br />

3. Output voltage dependent upon input voltage.<br />

4. Peak value of the sine wave; rms current for AC motors is 0.707 * A . pk<br />

5. Requires IO option.<br />

6. Requires external relay to remove motor supply power.<br />

www.aerotech.com<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

4<br />

<strong>Motion</strong> <strong>Controllers</strong> <strong>Ensemble</strong> <strong>PWM</strong>


<strong>Ensemble</strong> <strong>PWM</strong> <strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> CP SPECIFICATIONS<br />

<strong>Ensemble</strong> CP Units 10 20 30<br />

Motor Style Brush, Brushless, Stepper (1)<br />

Motor Supply VAC Single-Phase 7-240 VAC; 50/60 Hz<br />

Control Supply (2) VAC 85-240 VAC; 50/60 Hz<br />

Bus Voltage (3) VDC 20-340 (3)<br />

Peak Output Current (1 sec) (4) Apk 10 20 30<br />

Continuous Output Current (4) Apk 5 10 10<br />

Digital Inputs — 6 Optically-Isolated (2 High Speed)<br />

Digital Outputs — 4 Optically-Isolated<br />

Analog Inputs — One 16-bit Differential; ±10 V<br />

Analog Outputs — One 16-bit Single-Ended; ±10 V<br />

Dedicated Axis I/O on Feedback Connector<br />

Three Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed<br />

differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input<br />

Dedicated I/O on Auxiliary Feedback<br />

Connector<br />

sin, cos, mkr for Aux Enc; Aux Enc can be used for PSO Output<br />

I/O Expansion Board (5) — 16/16 Digital Opto-Isolated; 1 Analog In (±10 V, 16-bit Differential); 1 Analog Out (±10 V, 16-bit)<br />

High Speed Data Capture Yes (50 ns Latency)<br />

Automatic Brake Control — Standard; 24 V at 1 A<br />

Emergency Stop Sense Input (ESTOP) (6) — Standard; 24 V Opto-Isolated<br />

Position Synchronized Output (PSO) — Single Axis Only<br />

Can Output Multiplied Encoder No<br />

Can Output Square Wave Encoder Yes<br />

Primary Encoder Input Frequency 200 kHz Amplified Sine Wave Standard (for onboard multiplier); 40 MHz TTL Square Wave<br />

Secondary Encoder Input Frequency 32 MHz Square Wave<br />

Encoder Multiplication — Up to x4096 (MXU)<br />

Resolver Interface — N/A<br />

Internal Shunt Resistor 40 W Continuous; 400 W Peak (5 seconds)<br />

External Shunt Optional<br />

Ethernet — Yes<br />

USB Yes<br />

RS-232 Yes<br />

FireWire No<br />

Fieldbus Modbus TCP; Ethernet/IP<br />

Current Loop Update Rate kHz 20<br />

Servo Loop Update Rate kHz 1 to 20<br />

Power Amplifier Bandwidth kHz Selectable Through Software<br />

Minimum Load Inductance mH 0.1 @ 160 VDC (1.0 mH @ 320 VDC)<br />

Operating Temperature °C 0 to 50<br />

Storage Temperature °C -30 to 85<br />

Weight kg (lb) 1.6 (3.6)<br />

Notes:<br />

1. For stepper motors only, one-half of bus voltage is applied across the motor (e.g., 80 VDC supply results in 40 VDC across stepper motor).<br />

