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ISSN 1862-5258<br />

March / April<br />

<strong>02</strong> | <strong>2015</strong><br />

Cover Story<br />

Shanxi JinHui Group<br />

bioplastics magazine Vol. 10<br />

Highlights<br />

Rigid Packaging | 16<br />

Polyurethane / Elastomers | 22<br />

Preview<br />

... is read in 91 countries


Caring for Nature<br />

PLANET PURE, a company that manufactures certified organic<br />

products, has chosen to use BRASKEM’ S GREEN PE, supplied<br />

by FKuR, for their softener, detergent and spray bottle solutions.<br />

PLANET PURE products are both natural and biodegradable.<br />

Therefore, by offering bio-based packaging, PLANET PURE has<br />

created a complete concept of sustainability and environmentalism.<br />

Regarding the material properties, processing, recycling and<br />

application, Green PE performs in exactly the same way as<br />

conventional oil-based PE.<br />

“Together we can change the world in a positive way.”<br />

Silvio Perpmer, founder and CEO PLANET PURE,<br />

www.planetpure.com<br />

For more information visit<br />

www.fkur.com • www.fkur-biobased.com


Editorial<br />

dear<br />

readers<br />

As I write these lines I am still in Orando, Florida (a much<br />

nicer place to be these days compared with cold and<br />

rainy Germany). Last week we attended NPE, the biggest<br />

North American trade show on plastics (see our<br />

show review on pp 34), and this week, luckily in Orlando<br />

too, there is the SUSTPACK conference on sustainable<br />

packaging (see p. 8). Interesting but not really a surprise,<br />

one of the big topics here is marine debris. On<br />

page 20 we have an article on the same topic, i.e. certification<br />

of marine degradability of plastic products.<br />

I personally like the idea mentioned in that article, i.e.<br />

if you have a product that is marine degradable, you<br />

should have it certified, but you should not label this<br />

on the final consumer product, because such a labelling<br />

could encourage people to litter. I know that this<br />

a controversially discussed topic. If you want to share<br />

your opinion with our readers … I would appreciate it.<br />

One other big topic in this issue is Chinaplas with<br />

a show preview and a Showguide in the centre of the<br />

magazine.<br />

The other editorial highlights include Polyurethanes /<br />

Elastomers and Rigid Packaging / Thermoforming.<br />

And so it just remains to remind you of our bio!PAC Conference<br />

on Biobased Packaging in May. We once again updated<br />

the programme and have now a total of 26 presentations plus a<br />

panel discussion on “Land use availability for renewably sourced<br />

materials”. We are looking forward to welcoming you in Amsterdam<br />

As usual this current issue is once again rounded off by lots of<br />

industry and applications news…<br />

bioplastics MAGAZINE Vol. 10<br />

ISSN 1862-5258<br />

Highlights<br />

Rigid Packaging | 16<br />

Polyurethane / Elastomers | 22<br />

Preview<br />

March / April<br />

<strong>02</strong> | <strong>2015</strong><br />

Cover Story<br />

Shanxi JinHui Group<br />

... is read in 91 countries<br />

Follow us on twitter!<br />

www.twitter.com/bioplasticsmag<br />

We hope you enjoy reading bioplastics MAGAZINE<br />

Sincerely yours<br />

Michael Thielen<br />

Like us on Facebook!<br />

www.facebook.com/bioplasticsmagazine<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 3


Content<br />

Imprint<br />

Events<br />

7 Re-Invention of Plastics via<br />

Renewable Chemicals (review)<br />

8 SUSTPACK <strong>2015</strong> (review)<br />

10 8 th International Conference on<br />

Bio-based Materials (Award pereview)<br />

12 bio!PAC Biobased Packaging (programme)<br />

28 Chinaplas – Show Guide with floorplan<br />

34 NPE <strong>2015</strong> – (review)<br />

Certification<br />

20 OK biodegradable MARINE<br />

Applications<br />

43 Biotex Flax improves impact performance<br />

for bamboo bike<br />

44 First bioplastic baby spoon<br />

45 Kuskoa Bi – the first bioplastic chair<br />

<strong>02</strong>|<strong>2015</strong><br />

March / April<br />

Rigid Packaging<br />

16 New bio-based, solvent-free lidding films<br />

17 New cast PLA films<br />

18 Thermoformable high-barriermaterial<br />

Polyurethanes / Elastomers<br />

22 Bio-based PolyTHF<br />

23 Biobased TPE to create innovative<br />

new products<br />

24 A milestone towardsbiobased polyurethanes<br />

25 First biobased TPE suspension for bed slats<br />

25 New bioderived Elastane<br />

for knit and woven fabrics<br />

Cover Story<br />

14 Present biodegradable plastics<br />

development in China<br />

Basics<br />

50 Can bioplastics polish the image<br />

of packaging?<br />

52 Pioneer in biobased packaging<br />

Materials<br />

46 Natural Fibre LFT for Lightweighting<br />

48 Itaconic acid-based monomers and<br />

polymers<br />

Report<br />

49 Polypropylene from palm oil<br />

3 Editorial<br />

5 News<br />

40 Application News<br />

55 Suppliers Guide<br />

54 Event Calendar<br />

58 Companies in this issue<br />

Publisher / Editorial<br />

Dr. Michael Thielen (MT)<br />

Samuel Brangenberg (SB)<br />

contributing editor: Karen Laird (KL)<br />

Head Office<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach, Germany<br />

phone: +49 (0)2161 6884469<br />

fax: +49 (0)2161 6884468<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Media Adviser<br />

Caroline Motyka<br />

phone: +49(0)2161-6884467<br />

fax: +49(0)2161 6884468<br />

cm@bioplasticsmagazine.com<br />

Chris Shaw<br />

Chris Shaw Media Ltd<br />

Media Sales Representative<br />

phone: +44 (0) 1270 522130<br />

mobile: +44 (0) 7983 967471<br />

Layout/Production<br />

Ulrich Gewehr (Dr. Gupta Verlag)<br />

Max Godenrath (Dr. Gupta Verlag)<br />

Mark Speckenbach (DWFB)<br />

Print<br />

Poligrāfijas grupa Mūkusala Ltd.<br />

1004 Riga, Latvia<br />

bioplastics MAGAZINE is printed on<br />

chlorine-free FSC certified paper.<br />

Total print run: 3,500 copies<br />

(plus 1,000 printed in China)<br />

bioplastics magazine<br />

ISSN 1862-5258<br />

bM is published 6 times a year.<br />

This publication is sent to qualified<br />

subscribers (149 Euro for 6 issues).<br />

bioplastics MAGAZINE is read in<br />

91 countries.<br />

Every effort is made to verify all<br />

Information published, but Polymedia<br />

Publisher cannot accept responsibility<br />

for any errors or omissions or for any<br />

losses that may arise as a result. No<br />

items may be reproduced, copied or<br />

stored in any form, including electronic<br />

format, without the prior consent of<br />

the publisher. Opinions expressed in<br />

articies do not necessarily reflect those<br />

of Polymedia Publisher.<br />

All articies appearing in bioplastics<br />

MAGAZINE, or on the website www.<br />

bioplasticsmagazine.com are strictly<br />

covered by copyright.<br />

bioplastics MAGAZINE welcomes contributions<br />

for publication. Submissions are<br />

accepted on the basis of full assignment<br />

of copyright to Polymedia Publisher<br />

GmbH unless otherwise agreed in<br />

advance and in writing. We reserve the<br />

right to edit items for reasons of space,<br />

clarity or legality. Please contact the<br />

editorial office via mt@bioplasticsmagazine.com.<br />

The fact that product names may not be<br />

identified in our editorial as trade marks<br />

is not an indication that such names are<br />

not registered trade marks.<br />

bioplastics MAGAZINE tries to use British<br />

spelling. However, in articles based on<br />

information from the USA, American<br />

spelling may also be used.<br />

Envelopes<br />

part of this print run is mailed to the<br />

readers wrapped in envelopes<br />

Cove<br />

<br />

Follow us on twitter:<br />

http://twitter.com/bioplasticsmag<br />

Like us on Facebook:<br />

https://www.facebook.com/bioplasticsmagazine


daily upated news at<br />

www.bioplasticsmagazine.com<br />

News<br />

Additives to biodegrade<br />

plastics don’t work<br />

A new study from Michigan State University shows that several additives<br />

that claim to break down polyethylene (i. e., plastic bags) and polyethylene<br />

terephthalate (i. e., soda bottles) simply don’t work in common disposal<br />

situations such as landfills or composting.<br />

“Making improper or unsubstantiated claims can produce consumer<br />

backlash, fill the environment with unwanted polymer debris and expose<br />

companies to legal penalties,” said Susan Selke, co-author of the study and<br />

MSU packaging professor.<br />

The results, featured in the current issue of Environmental Science and<br />

Technology, are a culmination of a three-year study that focused on five<br />

additives and three categories of biodegradation, which cover the majority of<br />

methods available on the market today.<br />

The team studied biodegradation with oxygen, such as in composting;<br />

biodegradation without oxygen, such as in an anaerobic digester or a landfill;<br />

and simply burying plastics.<br />

“There was no difference between the plastics mixed with the additives<br />

we tested and the ones without,” said Rafael Auras, co-author and MSU<br />

packaging professor. “The claim is that, with the additives, the plastics will<br />

break down to a level in which microorganisms can use the decomposed<br />

material as food. That simply did not happen.”<br />

“(Do) not make claims that are untrue,” Selke said. “The proper<br />

management of waste plastics is the proper management of waste plastics.”<br />

And for now, that means not using any of the disposal methods or additives<br />

included in the study as feasible options, Selke said.<br />

It’s a growing trend that many U.S. cities and countries have banned or<br />

have adopted legislation taxing the retail use of plastic bags, one of the<br />

largest sources of polyethylene waste. Plastic manufacturers are also<br />

seeking solutions to this problem, Selke said.<br />

“Package-user companies funded this study because they wanted to<br />

know if the additives that are being marketed to them work,” she said. “They<br />

wanted scientific proof to evaluate the products and disposal approaches<br />

that are available to them to break down plastic.” MT<br />

Source: http://msutoday.msu.edu/news/<strong>2015</strong>/additives-to-biodegrade-plastics-dont-work<br />

Biotec and<br />

Kaneka join forces<br />

BIOTEC GmbH & Co. KG (Emmerich am<br />

Rhein, Germany) and Kaneka Corporation<br />

(Osaka, Japan) signed a broad Joint<br />

Development Agreement for the application<br />

of biopolymers. BIOTEC develops and<br />

manufactures bio-based, biodegradable<br />

and compostable compounds under the<br />

trade name BIOPLAST.<br />

Kaneka is the producer of a 100 % bio<br />

based and innovative PHBH polymer with the<br />

brand name AONILEX ® , which is new to the<br />

market. Both companies agreed to combine<br />

development resources to create new bio<br />

based compounds for the application fields<br />

of pharmaceutical capsules, extrusion<br />

coated paper and cardboard, various other<br />

flexible and rigid films and packaging<br />

solutions.<br />

This strategic partnership is expected to<br />

spark innovation and additional development<br />

in the plastic markets by maximizing the<br />

product development talents and resources<br />

at both companies, while driving scale and<br />

efficiency through the partners’ respective<br />

supply chains. These new applications,<br />

which Kaneka and BIOTEC focus on, aim to<br />

contribute significantly to the development<br />

of a more sustainable and environmental<br />

friendly society.<br />

John Persenda, Chairman of the Advisory<br />

Board of BIOTEC, said: “We are pleased<br />

to have signed this joint agreement that<br />

broadens our new product developments<br />

based on biodegradable resins. We are now<br />

delighted to be in a position to work closely<br />

together, extending our reach across a wide<br />

range of applications”.<br />

Mamoru Kadokura, President of<br />

Kaneka Corporation, proudly added:<br />

“Strong partnerships in the value chain<br />

are indispensable to manifest our new<br />

AONILEX ® biopolymers in a broad range of<br />

innovative and sustainable applications. We<br />

are delighted to participate in creation of<br />

new value of plastics<br />

through this joint<br />

development works”.<br />

KL<br />

<br />

www.biotec.de<br />

<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 5


News<br />

daily upated news at<br />

www.bioplasticsmagazine.com<br />

Australasian Bioplastics Association and<br />

DIN CERTCO cooperate in certification<br />

The Australasian Bioplastics Association (ABA) has entered into a Cooperation Agreement with certification body DIN<br />

CERTCO of Germany for the certification of conformance to the Australian Standard AS 4736-2006 under the Australasian<br />

Bioplastics Association (ABA) verification programme.<br />

This Australian Standard covers Biodegradable Plastics suitable for industrial composting. The Agreement was signed by<br />

Robert Zorn, Managing Director of DIN CERTCO, and Rowan Williams, President of the Australasian Bioplastics Association<br />

Inc.<br />

On January 28 th <strong>2015</strong> in the presence of the European Bioplastics. It will also cover assessment of products and materials<br />

destined for home composting in compliance with Australian Standard AS 5810-2010 and also in the future the certification<br />

of products or materials claiming biobased content. With this agreement DIN CERTCO ensures the future assessment of applications<br />

according to the conformity mark, “Seedling Australasia” or commonly known as the “looped seedling logo”, issued<br />

by the ABA.<br />

www.bioplastics.org.au -<br />

www.dincertco.de - www.european-bioplastics.org<br />

Milan court finds for Novamont, OPA “ridicules ruling“<br />

The Court of Milan has ruled in favour of Italian biotech firm Novamont in its case against masterbatch producer Kromabatch<br />

Srl, over the latter‘s claim that traditional plastics with added d2w could be considered biodegradable or oxo-biodegradable<br />

according to the European standard UNI EN 13432.<br />

Kromabatch is a distributor of the oxo-biodegradable plastics additive d2w in Italy, which is marketed by its manufacturer as<br />

the brand for controlled-life plastic technology.<br />

Novamont, who produces the biopolymer Mater-Bi, took the company to court on the basis that the information constituted<br />

unfair competition and mis-information to the consumer.<br />

In its decision, the court ruled that merely because an additive was added that caused a plastic material to degrade more<br />

than traditional plastic did not justify the claim that it was „suitable for making biodegradable products in accordance with (...)<br />

UNI EN 13432“, as in that case, the material itself must comply with the standard, and pass the biodegradability tests prescribed<br />

therein. Kromabatch, said the court, had moreover misrepresented the nature of the product in question, advertising<br />

this as suitable for achieving a biodegradability level in conformity with the requirements set down in UNI EN 13432.<br />

The court further found that it was the duty of every entrepreneur in the industry to „scrupulously check the accuracy of the<br />

commercial information conveyed “on the market. It therefore forbade Kromabatch from making any claim that the additive<br />

d2w could „confer biodegradability“ upon traditional plastics in accordance with standard EN 13432, ordered the company to<br />

pay damages, and to insert a notice of the decision of the court in the Corriere della Sera and in the Italian trade publication<br />

Polimerica. Kromabatch was also required to publish a notice of the decision on the homepage of its website for two months.<br />

“It is an important decision because it supports all companies operating in the innovative field of biodegradable plastics who<br />

respect the rules governing the communication to the consumer,“ said the Commercial Director of Novamont Alessandro Ferlito.<br />

“Next to aiding purchasing decisions that contribute to improving both environmental conditions and the lives of consumers,<br />

observing these rules also serves as a significant driver of innovation in our industry,“ added Ferlito.<br />

Predictably, the Oxo-biodegradable Plastics Association erupted in response to the ruling, ridiculing the decision and accusing<br />

Novamont of using legal actions to try to put their competitors out of business. The OPA also suggested that “perhaps<br />

Novamont has too much influence in Italy. The Italian government have been persuaded to pass a national law to prefer Novamont’s<br />

products, which is contrary to EU law. The OPA has made a formal complaint to the EU Commission about it.”<br />

The OPA also issued a press release that is best described as a spectacular mix of half-truths and sheer nonsense (example:<br />

“When something is described as compostable an ordinary consumer would think that it can be converted into compost, but<br />

EN13432 requires it to convert into CO 2<br />

gas within 180 days. You cannot therefore make compost from it – only CO 2<br />

gas”) intermixed<br />

with an actual, incidental fact (“methane is an even more powerful greenhouse gas than CO 2<br />

”). KL<br />

www.novamont.com<br />

6 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


News<br />

Clear standards for biobased products<br />

Commissioned by the EU, Wageningen UR Food & Biobased Research (Wageningen, the Netherlands) is performing prenormative<br />

research into standards for biobased products. Using laboratory research and its knowledge and experience with<br />

biobased products, Food & Biobased Research and project coordinator NEN are looking into the demand for specific labelling<br />

for and consumer information on biobased products. The project includes a total of 14 European research institutes<br />

and companies. Food & Biobased Research is performing specific research into quality requirements for biobased products<br />

based on laboratory tests into specific functional characteristics such as strength, flexibility, permeability, recyclability and<br />

organic degradability.<br />

Complete package of standards<br />

The research is a follow-up to the KBBPPS project, in which Food & Biobased Research also made a major contribution. In<br />

this new project the analytical methods developed in KBBPPS to determine the biobased content are being supplemented<br />

with indirect methods; for instance specific measurements serve to check the administrative proof of the biobased origin of<br />

products. In addition, test methods for determining the degradability of bio-lubricants in soil and water are supplemented<br />

with other biodegradability tests. The standard test methods that will be developed focus, among other characteristics,<br />

on the degree in which a product degrades in the ocean, its compostability and the possibilities for conversion into biogas<br />

(anaerobic digestion). This allows biobased products to be compared to other products with regard to sustainability and also<br />

enables policy development.<br />

Communication guidelines<br />

Communication on the characteristics and applications of biobased products is another key goal of the project. Open-Bio<br />

looks into communication with businesses, authorities and consumers. The aim is to develop guidelines for labelling biobased<br />

products and the product information provided with these products. Research is being performed in eight European<br />

member states into the acceptance of biobased products and demands for communication involving biobased products. The<br />

results should lead to standards and policy regulations at a European level.<br />

Global standards<br />

The project involves various knowledge and research institutes, such as the ECN, FBR and LEI in the Netherlands, the French<br />

CNRS, the German nova-Institut, and the universities of Athens, Berlin and York. Additionally, the project consortium comprises<br />

various companies from Europe and further afield. With this wide range of partners, Open-Bio aims to realise a global<br />

alignment of test methods and standards. To support this goal, various stakeholder workshops will be organised in the coming<br />

years. MT<br />

http://bit.ly/1CMvIF7<br />

Re-Invention of Plastics via Renewable Chemicals<br />

Innoplast’s 5 th conference on BioPlastics, held in Miami (Florida, USA) end of January was attended by over 100 participants<br />

representing 14 countries.<br />

An interesting pre-conference course taught by Dr. Yash Khanna (Innoplast) and Ron Cascone (Nexant) set the stage for<br />

absorbing the advances in bioplastics technology and business over the next two days.<br />

There were sessions dedicated to (1) U.S. Government Vision (2) Corporate Vision (3) Sustainability (4) Brand-Owners: Toyota<br />

& Henkel (5) Compounded Formulations and (6) Renewable Chemicals. Partly and fully biobased polymides was a key theme of<br />

the conference with DuPont, DSM and Arkema speaking on Nylons and Elevance Renewables, Cathay Industrial & Verdezyne<br />

speaking on new intermediates for nylons.<br />

For the next edition of this conference, Innoplast’s 6 th conference on BioPlastics, which is scheduled for June 2016 in the New<br />

York City area, a call for papers will be issued soon. MT<br />

www.BioplastConference.com<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 7


Events<br />

SUSTPACK <strong>2015</strong> in Orlando<br />

In early April, GreenBlue‘s Sustainable Packaging Coalition (SPC) and Smithers Pira, in association with Packaging Digest,<br />

held the first edition of SUSTPACK <strong>2015</strong>: Collaborating to Move Sustainability Forward in Orlando, Florida, USA. SUSTPACK<br />

<strong>2015</strong> brought together CPGs, researchers, suppliers and sustainability experts – including Dow, Walmart, MIT, Target, 3M,<br />

Pepsi, Tetra Pak, Georgia Pacific, Annie‘s, the U.S. EPA, Johnson & Johnson and more – for two+ full days of intense examination<br />

of the materials, technologies and strategies needed to understand the dynamics driving the sustainable packaging<br />

industry forward.<br />

SUSTPACK <strong>2015</strong> speaker Meagan E. Smith, Program Director, PepsiCo Recycling commented that “there needs to be a<br />

change in both consumer behavior and industry structure. If we can work to find solutions that address both, we can do so<br />

much more in moving the needle on recycling.”<br />

Building off of the success of Smithers Pira‘s Sustainability in Packaging conference and GreenBlue‘s SPC Spring Conference,<br />

the SUSTPACK <strong>2015</strong> conference and exhibition examined the needs of the entire supply chain, from feedstock and material<br />

suppliers, to converters, brand owners, and other end users. In addition to those listed above, more than 50 organizations<br />

presented or exhibited over the three day event, including Innovia Films, NatureWorks, MHG, Novamont, Biodegradable<br />

Products Institute (BPI); Biopolymer Network Limited; bioplastics MAGAZINE and many others.<br />

“SUSTPACK <strong>2015</strong> covered a wide range of topics including, biopolymers, marine debris, and recyclability and recovery. The<br />

business executives, R&D leaders, government policy makers and investors in the room took a deep look at the many factors<br />

effecting,” said Barbara Fowler, conference director for Smithers Pira. “SUSTPACK <strong>2015</strong> kicked off with workshops, tours, and<br />

The Trashies, the packaging industry‘s newest awards honoring the people, process or public service behind the sustainable<br />

accomplishments in our industry. This was a truly stand-out event for packaging and sustainability professionals to come<br />

together.”<br />

One of the four awards went to Aveda, a manufacturer and distributor of cosmetic products that uses Braskem’s<br />

Green PE. Aveda, an Estee Lauder company, was nominated for the 2014 launch of their Dry Remedy Moisturizing Conditioner<br />

and Moisturizing Masque in tubes that combine post-consumer recycled content with plant-derived polyethylene, eliminating<br />

almost all virgin petrochemical plastic from the package. The bioplastic portion is biopolyethylene derived from sugarcane<br />

bagasse, the fibrous stalks remaining after sugarcane is crushed for sugar production. Since the Dry Remedy launch, Aveda<br />

has incorporated these materials into all of its new tubes and bottles for new product launches. This includes products in the<br />

following franchises: Smooth Infusion, Beautifying, Stress-Fix and all new travel sizes.<br />

“SUSTPACK <strong>2015</strong> was truly a can’t-miss event for the packaging industry. With the diverse range of topics, attendees from<br />

across the supply chain left Orlando with actionable sustainability insights for their companies.” said Nina Goodrich, Executive<br />

Director of GreenBlue and Director of the SPC.<br />

“Companies are looking for ways to share their sustainability story with consumers” adds Danielle Peacock, Project Manager,<br />

GreenBlue Consumers want to be an active participant in improving the sustainability of lives. Both want clear and accurate<br />

on-package recycling information. SUSTPACK <strong>2015</strong> delivered that.”<br />

www.sustainability-in-packaging.com/<br />

From left to right: Steve Mahler (Caraustar),<br />

winner Mike Kennedy (Aveda) and<br />

Lisa Pierce (Packaging Digest) (Photo: Pira)<br />

8 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


P R E S E N T S<br />

<strong>2015</strong><br />

T H E T E N T H A N N U A L G L O B A L A W A R D F O R<br />

D E V E L O P E R S , M A N U F A C T U R E R S A N D U S E R S O F<br />

B I O B A S E D P L A S T I C S .<br />

Call for proposals<br />

Enter your own product, service or development, or nominate<br />

your favourite example from another organisation<br />

Please let us know until July 30 th<br />

1. What the product, service or development is and does<br />

2. Why you think this product, service or development should win an award<br />

3. What your (or the proposed) company or organisation does<br />

Your entry should not exceed 500 words (approx. 1 page) and may also<br />

be supported with photographs, samples, marketing brochures and/or<br />

technical documentation (cannot be sent back). The 5 nominees must be<br />

prepared to provide a 30 second videoclip<br />

More details and an entry form can be downloaded from<br />

www.bioplasticsmagazine.de/award<br />

The Bioplastics Award will be presented during the<br />

10 th European Bioplastics Conference<br />

November 5-6 <strong>2015</strong>, Berlin, Germany<br />

supported by<br />

Sponsors welcome, please contact mt@bioplasticsmagazine.com<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 9


