pixargus_full

AllRounDia

DualVision

More than

a lump detector.

From EUR

19.990

Inline inspection of tubes, hoses and cables

All-in-one: 100% surface und 360° dimensions.

It’s high time

for a change!

Switch over now:

from an ordinary lump detector

to 100 % full inspection –

with AllRounDia DualVision

The first ever truly all-in-one solution. Perfect inline measurement and

genuine surface inspection within one system!

Enabled by the unique DualVision technology, which is based on

PIXARGUS’ proven laser triangulation system and „true“ LED surface inspection,

AllRoundDia DualVision (DV) measures the product’s

contour and dimensions gaplessly, while detecting surface defects

3-achsiges Messsystem mit Laser

such as blisters, cracks, holes, missing sheathing, etc.

And all this at an unbeatable price.

The measuring principle

Dimension measurement

Our camera-based laser triangulation gauge is the first ever

inspection system to assure gapless 360° measurements

of round and oval contours. While conventional axis-based

measurements using the shadowing method (see illustration)

cover only six single points, the optical sensors of AllRoun-

Dia DV capture 4 million pixels. This makes the difference

because each individual point can be decisive for the quality

of a product. While the single-point method measures each

single point highly accurately, it does not capture the area

between the points and detects only defects of relatively large

topographic extension (lumps). In contrast, AllRounDia DV

guarantees that each and every point is inspected with the

same high accuracy and repeatability of 0.01% FOV.

Surface inspection

AllRounDia DV continuously checks not only the contour for

any deviations from the target, but the entire surface area.

The PIXARGUS system employs LED lighting, no laser light,

as comparable systems do. The specially developed lighting

concept assures that the field of vision and the measuring field

are perfectly homogeneously lit. Precisely for this reason, even

difficult to detect irregularities and flaws in the material, such

as fissures, inclusions, flecks and other high-contrast defects

from a size of only 0.1 mm, are reliably captured.

3-achsiges Messsystem mit Laser

Conventional axis measurement

Single-point

measurement

based on shadowing

technology

with lasers

as light source

6 measuring points

AllrounDia Messprinzip with blind areas

AllRounDia Measuring principle

All-round laser-line AllrounDia Messprinzip

shape measurement

by 4 multi-camera

sensors

Uninterrupted measuring

line with 4 million

measurement points

and without blind areas

AllRounDia DualVision:

Best-price all-in-one inspection solution

for round extrusion products!

More than a lump controller

360° all-round laser

contour measurement

Recognizes also contrast and

surface defects, such as fissures,

holes, longitudinal grooves, ...

instead of single-point measurements

with dead zone effects

True LED

surface

inspection –

Via the integrated

multi-touch screen

or mobile, via a tablet

and simultaneous

dimension measurement!

State-of-the-art

measurement

repeatability

Measures the diameter,

contour and ovality with

a precision of 0.01% FOV

Ready for

Industry 4.0!

Featuring all standard interfaces

to enable smart networking of

the production processes

AllRounDia DualVision

Detectable dimensional and surface defects

User-friendly graphical display

Inclusions in the

tube material

Folds

in sheathing

Fissure

in tubing

Blister on

composite tubing

Lump defect

and necking

Deformation and

other defect types

User-friendly

and intuitive:

Dimension measurement

and surface

inspection –

in one display!

AllRounDia DualVison – makes the difference

Measuring functions

For all round products

Outstanding benefits

Dimensions

Surface

Contour,

diameter,

ovality

Blisters, fissures,

holes, grooves,

inclusions, lump

defects, necking,

contrast defects,

and many more

• Protective tubing for electronic

wiring in cars

• Safety-critical hoses for brakes,

ventilation, heating systems …

• Composite tubing with plastic

sheathing

• All types of metal tubes

• Tubes and cables for the

building industry

• Irrigation tubes

• Plastic drinking straws

• and many more

• Complete 100% inspection:

surface & dimension

• Continuous scanning

at 4 million pixels

– without shadowing effect

• Very compact system

– ready to run!

• Robust design for 24/7 operation

• Ready for Industry 4.0

• With certified, pre-delivery calibration

• Windows 10 IoT operating system

• Best cost-benefit ratio on the market

Complete 100% inspection

instead of conventional dimension

measurement with lump detectors.

We also have the perfect system if you are

looking for a high-end solution, as for medical

products, for example. Just contact us!

Quality that shows!

It’s high time for a change!