2. "Keep Alive" supply.<br />

3. Output voltage dependent upon input voltage.<br />

4. Peak value of the sine wave; rms current for AC motors is 0.707 * A pk .<br />

5. Requires IO option.<br />

6. Requires external relay to remove motor supply power.<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

5 www.aerotech.com


<strong>Ensemble</strong> MP SPECIFICATIONS<br />

<strong>Ensemble</strong> MP Units<br />

Motor Style Brush, Brushless, Stepper (1)<br />

Motor Supply VDC 10-80<br />

Control Supply (2) VDC 24-80<br />

Bus Voltage (3) VDC 10-80<br />

Peak Output Current (1 sec) (4) Apk 10<br />

Continuous Output Current (4) Apk 5<br />

Digital Inputs — N/A<br />

Digital Outputs — N/A<br />

Analog Inputs — One 16-bit Differential; ±10 V<br />

Analog Outputs — N/A<br />

Dedicated Axis I/O on Feedback Connector<br />

Dedicated I/O on Auxiliary Feedback<br />

Connector<br />

I/O Expansion Board (5) —<br />

www.aerotech.com<br />

Three Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed<br />

differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

N/A<br />

8/8 Digital Opto-Isolated; 1 Analog In (±10 V, 16-bit Differential); 1 Analog Out (±5 V, 16-bit);<br />

sin, cos, mkr for Aux Enc; Aux Enc can be used for PSO Output<br />

High Speed Data Capture Yes (50 ns Latency)<br />

Automatic Brake Control — Optional (6)<br />

Emergency Stop Sense Input (ESTOP) (6) — Standard; 24 V Opto-Isolated<br />

Position Synchronized Output (PSO) — Optional (5)<br />

Can Output Multiplied Encoder No<br />

Can Output Square Wave Encoder Yes<br />

Primary Encoder Input Frequency 200 kHz Amplified Sine Wave Standard (for onboard multiplier); 40 MHz TTL Square Wave<br />

Secondary Encoder Input Frequency 32 MHz Square Wave<br />

Encoder Multiplication — Up to x4096 (MXU)<br />

Resolver Interface — N/A<br />

Internal Shunt Resistor N/A<br />

External Shunt N/A<br />

Ethernet — Yes<br />

USB No<br />

RS-232 Yes<br />

FireWire No<br />

Fieldbus Modbus TCP; Ethernet/IP<br />

Current Loop Update Rate kHz 20<br />

Servo Loop Update Rate kHz 1 to 20<br />

Power Amplifier Bandwidth kHz Selectable Through Software<br />

Minimum Load Inductance mH 0.1 @ 80 VDC<br />

Operating Temperature °C 0 to 50<br />

Storage Temperature °C -30 to 85<br />

Weight<br />

Notes:<br />

kg (lb) 0.45 (1.0)<br />

1. For stepper motors only, one-half of bus voltage is applied across the motor (e.g., 80 VDC supply results in 40 VDC across stepper motor).<br />

2. "Keep Alive" supply.<br />

3. Output voltage dependent upon input voltage.<br />

4. Peak value of the sine wave; rms current for AC motors is 0.707 * A . pk<br />

5. Requires IO option.<br />

6. Requires external relay to remove motor supply power.<br />

6<br />

<strong>Motion</strong> <strong>Controllers</strong> <strong>Ensemble</strong> <strong>PWM</strong>


<strong>Ensemble</strong> <strong>PWM</strong> <strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> HPe DIMENSIONS<br />

<strong>Ensemble</strong> HPe10/20/30<br />

14.3 [0.56]<br />

2.0 [0.08]<br />

79.4 [3.13]<br />

50.8 [2.00]<br />

4.7 [0.19]<br />

4.7 [0.19] 245.3 [9.66]<br />

252.4 [9.94]<br />

261.9 [10.31]<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

7 www.aerotech.com<br />

18.7 [0.74]<br />

232.5 [9.15]<br />

10.7 [0.42]<br />

167.8 [6.61]<br />

179.3 [7.06]<br />

6.3 [0.25]


<strong>Ensemble</strong> HPe DIMENSIONS<br />

<strong>Ensemble</strong> HPe with additional I/O<br />

www.aerotech.com<br />

99.1 [3.90]<br />

24.5 [0.97] 50.8 [2.00]<br />

2.0 [0.08]<br />

4.7 [0.19]<br />

4.7 [0.19] 245.3 [9.66]<br />

252.4 [9.94]<br />

261.9 [10.31]<br />

18.7 [0.73]<br />

232.5 [9.15]<br />

10.7 [0.42]<br />

167.8 [6.61]<br />

183.8 [7.23]<br />

6.3 [0.25]<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

8<br />

<strong>Motion</strong> <strong>Controllers</strong> <strong>Ensemble</strong> <strong>PWM</strong>


<strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> <strong>PWM</strong><br />

9<br />

<strong>Ensemble</strong> CP DIMENSIONS<br />

<strong>Ensemble</strong> CP<br />

233.0 [9.18]<br />

218.6 [8.61]<br />

9.8 [0.39]<br />

65.7 [2.59]<br />

63.5 [2.50]<br />

31.8 [1.25]<br />

4.7 [0.19]<br />

(TYP.)<br />

REC. MTG. HDWR: M4 [#8]<br />

15.9 [0.63]<br />

(TYP.)<br />

Ø4.7 [Ø0.19] (TYP.)<br />

Ø10.3 [Ø0.41] (TYP.)<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

198.2 [7.81]<br />

16.1 [0.64]<br />

167.4 [6.59]<br />

178.2 [7.02]<br />

6.4 [0.25]<br />

www.aerotech.com


<strong>Ensemble</strong> CP DIMENSIONS<br />

<strong>Ensemble</strong> CP with additional I/O<br />

233.0 [9.18]<br />

218.6 [8.61]<br />

9.8 [0.39]<br />

65.7 [2.59]<br />

63.5 [2.50]<br />

31.8 [1.25]<br />

4.7 [0.19]<br />

(TYP.)<br />

REC. MTG. HDWR: M4 [#8]<br />

15.9 [0.63]<br />

(TYP.)<br />

Ø4.7 [Ø0.19] (TYP.)<br />

Ø10.3 [Ø0.41] (TYP.)<br />

198.2 [7.81]<br />

16.1 [0.64]<br />

167.4 [6.59]<br />

178.2 [7.02]<br />

www.aerotech.com<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

10<br />

6.4 [0.25]<br />

<strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> <strong>PWM</strong>


<strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> <strong>PWM</strong><br />

<strong>11</strong><br />

<strong>Ensemble</strong> MP DIMENSIONS<br />

<strong>Ensemble</strong> MP<br />

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WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

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www.aerotech.com


<strong>Ensemble</strong> MP DIMENSIONS<br />

<strong>Ensemble</strong> MP with additional I/O<br />

7.6 [0.30]<br />

157.5 [6.20]<br />

149.2 [5.88]<br />

4.1 [0.16]<br />

ETHERNET J102<br />

ENA<br />

MRK<br />

MOTOR<br />

FEEDBACK<br />

J103<br />

41.1 [1.62]<br />

25.4 [1.00]<br />

80VDC MAX<br />

10AMP MAX<br />

CTL<br />

POS<br />

MOTOR MOTOR<br />

SUPPLY TB102 OUTPUT<br />

4.0 [0.16] (TYP.)<br />

OPTO-IN OPTO-OUT<br />

J201<br />

TB201<br />

TB202<br />

TB203<br />

TB204<br />

REC. MTG. HDWR: M3.5 [#6]<br />

8.1 [0.32] 141.2 [5.56]<br />

107.0 [4.21]<br />

121.4 [4.78]<br />

www.aerotech.com<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

12<br />

2.5 [0.10]<br />

<strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> <strong>PWM</strong>


<strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> <strong>PWM</strong><br />