Events<br />

Biobased Material of the Year<br />

Innovation Award – Top six candidates nominated<br />

For the eighth year running the Innovation Award Biobased Material of the Year will be awarded to the young, innovative<br />

biobased material industry, finding suitable applications and markets for biobased products. The competition focuses on new<br />

developments in these areas, which have had (or will have) a market launch in 2014 or <strong>2015</strong>. The winners will be elected at the<br />

International Conference on Biobased Materials, 13 – 15 April <strong>2015</strong> in Cologne, Germany.<br />

This year, six biobased materials and products have been nominated for the Award by the advisory board – out of 24 submitted<br />

products. The nominated companies are from the United Kingdom, the United States and Germany.<br />

In a short 10-minute presentation, each of the six companies will introduce its innovation. The three winners will be elected<br />

by the participants of the conference and awarded with the prize, sponsored by Coperion GmbH, at the dinner buffet on April<br />

14, <strong>2015</strong>.<br />

The Top six candidates are:<br />

1) Bayer MaterialScience (Germany): DESMODUR ® eco N – First biobased polyurethane<br />

crosslinker in the market for high performance automotive coatings: Polyisocyanate based<br />

on Pentamethylene Diisocyanate (PDI)<br />

The limiting factor for biobased polyurethanes has been the need for polyurethane<br />

crosslinkers based on renewable feedstock, since biobased polyols solutions already<br />

exist. Bayer MaterialScience has taken up this challenge and developed Desmodur eco<br />

N: a new solvent-free aliphatic polyisocyanate and the first polyurethane crosslinker on<br />

the market with a significant renewable content that has not come at the expense of<br />

performance. This crosslinker is based on a new isocyanate, pentamethylene diisocyanate<br />

(PDI), 70 percent of whose carbon content comes from biomass. Furthermore it is<br />

produced using energy-efficient gas-phase technology, to assure minimum impact on<br />

the carbon footprint. This product enables the production of biobased polyurethanes for<br />

high-performance automotive coatings. (see also article on p. 24)<br />

2) EcoTechnilin Ltd (UK): FibriRock 100 % biosourced composite for aircraft applications comprising<br />

flax non-woven, basalt yarns and a sugar-based bioresin. Co-developed with TFC<br />

FibriRock: a lightweight biosourced fast-curing composite with excellent FST performance.<br />

Certified for use in an airline galley cart, FibriRock combines a Nomex-type core<br />

with skins formed from flax, basalt and a sugar-based bioresin. There are three reasons<br />

why FibriRock is so special in the field of aerospace composites: the skins, which represent<br />

87 % of the material, are 100 % biosourced; the fast processing times (150 seconds)<br />

are quite exceptional in the field of aircraft composites where most sandwich-type materials<br />

need 40 and 70 minutes to cure; and the low heat release rate (15 kWmin/m 2 ) is<br />

only a third compared to competitive materials enabling clients to use much cheaper<br />

films and decorative finishes. Hence FibriRock is taking EcoTechnilin to new heights!<br />

3) Evonik Industries (Germany): 100 % biobased high performance polyamide 12 based on<br />

palm kernel oil<br />

Thanks to its specific properties, polyamide 12 is the material of choice for a wide range<br />

of high performance products in numerous applications. Examples are sophisticated<br />

liner systems for motor vehicles, large-volume pipes, e. g., in the oil and gas industry,<br />

medical catheters, or injection-molded parts.<br />

The conventional production of PA 12 starts from petroleum based butadiene. This<br />

is transformed via multiple chemical process steps to the key monomer laurolactam.<br />

Now, the breakthrough alternative uses a one-step fermentation process starting from<br />

lauric acid methylester which is based on the renewable resource palm kernel oil. The<br />

10 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Events<br />

resulting monomer 12-aminolauric acid is processed via established polymerization and compounding steps to polyamide 12<br />

products with the same outstanding properties as the conventionally produced ones.<br />

4) HIB TRIM PART SOLUTIONS (Germany): Nature 50 – Natural fibre reinforced plastic<br />

(Hemp – PP) including a long fibre ratio > 50 % for injection moulding<br />

In the last years, many companies have developed natural fibre reinforced PP granulates<br />

– but the market success has been limited. HIB’s new Nature 50 granulate is<br />

a completely new development with unique properties. Long hemp fibres (> 50 %) are<br />

mixed with PP and additives in an innovative cold-press technology (no extruder). The<br />

granulate can then be extruded or injection moulded in serial moulding tools. The long<br />

hemp fibres give a unique design and a good Charpy impact property to the material –<br />

making it suitable for automotive parts. The weight reduction is between 18 and 20 %<br />

in substitution of serial plastic PC ABS GF20. Also impact strength, shrinkage and heat<br />

expansion show attractive properties.<br />

As a pure injection moulding part, Nature 50 shows an extraordinary appearance due to the long fibres, which can be varied<br />

by colouring. Therefore the material offers a wide range of design options for the automotive sector and other industries.<br />

5) INVISTA S.a.r.l. (USA): LYCRA ® T 162R Fibre – spandex yarn made using renewable butanediol<br />

as raw material with a lower CO 2<br />

and fossil fuel emissions footprint<br />

INVISTA, one of the world’s largest integrated producers of polymers and fibres, and<br />

owner of the LYCRA ® brand, has introduced the only commercial offering of a bioderived<br />

spandex available globally and for use in a wide variety of apparel fabrics and garments.<br />

Approximately 70 % by weight of the new T 162R Lycra bioderived spandex fibre comes<br />

from a renewable butanediol raw material source made from dextrose derived from<br />

corn. The use of a renewable feedstock in the making of this new Lycra bioderived fibre<br />

results in a lower CO 2<br />

and fossil fuel emissions footprint than spandex produced using<br />

traditional raw materials. (see also article on p. 26)<br />

magnetic_148,5x105.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009 10:13:31<br />

Prozess CyanProzess MagentaProzess GelbProzess Schwarz<br />

6) twoBEars (Germany): bioFila – High performance<br />

PLA blends with outstanding<br />

optic and haptic properties for 3D printing<br />

In 2009 the patent of Stratasys for 3D printing ended and<br />

opened the way for 3D printing for everybody. By now, a multitude<br />

of printing files can be freely downloaded from the<br />

internet. This, products do not travel around the world, but<br />

can be printed at home, offering a big potential for reducing<br />

global transport emissions. The market for 3D printing filaments<br />

is US$ 800 Mio. and is expected grow tenfold in the<br />

next 10 years.<br />

C<br />

With the new developments,<br />

also new<br />

M<br />

challenges appear:<br />

Y<br />

A lot of waste and<br />

CM<br />

prints with failures<br />

MY<br />

are produced by 3D<br />

CY<br />

printing. TwoBEars<br />

CMY<br />

has developed Pla-<br />

K<br />

Tec, a biodegradable<br />

3D printing material made from renewable raw materials It<br />

is stronger than ABS, and with its softening temperature of<br />

120 °C it’s rather easy to process. MT<br />

www.biowerkstoff-kongress.de/award – www.materialscience.bayer.com<br />

www.ecotechnilin.com – www.evonik.com – www.hib-solutions.com<br />

www.invista.com – http://two-bears.eu – www.nova-institute.eu<br />

Magnetic<br />

www.plasticker.com<br />

for Plastics<br />

• International Trade<br />

in Raw Materials,<br />

Machinery & Products<br />

Free of Charge<br />

• Daily News<br />

from the Industrial Sector<br />

and the Plastics Markets<br />

• Current Market Prices<br />

for Plastics.<br />

• Buyer’s Guide<br />

for Plastics & Additives,<br />

Machinery & Equipment,<br />

Subcontractors<br />

and Services.<br />

• Job Market<br />

for Specialists and<br />

Executive Staff in the<br />

Plastics Industry<br />

Up-to-date • Fast • Professional<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 11


Events<br />

bioplastics MAGAZINE presents:<br />

The first bio!PAC Conference on Biobased Packaging in Amsterdam/The Netherlands,<br />

organised by bioplastics MAGAZINE is the must-attend conference<br />

for everyone interested in packaging made from renewable resources. The<br />

conference offers high class presentations from top individuals from raw material<br />

and packaging providers as well as from brand owners already using<br />

biobased packaging. The unique event also offers excellent networking opportunities<br />

along with a table top exhibition. Please find below the updated<br />

programme. Find more details and register at the conference website.<br />

bio PAC<br />

biobased packaging<br />

c o n f e r e n c e<br />

12/13 may <strong>2015</strong><br />

novotel, amsterdam<br />

www.bio-pac.info<br />

Programme - bio!PAC: Conference on Biobased Packaging<br />

Tuesday, May 12, <strong>2015</strong><br />

07:30 - 08:45 Registration, Welcome-Coffee<br />

08:45 - 09:15 Michael Thielen, Polymedia Publisher Welcome remarks – Basics of “biobased“ (definitions etc.)<br />

09:15 - 09:40 Harald Kaeb, narocon Keynote Speech : “… and the Next Generation? 25 Years Reviewed.”<br />

09:40 - 10:05 Francois de Bie, Corbion (and EUBP) The revolution in biobased and biodegradable plastics<br />

10:05 - 10:30 Katja Schneider, FNR Renewable resources for Biobased packaging – an overview<br />

10:30 - 10:45 Q&A<br />

10:45 - 11:10 Coffeebreak<br />

11:10 - 11:35 Patrick Zimmermann, FKuR Packaging – “necessary evil“ or new opportunities for branding.<br />

11:35 - 12:00 Erik Lindroth, Tetra Pak The world’s first fully renewable beverage carton<br />

12:00 - 12:25 Laura de Nooijer, Lovechoc A holistic concept of product and packaging<br />

12:25 - 12:40 Q&A<br />

12:40 - 13:45 Lunch<br />

13:45 - 14:10 Erwin Vink, NatureWorks Changing landscape in Europe offering new opportunities for bioplastics<br />

14:10 - 14:35 Emanuela Bardi, Tahgleef Industries PLA flexible packaging applications<br />

14:35 - 15:00 Peter Matthijsen, Synbra BioFoam – PLA particle foam<br />

15:00 - 15:15 Q&A<br />

15:15 - 15:35 Coffeebreak<br />

15:35 - 16:00 Markus Schmidt, Fraunhofer IVV Food packaging based on renewable resources:<br />

A research perspective<br />

16:00 - 16:25 Lawrence Theunissen, Reverdia Packaging performance opportunities from bio-based PBS<br />

16:25 - 16.50 Jaap Hooijmans, Energy research Centre of the How to prove that your product is biobased?<br />

Netherlands (ECN)<br />

16:50 - 17:30 Panel discussion: t.b.d. Land use availability for renewably sources materials<br />

Wednesday, May 13, <strong>2015</strong><br />

08:30 - 08:35 Michael Thielen Opening remarks 2 nd day<br />

08:35 - 09:00 Andy Sweetman, Innovia Films Biomaterial partnerships for flexible packaging: Delivering the functional<br />

performance to match market needs<br />

09:00 - 09:25 John McEvoy, Celanese International Cellulose Diacetate Window Films of Opportunity<br />

09:25 - 09:50 Tom Domen, Ecover Biobased packaging Manifesto<br />

09:50 - 10:15 Remy Jongboom, Biotec Sustainable and heat-resistant material for food packaging<br />

10:15 - 10:30 Q&A<br />

10:30 - 10:55 Coffeebreak<br />

10:55 - 11:20 Arjan Klapwijk, bio4life Biobased labels and adhesives<br />

11:20 - 11:45 Tobias Bloemker, Tesa From application to CO 2<br />

in 180 days – biodegradable PSA tapes<br />

11:45 - 12:10 Karlheinz Hausmann, DuPont Biopolymersolutions and Applications in Packaging<br />

12:10 - 12:35 Larissa Zirkel, Infiana Germany Innovative sustainable films for the diverse bio-packaging market<br />

12:35 - 12:50 Q&A<br />

12:50 - 14:00 Lunch<br />

14:00 - 14:25 Martin Bussmann, BASF Examples for biobased packaging based on material combinations<br />

14:25 - 14:50 Patrick Gerritsen, Bio4pack Biobased packaging based on laminates<br />

14:50 - 15:15 Gert-Jan Gruter, Avantium PEF, a novel 100 % biobased packaging material<br />

15:15 - 15:30 Q&A<br />

15:30 - 15:55 Hein van den Reek, Billerudkorsnas Formable paper packaging and a great future<br />

15:55 - 16:20 Mark Geerts, Paperfoam Biobased & biodegradable alternatives for (bio)plastic packaging<br />

