Smart Repair Product Catalogue from HBC System

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SYSTEM B1 LEATHER, PLASTIC AND VINYL REPAIR SYSTEM The complete solution for repairing plastic repair, leather repair and vinyl repair, upholstery as well as other interior and exterior parts. System B1 is a glue system designed for the repair of scratches and damages in plastic, leather and vinyl. The system contains all the required tools and adhesive materials to complete the repair from start to finish. Article Part no. Quantity Article Part no. Quantity Cooling Bag 7 1 Nozzles 127 1 pack / 10 Heat sealing iron 8 1 B Activator spray 475 150 ml Palette knife 13 1 B Gel black 594 30 g B leather crack filler 14 60ml 2K Plast Flexible 595 50 ml B gel clear 15 30ml 2K Plast Rigid 596 50 ml B Compound 18 60ml Mixing tips small 597 1 pack / 12 Mouldmaker & additive 21 50cc 2K Plast Primer 598 150 ml Mesh 22 1 2K Reinforcement Film 599 1 Plast Cleaner aerosol 39 200ml 2K Contour film 600 1 Mixing gun 41 1 Mixing tips 813 1 pack / 12 Reinforcement tin 69 1 pack System Box 656 1 525 Plastic, leather and vinyl repair system
50° C to 220° C. 29 TYPE OF REPAIRS Wear and tear, theft or vandalism, holes from phone / GPS mounts MAX. SIZE OF REPAIRS 20-30 cm NUMBER OF REPAIRS (AVG.) 300 depending on damage size & condition TIME OF REPAIRS (AVG.) 10-15 min. Depending on repair type & skill level K7955_AT10_IRL_140803.qxd 14.08.2003 10:53 Uhr Seite 29 K7955_AT10_IRL_140803.qxd 14.08.2003 10:53 Uhr Seite 28 K7955_AT10_IRL_140803.qxd 14.08.2003 10:53 Uhr Seite 27 er 5 6 After removing raised parts with fine emery paper, Henrik fills the hollows with B Compound. The surface pattern is copied onto the B Compound with the heat sealing iron. The heat sealing iron can be adjusted in a range from approx. 5 6 7 1 1 Careful cleaning of the whole area. 2 After the cut-out area is defined by masking paper and tape, the green mouldmaker is applied evenly using the gun. 3 Spreading with the palette knife to achieve a thin film. 8 The bag takes care of final shaping and rapid cooling. 9 Painting the surfaces in two or three passes. 10 The results speak for themselves. special pigments.” Finally, he removes the masking paper and is completely satisfied with the results. “Look,” he beams, “you can’t see the join at all.” Suitcase Apart from the tools used to renovate the dashboard, the Basic Suitcase B1 used here contains other items for use when carrying out SMART repairs (see Box “Contents”). The accompanying CD contains instructions for the various types of damage as well as safety data sheets for the products in the kit. Besides this, you can find lots of other important information on the TIS CD and in the training manual “The Repair of Plastic Parts.” ■ Left: Smoking endangers your seats. Even a burn hole can be repaired. Right: Using the repair kit, even scratches on door coverings can be removed in no time at all. A range of plastic and textile holding this constant; the red light indicates transferred by raising the edge of the film that it is cooling down.” carefully without removing it completely.” The correct temperature has now been “Do take care in handling the heat sealing reached and our SMART repair specialist iron,” Henrik warns. “Always place it on the applies the tip of the iron to the green film accompanying stand before and after use. mould to allow the heat to gradually penetrate to the site of the repair. As he does this, any other parts inside the vehicle and Make sure that the hot plate doesn’t touch don’t the surface pattern is transferred to the B Compound. “Lift the iron off now and again to prevent the spot getting too hot and check whether the contours are being accurately 18 17 colours for almost all Ford vehicles. 