13<br />

<strong>Ensemble</strong> HPe/CP/MP ORDERING INFORMATION<br />

Ordering Example<br />

<strong>Ensemble</strong> HPe 20 -ENET RDP1-10K -S<br />

Base Output Current Control Option Resolver Options Power Stage Option<br />

<strong>Ensemble</strong> HPe<br />

10<br />

20<br />

30<br />

50<br />

75<br />

100<br />

150<br />

10<br />

<strong>Ensemble</strong> CP<br />

20<br />

30<br />

<strong>Ensemble</strong> MP 10<br />

-IO<br />

-DUALPSO<br />

-TRIPLEPSO<br />

-PSOPTO2<br />

-PSOPTO3<br />

-PSOPTO4<br />

-MXH<br />

-ENET<br />

-IO<br />

-MXU<br />

-IO<br />

-MXU<br />

RDP1-10K<br />

RDP1-7.5K<br />

RDP1-5K<br />

RDP2-10K<br />

RDP2-7.5K<br />

RDP2-5K<br />

-S<br />

-EXTSHUNT<br />

-HS<br />

-FAN-<strong>11</strong>5<br />

-FAN-230<br />

-EXTSHUNT<br />

-S<br />

<strong>Ensemble</strong> HPe/CP/MP Discrete Drives<br />

ENSEMBLE HPe10 5 A continuous, 10 A peak, 28-240 VAC supply input, and <strong>11</strong>5/240VAC auxiliary input for logic<br />

supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs<br />

(sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1<br />

16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-<br />

VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary &<br />

auxiliary), ESTOP sense input, dedicated Home and Limit inputs<br />

ENSEMBLE HPe20 10 A continuous, 20 A peak, 28-240 VAC supply input, and <strong>11</strong>5/240 VAC auxiliary input for logic<br />

supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs<br />

(sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1<br />

16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-<br />

VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary &<br />

auxiliary), ESTOP sense input, dedicated Home and Limit inputs<br />

ENSEMBLE HPe30-S 10 A continuous, 30 A peak, 28-240 VAC supply input, and <strong>11</strong>5/240 VAC auxiliary input for logic<br />

supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs<br />

(sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1<br />

16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-<br />

VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary &<br />

auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 40 W peak internal shunt<br />

resistor<br />

ENSEMBLE HPe50-S 25 A continuous, 50 A peak, 28-240 VAC supply input, and <strong>11</strong>5/240 VAC auxiliary input for logic<br />

supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs<br />

(sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1<br />

16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-<br />

VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary &<br />

auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt<br />

resistor<br />

ENSEMBLE HPe75-S 37.5 A continuous, 75 A peak, 28-240 VAC supply input, and <strong>11</strong>5/240 VAC auxiliary input for<br />

logic supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs<br />

(sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1<br />

16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-<br />

VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary &<br />

auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt<br />

resistor<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

www.aerotech.com


<strong>Ensemble</strong> HPe/CP/MP ORDERING INFORMATION<br />

Ordering Example (continued)<br />

ENSEMBLE-MC -MACHINE -DYNAMIC CONTROLS<br />

TOOLBOX<br />

-MOTION DESIGNER -MAINTENANCE-1-0<br />

Software License Controller Options <strong>Motion</strong> Composer<br />

(MC) Options<br />

Maintenance<br />

ENSEMBLE-MC -MACHINE<br />

-DEVELOPER<br />

-FIVE AXIS CONTOURING<br />

-DYNAMIC CONTROLS TOOLBOX<br />

-ENHANCED THROUGHPUT MODULE<br />

-MOTION DESIGNER<br />

-LABVIEW<br />

-MAINTENANCE-y-mm<br />

ENSEMBLE HPe100-S 50 A continuous, 100 A peak, 28-240 VAC supply input, and <strong>11</strong>5/240 VAC auxiliary input for<br />

logic supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs<br />

(sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1<br />

16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-<br />

VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary &<br />

auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt<br />

resistor<br />

ENSEMBLE HPe150-S 75 A continuous, 150 A peak, 28-240 VAC supply input, and <strong>11</strong>5/240 VAC auxiliary input for<br />

logic supply; drives brushless, brush, and stepper motors; includes: 4 opto-isolated digital inputs<br />

(sinking or sourcing), 2 high-speed digital inputs, 4 opto-isolated digital outputs (sinking only), 1<br />

16-bit analog differential input (±10 VDC), 1 16-bit analog single-ended output (±10 VDC), 1 24-<br />