16:20 - 16:35 Q&A<br />

16:35 - 16:40 Michael Thielen Closing remarks<br />

(subject to changes, visit www.bio-pac.info for updates)<br />

12 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


io PAC<br />

biobased packaging<br />

c o n f e r e n c e<br />

12/13 may <strong>2015</strong><br />

novotel, amsterdam<br />

» Packaging is necessary.<br />

» Packaging protects the precious goods during transport<br />

and storage.<br />

» Packaging conveys important messages to the consumer.<br />

» Good packaging helps to increase the shelf life.<br />

BUT:<br />

Packaging does not necessarily need to be made from petroleum<br />

based plastics.<br />

biobased packaging<br />

» is packaging made from mother nature‘s gifts.<br />

» is packaging made from renewable resources.<br />

» is packaging made from biobased plastics, from plant<br />

residues such as palm leaves or bagasse.<br />

» offers incredible opportunities.<br />

Gold Sponsors<br />

Silver Sponsor<br />

Bronze Sponsors<br />

www.bio-pac.info<br />

supported by<br />

Media Partner<br />

in cooperation with<br />

www.biobasedpackaging.nl


Cover-Story<br />

Advertorial<br />

Present biodegradable plastics<br />

Shanxi JinHui Group–An Important Player on<br />

Promoting Biodegradable Plastics in China<br />

“…a lot of work needs to be done, (…) for the coming generations,<br />

for our human being on the planet” says Janice Li, Vice President of<br />

Shanxi JinHui Group.<br />

With rising of people’s environmental protection<br />

awareness as well as a higher standard for living<br />

quality, bold and swift actions have been done all<br />

around the world to improve the living environment. However,<br />

white pollutions caused by plastics are damaging our<br />

living environment on a tremendous speed, and our daily<br />

lives are been negatively affected. Many countries like Italy,<br />

France, Belgium and USA have passed (or are preparing)<br />

regulations on Ban of Plastics and promoting biodegradable<br />

plastics usage. When it comes to China, relative steps<br />

are moving fast and stably, especially against the White<br />

Pollution. The consumptions of biodegradable plastics<br />

depend largely on government policy. With its 1.3 billion<br />

population and strong central government, China is set to<br />

become the world largest biodegradable plastics producers,<br />

converters and users within 3 to 5 years.<br />

The industrialized biodegradable plastics in China<br />

include PBAT, PBS, PLA, PHA, PPC etc. The combined<br />

existing production capacity is around 85,000 tonnes<br />

annually. In the past, the majority of biodegradable raw<br />

materials, modified compounds and final products, like<br />

shopping bags and food service items etc., were exported<br />

to Europe, Australia, USA and Canada, etc. And the<br />

biodegradable plastic products’ consumptions in China<br />

remains minimal. However, this all will be changed with<br />

an increase of environment awareness and government<br />

support.<br />

A Chinese central government policy – Ban on Plastic<br />

Bags – has been in place since June 1 st , 2008, under<br />

which the plastic shopping bags thinner than 0.<strong>02</strong>5 mm<br />

are not allowed to be produced, sold and used in China.<br />

All supermarkets, shopping malls and wet markets are<br />

requested to provide priced plastic shopping bags only;<br />

free plastic shopping bags have been banned in China.<br />

Paid plastic bags become a new norm in people’s lives.<br />

While as the time goes by, this policy didn’t decrease<br />

the consumption of polyethylene bags in quantity, white<br />

pollution became more severe than before.<br />

Fortunately, a new ban emerged recently, which is like a<br />

bright star in the night sky. “Regulations of Jilin Province<br />

to Ban the Production and Provider of Disposable Nondegradable<br />

Plastic Shopping Bags and Plastic Food Wares”<br />

have been fully implemented starting from January 1 st ,<br />

<strong>2015</strong>. “If we do not stop usage of non-degradable bags and<br />

14 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Cover-Story<br />

Advertorial<br />

development in China<br />

food wares, sooner or later, someone will definitely do it;<br />

if we do it at present, definitely more people will do the<br />

same”, said a local government official. Learning from prior<br />

experience, the Jilin government issued many detailed<br />

and specific regulations to ensure the implementation<br />

of the new policy. As a result many biodegradable plastic<br />

materials and final product producers have settled in<br />

Changchun City, the capital of Jilin Province. ShanXi<br />

JinHui Group is part of this development as one of the big<br />

players in the biodegradable plastics sector. With the full<br />

backing of the provincial government and Jinlin’s NDRC<br />

(National Development and Reform Commission), JinHui<br />

is confident that Jilin will achieve the target becoming<br />

the first successful region in China to undertake such<br />

a move. At the same time, other provinces are passing<br />

similar regulations. This trend will significantly change<br />

the standing of the biodegradable plastics industry in<br />

China. With China’s large population base and the support<br />

of government, biodegradable plastics industry will grow<br />

in an unimaginable speed.<br />

In order to build a successfully sustainable biodegradable<br />

plastics industry and meet the unexpected instantaneous<br />

large market, both national and local government have<br />

drawn much attention on this project and has been making<br />

great efforts to support it. For example, Changchun Bio-<br />

Based Material Industry Innovation Park (CBMIIP) is built.<br />

Shanxi JinHui Group, an important player in<br />

China’s Biodegradable Plastics Industry<br />

Being the largest producer of PBAT in China, JinHui<br />

ZhaoLong (100 % owned by Shanxi JinHui Group), with its<br />

20,000 tonnes/yr capacity, has expanded a sound market<br />

in Italy and UK with its ECOWORLD PBAT based starch<br />

compound (ECOWILL FS-0330). And the new established<br />

entity in CBMIIP of Jilin, namely Jilin SenRuiDa High<br />

Technologies. Co., Ltd, (hereafter called SenRuiDa<br />

which is 100 % owned by Shanxi JinHui Group) aims to<br />

manufacture ECOWORLD PBAT based PLA compound<br />

(ECOWILL FP-0335).<br />

With the financial support, mature technology, stable<br />

elite team, and most importantly a sister company JinHui<br />

ZhaoLong which produces stable quality PBAT, SenRuiDa<br />

has built a close and solid collaboration with local wellknown<br />

plastic bag manufactures and successfully helped<br />

them transform from traditional PE bags producers to<br />

biodegradable bag suppliers. Through full aspects of<br />

cooperation from all parties since beginning, currently<br />

around 90 % Jilin Province’s biodegradable shopping bags<br />

are made with SenRuida’s material (ECOWILL FP-0335),<br />

especially the first line super-markets and well known<br />

international enterprises like Wall-mart and KFC in Jilin.<br />

They all gave active respond and action to this ban.<br />

“The challenges we face are real, even though we have<br />

advantages of raw materials and technology, a lot of<br />

work needs to be done, which is not only for us, for Jilin,<br />

but also for China, for the coming generations, for our<br />

human being on the planet. After all, action speaks louder<br />

than everything. No matter how hard it will be, we have<br />

determined to do it”, as Janice Li said, the vice president<br />

of Shanxi JinHui Group. “Actually, each person can do his<br />

or her contribution to our environment, we together can<br />

do better, we can do more, and so as to we could embrace<br />

a bright future.”<br />

Jilin’s Ban on Traditional Plastics is just like one corner<br />

of the biodegradable industrial iceberg, which is effectively<br />

creating market demand and fostering the biodegradable<br />

plastics industry development in China. SenRuida is<br />

planning to reach a 30,000 tonnes /yr compounding<br />

capacity by year 2017 in Jilin. In the near coming days, no<br />

doubt will the biodegradable plastics market of China grow<br />

larger, and Shanxi JinHui Group has been ready to play its<br />

key role to build a greener and healthier environment.<br />

The target of Shanxi JinHui Group is to become an<br />

influential bioplastics enterprise globally in terms of<br />

technology, product range, services and market influence.<br />

“We are willing to work with companies with same vision,<br />

such as providing greener and safer environment for<br />

coming generations. I believe that companies with strong<br />

financial background, stable material supplies, growing<br />

market and mature industrialized technologies will<br />

succeed with support of strong government regulations.<br />

But most importantly, an open mind to learn and to<br />

cooperate from all parties is the key. We are open to work<br />

with all of you to push forward biodegradable plastics<br />

development in China.” said Janice Li.<br />

www.jinhuigroup.com<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 15


Rigid Packaging<br />

New bio-based, solvent-free<br />

lidding films<br />

bio-PET structural layer<br />

(30 % MEG from sugar cane)<br />

Proprietary biobased multilayer sealant, based on<br />

bio-PE engineered for high performance sealing<br />

Layer structure of LumiLid biobased lidding films<br />

In early March of this year Toray Plastics (America), Inc.<br />

from North Kingstown, Rhode Island, announced the<br />

introduction of new biobased lidding films. The two<br />

grades of LumiLid ® biobased lidding films are based on<br />

Toray’s original XLLS and XL5 lidding films.<br />

The biobased, dual-ovenable lidding films are<br />

manufactured with Toray’s proprietary sustainable resin<br />

blends. Both multilayer products consist of a structural<br />

bio-PET layer (30 % of which are made from sugar cane)<br />

and a specialty sealant layer, which delivers specified<br />

performance and seal- strength characteristics. This<br />

sealant is an extrusion coated proprietary multilayer<br />

structure made with a certain amount of biobased<br />

polyethylene. Thus the biobased LumiLid XLLS-based<br />

product shows a total bio-content of about 50 % and<br />

the XL5 based film of 35 % (validated by third party<br />

laboratory).<br />

Biobased LumiLid films were created to lessen the<br />

impact on the environment, as they use fewer petroleum<br />

resources while they are being manufactured, and to<br />

meet the needs of environment-conscious end users and<br />

consumers. In addition, like all LumiLid films, these are<br />

manufactured in a solventless process which ensures<br />

the films are odor-free. This may alleviate end-users’<br />

concerns about solvent retention, as well as enhance the<br />

films’ sustainability profile.<br />

The new LumiLid films are designed for frozen, wet<br />

and dry food, and dairy applications. They are FDAcompliant<br />

for use with oven temperatures of up to 205 °C<br />

(400 °F) for 30 minutes.<br />

LumiLid films are also Interstate Milk Shippers (IMS)-<br />

certified, so they offer another level of assurance for<br />

dairy customers.<br />

“The next generation of innovative, bio-based film<br />

technology has arrived,” says Milan Moscaritolo,<br />

Senior Director of Sales and Marketing, Toray Plastics<br />

(America). “The option to choose a bio-based lidding<br />

film that has so many advanced features and such highperformance<br />

capability presents a unique opportunity to<br />

end users and converters.”<br />

LumiLid bio-based films have the same superior<br />

performance qualities that are characteristic of the<br />

LumiLid brand. They have a low seal initiation (SIT), broad<br />

seal range, outstanding seal integrity, and an easy peel.<br />

They are available in clear, white, and — for enhanced<br />

barrier properties — metallized formats. MT<br />

www.toraytpa.com<br />

16 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Rigid Packaging<br />

New cast PLA films<br />

Chemical Works NITRO-CHEM S.A. located in Bydgoszcz,<br />

Poland, in cooperation with Corbion Purac, are developing<br />

TRINIFLEX ® cast PLA films for rigid and thermoformable<br />

packaging. The cooperation started in 2014, with<br />

target applications in the meat packaging industry. The films<br />

are based on PLA from Corbion Purac, who have brought to<br />

market a range of PLA resins suitable for cast film extrusion.<br />

Triniflex unoriented cast PLA films distinguish themselves<br />

from BOPLA films currently available in the market by their<br />

good mechanical properties, very good thickness profile and<br />

excellent sealing performance. Triniflex PLA cast film at low<br />

thickness (25 – 70 µm) are also suitable for flexo reverse printing<br />

and laminating with thick compostable materials, giving<br />

extremely good optical print properties. The films can be successfully<br />

converted with standard technologies used in the<br />

packaging industry.<br />

Two application concepts for Triniflex cast PLA films<br />

are currently in development for rigid and thermoformed<br />

packaging, combining the high quality of Corbion Purac’s PLA<br />

with extremely unique cast film extrusion technology owned<br />

by Nitro-Chem S.A.:<br />

• Composite rigid trays made of natural bio-sourced fibrous<br />

material (e. g. paper pulp, sugar or palm tree cane pulp,<br />

etc.) laminated with Triniflex cast PLA films (25– 70 µm),<br />

• Thermoformable laminates of Triniflex cast PLA films<br />

(25– 70 µm) laminated with thick (200– 400 µm) PLA films<br />

or other thick, compostable films, optimized for printing.<br />

In a production process of unoriented PLA film, also known<br />

as the cast process, a layer of melted material is extruded<br />

from a flat nozzle onto a rotating, water-cooled roll. When<br />

producing cast PLA films, the material must be carefully<br />

pre-dried and the thickness and guiding of the web must<br />

be monitored closely. The specific properties of PLA require<br />

unique, dedicated technical solutions, making it possible to<br />

process on casting machines. Its high rigidity combined with<br />

perfect optical parameters allow for the use of this material<br />

in packaging applications as an alternative to PET, PVC, HIPS<br />

or cellulose derivatives.<br />

Unoriented Triniflex cast PLA films are characterised by their<br />

excellent twist-angle retention and deadfold-angle retention<br />

Deadfold-angle retention and twist retention performance of<br />

the cast PLA film is comparable to parameters of cellulose<br />

films and up to 20 % better than other thermoplastic materials.<br />

The cast PLA films are also characterised by good barrier<br />

properties for aromas, solvent molecules or oils. For example,<br />

their barrier performance against d-limonene is at a level<br />

similar to PET and PA-6.<br />

The cast PLA film barrier performance against water vapour<br />

is higher than that of PP, PVC or PET unoriented films, while<br />

its barrier performance against oxygen is higher versus HIPS<br />

and significantly lower versus PP, PVC and PET. Considering<br />

the described barrier performance, the PLA Triniflex film is<br />

suitable for packing food products of a short shelf-life, dry<br />

foodstuffs containing edible oils or frozen food.<br />

Standard PLA has a Tg of 55 – 65 °C , resulting in a low sealing<br />

onset temperature of around 80 °C. The cast PLA films are<br />

optimized for fast-sealing machines thanks to their good hottack<br />

properties. These properties give very promising results<br />

with thermal lamination of fibrous material trays, resulting<br />

in high uniformity and good lamination strength. The PLAlaminated<br />

pulp trays became water and oxygen resistant, and<br />

were extremely easy to seal together with other BOPLA or<br />

BOPLA–cast PLA laminate reverse printed top films.<br />

Their excellent optical parameters, twist retention and<br />

deadfold-angle retention, combined with possibilities<br />

for printing and sealing with other materials make the<br />

biodegradable, unoriented Triniflex cast PLA films an<br />

excellent choice for a wide range of applications in the<br />

packaging industry.<br />

www.triniflex.com.pl<br />

350<br />

300<br />

Twist angle retention<br />

Deadfold-angle retention<br />

250<br />

200<br />

150<br />

100<br />

Fig. 1:<br />

Twist-angle<br />

retention and<br />

deadfold-angle<br />

retention of<br />

selected films.<br />

50<br />

0<br />

BOPP cPLA Cellophane BOPET BOPA-6<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 17


Rigid Packaging<br />

Thermoformable<br />

high-barrier<br />

material<br />

Used by some of the worlds leading retailers and processors<br />

Plantic Technologies Ltd (Altona, Victoria, Australia)<br />

thermoformable bottom webs are providing a new class<br />

in ultra-high barrier films made from renewable and reclyable<br />

materials and are a cost effective replacement for conventional<br />

oil based films.<br />

Plantic Technologies has achieved a unique place in the world<br />

market for bioplastics through proprietary technology that<br />

delivers biodegradable and renewable sourced alternatives to<br />

conventional plastics based on corn and cassava; which is not<br />

genetically modified.<br />

Unlike some other bioplastics companies who utilise organic<br />

materials but whose polymers are still developed in refineries,<br />

Plantic’s polymer as well as its raw material, are grown in a field.<br />

The entire process integrates the science of organic innovation<br />

with commercial and industrial productivity in a new way. The<br />

result is both a broad range of immediate performance and cost<br />

advantages, and long-term environmental and sustainability<br />

benefits.<br />

Plantic eco Plastic, Plantic eco Plastic R, Plantic eco<br />

Plastic Ultra and Plantic eco Plastic Peel represent the<br />

company’s flagship products for rigid packaging on traditional<br />

thermoformers. These products are a direct replacement for<br />

conventional polymers but when compared with these oil based<br />

products, Plantics products use up to 40 % less energy and<br />

reduce greenhouse gases by up to 70 %.<br />

Plantic Technologies Ltd is supplying major supermarket<br />

customers on three continents in applications such as fresh case<br />

ready beef, pork, lamb and veal, smoked and processed meats,<br />

chicken, fresh pasta and cheese applications. Plantics products<br />

have proven to have exceptional gas barrier properties which<br />

dramatically extend the shelf life of the packaged product.<br />

Plantic Technologies is expanding rapidly and refining its<br />

technology to meet the ever growing global needs for more<br />

environmentally and performance efficient products. Plantic<br />

Technologies has released a new range of flexible materials<br />

with the same environmental and performance characteristics<br />

as their rigid based structures. These flexible options are<br />

proving already to be a preferred choice for many consumers,<br />

retailers and processors. “Plantic eco Plastic is not just about<br />

being a sustainable material, it has an ultra-high barrier that<br />

can improve the shelf life of a product, and reduce food waste.<br />

With Plantic eco Plastic you can have an enormous impact on<br />

value change and reduce the effects of climate change, both by<br />

reducing food waste and using more sustainable materials.”<br />

Brendan Morris Plantic Technologies Limited CEO and Managing<br />

Director said. MT<br />

www.plantic.com.au<br />

18 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Polylactic Acid<br />

Uhde Inventa-Fischer has expanded its product portfolio to include the innovative stateof-the-art<br />

PLAneo ® process. The feedstock for our PLA process is lactic acid, which can<br />

be produced from local agricultural products containing starch or sugar.<br />

The application range of PLA is similar to that of polymers based on fossil resources as<br />

its physical properties can be tailored to meet packaging, textile and other requirements.<br />

Think. Invest. Earn.<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Strasse 157–159<br />

13509 Berlin<br />

Germany<br />

Tel. +49 30 43 567 5<br />

Fax +49 30 43 567 699<br />

Uhde Inventa-Fischer AG<br />

Via Innovativa 31<br />

7013 Domat/Ems<br />

Switzerland<br />

Tel. +41 81 632 63 11<br />

Fax +41 81 632 74 03<br />

marketing@uhde-inventa-fi scher.com<br />

www.uhde-inventa-fi scher.com<br />

Uhde Inventa-Fischer


Certification<br />

OK biodegradable MARINE:<br />

Vinçotte offers a new certificate to verify the claims of<br />

marine biodegradability: OK biodegradable MARINE.<br />

However, given that putting a product on the market<br />

as marine biodegradable is an extremely sensitive issue<br />

that quickly gets a negative connotation many certification<br />

bodies will not risk burning their fingers on this topic. This<br />

article looks at the main criticism of marine biodegradable<br />

products and explains why Vinçotte nevertheless chose to<br />

offer certification for marine biodegradable products.<br />

Encourages marine littering?<br />

An important criticism is, that if consumers know that<br />

a product or packaging is biodegradable in the marine<br />

environment, they will litter these products in the sea<br />

without reservation, and (who knows) other products too.<br />

In other words, instead of reducing the problem this could<br />

result in even more marine waste.<br />

It is assumed that the bulk of marine debris is disposed<br />

directly in the sea. But is that really so?<br />

Origins of marine waste<br />

The origin of marine debris is endlessly diverse. Moreover,<br />

litter can travel long distances, which makes it a challenging<br />

task to trace such litter back to its origin. Generally marine<br />

debris comes from two sources: land-based and oceanbased.<br />

The major land-based sources of marine debris can<br />

include waste from dumpsites located along coastal<br />

areas or banks of rivers; industrial outfalls; materials<br />

manufacturers, processors and transporters [1]<br />

The major ocean-based sources of marine debris include<br />

shipping (merchant, public transport, pleasure, naval and<br />

research vessels), and fishing (vessels, angling and fish<br />

farming) activities; undersea exploration; legal and illegal<br />

dumping at sea [1]<br />

In 1991 the United Nations Joint Group of Experts on the<br />

Scientific Aspects of Marine pollution estimated that up to<br />

80 % of marine pollution comes from the land. In 2001 the<br />

National Marine Debris Monitoring Program (NMDMP [1])<br />

was started. This study was conducted between September<br />

2001 and September 2006 and the result indicated that<br />

land-based sources of marine debris accounted for 49 %,<br />

in comparison to 18 % from ocean based and 33 % nondistinguishable<br />

items (plastic bags, straps, and plastic<br />

bottles).<br />

The fact that marine biodegradable products could<br />

actually increase the polluting behaviour at sea is an<br />

important concern, however, waste production on the land<br />

has much greater impact on marine debris.<br />

… and are OK biodegradable MARINE certified<br />

products the solution?<br />

That the certification of marine biodegradable products<br />

solves a problem which is not actually the starting<br />

point and is not the question to be answered. The OK<br />

biodegradable MARINE certificate provides an answer<br />

to such manufacturers or suppliers who offer marine<br />

biodegradable products and want to have their claim<br />

verified by an independent third party.<br />

Being, however, well aware of misunderstandings that<br />

can easily arise amongst consumers, the OK biodegradable<br />

MARINE certification scheme makes a clear distinction<br />

between:<br />

1. Certification of the claim of marine biodegradation and<br />

2. Authorization to publish this certification.<br />

Only for a very limited group of products is authorisation<br />

given to communicate on the product itself about the OK<br />

biodegradable MARINE certificate. It concerns products<br />

that are actually used in the marine environment (e. g.<br />

fishing line, fishing baits, cull panels, etc.) and therefore<br />

their marine biodegradability can actually be of real interest<br />

to their consumers.<br />

Mentioning the OK biodegradable MARINE logo on all<br />

other products that could possibly encourage the customer<br />

in marine littering is not allowed. For these products<br />

marine biodegradability is an unknown function with an<br />

intrinsic added value: if it inadvertently ends up in the<br />

marine environment, it will be utilized by microorganisms.<br />

Considering the fact that most marine debris is landbased,<br />

marine biodegradability is an added value to any<br />

product or packaging regardless of where it is consumed.<br />

The chance that it eventually ends up at sea will always exist.<br />

Any supplier who invests in adding this functionality to his<br />

product or packaging should have the opportunity to have the<br />

information verified according to international standards.<br />

20 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Guarantee the claim of biodegradability in the marine environment<br />

This verification is not only a reference to harmonize the claim<br />

but also offers the supplier the opportunity to distinguish his<br />

truly marine biodegradable product from any doubtful claim<br />

by his competitors.<br />

How certification works: the iceberg example<br />

Certification processes are organised rather like an iceberg<br />

is structured.<br />

The top<br />

The top of the iceberg draws the attention, just<br />

like the certification logo, however the largest<br />

part remains hidden under water.<br />

Under water<br />

Certificate holders want to have their products<br />

able to claim marine biodegradability without<br />

having to disclose confidential information about<br />

the product details to the public. That is exactly<br />

what certification is about: a third independent<br />

party that fully evaluates the product without<br />

revealing the details to the public, only the<br />

final result. The evaluation happens “under the<br />

surface”.<br />

Applicable standards<br />

• ASTM D 7081-05 (Standard Specification for Non-Floating<br />

Biodegradable Plastics in the Marine Environment)<br />

• ASTM D.6691 (Standard Test Method for Determining<br />

Aerobic Biodegradation of Plastic Materials in the Marine<br />

Environment by a Defined Microbial Consortium or Natural<br />

Sea Water Inoculum)<br />

More information / sources<br />

[1] National Marine Debris Monitoring Programm (NMDMP):<br />

http://water.epa.gov/type/oceb/marinedebris/nmdmp.cfm<br />

[2] Certification OK biodegradable MARINE: www.OKbiodegradable.be<br />

[3] GESAMP: Joint Group of Experts on the Scientific Aspects of Marine<br />

Environmental Protection: http://www.gesamp.org/<br />

www.OKbiodegradable.be<br />

By:<br />

Petra Michiels<br />

Contract Manager<br />

Vinçotte<br />

Vilvoorde, Belgium<br />

OK Marine test procedure in a nutshell<br />

Before products are certified for biodegradability in<br />

the marine environment, they are tested in four different<br />

ways.<br />

Disintegration<br />

During the disintegration test it is verified whether<br />

or not the product fragments sufficiently. In concrete<br />

terms this means that after a period of 2.5 months (84<br />

days) 90% of the test material is sufficiently fragmented<br />

to pass through a sieve of 2 to 2 mm.<br />

Biodegradation<br />

During the biodegradation it is tested whether the<br />

test item actually completely breaks down to the level<br />

of CO 2<br />

and H 2<br />

O molecules. 90% of the product must<br />

be converted into these molecules within 6 months in<br />

the marine environment. This test is performed in an<br />

environment of salt water with an inoculum of natural<br />

seawater.<br />

Ecotoxicity<br />

During the ecotoxicity test it is checked that the<br />

degraded test material exerts no negative influence on<br />

marine aquatic organisms (invertebrates, daphnia, fish,<br />

algae or cyanobacteria).<br />

Content of heavy metals and fluorine<br />

The same limits apply to heavy metals and fluorine as<br />

in the European standard for compostability (EN 13432).<br />

In addition, there is a further limitation for cobalt.<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 21


Polyurethanes / Elastomers<br />

Bio-based PolyTHF<br />

BASF has announced that it is now offering bio-based Polytetrahydrofuran<br />

1000 (PolyTHF 1000) for the first time. The<br />

company is providing this intermediate to selected partners<br />

for testing various applications in a large scale.<br />

PolyTHF is a hygroscopic polymer made up of linear diols<br />

with a backbone of repeating tetramethylene units, which are<br />

connected by ether linkages. The chains are capped with primary<br />

hydroxyl units and are produced by polymerizing tetrahydrofuran.<br />

It is a white solid that melts into a clear, colorless liquid when<br />

heated to between -15 and 30 °C, depending on its molecular<br />

weight. PolyTHF is especially beneficial when used as a building<br />

block for soft segment elastomers such as polyurethanes, copolyetheresters<br />

and co-polyetheramides. Its hydroxyl groups<br />

react with other functional groups such as organic acids or<br />

isocyanates. The most significant reactions are<br />

polyaddition and polycondensation.<br />

“The bio-based PolyTHF 1000<br />

is identical in quality to the<br />

petrochemical-based product,” said<br />

Andrej Brejc, Director Renewable<br />

Diols from BASF’s Intermediates<br />

division. “The opportunity to expand<br />

the range of products and applications<br />

made from renewable raw materials<br />

allows us and our partners to further<br />

explore the long-term market acceptance of<br />

this innovative technology.”<br />

PolyTHF is derived from 1,4 butanediol<br />

(BDO), which BASF has produced<br />

under license from Genomatica. BASF<br />

began production of 1,4-butanediol<br />

based on renewable feedstock using<br />

Genomatica’s patented one-step<br />

fermentation process, based on sugars.<br />

BASF is the world’s leading provider<br />

of PolyTHF. It is primarily used to<br />

make elastic spandex fibers for a<br />

large variety of textiles, including<br />

underwear, outerwear, sportswear and<br />

swimsuits. PolyTHF 1000 is mainly<br />

applied as a chemical building block<br />

for thermoplastic polyurethane (TPU),<br />

which is used to make for example<br />

parts of ski boots and skates, shoe<br />

soles and instrument panel skin for<br />

automotive applications as well as<br />

hoses, films and cable sheathing.<br />

It is also used as a component of<br />

thermoplastic polyetheresters and<br />

polyetheramides. Other applications<br />

include cast elastomers, which are used,<br />

for example, for the production of wheels<br />

for skateboards and inline skates. KL<br />

www.basf.com<br />

O<br />

n<br />

OH<br />

22 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Polyurethanes / Elastomers<br />

Biobased TPE to create<br />

innovative new products<br />

In 2011 Green Dot (Cottonwood Falls, Kansas, USA) introduced<br />

Terratek Flex, the first biodegradable, thermoplastic<br />

elastomer available in the North American<br />

market. Terratek Flex is partially derived from biobased<br />

materials (starch) and offers a range of physical attributes<br />

comparable to engineering grade thermoplastic elastomers.<br />

Terratek Flex is strong and pliable with an exquisite<br />

soft touch. The material characteristics provide excellent<br />

performance in fabrication and can be used with existing<br />

manufacturing equipment in the majority of plastic<br />

processing applications including, injection molding,<br />

profile extrusion, sheet extrusion, thermoforming and<br />

lamination. Terratek Flex also offers superior printing and<br />

scenting compared to petroleum based TPE’s.<br />

The Terratek Flex family of resins is available in injection<br />

molding and extrusion grades and can be modified to help<br />

meet customer’s needs for hardness and flexibility. It can<br />

be used to create softer, flexible parts, in over-molding,<br />

or to modify the impact properties and flexibility of other<br />

biopolymers such as PLA or PBS.<br />

Green Dot’s initial product success was a compostable<br />

phone case for the iPhone. Green Dot designed and<br />

manufactured the case and shipped over 100,000<br />

units, placing the new material directly in the hands of<br />

consumers.<br />

The company has also worked with Fort Collins,<br />

Colorado toy maker, BeginAgain Toys to produce several<br />

products. Scented Scoops is an imaginative ice cream play<br />

set with ice cream scoops made using Terratek Flex with<br />

vanilla, chocolate, and strawberry scents. BeginAgain has<br />

also used the material in several teething toys. Terratek<br />

Flex has been tested by NSF International Laboratories<br />

and found to be free from phthalates, BPA, lead and<br />

cadmium.<br />

Green Dot recently showcased synthetic leather made<br />

from Terratek Flex at the NPE <strong>2015</strong> plastics expo held<br />

in Orlando, Florida in March (see photos). Green Dot<br />

synthetic leather is breathable and strong and is made<br />

without solvents, adhesives or harmful discharge to water.<br />

Garments and accessories made from the synthetic<br />

leather were featured in the ‘Zero Waste’ fashion show<br />

during the expo’s opening ceremonies. Additional tote<br />

bags and backpacks made by New York designer Catherine<br />

were also displayed in Green Dot’s booth at the show.<br />

Green Dot is currently working with top tier companies<br />

in athletic footwear, upholstery, and accessories who are<br />

using the synthetic leather to create new products to meet<br />

the growing consumer demand for more sustainable<br />

goods.<br />

Garment for Green Dot<br />

created by Siobhan Mulhern,<br />

Savannah College of Art and Design<br />

(photo:NPE)<br />

www.GreenDotPure.com.<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 23


Polyurethanes / Elastomers<br />

A milestone towards<br />

biobased polyurethanes<br />

At the European Coatings Show <strong>2015</strong> from April 21 – 23<br />

in Nuremberg, Germany, the industry’s largest event<br />

worldwide, Bayer MaterialScience (Leverkusen, Germany)<br />

will be introducing new milestones in polyurethanes,<br />

underscoring its global leadership in polyurethane raw materials<br />

for high-performance and environmentally compatible<br />

coatings and adhesives as well as its alignment on the needs<br />

of its customers.<br />

PDI: a new isocyanate from biomass<br />

There are quite a number of biobased polyols in the market<br />

and further in development in the industry, but the limiting<br />

factor so far to develop a biobased polyurethane has been the<br />

challenge of coming up with a biobased hardener.<br />

Customers are increasingly demanding products based<br />

on renewable raw materials. Environmental compatibility is<br />

becoming a market requirement. At the European Coatings<br />

Show, Bayer MaterialScience is showcasing a milestone<br />

in this field: DESMODUR ® eco N, a solvent free aliphatic<br />

polyisocyanate and the first polyurethane crosslinker on the<br />

market with a significant renewable content that has not come<br />

at the expense of performance. This crosslinker is based on<br />

a new isocyanate:<br />

Pentamethylene diisocyanate<br />

(PDI),<br />

an entirely new<br />

isocyanate, 70 %<br />

of whose carbon<br />

content (i. e. 5 of<br />

the 7 carbon atoms<br />

in a PDI molecule)<br />

comes from<br />

biomass without<br />

generating any<br />

direct competition<br />

for food production.<br />

Currently the<br />

biomass source<br />

is starch from not<br />

eatable plants like<br />

e. g. field corn. Field corn is not eaten by humans; the<br />

variety of maize humans eat is called sweet corn. Field<br />

corn is used as animal feed and for multiple industrial<br />

applications such as paper or cleaners and detergents,<br />

among others. Bayer’s suppliers are already working on<br />

switching from first generation feedstock (feed) to second<br />

generation feedstock (cellulosics & biowaste) as a biomass<br />

source for the future. This process is starting to be available<br />

in significant plant sizes for bioethanol already, however it<br />

is more complex and for PDI purposes will take a few more<br />

years to be delivered in sufficient commercial volumes.<br />

Bayer’s PDI can potentially be applied wherever<br />

hexamethylene diisocycanate (HDI) is currently being used.<br />

Bayer MaterialScience has always evaluated newly<br />

available biobased building blocks. “The first synthesis<br />

of PDI even goes back to experiments of the inventor of<br />

polyurethanes – Dr. Otto Bayer (Leverkusen), “says Dr.<br />

Gesa Behnken, Head of Global New Technologies at the<br />

Coatings, Adhesives, Specialties Business Unit, , Bayer<br />

Material Science, “In the past decade we have intensively<br />

evaluated different biobased raw materials for the synthesis<br />

of polyurethane crosslinkers and identified PDI as the best<br />

one, technically and environmentally.”<br />

With this addition to its portfolio, Bayer MaterialScience<br />

can for the first time offer its customers an eco-friendly<br />

hardener component, which for them is a key differentiating<br />

factor. A comprehensive technology platform currently is<br />

being developed to evaluate additional uses for PDI-based<br />

raw materials in coatings, adhesives and other applications.<br />

Bayer MaterialScience intends to bring the first PDIbased<br />

product to market in April <strong>2015</strong>. Commercial<br />

manufacturing is tplanned from 2016 with an annual<br />

capacity of up to 20,000 metric tons. These products will be<br />

manufactured in existing plants using energy-efficient gasphase<br />

technology. MT<br />

www.materialscience.bayer.com<br />

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H 2<br />

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HDI (Hexamethylene diisocyanate) hexa = 6 carbon atoms in the<br />

backbone<br />

PDI (Pentamethylene diisocyanate) penta = 5 (biobased) carbon<br />

atoms in the backbone<br />

24 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Polyurethanes / Elastomers<br />