About PIXARGUS

PIXARGUS GmbH, founded in 1999, develops, manufactures

and sells systems for optical inline measurements and

inspection of continuously produced long products as well

as single pieces. The medium-sized company is a global

“hidden champion” in optical inline quality inspection.

Worldwide all major manufacturers of automotive rubber

profiles use PIXARGUS systems for surface inspection and

profile measurements. PIXARGUS is based in Würselen near

Aachen/Germany. The company is active worldwide through

its US branch and various international technical agencies.

We push the limits!

PIXARGUS stands for engineering par excellence made

in Germany. Building on our decades-long experience and

our know-how from great many and most diverse applications,

we see ourselves as an innovation engine for quality

assurance of the future. Even for the most specialized and

demanding of tasks we always find the perfect solution – in

close collaboration with our customers.

With solutions tailor-made to your needs, with enthusiasm

and in close partnership with you, we make your vision

become reality!

Service hotline:

+49 2405 47908-22

Sales:

+49 2405 47908-26

Made

in

Germany

Quality does not happen by

chance. Therefore, we are

ISO 9001 certified.

The information and data in this document are intended for general information only. They are no guaranteed product properties and may be subject to change.

03/2020

PIXARGUS GMBH

Monnetstraße 2

D-52146 Würselen

Germany

Tel.: +49 - (0)2405 479 08-0

Fax: +49 - (0)2405 479 08-11

sales@pixargus.de

www.pixargus.de

PIXARGUS, INC.

10176 International Boulevard

Cincinnati, OH 45246

USA

Tel.: 1-888-539-4689

Fax: 1-919-882-9899

info-usa@pixargus.com

www.pixargus.com

ProfilControl 7

The Original.

Inline inspection of profiles and round products

360° geometry. 100% surface. Also all-in-one.

Small. Smart. Fast.

The benchmark in quality control: ProfilControl 7

The 7th system generation developed by measuring

technology experts PIXARGUS sets benchmarks in

automated quality inspection of extruded products.

ProfilControl 7 is the first system to combine

360° dimension measurement and 100% surface

inspection within one single sensor unit. By applying

multi-zone scanning, PIXARGUS is entering entirely

new spheres of vision. Several measuring and testing

tasks can be performed simultaneously thanks to

virtual camera functions implemented by PIXARGUS.

This takes data precision and defect analysis

performance to the next level.

By combining both LED and laser technology within

the camera’s field of view, the lighting concept opens

up new possibilities of measurement. Thanks to its

compact design and innovative assistance features, the

system is quickly set up and ready for use as a flexible

inline system providing reliable measuring data during

the start of a line and throughout the entire production

campaign.

Being modularly customizable, the PC7 generation

guarantees security of investment. The all-in-one

solution DualVision provides a real cost advantage.

100% surface inspection

ProfilControl 7 Surface provides bespoke solutions for any surface inspection requirement in extrusion processes ... for automotive

suppliers and cable manufacturers, for medical engineering products and in the metals sector.

All this is based on an image processing technology developed by PIXARGUS, which uses innovative camera sensors, special

illumination units and a highly flexible application software – maximizing the usefulness and flexibility in any application.

Looking at things from a different angle shows them in a different light.

This is why ProfilControl 7 Surface now uses up to 8 high-capacity multi-camera

sensors as standard, ensuring that every tiny angle of an extruded product is

most efficiently scanned and checked. The system processes up to

800 million pixels per second using highly sophisticated image

processing algorithms which allow each and every defect

to be detected in real time during running production –

even if the profiles are extremely complex.

How exactly does this work? The product

runs through the sensor head. As soon as

the system detects a defect, it indicates

the defect on a graphic display and

triggers a corresponding signal for

the marking system, the sawing

equipment or the sorting devices

– guaranteeing that only

product fully compliant with

specifications is shipped to

the customers.

Scratch

Bubble

Groove

Inclusions

Deformation

Surface defect

The new sensor technology makes

it possible to capture and process

even hardly visible or difficult to

detect irregularities and defects

such as specks, voids, scratches,

pores, cracks or grooves.

360° geometry measurement

High-precision optics and sophisticated algorithms allow ProfilControl 7 Dimension to handle profile geometries of any kind and complexity

and measure distances, angles, radii and combinations thereof through 360° of the product in real time. The system immediately

indicates any most minute deviation from the reference contour – before out-of-spec limits are reached. This allows the operators to

most effectively control and optimize the production process.

