Boker Knifestyle | Edition 2020 / 2021 | English

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BOKER HANDMADE KITCHEN KNIVES 31 HANDMADE KITCHEN KNIVES Since 1869, the famous knives with the internationally renowned Boker tree logo have been handcrafted in Solingen, City of Blades. Depending on the series and build, it takes up to 80 different production steps to make a knife in our Manufactory. A kitchen knife passes through about ten in-house departments during this process. Before production of a new knife can begin, the product idea is built digitally with the help of CAD software. A simple hand-drawn sketch made by one of our knife designer and custom knifemakers often serves as the basis for the first construction drawing. For forged knives, the base material is cut into pieces, brought to a red heat and hammered in a massive die with a drop hammer weighing two tons. The blades of the non-forged knives are stamped out of plates or cut with a laser or water jet cutter. The purpose and shape of the product is already recognizable in the blade slugs. Next, the blade gets a heat treatment. In order to attain the required edge retention, the steel needs to be as hard as possible, while also having enough resilience not to break during use. The next step is the grind with the necessary cooling. Then, all Damascus knives are etched to reveal and emphasize the different layers of steel. The Scales Department stores lumber from various trees; many of them are domestic varieties, but we also have a stash of 5,000-year-old bog oak and rare burl varieties. First, our master carpenters cut the wood on a bench saw before they are further milled by hand. The milled handles are then combined with the blades in the Mounting Department. Depending on the build, the knife is assembled with rivets, hollow rivets or extremely durable adhesive connections. The most impressive transformation of the unfinished knife happens in Fine Grinding. All edges, protruding rivets, traces of adhesives and scratches are skillfully shaped and smoothed in countless steps on belts and grinding belts and discs. Apart from the sharp blade, the knife receives its final aesthetic and functionality. The last step is the final inspection, where every detail is visually checked by experienced experts. Only completely flawless knives are hand-stropped and then checked again, cleaned and packaged. Each design has its own tradition and purpose and offers different advantages in terms of production, handling and use. Despite all differences, these designs of Boker kitchen knives have one thing in common. They are all excellent and superior kitchen knives that you will never want to put down. Depending on your individual and personal preferences in terms of design, weight, ergonomics and balance, you are sure to find the right knife in our collection. Hunched over the bench grinder, the next production step is carried out by hand - Solingenstyle. The spine is ground, the transition from blade to tang is cleaned up and the unique Solingen blue-glaze is applied.

BOKER HANDMADE KITCHEN KNIVES<br />

31<br />

HANDMADE KITCHEN KNIVES<br />

Since 1869, the famous knives with the<br />

internationally renowned <strong>Boker</strong> tree logo have<br />

been handcrafted in Solingen, City of Blades.<br />

Depending on the series and build, it takes up to<br />

80 different production steps to make a knife in our<br />

Manufactory. A kitchen knife passes through about<br />

ten in-house departments during this process.<br />

Before production of a new knife can begin, the<br />

product idea is built digitally with the help of CAD<br />

software. A simple hand-drawn sketch made by<br />

one of our knife designer and custom knifemakers<br />

often serves as the basis for the first construction<br />

drawing. For forged knives, the base material is cut<br />

into pieces, brought to a red heat and hammered<br />

in a massive die with a drop hammer weighing<br />

two tons. The blades of the non-forged knives are<br />

stamped out of plates or cut with a laser or water<br />

jet cutter.<br />

The purpose and shape of the product is already<br />

recognizable in the blade slugs. Next, the blade<br />

gets a heat treatment. In order to attain the<br />

required edge retention, the steel needs to be<br />

as hard as possible, while also having enough<br />

resilience not to break during use. The next step is<br />

the grind with the necessary cooling.<br />

Then, all Damascus knives are etched to reveal and<br />

emphasize the different layers of steel.<br />

The Scales Department stores lumber from various<br />

trees; many of them are domestic varieties, but<br />

we also have a stash of 5,000-year-old bog oak<br />

and rare burl varieties. First, our master carpenters<br />

cut the wood on a bench saw before they are<br />

further milled by hand. The milled handles are<br />

then combined with the blades in the Mounting<br />

Department. Depending on the build, the knife is<br />

assembled with rivets, hollow rivets or extremely<br />

durable adhesive connections.<br />

The most impressive transformation of the<br />

unfinished knife happens in Fine Grinding. All<br />

edges, protruding rivets, traces of adhesives and<br />

scratches are skillfully shaped and smoothed<br />

in countless steps on belts and grinding belts<br />

and discs. Apart from the sharp blade, the knife<br />

receives its final aesthetic and functionality.<br />

The last step is the final inspection, where every<br />

detail is visually checked by experienced experts.<br />

Only completely flawless knives are hand-stropped<br />

and then checked again, cleaned and packaged.<br />

Each design has its own tradition and purpose and<br />

offers different advantages in terms of production,<br />

handling and use. Despite all differences, these<br />

designs of <strong>Boker</strong> kitchen knives have one thing<br />

in common. They are all excellent and superior<br />

kitchen knives that you will never want to put<br />

down.<br />

Depending on your individual and personal<br />

preferences in terms of design, weight, ergonomics<br />

and balance, you are sure to find the right knife in<br />

our collection.<br />

Hunched over the bench grinder, the next<br />

production step is carried out by hand - Solingenstyle.<br />

The spine is ground, the transition from blade<br />

to tang is cleaned up and the unique Solingen<br />

blue-glaze is applied.

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