First biobased TPE<br />

suspension for bed slats<br />

OMFI srl (Camparada, Italy) run by Pietro Frigerio, is a<br />

company of excellence in high technology plastic injection<br />

molding. The company has recently designed and<br />

created an innovative green alternative in bed slat suspensions.<br />

Founded over 40 years ago by Isaia Frigerio and still run<br />

by the Frigerio family, Omfi has distinguished itself within the<br />

Italian context with its great expertise both in designing molds<br />

and producing technical articles of quality particularly for the<br />

home furnishing industry.<br />

Always attentive to quality and innovation, with the strength<br />

of decades-long experience in molding technical articles,<br />

Omfi has developed and produced the first suspension for<br />

bed slats produced in Bioplastics using the new TPE biobased<br />

MEGOL BIO which was developed by API Spa (Mussolente,<br />

Italy).<br />

Not only is this innovative suspension 100 % recyclable,<br />

thanks to its being made of thermoplastic resin of the TPE-<br />

SEBS family, but it also maintains a series of technical and<br />

functional advantages such as resistance to aging and good<br />

and constant elastic qualities.<br />

In addition, the MEGOL BIO used contains up to 25 %<br />

of renewable resources which is of clear benefit to the<br />

environment.<br />

This factor results in a benefit that can be measured by<br />

the Life Cycle Assessment (LCA) according to the ISO 14040-<br />

14044 standards, a method that analyzes the environmental<br />

impact of a product throughout its entire life cycle, right from<br />

the selection of raw materials used in production until its full<br />

and final disposal.<br />

The MEGOL BIO family of compounds is based on raw<br />

materials from renewable sources and vegetable crops thus<br />

contributing to the reduction of CO 2<br />

emissions and greenhouse<br />

gases, the saving of fossil resources and the efficient use of<br />

agricultural resources.<br />

This project confirms Omfi’s historical orientation towards<br />

innovation that since 1963 has designed and manufactured<br />

technologically advanced solutions and this further<br />

strengthens the partnership between Omfi and API Spa in<br />

finding solutions with a low environmental impact. MT<br />

www.omfi.it<br />

www.apiplastic.com<br />

INTAREMA ®<br />

The new system generation from EREMA.<br />

Self-service. Redefined.<br />

Reaching perfect pellet quality at the press of a button: the new<br />

INTAREMA ® features the intelligent Smart Start operating concept,<br />

bringing together production efficiency and remarkably straightforward<br />

operation. This is all about usability. Including an ergonomic<br />

touchscreen, practical recipe management and automated standby<br />

mode.<br />

CHINAPLAS / Shanghai / 20.-23.5.<strong>2015</strong><br />

Booth 9.2A41<br />

CHOOSE THE NUMBER ONE.<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 25


Polyurethanes / Elastomers<br />

New bioderived Elastane<br />

for knit and woven fabrics<br />

INVISTA, one of the world’s largest integrated producers of<br />

polymers and fibres, and owner of the LYCRA ® brand, headquartered<br />

in Wichita, Kansas, USA, has introduced the only<br />

commercial offering of a bio-derived spandex available globally<br />

and for use in a wide variety of apparel fabrics and garments.<br />

LYCRA T162R fiber, new from INVISTA, is the only globally<br />

available commercial offering of a bioderived elastane.<br />

Approximately 70 % by weight of this new fiber comes from<br />

a renewable source made from dextrose derived from corn.<br />

New Lycra T162R fiber has the same physical properties as<br />

the incumbent T162L product, and requires no reengineering<br />

of fabrics, processes, or garment patterns. It is initially<br />

available in 44 and 78 dtex.<br />

Applications<br />

Lycra T162R fiber is a general purpose elastane for knit and<br />

woven fabrics. It can be combined with natural or synthetic<br />

yarns, provides excellent break performance in covering,<br />

core-spinning, and twisting operations, and can be subjected<br />

to denim bleaching, stone washing, and enzyme treatments.<br />

Lycra T162R fiber should not be used for swimwear or other<br />

end-uses that involve concentrated exposure to chlorine.<br />

Significant Features<br />

• Made from renewable resources. For a reduced CO 2<br />

emissions footprint.<br />

• Similar properties as incumbant Lycra fiber. Fabrics and<br />

garments don’t require re-engineering.<br />

• Good balance of properties. Low knitting tensions for high<br />

knitting efficiency (value-in-use).<br />

• Improved fabric uniformity. Advanced spinning and winding<br />

technology result in better along-end fiber uniformity and<br />

end-to-end fiber consistency.<br />

• High recovery power. For good fabric weight control.<br />

• Optimized Luster. Reduces elastane glitter and unsightly<br />

white grin-through.<br />

• Good chlorine resistance. Lycra T162R<br />

fiber withstands mild bleaching and<br />

mercerisation.<br />

Processing Information<br />

Lycra T162R fiber can be<br />

heat-set at temperatures<br />

ranging from 190 to 200 °C at exposure times of up to 60<br />

seconds. At the reference exposure time of 45 seconds,<br />

the optimal heat-setting temperature is 195 °C. (Note that<br />

this is the industry-standard for heat-setting temperature.<br />

Experiment for best results.)<br />

Lycra T162R fiber is compatible in processing when blended<br />

with cellulosics, polyester, or polyamide. It is not degraded by<br />

any dye class now in commercial use. LYCRA T162R fiber has<br />

the same dye affinity as other Lycra fibers, and should require<br />

no major changes in dye formulations having acid, direct,<br />

fiber reactive, and disperse dyes versus other Lycra fibers.<br />

INVISTA Apparel Planet Agenda: a Commitment<br />

to a Sustainable Apparel Industry<br />

The introduction of bio-derived Lycra 7162R fiber reflects<br />

the commitment of INVISTA Apparel to its own sustainability<br />

program, Planet Agenda, which touches every aspect of our<br />

apparel fiber business.<br />

Planet Agenda is based on the belief that INVISTA can<br />

help contribute to the sustainability of the apparel industry<br />

by delivering insight, technology, processes and products that<br />

add value while conserving resources. lt focuses on three<br />

main objectives.<br />

• Continuing to evolve manufacturing technologies and<br />

processes in ways that minimize the environmental<br />

footprint of the fibers and other textile offerings.<br />

• Offering competitive products that meet the needs<br />

of apparel markets while using fewer resources, and<br />

enhancing the environmental performance of fabrics.<br />

• Protecting the health and safety of workers and<br />

communities and participating in local stewardship<br />

initiatives. MT<br />

www.invista.com<br />

Application example<br />

‘stretch denim’<br />

(picture: Invista)<br />

Properties<br />

Yarn size (dtex) 44 and 78<br />

Luster<br />

L (delustered)<br />

Elongation at break<br />

-490 % (44 dtex)<br />

Load power at 200 % elongation -6.2 cN (44 dtex)<br />

Tenacity<br />

-40 cN (44 dtex)<br />

26 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Polyurethanes / Elastomers<br />