Precision means leaving nothing to chance.

A specially developed calibration of the laser-camera system forms the basis for

maximum precision and excellent measuring results. The system projects a straight,

extremely sharp laser light line onto the product, the entire circumference of which is

continuously inspected by 8 high-capacity cameras. With this technological solution it is

possible now to also capture and measure those areas of the profile which previous systems

were unable to inspect with sufficient accuracy. PIXARGUS achieves a measuring

tolerance better than +/-10 µm, which for specific applications may be even further improved.

Deviations from the reference profile

The system is extremely easy to operate and parameter setting for new

profiles is very convenient. A multi-touch-capable display and a user-friendly

editor are provided to define the reference contours. The display of results is

color-coded. Green indicates production within tolerance, yellow warns that

production is getting close to a tolerance limit and red signals out-of-spec

production. Thus the operators see at a glance any deviation of the process,

allowing them to take immediate corrective measures as required.

System

variants

Surface Dimension Inner

geometry

Measurement method

Profile

Tubes/

pipes/cables

Compounds

Inspected items

Single pieces

ProfilControl 7 S

ProfilControl 7 DX

ProfilControl 7 ICSM

ProfilControl 7 DV

ProfilControl 7 R

PC7 Inspection Automat

S = Surface DX = Dimension ICSM = Inner Cross Section Measurement DV = DualVision R = Roughness

No matter what requirements you may have – standard design or customized, basic or technologically ambitious –

we always have the best-fit solution for you:

CLASSIC SOLUTIONS: Standard systems for high-standard automated quality control.

FACTORY SOLUTIONS: Customized adaptations for production lines of complex design

BASIC SOLUTIONS:

The new downsized models, efficiently adapted in terms of capacity and design.

ENGINEERED SOLUTIONS: Specifically developed for outstanding measuring tasks – impressive technological design.

Enhanced user-friendliness provided by a

21.5“ multi-touch screen

and a clearly structured cockpit

Smart. 1 + 1 = 1

Two have become one:

PC7 DualVision is the first system to combine 360° dimension

measurement and 100 % surface inspection in one common

sensor unit – with the additional advantage of real cost savings.

The innovative illumination concept

with an integrated light ring and a line laser

provides an extremely

homogeneously

illuminated measuring field.

Maximum modularity

Whether for variable extrusion products, drill hole inspection or print checks …

with our wide range of software modules you can adjust the systems to your

special needs – with standard or customized variants!

ProfilControl 7 DualVision …

Fast.

ProfilControl 7 is Industry 4.0 ready, as it can be networked

i.e. via OPC UA with other sensors, measuring systems and a PLC environment.

It interlinks the quality data measured by the sensors and combines them into an

integrated data map. Thus the user can analyze the results within a coherent context

and condense “big data” to what is really needed.

Inline inspection

with maximum flexibility and ergonomic

design. The extremely compact design of the

overall system and a sensor head that can

be conveniently opened make it extremely

easy to move the system flexibly into or

out of the line during running production or

share it between various lines.

Small.

A major technological leap forward and radical redesign:

ProfilControl 7 DualVision has an about

50 % smaller foot print

than the predecessor system.

Sturdy design

Inspection systems must be able to cope not only with natural process

variations and mechanical stress, but also with the typical operating

conditions prevailing in industrial plants – 24 hours a day, 360 days a

year. Therefore, the housings that protect the PIXARGUS systems have

been developed specifically for use under extreme production conditions.

Needless to say that this is all made in Germany.

… innovative and revolutionary!

PIXARGUS Software

ProfilControl 7 Surface

ProfilControl 7 Surface recognizes topographic and

non-topographic irregularities smaller than 1/10 mm

with highest precision.

Human Machine Interface: As in a cockpit, the operator can

see the images of the 8 cameras all at the same time.

ProfilControl 7 Dimension

All measurements are compared with a reference contour and

archived. Numerous different analysis functions make the production

process transparent.

The revised editor makes the generation of inspection reports

even more user-friendly now. Also available as a stand-alone

feature.

ProfilControl 7 DualVision

The DualVision technology: Both the surface and the

geometry can be displayed in parallel on the screen.

Easy operation by multi-touch.

Using the statistical analysis software, the operator may call

up the generated quality data and compile quality reports on

his PC.

For every application

a tailor-made solution

Inline inspection and versatility of application in the automotive sector guarantees economy,

efficient use of resources and high quality.