VDC 1 A brake relay, single-axis PSO capability, 2 quadrature encoder input channels (primary &<br />

auxiliary), ESTOP sense input, dedicated Home and Limit inputs, 440 W peak internal shunt<br />

resistor<br />

ENSEMBLE CP10 10 A peak, 5 A continuous, <strong>11</strong>5 VAC input <strong>PWM</strong> digital controller and drive with Ethernet<br />

interface; includes four digital outputs, six digital inputs, 1 analog output, 1 analog input, 1<br />

24-VDC 1-amp solid-state brake relay; includes axis calibration, PSO, camming, absolute encoder<br />

support<br />

ENSEMBLE CP20 20 A peak, 10 A continuous, <strong>11</strong>5 VAC input <strong>PWM</strong> digital controller and drive with Ethernet<br />

interface; includes four digital outputs, six digital inputs, 1 analog output, 1 analog input, 1<br />

24-VDC 1-amp solid-state brake relay; includes axis calibration, PSO, camming, absolute encoder<br />

support<br />

ENSEMBLE CP30-S 30 A peak, 10 A continuous, <strong>11</strong>5 VAC input <strong>PWM</strong> digital controller and drive with Ethernet<br />

interface; includes four digital outputs, six digital inputs, 1 analog output, 1 analog input, 1<br />

24-VDC 1-amp solid-state brake relay, integral shunt resistor network; includes axis calibration,<br />

PSO, camming, absolute encoder support<br />

ENSEMBLE MP10 10 A peak, 5 A continuous, 10-80 VDC input, <strong>PWM</strong> digital controller and drive with Ethernet<br />

interface; supports brush, brushless, and stepper motors; two quadrature encoder input channels,<br />

ESTOP sense input, and 24-80 VDC logic power input; includes axis calibration and camming<br />

Options (<strong>Ensemble</strong> CP)<br />

-I/O Expansion board with 16 opto-isolated inputs (sinking or sourcing) and 16 outputs (sinking), 1<br />

16-bit analog output, 1 16-bit analog input, 1 24-VDC 1-amp mechanical relay<br />

-MXU x1024 software multiplication after quadrature; no real-time PSO output<br />

-S Integral shunt resistor network for <strong>Ensemble</strong> CP10 and <strong>Ensemble</strong> CP20<br />

-EXTSHUNT Connection for external shunt resistor network<br />

-ETHERNET/IP ODVA certified EtherNet/IP TM module for Allen-Bradley PLC with two APIs – ASCII and<br />

Register-to-Register<br />

Options (<strong>Ensemble</strong> CP and MP)<br />

BRAKE24-2 24 volt power supply for brake; 2 A<br />

ENET-CAT6-10 1.0 m (3.2 ft) Ethernet cable<br />

ENET-CAT6-20 2.0 m (6.6 ft) Ethernet cable<br />

ENET-CAT6-30 3.0 m (9.8 ft) Ethernet cable<br />

ENET-CAT6-45 4.5 m (14.7 ft) Ethernet cable<br />

www.aerotech.com<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

14<br />

<strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> <strong>PWM</strong>


<strong>Motion</strong> <strong>Controllers</strong><br />

<strong>Ensemble</strong> <strong>PWM</strong><br />

15<br />

<strong>Ensemble</strong> HPe/CP/MP ORDERING INFORMATION<br />

Options (<strong>Ensemble</strong> MP)<br />

-I/O Expansion board with 8 opto-isolated inputs (sinking or sourcing), 8 outputs (sinking or sourcing ),<br />

1 12-bit analog input, 1 16-bit analog output, and 1 24-VDC 1-amp mechanical relay (must<br />

add this option for PSO on the MP)<br />

-MXU Programmable encoder multiplier up to x1024; no real-time PSO output<br />

-AUXENC I/O auxilary encoder input<br />

-ETHERNET/IP ODVA certified EtherNet/IP TM module for Allen-Bradley PLC with two APIs – ASCII and<br />