High-quality<br />

alternative polyols<br />

RAMPF Eco Solutions (Pirmasens, Germany) — a<br />

leading provider of chemical solutions for manufacturing<br />

high-quality alternative polyols — is looking<br />

to impress visitors to UTECH <strong>2015</strong>, the international<br />

specialist trade fair for polyurethane in Maastricht from<br />

April 14 – 16, through price savings over primary polyols,<br />

a reduction in disposal costs, and active environmental<br />

protection achieved by recycling raw materials.<br />

RAMPF Eco Solutions delivers innovative chemical<br />

solutions for manufacturing high-quality alternative<br />

polyols:<br />

Customized polyols are manufactured using PU<br />

waste materials in two of the largest multi-functional<br />

plants in Europe. The basic polyols won in this way<br />

are integrated back into the customer’s<br />

production process through either<br />

RAMPF Eco Solutions or<br />

another PUR systems<br />

house. This creates a<br />

cycle that delivers<br />

both environmental<br />

and economic<br />

benefits.<br />

In a specially<br />

developed chemical<br />

process,<br />

among other<br />

polymers and<br />

Residual<br />

materials<br />

monomers, biobased<br />

polyesters<br />

such as PLA or<br />

PHB, and biobased<br />

raw materials such<br />

as vegetable oils are<br />

used as sources of raw<br />

materials for manufacturing<br />

high-tech alternative polyols.<br />

Recycling plant for PU,<br />

and e. g. PLA and PHB<br />

For customers, this means price<br />

savings over primary polyols, a reduction in disposal<br />

costs, no reliance on scarce petrochemical raw<br />

materials, and active environmental protection achieved<br />

by recycling raw materials.<br />

The RAMPF Eco Solutions portfolio also<br />

includes manufacturing PU molded parts:<br />

Individual<br />

consumer<br />

products<br />

The company develops polyurethane systems based on<br />

its own raw materials for manufacturing molded parts<br />

for use in the fitness industry, motorcycle accessories<br />

(pannier systems, back cushions), office furnishings<br />

(chair arms), and transport containers, for example.<br />

Molded parts made from semi-rigid integral skin foam<br />

and rigid foam for prototypes, small- to mediumscale<br />

series and large-scale series (by arrangement)<br />

production are manufactured in-house.<br />

In-house production of high-quality<br />

alternative polyols<br />

Customers can use in-house plants to manufacture<br />

their own high-quality alternative polyols, and in doing<br />

so can cut costs and reduce environmental impact – this<br />

profitable solution makes both economic and ecological<br />

sense, and is being showcased by RAMPF Eco Solutions<br />

and its project partner KEIL Anlagenbau, one of the<br />

leading providers of turnkey plants, at UTECH <strong>2015</strong> in<br />

Maastricht.<br />

Customized recycling facilities are designed and built<br />

for PU manufacturers with high volumes of<br />

waste material. These plants enable<br />

customers to manufacture their<br />

own cost-effective, hightech<br />

Biobased<br />

polyols at their own<br />

vegetable<br />

production location<br />

oils<br />

that can then be fed<br />

straight back into<br />

the production<br />

process. This<br />

cuts raw material,<br />

Tailormade<br />

polyols<br />

and<br />

transport,<br />

disposal<br />

costs, and<br />

makes the<br />

p r o d u c t i o n<br />

of PUR-based<br />

products more<br />

e n v i ro n m e n t a l ly<br />

friendly. RAMPF<br />

and KEIL also design<br />

and build plants for<br />

manufacturing alternative<br />

polyols from PET/PSA and<br />

biomonomers.<br />

At this year’s UTECH, RAMPF will be a topic not only<br />

in the exhibition hall. At the corresponding trade fair<br />

conference, Dr. Frank Dürsen, Director of R&D Future<br />

and Sustainability at RAMPF, and Christian Giesker,<br />

Deputy Division Manager for Engineering at KEIL, will be<br />

giving a lecture on the topic “Manufacturing of Polyols<br />

out of Alternative Sources – Chemistry and engineering<br />

aspects”. The presentation includes, amongst others,<br />

the portfolio of polyols that are provided by RAMPF<br />

Eco Solutions and describes the modular concept for<br />

recycling plants by KEIL Anlagenbau. MT<br />

www.rampf-gruppe.de/en/<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 27


Show Preview<br />

CHINAPLAS <strong>2015</strong> Preview<br />

The pace of change in global manufacturing is faster<br />

now than any time in history. With increasing customer<br />

expectations and stiffer competition the past<br />

era of production, emphasizing on heavy capitalization and<br />

economies of scale, is over. Automation, innovative manufacturing<br />

technologies such as robots, vision and sensing<br />

systems, software technology, and good product design<br />

are now the hot topics of all industries. “New era manufacturing”<br />

will be about how to produce effectively with the<br />

least resources, and to manufacture unique products that<br />

can bring sustainable business.<br />

As Asia’s No. 1 and the world’s No. 2 plastics and rubber<br />

trade fair, CHINAPLAS <strong>2015</strong>, being held on 20 – 23 May<br />

<strong>2015</strong> at China Import & Export Fair Complex, Pazhou,<br />

Guangzhou, China, and will bring in an array of concurrent<br />

events at the fairground to help industry professionals<br />

stay close to market trends.<br />

The CHINAPLAS <strong>2015</strong> event will feature more than<br />

3,100 exhibitors from 40 countries and regions, unveiling<br />

the latest plastics and rubber technologies and services<br />

across 15 product theme zones that will occupy 26<br />

exhibition halls. Countries and regions including Austria,<br />

Canada, France, Germany, Hong Kong, Italy, Japan, Korea,<br />

Switzerland, the UK, USA, PR China, and Taiwan will<br />

participate in international pavilions.<br />

As in recent years, the setup of theme zones at<br />

Chinaplas is always a good indicator of market needs.<br />

Thus CHINAPLAS <strong>2015</strong> will again feature a Bioplastics<br />

Zone in Hall 12.2. If you visit Chinaplas make sure to<br />

visit the booth of bioplastics MAGAZINE in Hall 12.2 (booth<br />

12.2P15).<br />

In the following you will find some short reports of some<br />

of the 52 exhibitors showing bioplastics related products<br />

or services, 27 of which are located in the Bioplastics<br />

Zone, including a floorplan of hall 12.2. This preview will<br />

be complemented by a review in the next issue.<br />

Shenzhen Esun Industrial<br />

Polyester polyols are the important raw materials for<br />

polyurethane moulding, which usually were synthesized by<br />

condensation polymerization of petroleum-based dicarboxylic<br />

acid and polyols. With the increasing consumption of fossil fuel<br />

reserves replacement of petroleum-based polyester polyols<br />

by bio-based ones has gained growing attention both by<br />

industry and academia. One of the most promising candidates,<br />

poly(lactic acid) polyols, from renewable resources, can be<br />

synthesized by condensation polymerization of lactic acid with<br />

polyols, or by the ring opening polymerization of lactide used<br />

polyols as chain transfer agents. However, some side reaction<br />

such as oxidation and pyrolysis existed in the condensation<br />

polymerization process resulting in high acid value poly(lactic<br />

acid) polyols, which affected the reaction of polyols with<br />

isocyanate in polyurethane preparation. Shenzhen Esun<br />

Industrial Co., LTD collaborated with Ningbo Institute of<br />

Materials Technology and Enginereering, CAS developed low<br />

acid value polylactide polyols by simple post-polymerization<br />

reaction technology, which are potential large scale (millions<br />

of tons) raw materials for the modern worldwide polyurethane<br />

industry.<br />

12.2P23 20<br />

www.shenzhen-esun.en.ywsp.com<br />

28 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Show Guid<br />

Booth Company Location (12.2)<br />

10.2C21 ACUMEN ENGINEERING<br />

12.2P01 BASF (CHINA) COMPANY 1<br />

12.2M31 BINHAI JINXIANG CHEMICAL AUXILIARY 2<br />

12.2P15 bioplastics MAGAZINE 3<br />

1<br />

11.2A01 CHANGZHOU PULAIKE HONGMEI MASTERBATCH<br />

12.2Q01 CJ CHEILJEDANG 4<br />

9.3L39 COLLOIDS PLASTIC (SUZHOU)<br />

11.2K61 CRODA<br />

12.2L21 DONGGUAN XINHAI ENVIRONMENTAL PROTECTION MATERIAL 5<br />

13.2K01 DONGGUAN YIHAO NANOCOMPOSITES TECHNOLOGY<br />

11.2A21 DU PONT CHINA (P&IP)<br />

13.2C63 FUKUTOMI<br />

bioplastics MAGAZIN<br />

5 12<br />

12.2Q25 gain MORE ENVIRONMENTAL FRIENDLY MATERIAL 6<br />

12.2R23 GRABIO GREENTECH CORPORATION 7<br />

5.1R05 GRAFE ADVANCED POLYMERS GMBH<br />

24<br />

26<br />

12.2Q21 GUANGZHOU BIOPLUS MATERIALS TECHNOLOGY 8<br />

10.2E61 HAIRMA CHEMICALS<br />

9.3K65 HANGZHOU FCJ PLASTICS&RUBBER<br />

12.2R17 HANGZHOU SEEMORE NEW MATERIAL TECHNOLOGY 9<br />

9.3J41 HUAFON GROUP<br />

12.2R21 HUAINAN AN XIN TAI SCIENCE & TECHNOLOGY 10<br />

13.2K65 JETWELL TRADING LIMITED<br />

BIOPLASTICS ZONE 生 物<br />

25<br />

19<br />

12.2Q31 JIANGSU JINHE HI-TECH 11<br />

12.2M21 JIANGSU TORISE BIOMATERIALS 12<br />

12.2R31 JINHUI ZHAOLONG HIGH TECHNOLOGY 13<br />

11.2J21 KINGFA SCI.TECH.<br />

12.2R22 MINIMA TECHNOLOGY 14<br />

12.2L31 NATUREWORKS LLC 15<br />

11.2A11 NHH NGAI HING HONG COMPANY LTD<br />

12.2R01 NINGBO BAMTAC NEW MATERIAL 16<br />

13.2C71 NINGBO NENGZHIGUANG NEW MATERIALS TECHNOLOGY<br />

11.3A45 POLYSCOPE POLYMERS<br />

10.3M61 QUATEK INC. SHANGHAI<br />

12.2P21 REVERDIA 17<br />

12.2P31 ROQUETTE 18<br />

15<br />

2<br />

12.2J71 SHANDONG JIQING CHEMICAL<br />

10.3K49 SHengJUN CHemiCAL(FOSHan)<br />

12.2M25 SHENZHEN ECOMANN BIOTECHNOLOGY 19<br />

12.2P23 SHENZHEN ESUN INDUSTRIAL 20<br />

11.2A41 SOLVAY<br />

12.2E21 SUZHOU CHENG FENG PLASTIC<br />

12.2Q23 SUZHOU HANFENG NEW MATERIALS . 21<br />

10.3M35 TAKEMOTO OIL&FAT (SUZHOU)<br />

11.2L21 TEIJIN LIMITED<br />

11.3J15 U-TALC MINERALS (KUN SHAN)<br />

12.2R05 WEIFANG HUAWEI NEW MATERIALS TECHNOLOGY 22<br />

12.2P25 WEIHAI LIANQIAO NEW MATERIAL SCIENCE&TECHNOLOGY 23<br />

9.3E51 XINJIANG BLUE RIDGE TUNHE<br />

Layout Plan courtesy Adsale Exhibition Service<br />

12.2L23 YAT SHUN HONG COMPANY 24<br />

12.2L25 ZHEJIANG HANGZHOU XINFU PHARMACEUTICAL 25<br />

12.2M23 ZHEJIANG HISUN BIOMATERIALS 26<br />

12.2R25 ZHEJIANG PU WEI LUN CHEMICALS 27<br />

30 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10<br />

In this Show Guide you find the majority of compa<br />

compounds, additives, semi-finished products and<br />

this centerfold out of the magazine an


e<br />

bio PAC<br />

4<br />

16<br />

biobased packaging<br />

conference<br />

E<br />

3<br />

22<br />

9<br />

12/13 may <strong>2015</strong><br />

n o v o t e l<br />

amsterdam<br />

17<br />

8<br />

10<br />

14<br />

www.bio-pac.info<br />

20 21<br />

7<br />

塑 料 专 区 HALL 12.2 馆<br />

23 6<br />

27<br />

18<br />

11 13<br />

bio CAR<br />

Biobased materials for<br />

automotive applications<br />

conference<br />

fall <strong>2015</strong><br />

www.bio-car.info<br />

nies offering bioplastic products, such as resins,<br />

much more. For your convenience, you can take<br />

d use it as your personal show guide


Show Preview<br />

Weifang Huawei New Materials<br />

Technology<br />

Weifang Huawei New Materials Technology<br />

presents PSB (a PLA - Starch - Bentontie Material),<br />

which is a new environmentally friendly material<br />

that can be used in the main fields of processing,<br />

such as foaming, injection moulding and extrusion.<br />

PSB can be processed well on existing traditional<br />

plastic-processing equipment. The material is<br />

designed to replace traditional plastics in many<br />

fields of application, such as industrial, medicine,<br />

cosmetic, food, electronic products, tableware,<br />

household items, children-toys, gardening,<br />

farming, and much more…<br />

12.2R05<br />

22<br />

www.hwprt.com<br />

Ahlstrom food bowls<br />

NatureWorks<br />

From 3D printer filaments to compostable cutlery to<br />

baby toys, NatureWorks reveals at Chinaplas a variety<br />

of new products clearly demonstrating that Ingeo<br />

polylactide has evolved into a practical and safe<br />

replacement for a broad range of styrenics in terms of<br />

performance, price, and eco profile.<br />

The NatureWorks booth will present the latest Ingeo<br />

high heat/high impact innovations specially developed<br />

for 3D printing. The new high heat/high impact Ingeo<br />

formulation provides performance on a par with<br />

typical injection molded ABS, while at the same time<br />

delivering lower overall environmental impact and a<br />

more user friendly 3D printing experience.<br />

NatureMold from Ahlstrom is a new line of frozen,<br />

fresh, and semi-fresh food bowls that provide an<br />

alternative to aluminum and plastic. NatureMold bowls<br />

can go from freezer to microwave to dining table.<br />

Södra, the sustainable forestry cooperative in<br />

Sweden, and James Cropper Plc, a leading specialty<br />

paper and nonwovens company in the UK, recently<br />

developed a first of its kind wood pulp and Ingeo<br />

material that performs similarly to petroleum-based<br />

plastics. DuraPulp is lightweight, strong, and capable<br />

of being used in a host of applications from high-end<br />

packaging to horticultural supplies to automotive<br />

components.<br />

In addition NatureWorks will be showing product<br />

and application examples from Bioserie (Ingeo-<br />

PLA based baby toys), The Country Fresh Company<br />

(thermoformed four-cup multipack for individually<br />

portioned snacks of fruit or vegetables), Dairy Home<br />

from Thailand (yogurt cups), Natural Shield (Ingeo<br />

bags that are only eight microns thick)<br />

NHH Biodegradable<br />

Established in 2007, NHH Biodegradable Plastics<br />

Co. Ltd. is committed to offer a comprehensive range<br />

of tailor-made biodegradable/environmentally<br />

friendly compounded plastic resins for a wide scope<br />

of applications in the plastics industry. Without the<br />

addition of any conventional plastic, more than<br />

90 % organic components of the biodegradable<br />

plastics will break down to form carbon dioxide and<br />

water in the compost environments in 180 days,<br />

as depicted in EN 13432 or ASTM D6400. NHH’s<br />

competent research team is not only strongly<br />

backed up by the Group’s R&D Centre, but also<br />

carries out collaborative research projects with<br />

academic institutes and companies having similar<br />

missions and objectives. Such collaborative effort<br />

and perseverance have made it possible for the<br />

company to successfully launch in recent years<br />

their new products with unique properties.<br />

11.2A11<br />

www.nhh.com.hk<br />

12.2L31<br />

15<br />

www.natureworksllc.com<br />

32 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Show Preview<br />

Binhai Jinxiang Chemical Auxiliaries<br />

Binhai Jinxiang Chemical Auxiliaries Co., Ltd, located<br />

in the Binhai Coastal chemical industrial park of Jiangsu<br />

Province, is a subsidiary of the Feixiang Group. The plant<br />

covers an area of 20,000 m 2 with perfect support facilities<br />

and convenient transportation.<br />

Binhai Jinxiang Chemical Auxiliaries is specialized in<br />

R&D, manufacture and sales of UV absorbers, hindered<br />

amine light stabilizers, antioxidants, photo-initiators,<br />

phosphorous flame retardant, auxiliary raw material,<br />

etc. With years pursuing excellent product quality, their<br />

products are highly praised by customers.<br />

The key products are FENTASORB 531: a highperformance<br />

anti-ageing agent that can absorb<br />

240 – 340 nm ultraviolet radiation. It can protect polymers<br />

and is widely used in PE, PVC, PP, PS, PC. FENTAUNIV<br />

1130 is recommended for both solvent and water based<br />

coatings such as automotive coatings, industrial coatings<br />

and trade sales coatings. FENTASTAB 770 is to be used<br />

in polypropylene, impact modified PP (TPO), EPDM,<br />

polystyrene, ABS and polyurethanes. FENTASTAB 292 can<br />

be applied with paint, coatings, printing ink, polyurethane<br />

paint, etc. FENTAPHOS TPO is recommended to be used in<br />

printing ink, adhesives, wood coating, acrylic triesters, etc.<br />

And finally FENTAPHOS TPO-L, a kind of highly efficient<br />

liquid photo-initiators is basically used in the curing of<br />

resins and coatings.<br />

12.2M31<br />

2<br />

www.feixiangchem.com<br />

Hangzhou Seemore<br />

Hangzhou Seemore New Material Technology Co., Ltd<br />

(hereinafter referred to as Seemore), offers leading-edge<br />

technological innovations that allow the manufacturing of<br />

biodegradable modified compounds and relative functional<br />

additives as well as the industrial applications.<br />

Seemore’s nucleating agent TMP3000 enables a<br />

breakthrough in crystallization time (22 seconds as the<br />

fastest) and heat resistant up to 100 °C while retaining<br />

transparency and brightness.<br />

As well as nucleating agents, Seemore provides a range<br />

of additives such as chain extenders, compatibilizers, melt<br />

enhancers, stabilizers etc. and also provide the ready-touse<br />

modified compounds for injection/extrusion/blowing<br />

etc.<br />

The latest applications of Seemore’s innovations are<br />

customized 3D printing filament and PLA filled quilt.<br />

As one of the most professional companies in PLA<br />

additives and the industrial applications field, Seemore<br />

is willing to share its R&D achievement with all of their<br />

friends in the PLA industry.<br />

12.2R17 9<br />

www.hzseemore.com<br />

Grabio Greentech Corporation<br />

Established in 1999, Grabio Greentech<br />

Corporation has been dedicated since then to<br />

the development and manufacture of 100 %<br />

biodegradable and compostable starch plastics.<br />

Its products are GRABIO film grade and<br />

extruding grade resin and finished products.<br />

All GRABIO products fulfill EN13432 and ASTM<br />

D6400 standards and have received compostable<br />

certificates from EU, USA, and Japan.<br />

GRABIO film grade resin can be processed<br />

on conventional LDPE film blowing extruder<br />

to make film/bag products, such as shopping<br />

bags, garbage bags, compost bags, mulch film<br />

etc. Extrusion grade resin can be processed<br />

into seedling pot and tray. Use of biodegradable<br />

agricultural products can save retrieval cost of<br />

discarded mulch film and seedling pots, as well<br />

as preventing environmental pollution.<br />

At this year’s Chinaplas GRABIO will exhibit its<br />

different grades of film and extruding material<br />

lines. In addition, they will display their latest<br />

film grade material specifically meeting the Jilin<br />

Province plastic bag regulation with 35 % PLA<br />

content. GRABIO will provide local companies<br />

good business opportunities to enter the Jilin<br />

bioplastic bag market.<br />

12.2R23 7<br />

www.grabio.com.tw<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 33


NPE Review<br />

NPE Review<br />

By: Michael Thielen<br />

From March 23 to 27 the plastics world met in Orlando,<br />

Florida, USA, for NPE, the (inter …) National Plastics Exhibition<br />

organized by the Society of the Plastics Industry (SPI).<br />

SPI believes the bioplastics sector will play an important<br />

role in the future of the plastics industry as a whole, which is<br />

why this industry segment received a place of prominence at<br />

NPE<strong>2015</strong>, one of the world’s most important plastics trade<br />

shows that SPI produces triennially, and that brings together<br />

every sector of the plastics industry in one location.<br />

“Bioplastics is just one of several innovative industry<br />

segments that offer the entire plastics industry the opportunity<br />

to position itself as the material of choice for the next several<br />

decades,” said SPI President and CEO William R. Carteaux.<br />

“Between the thousands of green jobs that bioplastics<br />

supports and continues to create and the day-to-day ingenuity<br />

displayed by bioplastics companies and their employees,<br />

this is an industry sector with its finger on the pulse of the<br />

plastics supply chain, and it makes sense to acknowledge its<br />

contributions at NPE.”<br />

After our preview in the last issue find here our Show-review:<br />

Greenpack<br />

Greenpack LLC from Guatemala presented biodegradable<br />

disposables made from non edible yam starch that they crop<br />

themselves in Guatemala. “Our material is lightweight, low<br />

cost and easy to process.” Said Gabriel Salazar, International<br />

Business and Sales Director of Greenpack. “This makes it an<br />

ideal substitute for conventional plastic that is currently used<br />

to produce one time use disposable products such as plastic<br />

utensils, cups and plates, garbage bags, t-shirt bags and<br />

product packaging.”<br />

Greenpack material is produced out of a bio hybrid resin<br />

based on up to 70 % sustainable and renewable plant<br />

starch (Vincotte OK Biobased 2 stars certified) that creates<br />

a new molecular structure that is 100 % biodegradable in<br />

approximately 15 months. So it is not certified compostable<br />

according to ASTM D 6400 / EN 13432 because it takes too<br />

long. No chemical additives are used in the production<br />

process and there are zero residues left after biodegradation<br />

has taking place.<br />

“Our products require no special waste management.<br />

The material will biodegrade naturally, similar to an orange<br />

peel, when it is in a microorganism rich environment. The<br />

more microorganism activity, the faster it biodegrades. When<br />

the material is incinerated it will produce 68 % less carbon<br />

emissions than conventional plastic.”<br />

www.greenpack.net<br />

Laurel Biocomposites<br />

Laurel Biocomposites LLC (Laurel, Nebraska) has earned<br />

USDA Certified Biobased Product Label for its Bio-Res PE<br />

and powder. Bio-Res PE and PP compounds are produced by<br />

combining DDGS (Dry Destillers Grains Solubles) a byproduct<br />

from the corn-2-bioethanol production, with PE and PP.<br />

Another product is Bio-Res PLA, which in addition is<br />

biodegradable. An interesting example of application that<br />

was demonstrated at NPE (at a joint booth with the Center for<br />

Bioplastics and Biocomposites CB 2 ) was an injection molded<br />

flower pot.<br />

Greenhouse trials with annual plants such as tomatoes and<br />

peppers, have shown improved plant and root growth (with up<br />

to 100 % more yield) when planted in pots made with Bio-<br />

Res compounds as compared to plants grown in traditional<br />

polypropylene pots.<br />

As compared to neat PLA, Bio-Res PLA can reduce the cycle<br />

times and mold stick when used in injection molding. The<br />

natural color is light yellow and takes colorant well. Highly<br />

concentrated masterbatch pellets can be used at inclusion<br />

rates of up to 50 %.<br />

www.laurelbiocomposites.com<br />

34 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


NPE Review<br />

Vertellus<br />

Growing interest among consumers and legislators<br />

in the safety and environmental impact of traditional<br />

plasticizers is prompting the plastics industry to seek<br />

new solutions. Vertellus (Indianapolis, Indiana), a leading<br />

global supplier of additives to the plastics and polymer<br />

industries, is addressing this with its biobased, nontoxic<br />

Citroflex ® plasticizers (among others) that have a<br />

long history of safe use. The high-performance additive<br />

products, also deliver low volatility and low leaching,<br />

making them suitable for a wide range of polymers used in<br />

food packaging, medical applications and children’s toys.<br />

Vertellus’ Citroflex plasticizers for polyvinyl chloride<br />

(PVC) and other polymers are citric acid esters, which<br />

have a long history as plasticizers and lubricants in food<br />

contact applications, such as rigid food containers and<br />

packaging films. These biobased, non-toxic additives have<br />

also demonstrated safety in children’s toys and medical<br />

applications. As an added benefit, Citroflex products<br />

deliver superior tensile strength and ultimate elongation<br />

performance compared to di-(2-ethylhexyl) phthalate<br />

(DEHP) and di-(2-ethylhexyl) adipate (DEHA).<br />

www.vertellus.com<br />

Genarex<br />

Bylox and Bylox HT bioadditives have earned USDA<br />

biobased product certification. Both bioadditives from<br />

Alpharetta (Georgia) based company Genarex LLC have a<br />

biobased content of at least 98 %, according to ASTM D 6866.<br />

The USDA certification is a major milestone for Genarex,<br />

which is nearing full commercial introduction of its suite of<br />

bioadditives for a range of thermoplastic resins.<br />

Genarex’s Bylox and Bylox HT compounds – based<br />

on a heterogeneous blend of plant-based proteins and<br />

carbohydrates – are distinguished by low odor, easy<br />

processing, high thermal stability and ductility. Bylox is<br />

the flagship characterized by high ductility while Bylox<br />

HT is a high-performance option with a thermal<br />

processing window of up to 250 °C and near-zero<br />

odor.<br />

Both products can<br />

be blended with PP,<br />

PE and PVC at<br />

loadings up to<br />

30 % without<br />

s a c r i f i c i n g<br />

the material<br />

performance.<br />

They can also<br />

be added to<br />

biodegradable<br />

plastics such as<br />

PBAT, PLA or PHA at<br />

similar loading levels.<br />

www.genarex.com<br />

Jungbunzlauer<br />

Another exhibitor showcasing citric acid plasticizers is<br />

Jungbunzlauer from Basel, Switzerland. Jungbunzlauer’s<br />

CITROFOL ® products are compatible with a broad range<br />

of polymer types that include PVC, PU, acrylics but also<br />

biopolymers such as cellulosics, PLA and PHA. In most<br />

cases, Citrofol esters will replace traditional plasticizers as<br />

a safe drop-in solution at a competitive price level. Due to<br />

their low toxicity and compliance with stringent regulatory<br />

requirements, Citrofol is preferably used not only in<br />

sensitive applications such as medical devices, food<br />

packaging and pharmaceutical c o a t i n g s ,<br />

but also in sealants and<br />

adhesives. Furthermore,<br />

industrial<br />

applications also benefit when using Citrofol products which<br />

results in low volatility and low migration according to the<br />

customer needs.<br />

Citrofol BII is a fully degradable citrate ester and is suitable<br />

for standard plastic products as well as for biobased plastics.<br />

This versatile, first-rate plasticizer is certified compostable by<br />

DIN CERTCO according ASTM D 6400 as well EN 13432. Tests<br />

and comprehensive analysis have proven that Citrofol BII is<br />

environmentally friendly, and that it leaves absolutely no<br />

residues or degradation products in the soil, which can<br />

then still be used as farmland. This is why Citrofol BII<br />

is particularly recommended for use in biopolymers<br />

such as PLA for agricultural applications (e. g.<br />

mulch films, or films used to prevent soil erosion).<br />

Furthermore, Jungbunzlauer’s citrate esters<br />

hold the USDA certificate for biobased products<br />

that verifies the amount of renewable biobased<br />

ingredients.<br />

www.jungbunzlauer.com<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 35


NPE Review<br />

PolyOne<br />

And yet another plasticizer: PolyOne’s Geon<br />

BIO Flexible Solutions, formulated with a bioderived<br />

plasticizer offers a high-performance material offering<br />

both excellent properties and sustainability in one costeffective,<br />

vinyl-based material package. It complies with<br />

phthalate-restrictive regulations such as California’s<br />

Prop 65 and the Consumer Product Safety Initiative Act<br />

of 2008 (CPSIA).<br />

Consistent with the PolyOne No Surprises Pledge SM ,<br />

reFlex 300 materials have been tested and certified by<br />

the USDA’s BioPreferred Program to be 99 % biobased.<br />

Compared to other flexible vinyls, Geon BIO materials<br />

feature a wider processing window and enhanced<br />

thermal stability, which may reduce production costs<br />

by improving manufacturing efficiency. In addition,<br />

specific healthcare formulations are pre-certified to<br />

meet biocompatibility requirements for United States<br />

Pharmacopeia (USP) Class VI protocols.<br />

www.polyone.com<br />

Teknor Apex<br />

Teknor Apex Company (Pawtucket, Rhode Island) presented<br />

three bioplastics related topics:<br />

Teknor Apex’s bioplastic Terraloy ® in combination with<br />

Arkema’s Pebax ® thermoplastic elastomer (TPE) to make<br />

breathable films will enable manufacturers of housewrap to<br />

increase their product offerings and expand their commitment<br />

to sustainability. By varying the Terraloy biopolymer content,<br />

Teknor Apex has developed multiple grades of the blend, which<br />

can be used to produce films with various levels of moisture<br />

permeability. Such films can be bonded with nonwoven fabrics<br />

to form housewraps that allow moisture vapor to escape from<br />

homes, preventing mold and mildew, yet remain waterproof.<br />

In alliance with Takemoto, Teknor Apex develops a new series<br />

of masterbatches for polylactic acid (PLA) bioplastic increases<br />

the heat distortion temperature (HDT) and impact strength<br />

of the resin and substantially reduces its cooling time in<br />

injection molding, making possible semi-durable and durable<br />

applications which until now have been closed to standard PLA.<br />

The Terraloy 90017A and 90017B masterbatches are based on,<br />

and are for use with, Ingeo High Performance (HP) resin.<br />

And last but not least new compounds in the Terraloy 3D-<br />

40040 series of high-impact, high-heat PLA products provide<br />

enhanced properties and tight tolerance control in 3D printing,<br />

while permitting oven drying of filament to prevent defects<br />

caused by residual moisture.<br />

www.teknorapex.com<br />

Asobiocom<br />

ASOBIOCOM is the Spanish Association of<br />

biodegradable and compostable plastics. It covers<br />

biodegradable and compostable plastics, including but<br />

not limited to biobased plastics. Asobiocom is focused<br />

on the biodegradability and compostability.<br />

The association was founded in 2012 by the main<br />

companies involved in biodegradable and compostable<br />

plastics, i. e. producers and converters in Spain. But it<br />

is also open for authorities and scientific entities.<br />

“As Association our objective here is to represent<br />

our members and get in contact with other American<br />

national associations,” said Ángela Osma from<br />

Asobiocom to bioplastics MAGAZINE. “We want to know<br />

about their activities, the situation of this industry and<br />

the market, both in North America as well as Latin<br />

America.”<br />

One important line of action in the association is<br />

communication and the proper information about the<br />

different concepts of biodegradability, biobased and so<br />

on.<br />

www.asobiocom.es<br />

Great Eastern Resins<br />

Great Eastern Resins Industrial Co., Ltd. (Taichung, Taiwan)<br />

presented Isothane G, a series of biobased thermoplastic<br />

polyurethanes with a biobased content of 25 % or above.<br />

The material exhibits excellent transparency (yet can be<br />

colored with TPU based masterbatches), high toughness and<br />

solvent resistance. “We developed a grade for Nike shoes”, a<br />

spokesperson explained to bioplastics MAGAZINE at the NPE<br />

booth.<br />

The Isothane G Series is manufactured via a proprietary<br />

sugar fermentation process and can be injection-, extrusionand<br />

blow molded. The Shore A hardness can vary from 55 to 95.<br />

www.greco.com.tw<br />

36 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


NPE Review<br />

Polyalloy<br />

Polyalloy from Taoyuan (Taiwan) is offering VeryGreen<br />

PLA compounds, made from high purity sterecomplex PLA<br />

(sourced form Corbion), based on non GMO cassava or sugar<br />

cane. Especially the VG72 blends are designed to increase heat<br />

resistance and anti-hydrolysis of PLA due to its outstanding<br />

crystallinity.<br />

VeryGreen PLA compounds are fully biodegradable, yet not<br />

compostable as to the commons standards due to the timeframe<br />

for complete degradation.<br />

www.polyalloy.com.tw<br />

HDT<br />

VG726<br />

ABS<br />

IZOD impact<br />

MiTAC Precision Technology Corporation (MPT)<br />

MPT, a compounder from China and Taiwan showcased<br />

Greemas ® : tougher, stronger and high gloss PLA materials.<br />

Greemas outperforms most of the PLA materials on the market,<br />

as stated in a brochure. Through the material modification<br />

process, Greemas is not only proven to be machine-processable,<br />

but also demonstrates superior product characteristics that are<br />

more or less equivalent to those of conventional plastics, such as<br />

thermal stability, durability, flexural and tensile strength etc. The<br />

biomass content can be up to 80 %, the material offers a good<br />

transparency with light transmittance rates of above 85 %.<br />

Greemas is applicable for example for bags, films, tubes,<br />

bottles, gibers and rigid components for various sectors ranging<br />

from home & garden, kids & babies, stationery, cutlery, cosmetics,<br />

packaging, consumables to personal health care items. One<br />

interesting example (the Breere food containers) are introduced<br />

in a separate article on page 42.<br />

Greemas@mpt-solutions.com.cn<br />

Tensile strength<br />

Elongation<br />

Flexure<br />

modulus<br />

Startup Garage<br />

Based on the idea that quite a few successful<br />

companies (such as Microsoft, Amazon or<br />

Apple) have started in a garage, the NPE<strong>2015</strong><br />

Startup Garage is a program developed by SPI<br />

in partnership with the new-venture tracking<br />

firm Startup.Directory to provide startups with<br />

a prominently located exhibit area at the show.<br />

bioplastics MAGAZINE already reported about<br />

two bioplastics companies presenting in this<br />

startup garage in the show preview in the<br />

last issue: Biobent Polymers, introducing<br />

Bio-composite polymers with up to 40 %<br />

renewable content from soy or other renewable<br />

agricultural products (www.biobent.com). And<br />

cycleWood Solutions showcasing compostable<br />

and sustainable resins produced from lignin.<br />

LDPE-like film grades are 100 % compostable.<br />

Injection molding grades are available in either<br />

compostable or durable, non-degradable<br />

(blended with polyolefins) versions. (www.<br />

cycleWood.com).<br />

The third bioplastics company in the NPE<br />

startup garage is BiologiQ, from Idaho Falls<br />

(Idaho). Their EcoPlastiQ GS family of resins<br />

are the most blendable of any TPS resins<br />

ever developed (as stated in a brochure of<br />

the company). While the starch materials are<br />

most commonly blended with petroleum based<br />

plastics, they are also easily combined with PLA<br />

and other bioplastics. EcoPlastiQ TPS is made<br />

from a waste stream, as Allan Webb of BiologiQ<br />

explained to bioplastics MAGAZINE. A significant<br />

amount of the starch used for the production<br />

comes from the french-fries industry in the<br />

potato growing state of Idaho, Allan said.<br />

www.BiologiQ.com<br />

B&H Tool Company<br />

B&H Tool Company LLC, located in San<br />

Marcos, California, announced new extrusion<br />

tooling capabilities for successfully extruding<br />

bioabsorbable material tubing (mainly for<br />

medical applications). B&H’s team of experts<br />

use flow simulation analysis to design and<br />

manufacture extrusion head assemblies to<br />

optimize the processing of bioabsorbable<br />

materials in tubing applications. Their new<br />

approach reduces project times from conception<br />

to integration, eliminates trial & error, optimizes<br />

die design before any metal is cut.<br />

www.bhtool.com<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 37


NPE Review<br />

Stratasys<br />

Stratasys Advanced Materials demonstrated a PLA<br />

compound for high impact strength and toughness,<br />

optimized for extrusion in Stratasys and MakerBot FDM<br />

printers. The compound is based on technology gained<br />

from Stratasys’ acquisition of Interfacial Solutions<br />

in 2014. deTerra ® compounds of PLA are rheology<br />

modified PLA-based polymers produced by the process<br />

of hyperbranching. The material shown demonstrates<br />

mechanical properties and toughness equivalent to<br />

ABS, but with high biobased content and excellent flow<br />

characteristics afforded by PLA.<br />

Stratasys Advanced Materials plans to build upon<br />

the former business of Interfacial Solutions in custom<br />

compound development to begin custom FDM materials<br />

options for Stratasys customers. This will allow users<br />

of Stratasys printers to work with Stratasys Advanced<br />

Materials to produce custom materials for their individual<br />

applications.<br />

www.stratasys.com<br />

RTP Company<br />

Growing marketplace demand for environmentally<br />

friendly products has led RTP Company to develop an<br />

expanded line of PLA bioplastic compounds products<br />

with mechanical properties that are similar to common<br />

petroleum based thermoplastics such as ABS, acrylic,<br />

and high impact polystyrene. Resulting impact modified,<br />

nucleated, and mineral reinforced compounds make<br />

PLA suitable for select semi-durable and durable<br />

products. Mineral reinforced and nucleated PLA<br />

compounds provide increased thermal performance and<br />

shorten molding cycle times. Impact modified grades<br />

are available in translucent or opaque versions and can<br />

also incorporate FDA compliant ingredients. All are fully<br />

colorable and a high gloss surface finish is easy to obtain.<br />

A full range of PLA bioplastic compounds allows<br />

cost, performance, and renewable resource content<br />

to be tailored to individual application specifications.<br />

Biocontent in PLA compounds can range up to 95 %<br />

depending on end-use requirements.<br />

Another topic is RTP Company’s first-in-the-industry<br />

glass fiber reinforced PLA compounds to overcome<br />

the shortcomings of unmodified PLA by increasing its<br />

strength and stiffness with 10 – 40% loadings of glass<br />

fiber.<br />

Glass fiber reinforced PLA compounds from RTP<br />

Company have the mechanical properties necessary to<br />

be used under many conditions as drop-in alternatives<br />

to reinforced polypropylene, polyesters, and nylons. They<br />

can be easily processed in existing tools and equipment;<br />

their colorability and resin-rich surface finish allows<br />

them be used for many types of branded durable and<br />

semi-durable goods.<br />

www.rtpcompany.com<br />

Arkema<br />

Arkema’s Specialty Polyamides group highlighted<br />

the expansion of its biosourced portfolio and exciting<br />

Pebax ® resin developments. Excellent energy return,<br />

toughness, flexibility, elasticity, and shock resistance<br />

make lightweight Pebax resins a world-renowned solution<br />

for high performance sports equipment, such as running<br />

shoes and cleats. At NPE, Arkema highlighted an exciting<br />

new area for Pebax materials, breathable nonwovens.<br />

Biosourced solutions have been the keystone of the<br />

Specialty Polyamides’ offering since the development<br />

of Rilsan ® polyamide 11 over 60 years ago. Founded on<br />

the proven sustainability and use of renewables, Arkema<br />

continues to expand its biosourced portfolio with the<br />

addition of PA10.10, PA10.12, PA6.10 and now transparent<br />

grades in the Rilsan Clear Rnew ® family. These new<br />

grades, Rilsan Clear G850 Rnew and Rilsan Clear G120<br />

Rnew, make Arkema the only supplier of biosourced<br />

transparent polyamides.<br />

www.arkema.com<br />

SPI Bioplastics Division / Eastman Kodak<br />

SPI, the Plastics Industry Trade Association and the<br />

SPI Bioplastics Division announced on Wednesday<br />

March 25, that Eastman Kodak was the winner of this<br />

year’s Innovation in Bioplastics Award for its creation of a<br />

biotoner, designed for the electro-photographic printing<br />

industry that contains more than 90 % biobased and<br />

biodegradable materials.<br />

“The term bioplastics’ has quickly grown to become<br />

synonymous with innovation, and Eastman Kodak’s<br />

creation of a biotoner that is formulated with biobased<br />

and biodegradable materials continues that tradition,”<br />

said SPI President and CEO William R. Carteaux. “SPI<br />

congratulates Eastman Kodak for winning the <strong>2015</strong><br />

Innovation in Bioplastics Award and thanks all of this<br />

year’s entrants for their continuing pursuit of new<br />

applications for biobased and biodegradable materials<br />

and for supporting the expansion of choices that plastics<br />

manufacturers have when it comes to which materials<br />

they use in their products.”<br />

For more details about the biobased toner please see<br />

a comprehensive article in bioplastics MAGAZINE 06/2014.<br />

http://bit.ly/1IE2nO3<br />

38 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


NPE Review<br />

ALGIX<br />

ALGIX from Meridian, Massachussetts, is a<br />

company utilizing the vast potential of algae to<br />

improve our planet by revolutionizing systems<br />

essential to life by providing clean water, proteinrich<br />

foods, and sustainable plastic products to the<br />

world.<br />

Their Solaplast resins are created by blending<br />

algae with a variety of base resins, conventional<br />

plastics such as PE or PP as well as bioplastics<br />

such as PLA. The benefits of their products include<br />

resource utilization, carbon sequestration or<br />

enhanced biodegradation, competitive pricing,<br />

thermal stability, the cleaning of fresh water<br />

resources, and zero impacts on food.<br />

Some other bioplastics use arable crop land and<br />

consume food sources in order to be produced,<br />

but Solaplast plastics are helping to create food<br />

by cleaning water and helping the aquaculture<br />

industry.<br />

Algix currently offer resins in film, extrusion,<br />

molding, and foaming grades. At NPE the company<br />

launched their Collaborate Campaign for the<br />

purpose of reaching out to the Industrial Design<br />

community as well as the “Green is my favorite<br />

color” Video Campaign for the purpose of raising<br />

awareness about sustainability and asking people<br />

why it is important to them.<br />

SHAPING SMART<br />

SOLUTIONS<br />

www.algix.com<br />

Register now!<br />

5/6 November <strong>2015</strong><br />

MARITIM proArte Hotel<br />

Berlin<br />

For more information email:<br />

conference@european-bioplastics.org<br />

www.conference.european-bioplastics.org<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 39