16 The new HBC System D1 glass repair kit. 19 15 7 8 9 10 13 autoteam 10 underestimate the danger of burning yourself! Remember too the residual heat: the iron stays hot for some time after it is switched Product range With the Basic Suitcase B1 (and the extra paints available for plastics and textiles), it is possible to repair vehicle damage such as, for example, sma l holes, scratches, and cracks or tears in the fo lowing parts: •Vinyl and leather seat covers •Plastic door coverings •Plastic dashboard, centre console, mobile phone cradles, and wing mirrors •Plastic bumpers and attached strips •Door protection strips •Wheel covers The FSE Programme contains other products as we l, which can be used to repair fabric and velour seats, carpets, wood coverings and alloy wheels. Contents – The B1 System (FSE-Order-No. 462 5135 001 00) Use gel No. 1 Product B Activator spray Priming 2 2K Primer Plastcleaner Cleaning Shaping 3 B Compound material Replacement for 5 6 7 8 9 Mixing Reinforcement tins Replacement tips Mesh Stand Heat sealing iron Replacement for the cartridges Reinforcing tears in leather and vinyl Place to “park” the heat sealing iron Applying the structure to the B Compound Fill material for dark-coloured plastics 4 tips Stabilising cracks and holes 10 black Applying and spreading 11 B Gel 12 Palette knife Gel clear Fill material for light-coloured plastics Duplicating contours, e.g. of the dashboard 14 2K Rigid/Flexible Applying gel and mouldmaker 13 B Mouldmaker Filling cracks in, e.g. bumpers 15 Caulking gun Shaping and cooling 17 18 Reinforcement film Shaping 16 Cooling bag Reinforcing holes and cracks 19 Contour film In addition, within the context of SMART Repairs, three glass repair kits are currently available for repairing, e.g. stone and other minor damage to windscreens: • HBC System D1 Auto (FSE-Order-No. 462 5125 001 00) • HBC System D1 Pro (FSE-Order-No. 462 5125 002 00) •Esprit (FSE-Order-No. 261 5125 004 00) Make yourself familiar with a l the possibilities which the FSE system affords. This will ease your tasks in the workshop and increase turnover. 28 autoteam 10 12 10 1 2 3 14 off.” 2 11 3 4 5 7 9 6 8 4 4 The dried mould film is removed carefully after about five minutes. Painting Henrik takes the shaping and cooling bag and presses it onto the damage spot for about a minute, then completely removes the green film. “It looks great, all that’s left is to paint it.” There is a whole range of different colours for Ford plastic parts. First, Henrik carries out a paint test on a cardboard box and compares this with the colour of the Focus dashboard. “That matches OK. Now,” he explains, “I’ll spray the area with two or SMART REPAIRS Even relatively new vehicles frequently suffer from unsightly traces of everyday use, like scratches on the bumper as a result of clumsy parking manoeuvres, burn holes in the seats from dropped cigarettes, or marks on the dashboard as souvenirs of the last house move. The FSE Programme contains special SMART Repair Kits which make repairing such mishaps quick and economical. Danish SMART Repair specialist Henrik Bro Christensen tackles a typical repair while autoteam watches over his shoulder. three passes, allowing a short drying time between each. If you use a normal exterior paint here, the layer will break up, certainly in direct sunlight, because the paint lacks The magic suitcase Examination “The first thing to do is: always have a good look at the damage,” Henrik explains. “Many of these minor accidents can be made good with the help of the various repair systems.” On this Focus, a steel pipe had banged into the dashboard as a result of braking. The customer had bought some pipes from a DIY hypermarket and, as he had no roof rack, balanced them across the tops of the back seat and front passenger seat. Under heavy braking, one of the pipes broke free and banged into the dashboard. After inspecting the scratches, Henrik pronounces confidently: “No problem. We’ll make it good as new.” Step by Step Taking the FSE Basic Repair Suitcase B1, he first cleans all round the area of the impact with lint-free cloth and plastcleaner, then masks the surrounding area and tucks a piece of paper in the glove compartment. Now it’s the turn of the gun with the mouldmaker cartridge. Henrik carefully flows some of the green viscous material onto an undamaged area of the dashboard beside the scratches, then spreads it with the small palette knife to make a thin, even film. “In this way, the surface pattern of the dashboard is reproduced and later copied onto the damaged spot. Don’t worry about the cast leaving traces behind, because it won’t,” Henrik explains. “Drying time is about five minutes.” Next he removes raised parts of the scratches using fine emery paper. “When doing this, try to minimise any roughening of the surrounding area,” he