Typical automotive products inspected

AUTOMOTIVE

• Sealing profiles for car bodies,

hoods, doors

• Hoses for brakes, A/C, cooling systems

• Profiles for windshield wipers

• Metal profiles for car bodies and drive trains

• Trims and cover fillets

• Window shaft seals

• Edge protection profiles

• and many more

Profile or surface, compounds or webs. Guaranteed safety and quality for high-end

materials.

Typical aerospace products inspected

AEROSPACE

• Sealing profiles for aircraft doors and

flaps

• Hydraulic hoses and lines

• Cables and lines for onboard systems


• (Semi) transparent light covering fillets

• Profiles and trims made of metal; for

interior and exterior use

• Plastic and metal tubes

• and many more

In facility and energy management applications, effective surface and profile inspection

means fast ROI.

Typical building & infrastructure products inspected

BUILDING &

INFRASTRUCTURE

• Window profiles and profiles for

structural connections

• Profiles made of metal, PVC and EPDM

for various installation purposes

• Tubes and pipes made of metal and

plastics for various installation purposes

• Cables (high/low voltage, data)

• Trims and cover fillets / profiles

of any kind

• and many more

Ultra-precise inspection in the µm range for medical engineering products and high-end

technology for clean room applications.

Typical medical engineering products inspected

MEDICAL ENGINEERING

• Ultra-thin capillary tubing

• Shape-retaining tracheal and endotracheal

tubes

• Clean room approved cables

• Micro tubing and cannulas

• High-precision profiles for medical

equipment

• Profiled splints made of plastics or metal

• Profiles for structural, covering and

encasing purposes

• and many more

Quality control for input materials and/or final products as diverse as smartphones, carton

packages for milk, IT, food items, etc.

Typical consumer goods products inspected

CONSUMER GOODS

• Small-diameter plastic profiles

for body care products

• Plastic straws for beverage packaging

• Sealing profiles for home appliances

• Cables, hoses and tubes for home

appliances

• and many more

We offer solutions

that don’t stop at the counter

We know that the success of your products also lies in our hands. Therefore we also assume after sales responsibility for our optical

systems. We offer a wide range of individual services for our customers, covering everything from support during commissioning and

regular maintenance through to annual calibration service on site. We offer operator training so that our customers can be sure to get

the most out of our systems. Our Support Team is ready to help you with any technical question you may have. PIXARGUS does business

based on partnership and mutual trust. Therefore, our active customer base still includes numerous companies which were our

early customers 20 years ago.

Installation and

commissioning

Trainings incl. three-level

training program

Regular maintenance

and calibration

Repairs, spare parts, retrofits,

hard and software

Technical service hotline

Long-term partnership through

Service & Care agreements

About PIXARGUS











We push the limits!










become reality!

Service hotline:

+49 2405 47908-22

Sales:

+49 2405 47908-26


08/2019

PIXARGUS GMBH

Monnetstraße 2

D-52146 Würselen

Germany

Tel.: +49 - (0)2405 479 08-0

Fax: +49 - (0)2405 479 08-11

sales@pixargus.de

www.pixargus.de

PIXARGUS, INC.



USA

Tel.: 1-888-539-4689

Fax: 1-919-882-9899


www.pixargus.com

iProfilControl

Basic-systems series

Small-budget

solutions from

€ 39,900

Inline inspection of profiles

360° geometry. 100% surface. Also all-in-one.

Compact.

High performing.

Reduced to the max.

The new downsized solution

for automatic inline measurement

and surface inspection of profiles

iProfilControl is the most cost-efficient option for 360°

all-round inspection of profiles of any kind: whether

rather simple or complex profiles, whether profiles

made of plastics, rubber or metal – the scalable

systems of our new basic series inspect geometries

and surfaces – during running production, in real time

and 100% – using proven inspection technology.

Efficiency for

the most essential

With iProfilControl, PIXARGUS offers its proven inspection

technology in a cost-optimized series of downsized models.

As specialists in measuring technology, we have adapted

the system capacity, the range of functions and the hardware

to the specific requirements of the process – maximizing

efficiency by purpose-tailoring the equipment.

iProfilControl is a series of compact desk-top systems with

the computing unit integrated in their base. Thanks to this

design the systems require very little space at the production

line, making them extremely easy to integrate into the

machine layout. Both the steel casing and the wiring are

designed to cope with the high mechanical impact and other

influences encountered in severe industrial environments.