Application News<br />

Organic tea<br />

packaging<br />

Award winning<br />

headphones<br />

Innovia Films has announced that Carrington<br />

Tea (Closter, New Jersey, USA) is using biobased<br />

and home as well as industrial compostable<br />

NatureFlex packaging films for their Carrington<br />

Organics Tea line. High barriers to oxygen and<br />

moisture ensure product freshness.<br />

AudioQuest NightHawk headphones<br />

with earcups made of “Liquid Wood” –<br />

ARBOFORM ® from TECNARO GmbH;<br />

source: AudioQuest<br />

The teas are packaged in a 20-bag retailready<br />

“soft pack”, developed in conjunction with<br />

Fastik Label and Supply. This packaging format<br />

is commonly used in Europe for economy-sized<br />

packaging, however this is rarely seen in North<br />

America.<br />

“For our organic tea we felt that a compostable<br />

package would complement our product and<br />

speak to people who want to make a positive<br />

impact on the environment. Flexible material<br />

also offered us a unique packaging approach<br />

and a chance for differentiation, as tea bags are<br />

predominantly packed in a box or can. Functionally,<br />

NatureFlex delivers the freshness barrier that<br />

our teas require along with excellent receptivity<br />

to inks, communicating our branding through<br />

vibrant print,” explained Debbie Shandel, Executive<br />

Vice President and Chief Marketing Officer at<br />

Carrington Co., LLC.<br />

Chris Mitchell, Business Manager, Packaging-<br />

Americas, Innovia Films enthused, “It’s fantastic<br />

that we have another satisfied customer using our<br />

compostable NatureFlex packaging film for their<br />

products.”<br />

The new Carrington Organics Tea line is offered<br />

in three great flavors including two herbals –<br />

Chamomile and Soothing Herbal, as well as the<br />

very popular Green Tea Lemon. The Carrington<br />

Organics Tea contains 20 tea bags per package and<br />

is available for purchase at select grocery stores<br />

and online. All Carrington Organics Tea products<br />

are organic-certified and packed in the United<br />

States. MT<br />

www.natureflex.com<br />

www.carringtontea.com<br />

Best known for its high-performance audio/video cables, AudioQuest<br />

(Irvine, California, USA) officially introduced its first set of headphones at<br />

this year’s Consumer Electronics Show (6 – 9 Jan) in Las Vegas.<br />

Named <strong>2015</strong> CES Innovation Honoree (Headphones) and Best of<br />

Innovation Winner (Eco-Design and Sustainable Technologies), NightHawk<br />

is an around-the-ear semi-open headphone designed and engineered by<br />

Skylar Gray.<br />

In creating NightHawk, Gray worked to bring purposeful and intelligent<br />

innovation to the mature art of headphone design. As such, NightHawk<br />

exhibits many groundbreaking components, including sophisticated<br />

earcups developed in collaboration with the German firm TECNARO, using<br />

ARBOFORM ® , or Liquid Wood.<br />

According to Gray, “Arboform is a key element to NightHawk’s<br />

performance and a driving force in the excitement surrounding its release.”<br />

Liquid Wood is made from 100 % renewable raw materials. Its principal<br />

component is lignin — a byproduct in the cellulose pulping and papermaking<br />

process — whose annual production exceeds 50 million tonnes. Whereas<br />

the production (and disposal) of plastic is known to present environmental<br />

hazards, the production of Arboform has minimal impact on the ecosystem.<br />

Lignin is combined with natural fibers, natural resins and waxes, and<br />

treated in such a way that it can be injection moulded. While injection<br />

moulding is commonly accomplished with plastics or synthetic polymers,<br />

Liquid Wood is a natural material; thus, every NightHawk earcup is one<br />

of a kind, exhibiting subtle variations in colour, pattern, and surface finish<br />

that further enhance NightHawk’s overall beauty.<br />

Moreover, compared to ordinary plastic or wood, Liquid Wood has far<br />

superior acoustic properties and provides a seemingly endless array of<br />

geometric possibilities. In NightHawk, Liquid Wood is used to shape the<br />

earcups to more closely resemble the human ear, thereby providing a<br />

more complete and comfortable fit, reducing stress on the listener’s head<br />

and ears.<br />

Gray: “AudioQuest looks forward to incorporating Arboform in many more<br />

products, as we strive to achieve high performance, outstanding value, and<br />

natural beauty through responsible, sustainable engineering.” KL<br />

www.nighthawk.audioquest.com<br />

www.tecnaro.de<br />

40 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Application News<br />

Seaweed chips bags<br />

Corrugated tubing<br />

New Frontier Foods, a San Francisco area-based company is now<br />

using Innovia’s biobased NatureFlex packaging for their Ocean’s Halo<br />

line of flavored snack chips made from natural, sustainably harvested,<br />

and nutrient-rich seaweed. This flexible packaging material offers<br />

excellent barriers to oxygen and moisture, and is certified compostable.<br />

When looking at packaging options, Ocean’s Halo felt that the pack<br />

should reflect their core values while also providing superior protection<br />

for their product. In order to maintain the crunch of the chips it was<br />

critical to guard against moisture vapour ingress. A high barrier to<br />

oxygen was also necessary to extend shelf life. Furthermore, the<br />

packaging needed to match the Ocean’s Halo brand identity.<br />

Ocean’s Halo Seaweed Chips is the first product from New Frontier<br />

Foods, Inc. The company was started in Burlingame, California by four<br />

dads. The founders of Ocean’s Halo Seaweed Chips are on a mission<br />

to create a chip nutritious enough for the produce aisle, but delicious<br />

enough for the snack aisle. Made from only sustainably grown seaweed<br />

and other natural ingredients, Ocean’s Halo Seaweed Chips are organic<br />

and available in five gluten-free flavours – Chili Lime, Sea Salt, Korean<br />

BBQ, Hot & Spicy, and Texas BBQ. The chips are packed with vitamins<br />

and minerals, are GM-Free and contain no trans fats, MSGs or artificial<br />

ingredients.<br />

Robert Mock, co-founder of Ocean’s Halo stated, “We were introduced<br />

to the Innovia Films’ compostable packaging alternative, NatureFlex, by<br />

Genpak, a leading food packing company with manufacturing locations<br />

in both the US and Canada. Over the past two years, we have built a<br />

great partnership with Genpak to bring our products to market with not<br />

only high quality material, but also with a like-minded approach to the<br />

environment.”<br />

Mike Shim another co-founder of Ocean’s Halo added, “When we were<br />

faced with packaging choices, we were 100 % committed to choosing<br />

compostable bags because it’s the right thing to do. Health and<br />

sustainability is one of our pledges to our customers and compostable<br />

bags are an integral part of that pledge.”<br />

Bill Reilly, the Development Manager with Genpak, added “Our<br />

challenge was to develop a structure that provides excellent barrier<br />

properties and works well on the packaging equipment. Oceans Halo,<br />

Innovia and Genpak worked together closely to develop this functional<br />

and completely compostable structure.”<br />

Christopher Tom, a Sales Executive with Innovia Films, was involved<br />

in the project. “We are proud to work with forward-thinking brands and<br />

packaging converters and help them reach their collective sustainability<br />

objectives.” MT<br />

<br />

Green corrugated cable protection tubing from<br />

REIKU (Wiehl, Germany) cannot not be recognized<br />

by its colour. Like its counterparts made of oilbased<br />

materials, the biobased version is black<br />

or gray. Its big advantages become evident<br />

in robot operation with a continuous series<br />

of bending cycles, where the products have<br />

a significantly longer service life. One of the<br />

first users is b+m surface systems, a leading<br />

supplier of fully automated painting plants and<br />

paint application systems for surfaces with very<br />

high quality standards. The company uses the<br />

resource-conserving completely biobased PA<br />

11corrugated tubing from Reiku as standard for<br />

its latest painting robot generation, Type T1 X5.<br />

Under a continuous series of bending<br />

cycles, which is typical for many industrial<br />

robots, this product has the highest service<br />

life of all corrugated cable protection tubing in<br />

this manufacturer’s extensive portfolio. Says<br />

Sales Manager Peter Sailer: “In internal trials,<br />

corrugated bio-based tubing with a nominal<br />

diameter of 70 mm remained free of damage<br />

even after 16 million cycles in the flexibility test,<br />

which corresponds in practice to a service life<br />

of around three years. With the development<br />

of this corrugated tubing product, Reiku has<br />

demonstrated that top- performance cable<br />

protection is ensured, also in view of dwindling<br />

oil reserves.”<br />

The outstanding behavior of this tubing under<br />

dynamic stress is down to the special properties<br />

of the material used to produce it: Reiku’s<br />

corrugated cable protection tubing, which is<br />

available in nominal widths of 12 – 70 mm, is made<br />

of halogen-free flame-retardant polyamide 11<br />

(PA11). This bio-based engineering plastic<br />

combines excellent mechanical properties under<br />

static and dynamic load with high temperature<br />

and chemical resistance. It is also abrasionresistant.<br />

MT<br />

www.reiku.de<br />

www.natureflex.com<br />

www.oceanshalo.com<br />

<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 41


Application News<br />

Breathable food storage container<br />

Zi pac GmbH, a supplier of packaging made from paper, carton and bioplastics<br />

based in Meissen, Germany, is now also acting as the exclusive agency of the S.E.E.<br />

brand of AGT Green Technology Co., Ltd. – Taiwan for Germany and Austria. Just<br />

recently they released the new product Breere breathable food storage containers,<br />

“to bring a greater ease and a life of fewer worries” to their customers, as they say<br />

in their latest brochure. Created via the concept of S.N.P. (Simplicity, Natural and<br />

Practicality), Breere is the practical and safe food storage container made from<br />

renewable raw materials (CPLA), carbon foot print certified by TÜV Rheinland, free<br />

of any toxic substances such as phthalate plasticizers or Bisphenol A.<br />

The Breere food storage boxes are tough and long lasting. However the container<br />

shells still represent a valuable raw material, meaning that after a long life in use<br />

they can eventually be transformed back into lactic acid and thus become a raw<br />

material for the manufacture of new products. This creates a closed material cycle.<br />

The containers are closed with lids made of food grade silicone with integrated<br />

grip zones that allow a safe handling even when the box itself is very hot or cold. A<br />

specially designed P-shaped groove in the lid allows a safe and tight sealing. Each<br />

lid is equipped with a special air-valve caps making the whole system breathable.<br />

Insert the cap into one of the two holes in the lid and gently press down the whole<br />

lid. Then close the cap with the second little hole. The lid, now in its inwardly curved<br />

shape, tells the user that the Breere storage box is working correctly.<br />

The silicone lids in different colours, combined with the air-valve caps with<br />

different pictograms, help to maintain an overview in the refrigerator contents. The<br />

containers are perfectly stackable and can be used in a microwave oven. MT<br />

www.zipac.de<br />

www.see-gaia.com<br />

Earth Bottle<br />

Earth Renewable Technologies (ERT), a pioneer in renewable packaging solutions based in Brevard, NC, has announced the<br />

launch of EarthBottle, plant- and mineral-based packaging made from the company‘s proprietary EarthMatter formulation.<br />

The material is based on 90 % Ingeo PLA from NatureWorks and 10 % additives which include minerals which increases the<br />

characteristics of PLA.<br />

“Consumers are more and more seeking products that reflect a comprehensive consciousness to the environment, which<br />

includes the container it‘s packaged in,“ Owen Schultz, Vice President of New Business Development told bioplastics MAGAZINE.<br />

“The EarthMatter material is a versatile plant- and mineral-based solution for brands looking to meet the demands of end<br />

users with packaging options that respect our resources and protect our Earth, at a cost that may be comparable to what they<br />

are using now.“<br />

The use of PLA-based biopolymers for packaging greatly reduces the use of fossil resources and emits fewer greenhouse<br />

gases than the use of traditional petroleum-based packaging. ERT adds proprietary plant- and mineral-based natural<br />

ingredients to create a modified resin offering improved heat resistance and strength and barrier properties compared with<br />

non-modified PLA.<br />

The water-vapor and oxygen-transfer rates of EarthBottles make them suitable for a variety of products, including supplement<br />

capsules, dietary powders, vitamin tablets, lotions, shampoos, soaps, cold-fill liquid and dry goods. They are free of BPA and<br />

phthalates.<br />

All EarthBottles are made using plant-based materials without toxic plasticizers or fossil fuels.<br />

“Currently we are in the market for opaque, non-beverage cansisters, packers,<br />

shampoo-bottles etc,,” Owen says. “But we are targeting at other markets too, as our<br />

material can be run on different kind of processing machinery. This includes films and<br />

fibres and also food packaging.”<br />

ERT not only sells the resin, but also sell finished products where it makes sense.<br />

In the third quarter of <strong>2015</strong>, ERT will also enter into a business model that will be<br />

working with distributors.<br />

www.earthbottle.com<br />

42 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Applications<br />

Biotex Flax improves impact<br />

performance for bamboo bike<br />

Composites Evolution’s Biotex Flax has been used by Guapa<br />

Cycles to improve the impact performance of its Urban One<br />

Bamboo bicycle.<br />

UK-based Guapa Cycles designs and engineers wood<br />

composite bicycles by using technology proven to excel in the<br />

harsh conditions experienced in surf and snow sports. Whilst<br />

researching alternatives to carbon for use in its bamboo and<br />

composite bicycle, Guapa were introduced to Flax, which was<br />

interesting due to its performance and processability as well<br />

as the bonus it offered being environmentally-friendly.<br />

Thomas Henry Williams, Co-Founder & Design Engineer<br />

at Guapa said “The ability to incorporate a material such as<br />

flax into our bike wasn’t a decision forced through the need<br />

to find a material that has its environment credentials; rather<br />

an educated decision to find the best performing material for<br />

our application. The natural mechanical properties that the<br />

flax and the wood composite provides is, for our application,<br />

better than using a material such as carbon; the flexural<br />

stiffness provided by the fusing of these two natural materials<br />

provided us with the desired strength, flex and ultimate<br />

vibrational characteristics. The proximity & environment<br />

impact of the product is then extremely closely linked to our<br />

brands philosophy of smarter manufacture, building closer to<br />

home and nearer to the end consumer.”<br />

Guapa describe the ride as stiff yet extremely smooth,<br />

vibrationless with no noise, just pure efficient fun. Through<br />

European standard testing, the bicycles have been proven to<br />

be as strong if not stronger than Carbon, Aluminium or Steel<br />

frames. All with a frame weight of just 3.3 kg.<br />

Brendon Weager, Technical Director at Composites<br />

Evolution, commented “It’s been great to work with Guapa<br />

Cycles and we are really pleased to see that they recognised<br />

the outstanding performance of the Biotex materials. We look<br />

forward to working with them in the future.”<br />

Composites Evolution is a supplier of innovative, sustainable<br />

materials to the composites industry, including Biotex highperformance<br />

natural composites. Their product lines include<br />

fibres, resins and intermediates based on natural, bio-derived,<br />

recycled and recyclable feedstocks, which enable customers<br />

to meet cost, weight and environmental targets<br />

Biotex natural reinforcements and intermediates provide the<br />

high performance and easy processing normally associated<br />

with glass fibre composites but with lower weight and<br />

environmental impact. They are suitable for semi-structural<br />

and decorative applications in sectors such as automotive,<br />

construction, marine, sports and consumer goods.<br />

Biotex uses a unique Twistless Technology to ensure a<br />

high degree of fibre alignment and performance. Standard<br />

materials include Jute, Flax, commingled Flax/PLA and<br />

commingled Flax/PP (others available on request) in<br />

formats including yarns, fabrics (woven and non-crimp) and<br />

preconsolidated sheets<br />

www.guapa.cc<br />

www.compositesevolution.com<br />

Photo Guapa Cycles.<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 43


Applications<br />

First bioplastic baby spoon<br />

Once again, Holle from Riehen, Switzerland is illustrating what<br />

sustainable production means to them: With the first baby<br />

spoons worldwide that are made from high-quality organic<br />

and 100 % renewable material they are offering parents an alternative<br />

to plastic or metal spoons. The spoons were recently unveiled on<br />

the Biofach exhibition in Nuremberg, Germany.<br />

For Holle baby food, being one of the longest established organic<br />

baby food producers in Europe, sustainable production and economic<br />

sustainability have always been essential business principles.<br />

This becomes apparent not only in the high quality of Demeter<br />

brand Holle’s own organic baby food and that of its Bioland brand<br />

Lebenswert bio, but also in the origin of the raw materials used.<br />

With the first baby spoons worldwide made from 100 % renewable<br />

resources, the company takes one step further in its commitment<br />

to babies’ health and future well-being as well as to environmental<br />

sustainability. “Using organic materials for these spoons is really a<br />

minor sensation. Holle is doing pioneer work here, being the first<br />

to offer parents an alternative to plastic or metal spoons”, says<br />

Raphael Stäbler from ajaa!, who developed and produced the spoons<br />

in collaboration with Holle.<br />

Free from plasticizers and fully recyclable<br />

Unlike spoons made from conventional plastics, the new Holle<br />

baby spoons are made from organic materials and don’t contain<br />

petroleum or plasticizers. They consist mainly of glucose extracted<br />

from vegetable waste products. Chalk is used as a mineral filler<br />

for excellent stability. New parents can now feed their babies<br />

with a spoon that is made without genetic engineering, free from<br />

harmful substances and highly scratch-resistant. The spoon is<br />

made in Europe and is fully recyclable. “In the incinerator, the spoon<br />

will release just as much CO 2<br />

as the plant it consists of previously<br />

absorbed”, says Stäbler.<br />

The shape of the spoon is specifically developed for babies from<br />

four months and older: It holds perfectly bite-sized portions and is<br />

curved in such a way that parents can easily feed their baby without<br />

spills. It can be boiled or sterilized and is dishwasher safe. The new<br />

Holle baby spoon is also food safe, tasteless and odourless.<br />

Transparent supply chain<br />

From the raw materials to the spoon in the shops – to Holle<br />

baby food, what matters most is cooperation and transparency<br />

along the entire supply chain. “We are in active dialogue with our<br />

partners and work closely together, because we can only meet<br />

the high expectations of our customers in a joint effort”, the Holle<br />

management states. The products are made from high-quality raw<br />

materials whose origins can be fully traced back. The bioplastic is a<br />

specially developed grade of PLA/PHA based Arboblend by Tecnaro<br />

(Ilsfeld-Auenstein, Germany)<br />

Holle’s organic baby spoons will be available in specialist shops<br />

from spring <strong>2015</strong>. One set of spoons includes a green, a red, and<br />

an orange spoon. Each colour variant complies with European<br />

standards DIN EN 14372 and EN 71-3. These standards confirm that<br />

the products are absolutely safe to use and free from heavy metals.<br />

The new Holle baby spoons are<br />

made in Europe from renewable<br />

resources, they are free from<br />

harmful substances and<br />

plasticizers<br />

(Source: Holle baby food)<br />

www.holle.ch<br />

www.ajaa.de<br />

44 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Applications<br />

Kuskoa Bi –<br />

the first bioplastic chair<br />

The comfortable and generously-sized Kuskoa Bi, designed<br />

by Jean Louis Iratzoki is the first chair on the<br />

market to be manufactured in bioplastic. This biobased<br />

polymer is fully recyclable and its production gives rise to a<br />

significant environmental advantage as it reduces greenhouse<br />

gas emissions. Its particularly enveloping shell, that has classic<br />

simple lines reminiscent of those seen in the Eames’ DAW<br />

Chair, is cut out in such a way as to optimize back and arm<br />

support, is delicately placed on a solid wood trestle. A version<br />

in a soft wool-based upholstery is also available.<br />

Set against the backdrop of the Pyrenees in south-western<br />

France, nestling in a valley at the foot of the mountains is<br />

the Basque village of Itsasu and the workshop of the Basque<br />

furniture collective Alki. Surrounded by nature, this is a unique<br />

environment in which it is a privilege to work and one which<br />

the people at the Alki workshop strive to protect by seeking<br />

out new and integrated methods of production.<br />

“We are very much aware that everything we do, whether as<br />

individuals or groups, has a direct impact on the surrounding<br />

environment,” says Alki’s artistic director Jean Louis Iratzoki.<br />

This is why the oak used comes from sustainably managed<br />

forests and most of their upholstery is made from natural<br />

materials (wool, natural fibres, linoleum, etc.). The approach<br />

to the new project is no different.<br />

“We decided that the collection we are presenting here,<br />

Kuskoa Bi, had to be a comfortable, enveloping chair and to<br />

achieve this we opted for a semi-concave shell,” says Eki.<br />

The material that best enables this shape to be created is<br />

plastic. However, the production of plastic not only depletes<br />

the world’s diminishing fossil resources, it is also a pollutant<br />

that harms the environment and is therefore contrary to<br />

Alki’s fundamental principles on sustainable development.<br />

Eki Solorzano: “To find a solution to this dilemma, we carried<br />

out in-depth investigative research and found a new material:<br />

bioplastic“.<br />

The bioplastic used to manufacture the Kuskoa Bi shell is<br />

based on PLA, made from plant-based renewable resources<br />

(corn starch, sugarcane, natural fibres, etc.). It is a fully<br />

recyclable material that has a significant environmental<br />

advantage as it reduces greenhouse gas emissions.<br />

Eki: “True to our principles, we wanted to participate in this<br />

sustainable development approach by breaking new ground<br />

with the pioneering manufacture of a bioplastic chair.” MT<br />

www.alki.fr/en<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 45


www.pu-magazine.com<br />

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Volume 7, March <strong>2015</strong><br />

Natural Fibre LFT<br />

for Lightweighting<br />

NetComposites (Bridge Way, Chesterfield, UK) has<br />

developed injection mouldable long fibre thermoplastic (LFT)<br />

Flax/PP and Jute/PP pellets.<br />

The pellets, made using pultrusion technology and<br />

commingled yarns, offer a competitive alternative to glass<br />

LFT and continuous fibre composites whilst having a number<br />

of benefits. The natural fibres offer a stiffness comparable<br />

to glass resulting in pellets which are low weight, capable of<br />

complex moulding geometries, offer good impact and creep<br />

resistance and improved performance over alternative shortfibre<br />

materials.<br />

The pellets are ideally suited to light-weighting applications<br />

such as automotive interiors. NetComposites is currently<br />

working with an automotive trim supplier to develop an<br />

interior panel using Flax/PP pellets. The materials have a<br />

specific modulus comparable with that of glass fibres, but<br />

~ 40 % lighter.<br />

Other LFT variants are in development such as novel polymer<br />

reinforced polymer (PRP) pellets with a PET reinforcement<br />

and PP matrix. These offer another lightweight and highly<br />

impact-resistant alternative to glass/PP products.<br />

www.netcomposites.com<br />

SEEING POLYMERS<br />

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68. Jahrgang, März <strong>2015</strong><br />

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46 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10<br />