advises, and then pulls off the green moulding material which has dried in the meantime. He then places this carefully over the damage spot, draws an outline of the damage on it with a pen, and lays the film aside again. “Now I use the palette knife to apply a little B Compound carefully to the hollow and smooth it down. Now you have to wait. When it has completely hardened, it appears a little transparent.” autoteam 10 Heat Sealing Iron The electric heat sealing iron is the next tool to be used and Henrik illustrates what the three indicator lights mean: “When I turn the small regulator to say 150° C, the yellow lamp shows me that it is heating up to the desired temperature. Green means that the iron has reached the set temperature and is The pipe has left its mark on the dashboard. ➤ 27 Even relatively new vehicles frequently suffer from unsightly traces of everyday use, like scratches on the bumper as a result of clumsy parking manoeuvres, burn holes in the seats from dropped cigarettes, or marks on the dashboard as souvenirs of the last house move. The FSE Programme contains special SMART Repair Kits which make repairing such mishaps quick and economical. FORD AUTOTEAM MAGAZINE 24 - 25
Page 1 and 2: SMART REPAIR GUIDE
Page 3 and 4: GROUP OF COMPANIES Group IT operati
Page 5 and 6: HBC System is the sole manufacturer
Page 7 and 8: PAINTLESS DENT REMOVAL (PDR) PAGE 1
Page 9 and 10: TROLLEY RANGE COMPLETE SMART REPAIR
Page 11 and 12: The brand new generation of "All-in
Page 13 and 14: INTERIOR TROLLEY MOBILE is the opti
Page 15 and 16: SYSTEM A FABRIC AND VELOUR REPAIR S
Page 17 and 18: TYPE OF REPAIRS Cigarette burns, we
Page 19 and 20: TYPE OF COATING Fabric & Upholstery
Page 21 and 22: FLEXIBLE The fabric colors are 100%
Page 23: SYSTEM B LEATHER, PLASTIC AND VINYL
Page 27 and 28: B LEATHER CRACK FILLER FROM SYSTEM
Page 29 and 30: TYPE OF REPAIRS Scratched trim, str
Page 31 and 32: MOULDMAKER CLEAR A transparent sili
Page 33 and 34: TYPE OF REPAIRS Re-painting damaged
Page 35 and 36: B3 SCAN is our color mixing system
Page 37 and 38: Revolutionary handheld color matchi
Page 39 and 40: » Penetrates the surface, forms a
Page 41 and 42: » Penetrates the surface, forms a
Page 43 and 44: TYPE OF REPAIRS Welding of cracked
Page 45 and 46: SYSTEM C SPOT / PAINT REPAIR SYSTEM
Page 47 and 48: NO COMPROMISE PAINT SYSTEM TYPE OF
Page 49 and 50: delivering an economical way to wor
Page 51 and 52: S5100 S5100 HS AIR HS DRY AIR CLEAR
Page 53 and 54: S1 FULL PRECISION EQUIPMENT PACKAGE
Page 55 and 56: TYPE OF REPAIRS Repair of scratches
Page 57 and 58: SPRAY GUN CLEANING SYSTEM DUAL A po
Page 59 and 60: 1 360° 2 » The unique membrane sy
Page 61 and 62: NON-PAINT MANUAL SANDING the perfec
Page 63 and 64: PERSONAL PROTECTION EQUIPMENT Maski
Page 65 and 66: MOBILE MARTWALL HYBRID PAINT BOOTH
Page 67 and 68: The painter is safely located outsi
Page 69 and 70: Allows profitable spot repairs (1 p
Page 71 and 72: Ensuring 100% pollution free air. D
Page 73 and 74: Air Outlet Fans 220 / 110 Volt (ATE
Page 75 and 76:
Outlet Exhaust air Sensor monitors
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FILTERBANK ✔ Airflow setting for
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Modular Design. Easy Assembly - est
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SYSTEM D WINDSCREEN REPAIR SYSTEMS
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» No heating required » Materials
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UV LAMP NEXT LEVEL CURING LED UV la
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SYSTEM D-PRO WINDSCREEN REPAIR SYST
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» Time-saving » Can be operated b
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SYSTEM D MS WINDSCREEN ADHESIVE HIG
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the perfect start to an excellent f
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SYSTEM E1 CARAVAN AND MOBILE HOME R
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TYPE OF REPAIRS Dents, deep scratch
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Designed for restoring caravans, mo
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Pipette 3,5ml (10pcs) Part no. 288
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SYSTEM E1 CARAVAN MASTER TROLLEY Th