Made

in

Germany

The compact multi-talent:

Geometry measurement & surface inspection

Also available as an all-in-one system –

for maximum cost efficiency!

Compact desk-top system –

Ready to run!

With integrated computing unit.

No need for an electrical cabinet!

1 + 1 = 1All-in-one

One inspection system instead of two,

thanks to PIXARGUS’

unique DualVision technology

(optional)

Based

on our proven

PC7 inspection technology

Suitable for all

extrusion processes

– single and complex.

Hinged cover of

the sensor head

instead of the

usual C-type slot.

No unwanted

exterior light effects

Up to 8 sensors

– comparable systems

have a maximum

of 6 cameras.

100% inspection also of

highly complex profiles!

Remote control

via tablet,

notebook or

networked PC.

Ready for

Industry 4.0

Available with standard interfaces

and with OPC UA standard.

Stainless steel casing

– despite cost optimization!

Sturdy design able to cope

with everyday 24/7 production.

Dimension

360° geometry measurement

iProfilControl Dimension

Contour deviation

iProfilControl Dimension is based on the proven inspection technology of our ProfilControl 7

systems. The specially developed calibration of the laser-camera system forms the basis for

maximum precision and excellent measuring results. The system projects a straight, extremely

sharp laser light line onto the product, the entire circumference of which is continuously

inspected by up to 8 high-capacity cameras. The contour, distances, angles, radii, etc of any,

no matter how complex a profile geometry are captured in a matter of seconds and compared

with the nominal profile data in the CAD system. iProfilControl Dimension immediately indicates

any tiny deviation from the reference contour - before out-of-spec limits are reached. This allows

the operators to control and optimize the production process most effectively.

Inclusions

Groove

Surface

100% surface inspection

iProfilControl Surface

Bubble

With up to 400 million pixels measured per second, iProfilControl Surface captures even smallest

surface irregularities such as scratches, bubbles, fissures, grooves, inclusions, deformation, and

many more.

The technology: True image processing based on highly specialized algorithms and the innovative,

PIXARGUS-developed sensor and lighting system. Your advantage: While conventional

inspection systems capture only the main exposed surfaces of profiles, iProfilControl Surface

inspects all visible surfaces completely. Also profiles with edges and various different angles can

be inspected 100% thanks to the possibility of using up to 8 cameras.

Scratch

Deformation

Dimension

Surface

1 + 1 = 1

The all-in-one multi-talent

iProfilControl DualVision

iProfilControl DualVision combines geometry measurement and surface inspection within one

cost-optimized, compact system. Both measuring modules are integrated within one sensor

head and switchable separately or in parallel. The combined DualVision sensor technology

allows the corresponding dimensional and surface information to be correlated in real time.

This takes data precision and defect analysis performance to the next level.

iProfilControl DualVision provides you with a clear cost advantage alone by the fact that it

is not necessary to purchase a second inspection system.

Your added value:

a system scalable

to your needs

Our basic systems, iProfilControl, can be fitted with 4, 6

or 8 cameras to meet your specific process requirements.

You are still at the beginning of your investments in automatic

quality inspection equipment? Then our 4-camera systems

provide you with the ideal starting basis.

4 6 8

cameras cameras cameras

You are planning to upscale step by step and retrofit your

system at a later stage? No problem. Our systems grow with

your requirements. They can be retrofitted to 6 or even

8 cameras to cope just as reliably with the more complex

inspection or measuring tasks.

Even when used at maximum system rating, the design

and function of our basic systems are optimized to provide

you with a distinct advantage in terms of cost efficiency.

Whether designed as an entry-level system or as a system for

complex extrusion processes – iProfilControl always provides

efficiency for the essential.

System

variants

Surface Dimension Profile


Measurement

Items



PIXARGUS Software


iProfilControl Surface recognizes topographic and

non-topographic irregularities smaller than 1/10 mm

with highest precision.

Human Machine Interface: As in a cockpit, the operator can

see the images of the 8 cameras all at the same time.


All measurements are compared with a reference contour and

archived. Numerous different analysis functions make the production

process transparent.

The revised editor makes the generation of inspection reports

even more user-friendly now. Also available as a stand-alone

feature.


The DualVision technology: Both the surface and the

geometry can be displayed in parallel on the screen.

Easy operation by multi-touch.

Using the statistical analysis software, the operator may call

up the generated quality data and compile quality reports on

his PC.