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Materials<br />

Itaconic acid-based<br />

monomers and polymers<br />

By:<br />

Marco Scoponi<br />

Advanced polymer Materials<br />

Ferrara, Italy<br />

Fig. 1<br />

Biobased UV curable mixtures used as white inks for PLA bottles.<br />

The mission of Advanced Polymer Materials (APM), a company<br />

formed in 2007 as a spin-off for new business initiatives<br />

proposed by researchers of the University of Ferrara (Italy),<br />

is to provide technical assistance for processing and quality control<br />

of several kinds of polymer materials, such as thermoplastic<br />

commodities, thermosets and UV curable mixtures. Today APM<br />

is a dynamic company satisfying different needs in the field of<br />

plastics by applying methods for the determination of physicalchemical<br />

properties, rheological, morphological and thermomechanical<br />

properties of thermoplastic polymers, elastomers and<br />

thermal- and UV-curable monomers for the production of paints,<br />

inks and adhesives.<br />

In recent years, APM has also developed, in collaboration with<br />

several small and medium-sized Italian companies, new polymer<br />

materials for areas of application having special attention to<br />

polymer materials with low environmental impact used for<br />

flexible packaging of food and drink. Since October 2013 APM has<br />

been the project leader of BiMoP (European project Life12/env/<br />

it/600), which is focused on the applications of itaconic acid (IA)<br />

and its derivatives as monomers for the production of thermoand<br />

UV-curable mixtures used for coatings, inks and adhesives,<br />

in collaboration with Polynt and Imperial italian companies.<br />

The commercially available IA, derived from the biotransformation<br />

of starch-based biomasses from agricultural surpluses or<br />

non-food industrial processes, has been used by Polynt for the<br />

production of unsaturated polyester resins and di-alkylester<br />

derivatives as monomers. These new biomaterials are suitable<br />

to be used in combination with biodegradable and compostable<br />

thermoplastic polymers as sustainable and safe materials for<br />

packaging applications, such as polylactic acid (PLA).<br />

Finally, another important aspect of the project BiMoP is the<br />

proposal of new polymers completely derived from renewable<br />

resources as crosslinking agents, for biocomposite polymer<br />

matrices, as an alternative to conventional materials, so avoiding<br />

emissions during the production of styrene with harmful effects<br />

to human health and the environment.<br />

Furthermore, IA has been used as modifier for polyolefins,<br />

replacing the maleic anhydride for hot melt adhesive applications.<br />

The bio-based unsaturated polyesters and monomers have been<br />

used for the production of flexible abrasive tapes (Imperial) and<br />

laminates in line with European regulations suggesting an emission<br />

decrease of formaldehyde by replacing the phenol-formaldehyde<br />

resins with water-based epoxy resins having IA derivatives as<br />

curing agents. Preliminary studies have demonstrated that IA–<br />

based monomers and unsaturared polyesters can be successfully<br />

applied as thermo- and UV-curable resins for surface coatings,<br />

inks and adhesives for food packaging film and bottles (see fig.<br />

1), whilst maintaining the biodegradability and compostability<br />

properties as requested by the EN 13432.<br />

www.apmlab.com<br />

www.life-bimop.eu<br />

48 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Report<br />

Polypropylene from palm oil<br />

Indonesian government to explore CPO use in plastics<br />

The government of Indonesia is currently conducting a<br />

feasibility study to see if crude palm oil (CPO) could be<br />

used as an alternative raw material source for the plastics<br />

industry in a move that could cut costs and use more renewable<br />

materials, according to a government official.<br />

The director for basic chemical industries at the Indonesian<br />

Industry Ministry, M. Khayam, said the country was looking<br />

to substitute the use of naphtha-based propylene with CPObased<br />

propylene.<br />

“We’re working on a pilot project to turn CPO into propane,<br />

which will be further processed into propylene. Most of the<br />

current propylene is made from naphtha, and it’s expensive,”<br />

Khayam told reporters.<br />

Khayam said the Industry Ministry in cooperation with the<br />

Agency for the Assessment and Application of Technology<br />

(BPPT), was trying to catch up with the most recent<br />

technological advances in the industry, allowing it to cut back<br />

on costs by sourcing cheaper and renewable materials like<br />

CPO.<br />

Soaring production costs have become the bane of the<br />

petrochemical industry, due to the country’s dependency on<br />

raw material imports and the rupiah’s recent volatility.<br />

According to ministry data, raw materials make up 80 % of<br />

production costs in the upstream petrochemicals industry,<br />

while contributing around 60 % to costs in the downstream<br />

sector.<br />

In an effort to reduce the country’s reliance on naphtha as<br />

a source material, the director said Rp 25 billion from the<br />

<strong>2015</strong> revised state budget was allocated to fund the studies,<br />

including for the construction of small test production<br />

facilities.<br />

Wider implementation of the project is expected to<br />

commence in 2016, he added.<br />

Furthermore, Khayam revealed that the government was<br />

considering whether to appoint state-owned plantation firm<br />

PT Perkebunan Nusantara as the project’s sole operator,<br />

or whether to have the firm cooperate with Jakarta-listed<br />

petrochemical producer Chandra Asri Petrochemical (CAP),<br />

currently the only producer operating a naphtha cracker in<br />

the country.<br />

The firm recently announced plans to construct a<br />

condensate splitter refinery in Banten with oil and gas firm<br />

BP Singapore Pte Ltd., to boost its naphtha production. The<br />

refinery is slated for operation in 2019.<br />

Contacted separately, the Indonesian Olefin, Aromatic and<br />

Plastic Industry Association’s (INAplas) deputy chairman,<br />

Budi Sadiman, said Indonesia would benefit from this plan, as<br />

it gave the nation an edge in the industry.<br />

As the world’s largest CPO producer at a production rate<br />

of 31 million tons per year, Budi said using the cash crop to<br />

produce raw materials for the domestic plastics industry could<br />

prove more efficient than sourcing naphtha from abroad.<br />

“This project will ensure that Indonesia gains a competitive<br />

advantage because we produce a large amount of CPO,”<br />

Budi said. “Commodity prices are currently low and there’s a<br />

chance to add value.”<br />

Budi said a production facility could be built in Sumatra,<br />

where most large-scale palm oil plantations are situated, or in<br />

Cilegon, Banten, where CAP resides. “Unless the government<br />

decides to build a factory,” he added.<br />

According to the Industry Ministry, 20 % of the country’s<br />

CPO production was geared toward engineering propane, a<br />

raw material for producing olefins and liquid petroleum gas.<br />

Meanwhile, 2014 INAplas data show that the demand of<br />

petrochemical raw materials for plastics stands at 4.3 million<br />

tons, whereas Indonesia’s production capacity for resin, an<br />

intermediary product for plastic production, stands at 2.2 to<br />

2.5 million tons per year.<br />

Source: Daily „The Jakarta Post“, Jakarta; 21 Feb <strong>2015</strong><br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 49


Basics<br />

Can bioplastics polish<br />

the image of packaging?<br />

Biobased materials bring packaging to the attention of the end user<br />

Today´s packaging – important but with a poor<br />

image<br />

Highly developed plastic packaging is playing an ever<br />

important role in our life. Advances in barrier properties can<br />

now deliver an increased shelf-life for sensitive foodstuffs.<br />

Portion control packaging offers high levels of convenience,<br />

for example, in the case of coffee capsules. Glass bottles<br />

and jars are increasingly being replaced by lightweight PET<br />

solutions. However, once a product is carried or delivered<br />

home and unpacked or consumed, then the empty packaging<br />

is left. This accumulates along with other packaging in the<br />

waste bin. When purchasing a product, there is often not<br />

much notice taken of the packaging by the consumer, rather<br />

there is a focus on the value of the product. Once the product<br />

has been used and only the packaging remains as waste the<br />

consumer generally has a negative perception of it, quite often<br />

even more so, if it is plastic packaging!<br />

Bottles made from (partly) biobased PET (left)<br />

and fully biobased PE (right)<br />

What are the most important merits of<br />

packaging?<br />

• enclosing or protecting products for distribution &<br />

storage<br />

• allowing transport over long distances<br />

• preservation over time and enhancing shelf-life<br />

• portion control<br />

• advertising, information and product presentation<br />

These functions appear so obvious for the consumer that<br />

they can simply be taken for granted. It is an unfortunate<br />

fact of life that the waste aspect of packaging apparently<br />

draws more attention from the consumer than the taken for<br />

granted functions that the very same packaging performs.<br />

There appears to be a strong dissonance of the positive<br />

packaging performance and the negative waste driven<br />

association of conventional plastics packaging. Indeed,<br />

the strong motivation to try to avoid unnecessary usage of<br />

plastic packaging materials is now gaining momentum as<br />

exemplified by the new regulation coming forth on plastic<br />

shopping bags. The conventional petrochemical plastics<br />

industry while adhering to new regulatory requirements<br />

is active in post-consumer packaging waste recycling.<br />

However, in many cases recycling is feasible in only a<br />

limited number of loops (down-cycling) and eventually most<br />

petrochemical packaging ends up in conventional waste<br />

streams. Therefore, recycling does not entirely overcome<br />

the basic negative bias highlighted here. That being said, the<br />

recycling of oil-based packaging is clearly a better option<br />

than immediate disposal after a single use.<br />

Biobased materials can create a positive image<br />

Plastic material solutions that differ from conventional<br />

plastics in their origin or end-of-life options, such as<br />

biopolymers, have the potential to correct the dissonance<br />

in the perception of plastics packaging and to change the<br />

image focus.<br />

Biopolymers truly follow a closed loop cycle with the<br />

natural beginning-of-life and end-of-life options they offer.<br />

For example, organic kitchen waste typically contains high<br />

levels of water and therefore incineration is regarded as<br />

a poor option. Here compostable shopping bags can be<br />

reused to collect organic kitchen waste allowing it to be<br />

composted effectively. High levels of kitchen waste could be<br />

composted, actually giving back to nature, what originated<br />

from nature. Biobased drop-in polymers, on the other hand,<br />

can significantly contribute to closing the carbon loop, while<br />

maintaining the recycling option at the same state-of-theart<br />

level as a similar oil based polymers.<br />

50 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Basics<br />

Closing the carbon and material loop by using the<br />

beginning or end-of-life options inherent in biopolymers<br />

is certainly an attractive way to enhance the general<br />

image of plastic packaging. With the increasing market<br />

penetration of bioplastic packaging, consumer awareness<br />

will shift from the negative waste dimension associated<br />

with conventional plastic packaging to the more positive<br />

aspects of packaging.<br />

In conclusion, biopolymer packaging solutions have<br />

a great potential to be perceived in a very positive<br />

way – completely altering the consumers opinion to<br />

appreciating the genuine properties and functionalities<br />

and showing that plastic packaging is indispensable in<br />

todays advanced world. Bioplastic packaging extends<br />

the positive functionalities of plastic packaging while<br />

avoiding the negatives associated with the waste created<br />

by conventional plastic packaging.<br />

From this aspect, biopolymers can make the difference!<br />

Spectra Packaging – Innovative bioplastic<br />

packaging solutions<br />

An example of such biopolymer driven innovation and<br />

differentiation is given by Spectra Packaging. Spectra<br />

Packaging is an ambitious, UK-based plastic packaging<br />

manufacturer which has chosen to offer Braskems Green<br />

PE and GLOBIO Bio-PET as one of their bottle solutions.<br />

This young and highly innovative company wants to<br />

demonstrate the diversity of their product portfolio<br />

and, as a result, is keen to offer its customers suitable<br />

biobased solutions. “The advantage is that we can offer<br />

our customers a sustainable alternative to conventional<br />

produced plastics with the same properties, performance<br />

and application versatility like conventional plastics”<br />

says Gavin Chenery, Commercial Director of Spectra. In<br />

addition, an important point is that both materials can be<br />

run on existing tooling and Spectra will not need to change<br />

the customer specific moulds or specially train employees<br />

in processing these new materials. Due to the similarity<br />

of both biobased materials with their conventional<br />

counterparts, both can be used in combination with<br />

recycled materials and be recycled with regular HDPE<br />

or PET without influencing the recycling chain. These<br />

biobased materials, Green PE and Bio-PET, can also be<br />

blended with materials such as recycled post-consumer<br />

packaging, thus making the overall product even more<br />

eco-friendly.<br />

Summary<br />

Biopolymers, by definition, offer a closed loop solution,<br />

be it at the entry into the material loop such as with<br />

biobased drop-in materials (beginning-of-life) or at the exit<br />

of the material loop with compostable and biodegradable<br />

materials (end-of-life). Innovative packaging solutions<br />

developed from these biopolymers can overcome the<br />

overall negative image associated with the waste<br />

generation of conventional plastics packaging. Bioplastic<br />

packaging innovations offer options for companies to<br />

enhance the perception of their products and packaging in<br />

their consumer markets.<br />

www.fkur.com<br />

www.spectra-packaging.co.uk<br />

Multilayer-packaging made from different PLA/PBAT-blends<br />

(Bio-Flex ® A 4100 CL, Bio-Flex F 2201 CL and Bio-Flex A 4100 CL)<br />

<br />

<br />

By:<br />

Patrick Zimmermann, Director Marketing & Sales<br />

Dietrich Albrecht, Business Development<br />

Carolin Ehrke, Sales UK<br />

FKuR Kunststoff<br />

Willich, Germany<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 51


Basics<br />

Pioneer in biobased packaging<br />

Biobased Packaging Innovations opens<br />

Information & Expo Centre in Amsterdam<br />

Biobased packaging expert Caroli Buitenhuis has set<br />

up an Information & Expo Centre in Amsterdam for<br />

retailers and brand owners interested in biobased<br />

packaging materials. Its aim: to promote the adoption of<br />

biobased materials whilst providing essential answers<br />

about the methods, the risks and the advantages.<br />

Pioneer in biobased packaging<br />

“Retailers, brand owners, production companies,<br />

packaging wholesalers or marketing managers: everyone<br />

is welcome at our new Information & Expo Centre in<br />

Amsterdam. We have spent a number of years collecting<br />

expert knowledge and insights which are vital to helping<br />

companies convert from traditional packaging to<br />

sustainable alternatives,” explains Buitenhuis. “Now we<br />

want to share this information and inspire others.”<br />

The new Information & Expo Centre has an exhibition<br />

space for companies interested in developing a sustainable<br />

packaging concept. Visitors can see what the new<br />

materials look like, how they feel and what their barrier<br />

properties and sealing capabilities are. Experts are on<br />

hand to explain how other companies have converted to<br />

these new materials and the effect this has on existing<br />

production processes, purchasing and operating costs.<br />

“We can explain why the material price might be higher,<br />

but on the other side of the coin, there are also financial<br />

benefits, lower taxes for bioplastic packaging in the<br />

Netherlands for example, as well as increased margins.”<br />

To help visitors to relate to the material’s applications,<br />

Buitenhuis has chosen a supermarket design with<br />

products displayed in familiar product groups. Every<br />

item has been given a label with the materials used,<br />

the manufacturer and the supplier. “We want visitors to<br />

come here to kickstart their research. We want to help<br />

them discover the best ways of redeveloping their current<br />

packaging lines, and we want to give them a place to<br />

come for inspiration and ideas in combination with expert<br />

knowledge and advice on biobased packaging. We want to<br />

be pioneers in biobased plastics.”<br />

Growing acceptance<br />

There is a growing number of companies willing to adopt<br />

sustainability as part of their core values. Consumers<br />

are also increasingly willing to pay more for “honest”<br />

concepts. These are products that combine sustainability<br />

from production all the way up the supply chain to biobased<br />

packaging and responsible end-of-life solutions. “The<br />

concept needs to be comprehensive, but increased sales<br />

prices do make it more feasible for producers to convert.<br />

It is an investment, but one that has been proven to gain<br />

consumer confidence.”<br />

Caroli Buitenhuis<br />

Independent advice<br />

Biobased Packaging Innovations provides specialist<br />

knowledge and information, research and innovation to<br />

the packaging industry. It actively promotes the adoption<br />

of biobased materials both within the Netherlands and<br />

internationally, and helps connect industry supply and<br />

demand. By doing so, this pioneering organisation hopes<br />

to accelerate biobased innovations into the future. “We are<br />

not funded by the packaging industry and therefore offer<br />

wholly-independent consultancy, research and advice. We<br />

want to help more organisations combine product, packaging<br />

and brand image as a single and sustainable concept, from<br />

harvest to end-of-life and back again. That is our mission.”<br />

www.biobasedpackaging.eu<br />

bio PAC<br />

Conference on<br />

biobased packaging<br />

12/13 May <strong>2015</strong> Amsterdam<br />

Biobased Packaging Innovations is cooperation partner for<br />

the organization of the bio!PAC conference in Amsterdam<br />

52 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


MICROPLASTIC<br />

IN THE ENVIRONMENT<br />

Sources, Impacts & Solutions<br />

23 - 24 November <strong>2015</strong><br />

Maternushaus, Cologne, Germany<br />

The microplastic conference will:<br />

• Identify sources of microplastics and quantify the amount<br />

ending up in nature<br />

• Reveal impacts on marine ecosystems and human beings<br />

• Propose solutions for current problems, such as prevention,<br />

recycling and biopolymers<br />

The conference will provide plenty of scope for discussion between<br />

producers, consumers, scientists, environmental organisations,<br />

governmental agencies and other interested stakeholders.<br />

Your Contact:<br />

Dominik Vogt<br />

Conference Management & Sponsorship<br />

+49 (0)2233 4814 - 49<br />

dominik.vogt@nova-institut.de<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestr. 300<br />

50354 Huerth, Germany<br />

++ 150 international participants expected ++<br />

++ 15% early bird discount till end of May ++<br />

www.microplastic-conference.eu<br />

www.co2-chemistry.eu<br />

Carbon Dioxide as Feedstock<br />

for Chemistry and Polymers<br />

29 – 30 September <strong>2015</strong>, Essen (Germany)<br />

4 t h<br />

Conference Team<br />

Michael Carus<br />

CEO<br />

michael.carus@nova-institut.de<br />

Barbara Dommermuth<br />

Programme, Poster session<br />

+49 (0)2233 4814-56<br />

barbara.dommermuth@nova-institut.de<br />

Dominik Vogt<br />

Conference Manager, Organisation,<br />

Exhibition, Sponsoring<br />

+49 (0)2233 4814-49<br />

dominik.vogt@nova-institut.de<br />

Jutta Millich<br />

Partners & Media Partners<br />

+49 (0)561 503580-44<br />

jutta.millich@nova-Institut.de<br />

For the 4 th year in a row, the nova-Institute will organize the conference „Carbon Dioxide<br />

as Feedstock for Chemistry and Polymers“ on 29 - 30 September <strong>2015</strong> in the “Haus der<br />

Technik” in Essen, Germany. CO 2<br />

as chemical feedstock is a big challenge and chance for<br />

sustainable chemistry. Over the last few years, the rise of this topic has developed from several<br />

research projects and industrial applications to become more and<br />

more dynamic, especially in the fields of solar fuels (power-to-fuel,<br />

power-to-gas) – but also in CO 2<br />

-based chemicals and polymers.<br />

Several players are very active and will showcase some enhanced<br />

and also new applications using carbon dioxide as feedstock.<br />

The conference will be the biggest event on Carbon Capture and<br />

Utilization (CCU) in <strong>2015</strong>.<br />

Attending this conference will be invaluable for businessmen and<br />

academics who wish to get a full picture of how this new and<br />

exciting scenario is unfolding, as well as providing an opportunity<br />

to meet the right business or academic partners for future alliances.<br />

Free booth – only a 2-days<br />

conference entrance ticket<br />

is needed!<br />

Early Bird Reduction of<br />

15% until the end of April<br />

<strong>2015</strong>. Discount code:<br />

earlybird<strong>2015</strong><br />

More information can be found at www.co2-chemistry.eu<br />

Venue<br />

Haus der Technik e.V.<br />

Hollestr. 1<br />

45127 Essen, Germany<br />

Tel: +49 (0) 201/18 03-1<br />

www.hdt-essen.de<br />

Organiser<br />

nova-Institute<br />

Chemiepark Knapsack<br />

Industriestraße 300<br />

50354 Hürth, Germany


Events<br />

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Event<br />

Calendar<br />

4 th Biobased World Asia<br />

21.04.<strong>2015</strong> - 23.04.<strong>2015</strong> - Bangkok, Thailand<br />

http://bit.ly/1urX69P<br />

BioMAT<strong>2015</strong><br />

21.04.<strong>2015</strong> - 22.04.<strong>2015</strong> - Weimar, Germany<br />

www.dgm.de/dgm/biomat<br />

Biochemicals & Bioplastics <strong>2015</strong><br />

06.05.<strong>2015</strong> - 07.05.<strong>2015</strong> - Denver, Colorado, USA<br />

www.wplgroup.com/aci<br />

bio!PAC: Conference on biobased packaging<br />

organized by bioplastics MAGAZINE<br />

12.05.<strong>2015</strong> - 13.05.<strong>2015</strong> - Amsterdam,NL<br />

www.bio-pac.info<br />

Chinaplas <strong>2015</strong><br />

20.05.<strong>2015</strong> - 23.05.<strong>2015</strong> - Guangzhou, China<br />

ahweb.adsale.com.hk/t.aspx?unt=1982-CPS15_bioplastics<br />

China International Biobased<br />

Technology & Partnering Conference<br />

25.05.<strong>2015</strong> - 27.05.<strong>2015</strong> - Shanghai, China<br />

www.chinabiobasedtech.com<br />

Plasticity<br />

08.06.<strong>2015</strong> - 09.06.<strong>2015</strong> - Cascais, Portugal<br />

www.plasticityforum.com<br />

BiobasedWorld at Achema <strong>2015</strong><br />

15.06.<strong>2015</strong> - 19.06.<strong>2015</strong> - Frankfurt, Germany<br />

www.biobasedworld.de<br />

bioplastics MAGAZINE Vol. 10<br />

Highlights<br />

Automotive | 10<br />

NPE-Preview | 23<br />

bioplastics MAGAZINE Vol. 10<br />

Highlights<br />

... is read in 91 countries<br />

Rigid Packaging | 16<br />

Polyurethane / Elastomers | 22<br />

Preview<br />

Biopolymers and Bioplastics<br />

10.08.<strong>2015</strong> - 12.08.<strong>2015</strong> - San Francisco (CA), USA<br />

http://biopolymers-bioplastics.conferenceseries.net/<br />

ESBP<strong>2015</strong> - 8th European Symposium on Biopolymers<br />

16.09.<strong>2015</strong> - 18.09.<strong>2015</strong> - Rome, Itlay<br />

www.esbp<strong>2015</strong>.org<br />

+<br />

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Mention the promotion code ‘watch‘ or ‘book‘<br />

and you will get our watch or the book 3)<br />

Bioplastics Basics. Applications. Markets. for free<br />

or<br />

1) Offer valid until 31 July <strong>2015</strong><br />

3) Gratis-Buch in Deutschland nicht möglich, no free book in Germany<br />

bio!CAR: Biobased materials in Automotive Appl.<br />

organized by bioplastics MAGAZINE<br />

24-25 September <strong>2015</strong> - Stuttgart, Germany<br />

www.bio-car.info<br />

4 th Conference on Carbon Dioxide as Feedstock for<br />

Chemistry and Polymers<br />

29.09.<strong>2015</strong> - 30.09.<strong>2015</strong> - Essen, Germany<br />

http://co2-chemistry.eu<br />

10 th European Bioplastics Conference<br />

05.11.<strong>2015</strong> - 06.11.<strong>2015</strong> - Berlin, Germany<br />

www.european-bioplastics.org<br />

4 th PLA World Congress<br />

organized by bioplastics MAGAZINE<br />

May 2016 - Munich, Germany<br />

www.pla-world-congress.com<br />

You can meet us<br />

54 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Suppliers Guide<br />

1. Raw Materials<br />

AGRANA Starch<br />

Thermoplastics<br />

Conrathstrasse 7<br />

A-3950 Gmuend, Austria<br />

Tel: +43 676 8926 19374<br />

lukas.raschbauer@agrana.com<br />

www.agrana.com<br />

Jincheng, Lin‘an, Hangzhou,<br />

Zhejiang 311300, P.R. China<br />

China contact: Grace Jin<br />

mobile: 0086 135 7578 9843<br />

Grace@xinfupharm.com<br />

Europe contact(Belgium): Susan Zhang<br />

mobile: 0032 478 991619<br />

zxh0612@hotmail.com<br />

www.xinfupharm.com<br />

FKuR Kunststoff GmbH<br />

Siemensring 79<br />

D - 47 877 Willich<br />

Tel. +49 2154 9251-0<br />

Tel.: +49 2154 9251-51<br />

sales@fkur.com<br />

www.fkur.com<br />

39 mm<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

For Example:<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach<br />

Germany<br />

Tel. +49 2161 664864<br />

Fax +49 2161 631045<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Sample Charge:<br />