Register-to-Register<br />

<strong>Ensemble</strong> Software<br />

ENSEMBLE-MC ENSEMBLE: Full installation of <strong>Ensemble</strong> controller and selected software components on a new system. Full<br />

part number includes software options listed below. Pricing is summation of selected software products.<br />

Maintenance (software update) included in price for one year from date of purchase.<br />

MOTION COMPOSER STANDARD: <strong>Inc</strong>ludes the Integrated Development Environment, Scope, System<br />

Diagnostics, and System Maintenance. <strong>Ensemble</strong> <strong>Motion</strong> Composer is intended for deployment on desktop or<br />

industrial PCs with a minimum Intel Pentium 4 processor, 512 MB RAM, Windows ® XP or Windows ® Vista<br />

Business (without SP1 installed). A full list of PC requirements and recommendations is available at<br />

www.aerotech.com. <strong>Inc</strong>ludes the following software options:<br />

License<br />

-MACHINE Provides the ability to write, compile, execute, debug programs in AeroBasic; full access to .NET 2.0 and C<br />

Library; access full diagnostics, fault, and status information; access and set I/O, registers, and variables; collect,<br />

analyze, and save data; view files from machine for analysis and record keeping; connect PC to machine through<br />

Ethernet TCP/IP or USB; upgrades can be installed (firmware or controller) using Loader; includes <strong>Ensemble</strong>-MC<br />

Standard; Note: The price of the first MACHINE license is included in the hardware price. The list price of the<br />

MACHINE license is used for multiple license copies and/or computing the Maintenance Price.<br />

-DEVELOPER Provides the ability to write, compile, execute, debug programs in AeroBasic; full access to .NET 2.0 and C<br />

Library; access full diagnostics, fault, and status information; access and set I/O, registers, and variables; collect,<br />

analyze, and save data; view files from machine for analysis and record keeping; connect PC to machine through<br />

Ethernet TCP/IP or USB; CANNOT upgrade firmware or controller software; CANNOT simulate trajectory;<br />

includes <strong>Ensemble</strong>-MC Standard except loader; Note: System and Control Options are not valid for Developer<br />

License<br />

Controller Options<br />

-FIVE AXIS CONTOURING More than 4 axes of coordinated motion with a single motion command<br />

-DYNAMIC CONTROLS TOOLBOX <strong>Inc</strong>ludes Harmonic Cancellation<br />

-ENHANCED THROUGHPUT MODULE <strong>Inc</strong>ludes setup and monitoring screens of the ETM module; included in the price of the<br />

hardware modules sold separately<br />

System Options<br />

-ETHERNET/IP ODVA certified EtherNet/IP TM module provides full integration with Allen Bradley PLC and programmable from<br />

RSLogix TM . Module has two APIs: ASCII and Register-to-Register<br />

<strong>Motion</strong> Composer (MC) Options<br />

-MOTION DESIGNER The <strong>Motion</strong> Designer is an add-on software component to the Digital Scope that<br />

provides the ability to create, import, run, and evaluate motion profiles (trajectories)<br />

-LABVIEW <strong>Inc</strong>ludes LABVIEW 8.2 VI samples<br />

Maintenance<br />

- MAINTENANCE First year of maintenance is included with the initial purchase; additional years can be purchased<br />

WORLD HEADQUARTERS: <strong>Aerotech</strong>, <strong>Inc</strong>., United States • Phone: +1-412-963-7470 • Email: sales@aerotech.com<br />

<strong>Aerotech</strong>, Ltd., United Kingdom • Phone: +44-<strong>11</strong>8-9409400 • Email: sales@aerotech.co.uk<br />

<strong>Aerotech</strong> GmbH, Germany • Phone: +49-9<strong>11</strong>-9679370 • Email: sales@aerotechgmbh.de<br />

<strong>Aerotech</strong> KK, Japan • Phone: +81-47-489-1741 • Email: sales@aerotechkk.co.jp<br />

<strong>Aerotech</strong> China • Phone: +852-3793-3488 • Email: saleschina@aerotech.com<br />

www.aerotech.com

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