AUTOMOTIVE

• Sealing profiles for aircraft doors and flaps

• Profiles for windshield wipers

• Metal profiles for car bodies and drive trains


• Window shaft seals

• Edge protection profiles

• and many more

Profile or surface, compounds or webs. Guaranteed safety and quality for high-end

materials.


AEROSPACE

• Sealing profiles for aircraft doors and flaps


• (Semi) transparent light covering fillets

• Profiles and trims made of metal; for interior and exterior use

• and many more


means fast ROI.


BUILDING &

INFRASTRUCTURE

• Window profiles and profiles for structural connections

• Profiles made of metal, PVC and EPDM for various installation purposes

• Trims and cover fillets / profiles of any kind

• and many more

Ultra-precise inspection in the µm range for medical engineering products and high-end



MEDICAL ENGINEERING

• High-precision profiles for medical equipment

• Profiled splints made of plastics or metal

• Profiles for structural, covering and encasing purposes

• and many more




CONSUMER GOODS

• Small-diameter plastic profiles for body care products

• Sealing profiles for home appliances

• Cables, hoses and tubes for home appliances

• and many more

We offer solutions

that don’t stop at the counter

We know that the success of your products also lies in our hands. Therefore we also assume after sales responsibility for our optical

systems. We offer a wide range of individual services for our customers, covering everything from support during commissioning and

regular maintenance through to annual calibration service on site. We offer operator training so that our customers can be sure to

get the most out of our systems. Our Support Team is ready to help you with any technical question you may have. PIXARGUS does

business based on partnership and mutual trust. Therefore, our active customer base still includes numerous companies which were

our early customers 20 years ago.

Installation and

commissioning

Trainings incl. three-level

training program

Regular maintenance

and calibration

Repairs, spare parts, retrofits,

hard and software

Technical service hotline

Long-term partnership through

Service & Care agreements

About PIXARGUS











We push the limits!










become reality!

Service hotline:

+49 2405 47908-22

Sales:

+49 2405 47908-26


09/2019

PIXARGUS GMBH

Monnetstraße 2

D-52146 Würselen

Germany

Tel.: +49 - (0)2405 479 08-0

Fax: +49 - (0)2405 479 08-11

sales@pixargus.de

www.pixargus.de

PIXARGUS, INC.



USA

Tel.: 1-888-539-4689

Fax: 1-919-882-9899


www.pixargus.com

WebControl S

Inline surface inspection

of foils, films and textured webs

WebControl Surface

Defect detection in smooth foils and technological webs

with simple to highly complex textures

An amazingly fast, high-performance and 100% reliable system that detects smallest

irregularities such as weaving flaws and faulty stitches, dense spots, cracks, scratches and

holes, even in heavily textured materials. This minimizes waste and guarantees that only

flawless material is processed.

System features

WebControl Surface (WC S)

Sensors

• Pixargus Hybrid Power multi-camera sensor,

consisting of GigE CMOS camera sensors

• Able to detect differences in colour

Sensors unit

• Innovative sensor unit in turnkey array design

• Sturdy stainless steel and aluminium construction

• Completely encapsulated multi-camera sensors

at fixed distances

• Web widths: 20 to 3,500 mm

• Protection class IP 64

Illumination unit

• Lighting integrated in sensor head unit;

using high-power LEDs

• Long service life

• Symmetrical light distribution in the measuring field

• Maximum light intensity

Computer/Cabinet/Operator panel

• Industrial computer with Intel ® -Core i technology

• Microsoft Windows ® operating system

• Fully integrated Pixargus stainless steel cabinet, all cabling

approved for industrial use, protection class IP 54.

• 21.5“ MultiTouch operator panel, 1920 x 1080 full HD

Pixargus WebControl S Software

• Autofocus function

• 3 different user modes, password protected

• Automatic set-up (no new set-up for recurring products/

articles); start-up mode for optimized set-up (optional)

• High-capacity detection and measuring engine

• Interactive system status information

• Storage/loading of all measuring results in log files

• Storage of product-specific recipes/article parameters/

internal database

• Wide range of statistical features (online or offline), evaluations

by product, date, charge, coil etc.

Benefits

Compact. Innovative. Windows ® -based. Supplied on turnkey basis.

Unparalleled measuring and detection performance. Latest stateof-the-art

operator panel, default parameter setting, high-capacity

software system.