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Easy-to-use spot repair paint syste
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SYSTEM E ALLOY WHEEL REPAIR SYSTEMS
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SYSTEM E3 ALLOY WHEEL RESTORATION P
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TYPE OF REPAIRS Damaged painted and
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ALLOY WHEEL RESTORATION EQUIPMENT 1
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THE SMARTER WAY TO RESTORE DIAMOND
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At the core of the Alloy Wheel Repa
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QUICK COMPARISON * Available in the
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ALLOY WHEEL BLAST CABINET The Alloy
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World’s first fully automatic Whe
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The Painting machine is available i
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TYPE OF REPAIRS Straightening damag
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WHEEL PREP AND SPRAY BAY Premium qu
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UPGRADE Electronic Spindle Brake Up
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WHEEL REPAIR DOCUMENTATION APP With
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Strong, durable construction Dimens
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360° CAR CARE SYSTEMS FOR PROFESSI
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CLEAN POLISH PROTECT COMPREHENSIVE
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SUPER CUT PLUS >STAGE 1< has been d
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SIMPLER, FASTER BEST IN CLASS FINIS
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TYPE OF TREATMENT A ceramic glass r
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Fabric Protection Shield guards fab
Page 149 and 150:
Complete Professional Detailing Cle
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WASH / AUTO SHAMPOO - NON-TOUCH Par
Page 153 and 154:
MICROFIBER WATER TOWEL Part no. 570
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ACCESSORIES SPONGES APPLICATION AND
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It has never been more important to
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Our OZONE Air Cleaner produces ozon
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CUSTOMER CASE STORY A 30 minute san
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PROFESSIONAL DETAILING CLEANING PAC
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All included DIY packages, designed
Page 167 and 168:
REMOVES HEAVY OXIDATION, SCRATCHES,
Page 169 and 170:
HBC COATING PROMOTIONAL MATERIALS U
Page 171 and 172:
SYSTEM G PDR, PAINTLESS DENT REMOVA
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TYPE OF REPAIRS Hail damage, parkin
Page 175 and 176:
Workshop solution with essential to
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02 03 04 05 06 07 08 09 10 11 12 13
Page 179 and 180:
30 28 29 02 01 32 27 25 03 26 24 23
Page 181 and 182:
SYSTEM G BASIC PDR TOOL KIT G14 No.
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SYSTEM G MAGNETIC PDR TOOL MAGNETIC
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FLATBARS 99FB-590-20-5 Flatbar 590x
Page 187 and 188:
SYSTEM G PDR GENERAL ACCESSORIES 44
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the cleanest and fastest way for fi
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Part no. 13443-1 LED - PDR Lamp w/
Page 193 and 194:
Paintless dent removal is tradition
Page 195 and 196:
DENTLIFTER HEAVY DUTY 3 yellow mult
Page 197 and 198:
SYSTEM G GLUESTICKS SOFT ADHESION M
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GLUE TABS ALU Glue Tabs Alu set - 6
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Cold Glue Dent Removal kit w/ 4 Alu
Page 204 and 205:
HBC-GROUP TRAINING ACADEMY Designed
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HBC-GROUP TRAINING ACADEMY Our offi
Page 208 and 209:
HBC-GROUP MARKETING SUPPORT A compl
Page 210 and 211:
HBC-GROUP PRIVATE LABELING CONSUMAB
Page 212 and 213:
HBC-GROUP DIRECT DELIVERY IATA incl
Page 214:
NEWS FROM THE SMART REPAIR LAB Whee
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