100% surface inspection of webs at low and high process

speeds. Several measuring and testing tasks can be performed

simultaneously thanks to the innovative Pixargus Hybrid Power

multi-camera sensors.

Thanks to the innovative array design of the sensor head, web

widths of up to 3,500 mm can be flexibly handled as standard.

Thus WebControl S achieves an unrivalled scalability. The choice

of material makes the system perfectly suited for continuous

operation under harsh production conditions

The high-power LED lighting element provides for an optimally

and uniformly lit measuring field and ensures excellent measuring

and inspection results. Structural irregularities/material

defects (specks, pores, scratches, cracks or grooves ...), which

were not detectable in the past, can now be immediately captured

and processed by the camera sensors.

“Tailor-made” stainless steel cabinet accommodating all integrated

computer and electrical components. Newly developed,

intuitive Pixargus Human Machine Interface with optimized

graphical display: Multi-touch functionality for moving objects

across the screen and zooming in and out by two-finger gestures.

All functions controllable via MultiTouch panel. The new Web-

Control S software demonstrates how intelligent “machine vision”

works: MultiArea, now allowing as many fields of view as desired

to be set per camera; the new autofocus reduces set-up times;

the coating check function is very important for webs in automotive

applications; Defect Density Management (DDM)

– and much more!

Pixargus Datamaster 4.0 available as an option. Needless to say

that Excel ® export functions are provided for data evaluation.






AUTOMOTIVE

• Textile and leather fabrics for car seats

• Technological webs for interior lining

• A/C, ventilation filters etc. made of

non-woven fabric

• CFRP products/composite fabrics for

lightweight construction

• Metal fabrics for industrial filters, exhaust

filters, oil drilling filter screens

• Foils for panes

• and many more

Profile or surface, compounds or webs. Guaranteed safety and quality for high-end materials.


AEROSPACE

• Textile and leather fabrics for

aeroplane interior equipment

• A/C and ventilation filters made of

non-woven fabric

• CFRP products for lightweight

construction

• Foils for panes

• Metal fabric for filters

(e.g. exhaust filters)

• Other metal webs

• and many more


means fast ROI.


BUILDING &

INFRASTRUCTURE

• Blinds and shades for windows

• CFRP products for lightweight

construction

• Metal sheet, e.g. for sliding gates

• Plastic panels and corrogated metal

sheet for roofs

• Metal fabric for facade cladding

• Glass fiber mats

• and many more

Ultra-precise inspection in the μm range for medical engineering products and high-end



MEDICAL ENGINEERING

• Non-woven fabrics for hygienic products

used in patient care

• Fabrics for emergency care/surgery

products

• Semi-finished webs for manufacture of

medical products

• Non-woven fabric filters for clean rooms

(A/C, ventilation)

• Foils for medical use

• Metal fabric for filters in medical

applications

• and many more




CONSUMER GOODS

• Coated cardboard for packaging

• Leather fabric for home furnishings

• Cling film and aluminium foil

• Carpets and laminate flooring

• Filters for vacuum cleaners

• Plastic sheets and films

• Pulp for disposable diapers

• Paper

• and many more

WebControl S

Surface inspection system

System features

Inspected items

Measuring principle

Measuring field

Resolution

Number of measured pixels

Scanning rate

Line speed

Webs (woven/non-woven), foils, film

Optical, non-contact

from 20 to 3,500 mm or more

≥ 10 μm

Up to 1.4 billion per second

Up to 80 kHz

< 1,000 m/min and more

Standard version. Other features on request.

Other specifications

Interfaces

Optional interfaces

Power supply

Protection class

Guideline

LAN/Ethernet TCP/IP IEEE 802.3, WiFi IEEE

802.11, USB 3.0, digital I/O 24VDC

OPC, RFID, SPS, VGA splitter, RS 232, industrial

fieldbuses, e.g. ProfiNet, Profibus-DP, Device-Net,

incremental rotary encoder, marking system, etc.

100…240 V AC +/-10% 50Hz (60 Hz)

IP 54 (sensor head IP64)

CE compliant

Service Hotline:

+49 2405 47908-22

Sales:

+49 2405 47908-26

The information and data in this document are intended for general information only. They are no guaranteed

product properties and may be subject to change.

2017_1-1

PIXARGUS GMBH

Monnetstraße 2

D-52146 Würselen

Tel.: +49 - (0)2405 479 08-0

Fax: +49 - (0)2405 479 08-11

sales@pixargus.de

www.pixargus.de

pixargus_full

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