39mm x 6,00 €<br />

= 234,00 € per entry/per issue<br />

Sample Charge for one year:<br />

6 issues x 234,00 EUR = 1,404.00 €<br />

The entry in our Suppliers Guide is<br />

bookable for one year (6 issues) and<br />

extends automatically if it’s not canceled<br />

three month before expiry.<br />

www.facebook.com<br />

www.issuu.com<br />

www.twitter.com<br />

www.youtube.com<br />

Showa Denko Europe GmbH<br />

Konrad-Zuse-Platz 4<br />

81829 Munich, Germany<br />

Tel.: +49 89 93996226<br />

www.showa-denko.com<br />

support@sde.de<br />

DuPont de Nemours International S.A.<br />

2 chemin du Pavillon<br />

1218 - Le Grand Saconnex<br />

Switzerland<br />

Tel.: +41 22 171 51 11<br />

Fax: +41 22 580 22 45<br />

plastics@dupont.com<br />

www.renewable.dupont.com<br />

www.plastics.dupont.com<br />

Tel: +86 351-8689356<br />

Fax: +86 351-8689718<br />

www.ecoworld.jinhuigroup.com<br />

ecoworldsales@jinhuigroup.com<br />

Evonik Industries AG<br />

Paul Baumann Straße 1<br />

45772 Marl, Germany<br />

Tel +49 2365 49-4717<br />

evonik-hp@evonik.com<br />

www.vestamid-terra.com<br />

www.evonik.com<br />

1.1 bio based monomers<br />

Corbion Purac<br />

Arkelsedijk 46, P.O. Box 21<br />

4200 AA Gorinchem -<br />

The Netherlands<br />

Tel.: +31 (0)183 695 695<br />

Fax: +31 (0)183 695 604<br />

www.corbion.com/bioplastics<br />

bioplastics@corbion.com<br />

62 136 Lestrem, France<br />

Tel.: + 33 (0) 3 21 63 36 00<br />

www.roquette-performance-plastics.com<br />

1.2 compounds<br />

API S.p.A.<br />

Via Dante Alighieri, 27<br />

36065 Mussolente (VI), Italy<br />

Telephone +39 0424 579711<br />

www.apiplastic.com<br />

www.apinatbio.com<br />

Kingfa Sci. & Tech. Co., Ltd.<br />

No.33 Kefeng Rd, Sc. City, Guangzhou<br />

Hi-Tech Ind. Development Zone,<br />

Guangdong, P.R. China. 510663<br />

Tel: +86 (0)20 6622 1696<br />

info@ecopond.com.cn<br />

www.ecopond.com.cn<br />

FLEX-162 Biodeg. Blown Film Resin!<br />

Bio-873 4-Star Inj. Bio-Based Resin!<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

PolyOne<br />

Avenue Melville Wilson, 2<br />

Zoning de la Fagne<br />

5330 Assesse<br />

Belgium<br />

Tel.: + 32 83 660 211<br />

www.polyone.com<br />

WinGram Industry CO., LTD<br />

Great River(Qin Xin)<br />

Plastic Manufacturer CO., LTD<br />

Mobile (China): +86-13113833156<br />

Mobile (Hong Kong): +852-63078857<br />

Fax: +852-3184 8934<br />

Email: Benson@wingram.hk<br />

1.3 PLA<br />

Shenzhen Esun Ind. Co;Ltd<br />

www.brightcn.net<br />

www.esun.en.alibaba.com<br />

bright@brightcn.net<br />

Tel: +86-755-2603 1978<br />

1.4 starch-based bioplastics<br />

Limagrain Céréales Ingrédients<br />

ZAC „Les Portes de Riom“ - BP 173<br />

63204 Riom Cedex - France<br />

Tel. +33 (0)4 73 67 17 00<br />

Fax +33 (0)4 73 67 17 10<br />

www.biolice.com<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 55


Suppliers Guide<br />

4. Bioplastics products<br />

BIOTEC<br />

Biologische Naturverpackungen<br />

Werner-Heisenberg-Strasse 32<br />

46446 Emmerich/Germany<br />

Tel.: +49 (0) 2822 – 92510<br />

info@biotec.de<br />

www.biotec.de<br />

Grabio Greentech Corporation<br />

Tel: +886-3-598-6496<br />

No. 91, Guangfu N. Rd., Hsinchu<br />

Industrial Park,Hukou Township,<br />

Hsinchu County 30351, Taiwan<br />

sales@grabio.com.tw<br />

www.grabio.com.tw<br />

Wuhan Huali<br />

Environmental Technology Co.,Ltd.<br />

No.8, North Huashiyuan Road,<br />

Donghu New Tech Development<br />

Zone, Wuhan, Hubei, China<br />

Tel: +86-27-87926666<br />

Fax: + 86-27-87925999<br />

rjh@psm.com.cn, www.psm.com.cn<br />

1.5 PHA<br />

PolyOne<br />

Avenue Melville Wilson, 2<br />

Zoning de la Fagne<br />

5330 Assesse<br />

Belgium<br />

Tel.: + 32 83 660 211<br />

www.polyone.com<br />

2. Additives/Secondary raw materials<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

Rhein Chemie Rheinau GmbH<br />

Duesseldorfer Strasse 23-27<br />

68219 Mannheim, Germany<br />

Phone: +49 (0)621-8907-233<br />

Fax: +49 (0)621-8907-8233<br />

bioadimide.eu@rheinchemie.com<br />

www.bioadimide.com<br />

3. Semi finished products<br />

3.1 films<br />

Minima Technology Co., Ltd.<br />

Esmy Huang, Marketing Manager<br />

No.33. Yichang E. Rd., Taipin City,<br />

Taichung County<br />

411, Taiwan (R.O.C.)<br />

Tel. +886(4)2277 6888<br />

Fax +883(4)2277 6989<br />

Mobil +886(0)982-829988<br />

esmy@minima-tech.com<br />

Skype esmy325<br />

www.minima-tech.com<br />

Natur-Tec ® - Northern Technologies<br />

4201 Woodland Road<br />

Circle Pines, MN 55014 USA<br />

Tel. +1 763.404.8700<br />

Fax +1 763.225.6645<br />

info@natur-tec.com<br />

www.natur-tec.com<br />

NOVAMONT S.p.A.<br />

Via Fauser , 8<br />

28100 Novara - ITALIA<br />

Fax +39.0321.699.601<br />

Tel. +39.0321.699.611<br />

www.novamont.com<br />

ProTec Polymer Processing GmbH<br />

Stubenwald-Allee 9<br />

64625 Bensheim, Deutschland<br />

Tel. +49 6251 77061 0<br />

Fax +49 6251 77061 500<br />

info@sp-protec.com<br />

www.sp-protec.com<br />

6.2 Laboratory Equipment<br />

MODA: Biodegradability Analyzer<br />

SAIDA FDS INC.<br />

143-10 Isshiki, Yaizu,<br />

Shizuoka,Japan<br />

Tel:+81-54-624-6260<br />

Info2@moda.vg<br />

www.saidagroup.jp<br />

7. Plant engineering<br />

EREMA Engineering Recycling<br />

Maschinen und Anlagen GmbH<br />

Unterfeldstrasse 3<br />

4052 Ansfelden, AUSTRIA<br />

Phone: +43 (0) 732 / 3190-0<br />

Fax: +43 (0) 732 / 3190-23<br />

erema@erema.at<br />

www.erema.at<br />

TianAn Biopolymer<br />

No. 68 Dagang 6th Rd,<br />

Beilun, Ningbo, China, 315800<br />

Tel. +86-57 48 68 62 50 2<br />

Fax +86-57 48 68 77 98 0<br />

enquiry@tianan-enmat.com<br />

www.tianan-enmat.com<br />

Metabolix, Inc.<br />

Bio-based and biodegradable resins<br />

and performance additives<br />

21 Erie Street<br />

Cambridge, MA <strong>02</strong>139, USA<br />

US +1-617-583-1700<br />

DE +49 (0) 221 / 88 88 94 00<br />

www.metabolix.com<br />

info@metabolix.com<br />

1.6 masterbatches<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

Infiana Germany GmbH & Co. KG<br />

Zweibrückenstraße 15-25<br />

91301 Forchheim<br />

Tel. +49-9191 81-0<br />

Fax +49-9191 81-212<br />

www.infiana.com<br />

Taghleef Industries SpA, Italy<br />

Via E. Fermi, 46<br />

33058 San Giorgio di Nogaro (UD)<br />

Contact Emanuela Bardi<br />

Tel. +39 0431 627264<br />

Mobile +39 342 6565309<br />

emanuela.bardi@ti-films.com<br />

www.ti-films.com<br />

President Packaging Ind., Corp.<br />

PLA Paper Hot Cup manufacture<br />

In Taiwan, www.ppi.com.tw<br />

Tel.: +886-6-570-4066 ext.5531<br />

Fax: +886-6-570-4077<br />

sales@ppi.com.tw<br />

6. Equipment<br />

6.1 Machinery & Molds<br />

Molds, Change Parts and Turnkey<br />

Solutions for the PET/Bioplastic<br />

Container Industry<br />

284 Pinebush Road<br />

Cambridge Ontario<br />

Canada N1T 1Z6<br />

Tel. +1 519 624 9720<br />

Fax +1 519 624 9721<br />

info@hallink.com<br />

www.hallink.com<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Strasse 157–159<br />

D-13509 Berlin<br />

Tel. +49 30 43 567 5<br />

Fax +49 30 43 567 699<br />

sales.de@uhde-inventa-fischer.com<br />

Uhde Inventa-Fischer AG<br />

Via Innovativa 31<br />

CH-7013 Domat/Ems<br />

Tel. +41 81 632 63 11<br />

Fax +41 81 632 74 03<br />

sales.ch@uhde-inventa-fischer.com<br />

www.uhde-inventa-fischer.com<br />

9. Services<br />

Osterfelder Str. 3<br />

46047 Oberhausen<br />

Tel.: +49 (0)208 8598 1227<br />

Fax: +49 (0)208 8598 1424<br />

thomas.wodke@umsicht.fhg.de<br />

www.umsicht.fraunhofer.de<br />

56 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


Suppliers Guide<br />

Institut für Kunststofftechnik<br />

Universität Stuttgart<br />

Böblinger Straße 70<br />

70199 Stuttgart<br />

Tel +49 711/685-62814<br />

Linda.Goebel@ikt.uni-stuttgart.de<br />

www.ikt.uni-stuttgart.de<br />

Bioplastics Consulting<br />

Tel. +49 2161 664864<br />

info@polymediaconsult.com<br />

European Bioplastics e.V.<br />

Marienstr. 19/20<br />

10117 Berlin, Germany<br />

Tel. +49 30 284 82 350<br />

Fax +49 30 284 84 359<br />

info@european-bioplastics.org<br />

www.european-bioplastics.org<br />

Michigan State University<br />

Department of Chemical<br />

Engineering & Materials Science<br />

Professor Ramani Narayan<br />

East Lansing MI 48824, USA<br />

Tel. +1 517 719 7163<br />

narayan@msu.edu<br />

narocon<br />

Dr. Harald Kaeb<br />

Tel.: +49 30-28096930<br />

kaeb@narocon.de<br />

www.narocon.de<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestrasse 300<br />

50354 Huerth, Germany<br />

Tel.: +49(0)2233-48-14 40<br />

E-Mail: contact@nova-institut.de<br />

www.biobased.eu<br />

UL International TTC GmbH<br />

Rheinuferstrasse 7-9, Geb. R33<br />

47829 Krefeld-Uerdingen, Germany<br />

Tel.: +49 (0) 2151 5370-370<br />

Fax: +49 (0) 2151 5370-371<br />

ttc@ul.com<br />

www.ulttc.com<br />

10. Institutions<br />

10.1 Associations<br />

BPI - The Biodegradable<br />

Products Institute<br />

331 West 57th Street, Suite 415<br />

New York, NY 10019, USA<br />

Tel. +1-888-274-5646<br />

info@bpiworld.org<br />

10.2 Universities<br />

IfBB – Institute for Bioplastics<br />

and Biocomposites<br />

University of Applied Sciences<br />

and Arts Hanover<br />

Faculty II – Mechanical and<br />

Bioprocess Engineering<br />

Heisterbergallee 12<br />

30453 Hannover, Germany<br />

Tel.: +49 5 11 / 92 96 - 22 69<br />

Fax: +49 5 11 / 92 96 - 99 - 22 69<br />

lisa.mundzeck@fh-hannover.de<br />

http://www.ifbb-hannover.de/<br />

10.3 Other Institutions<br />

Biobased Packaging Innovations<br />

Caroli Buitenhuis<br />

IJburglaan 836<br />

1087 EM Amsterdam<br />

The Netherlands<br />

Tel.: +31 6-24216733<br />

http://www.biobasedpackaging.nl<br />

‘Basics‘ book on bioplastics<br />

This book, created and published by Polymedia Publisher, maker<br />

of bioplastics MAGAZINE is available in English and German language<br />

(German now in the second, revised edition).<br />

The book is intended to offer a rapid and uncomplicated introduction<br />

into the subject of bioplastics, and is aimed at all interested readers, in<br />

particular those who have not yet had the opportunity to dig deeply into<br />

the subject, such as students or those just joining this industry, and lay<br />

readers. It gives an introduction to plastics and bioplastics, explains which<br />

renewable resources can be used to produce bioplastics, what types of bioplastic<br />

exist, and which ones are already on the market. Further aspects,<br />

such as market development, the agricultural land required, and waste<br />

disposal, are also examined.<br />

An extensive index allows the reader to find specific aspects quickly,<br />

and is complemented by a comprehensive literature list and a guide to<br />

sources of additional information on the Internet.<br />

The author Michael Thielen is editor and publisher bioplastics MAGA-<br />

ZINE. He is a qualified machinery design engineer with a degree in plastics<br />

technology from the RWTH University in Aachen. He has written<br />

several books on the subject of blow-moulding technology and disseminated<br />

his knowledge of plastics in numerous presentations, seminars,<br />

guest lectures and teaching assignments.<br />

110 pages full color, paperback<br />

ISBN 978-3-9814981-1-0: Bioplastics<br />

ISBN 978-3-9814981-2-7: Biokunststoffe<br />

neu: 2. überarbeitete Auflage<br />

Order now for € 18.65 or US-$ 25.00 (+ VAT where applicable, plus shipping and handling, ask for details)<br />

order at www.bioplasticsmagazine.de/books, by phone +49 2161 6884463 or by e-mail books@bioplasticsmagazine.com<br />

Or subscribe and get it as a free gift (see page 57 for details, outside German y only)<br />

bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10 57


Companies in this issue<br />

Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />

3M 8<br />

ACUMEN ENGINEERING 30<br />

Advanced Polymer Materials 48<br />

Agrana Starch Thermoplastics 55<br />

agT Green Technolog 42<br />

ajaa 42<br />

ALGIX 39<br />

Alki 45<br />

Annies 8<br />

API 25 55<br />

Arkema 7, 36, 38<br />

AudioQuest 40<br />

Australasian Bioplastiucs Association 6<br />

Avantium 12<br />

Aveda 8<br />

B&H Tool Company 37<br />

b+m surface technology 41<br />

BASF 12, 22, 30<br />

Bayer MaterialScience 10, 24<br />

Billerudkorsnas 12<br />

BINHAI JINXIANG CHEMICAL AUXI-<br />

LIARY<br />

bio4life 12<br />

Bio4pack 12<br />

Biobased Packaging Innovations 52<br />

Biobent 37<br />

BiologiQ 37<br />

30, 33<br />

Biotec 5, 12 56<br />

BP Singapur 49<br />

BPI 8 57<br />

Braskem 51<br />

Carrington Organic Tea 40<br />

Cathay 7<br />

Celanese International 12<br />

CHANGZHOU PULAIKE HONGMEI<br />

MASTERBATCH<br />

30<br />

CJ CHEILJEDANG 30<br />

CNRS 7<br />

COLLOIDS PLASTIC (SUZHOU) 30<br />

Composites Evolution 43<br />

Coperion 10<br />

Corbion 12, 17<br />

CRODA 30<br />

cycleWood Solutions 37<br />

DIN Certco 6<br />

DONGGUAN XINHAI ENVIRONMENTAL<br />

PROTECTION MATERIAL<br />

DONGGUAN YIHAO NANOCOMPOSITES<br />

TECHNOLOGY<br />

Dow 8<br />

DSM 7<br />

DuPont 7, 30 55<br />

30<br />

30<br />

DuPont 12<br />

Earth Renewable Technologies 42<br />

EastmanKodak 38<br />

ECN 7<br />

EcoTechnilin 10<br />

Ecover 12<br />

Elevance 7<br />

Energy research Centre of the Netherlands<br />

(ECN)<br />

Erema Plastic Recycling Systems 25, 56<br />

Estee Lauder 8<br />

European Bioplastics 12 39, 57<br />

Evonik 10 55, 59<br />

Fachagentur Nachwachsende Rohstoffe<br />

FNR<br />

FBR 7<br />

12<br />

12<br />

FKuR 12<br />

FKuR 50 2, 56<br />

Fraunhofer IVV 12 57<br />

FUKUTOmi 30<br />

gain MORE ENVIRONMENTAL<br />

FRIENDLY MATERIAL<br />

30<br />

Genarex 35<br />

Georgia Pacific 8<br />

Grabio Greentech 56<br />

Grafe 30 56, 57<br />

Great Eastern Resins 37<br />

Green Dot 23<br />

Greenpack 34<br />

GUANGZHOU BIOPLUS MATERIALS<br />

TECHNOLOGY<br />

30<br />

Guapa Cycles 43<br />

HAIRMA CHEMICALS 30<br />

Hallink 56<br />

HANGZHOU FCJ PLASTICS&RUBBER 30<br />

HANGZHOU SEEMORE NEW MATERIAL<br />

TECHNOLOGY<br />

Henkel 7<br />

HIB Trimpart Solutions 10<br />

Holle 42<br />

HUAFON GROUP 30<br />

HUAINAN AN XIN TAI SCIENCE & TECH 30<br />

30, 33<br />

Infiana Germany 12 56<br />

Innoplast Solutions 7<br />

Innovia Films 8, 12, 43, 44 56<br />

Invista 10, 26<br />

JETWELL TRADING LIMITED 30<br />

JIANGSU JINHE HI-TECH 30<br />

JIANGSU TORISE BIOMATERIALS 30<br />

Jilin SenRuiDa 15<br />

Jinhui Zhalolong 15, 30 29, 55<br />

Johnson & Johnson 8<br />

Jungbunzlauer 36<br />

Kaneka 5<br />

Keil Anlagenbau 26<br />

Kingfa 30 55<br />

Kromabatch 6<br />

Laurel BioComposites 34<br />

LEI 7<br />

Limagrain Céréales Ingrédients 55<br />

Lovechoc 12<br />

Metabolix 56<br />

MHG 8<br />

Michigan State University 5 57<br />

Minima Technology 30 56<br />

MiTAC 37<br />

MIT 8<br />

narocon 12<br />

NatureWorks 8, 12, 30, 32<br />

Natur-Tec 56<br />

NetComposites 46<br />

New Frontier Foods 41<br />

Nexant 7<br />

NHH NGAI HING HONG COMPANY LTD 30, 32<br />

NINGBO BAMTAC NEW MATERIAL 30<br />

NINGBO NENGZHIGUANG NEW MATE-<br />

RIALS TECHNOLOGY<br />

30<br />

Nitro Chem 17<br />

nova Institute 7, 10 53, 57<br />

Novamont 6, 8 56, 60<br />

OMFI 25<br />

OPA 6<br />

Packaging Digest 8<br />

paperfoam 12<br />

PepsiCo 8<br />

Plantic 18<br />

Polyalloy 37<br />

polymediaconsult 57<br />

PolyOne 36 55<br />

POLYSCOPE POLYMERS BV 30<br />

President Packaging 56<br />

ProTec Polymer Processing 56<br />

QUATEK INC. SHANGHAI 30<br />

Rampf Ecosolutions 26<br />

Reiku 41<br />

Reverdia 12<br />

REVERDIA 30<br />

Rhein Chemie 56<br />

ROQUETTE 30 55<br />

RTP Company 38<br />

Saida 56<br />

SHanDOng JIQing CHemiCAL 30<br />

ShanXi JinHui Group 15<br />

SHENGJUN CHEMICAL(FOSHAN) 30<br />

SHENZHEN ECOMANN 30<br />

SHENZHEN ESUN INDUSTRIAL 28, 30 55<br />

Showa Denko 55<br />

SOLVAY 30<br />

Spectra Packaging 51<br />

SPI Bioplastics Division 34, 38<br />

Stratasys 38<br />

Sustainable Packaging Coalition 8<br />

SUZHOU CHENG FENG PLASTIC 30<br />

SUZHOU HANFENG NEW MATERIALS . 30<br />

Synbra 12<br />

Taghleef Industries 12 56<br />

TAKEMOTO 30, 36<br />

Target 8<br />

Tecnaro 40, 42<br />

TEIJIN LIMITED 30<br />

Teknor Apex Company 36<br />

Tesa 12<br />

Tetra Pak 8, 12<br />

TianAn Biopolymer 30, 33 56<br />

Toray 16<br />

Toyota 7<br />

twBEars 10<br />

Uhde Inventa-Fischer 19, 56<br />

UL International TTC 57<br />

Univ. Stuttgart (IKT) 57<br />

U-TALC MINERALS (KUN SHAN) 30<br />

Verdezyme 7<br />

Vertellus 35<br />

Vincotte 20<br />

Wageningen (WUR) 7<br />

Walmart 8<br />

WEIFANG HUAWEI NEW MATERIALS 30, 32<br />

TECHNOLOGY<br />

WEIHAI LIANQIAO NEW MATERIAL 30<br />

SCIENCE&TECHNOLOGY<br />

WinGram 55<br />

XINJIANG BLUE RIDGE TUNHE CHEMI- 30<br />

CAL INDUSTRY JOINT STOCK<br />

YAT SHUN HONG COMPANY 30<br />

Zhejiang Hangzhou Xinfu Pharmaceutical<br />

30 55<br />

ZHEJIANG HISUN BIOMATERIALS 30<br />

ZHEJIANG PU WEI LUN CHEMICALS 30<br />

ZiPac 42<br />

58 bioplastics MAGAZINE [<strong>02</strong>/15] Vol. 10


VESTAMID® Terra<br />

High Performance Naturally<br />

Technical biobased polyamides which achieve<br />

performance by natural means<br />

VESTAMID® Terra DS (= PA1010) 100% renewable<br />

VESTAMID® Terra HS (= PA610) 62% renewable<br />

VESTAMID® Terra DD (= PA1012) 100% renewable<br />

• Outstanding mechanical and physical properties<br />

• Same performance as conventional engineering polyamides<br />

• Significant lower CO 2<br />

emission compared to petroleum-based polymers<br />

• A wide variety of compound solutions are available<br />

www.vestamid-terra.com


A real sign<br />

of sustainable<br />

development.<br />

There is such a thing as genuinely sustainable<br />

development.<br />

Since 1989, Novamont researchers have been working<br />

on an ambitious project that combines the chemical<br />

industry, agriculture and the environment: “Living Chemistry<br />

for Quality of Life”. Its objective has been to create products<br />

with a low environmental impact. The result of Novamont’s<br />

innovative research is the new bioplastic Mater-Bi ® .<br />

Mater-Bi ® is a family of materials, completely biodegradable and compostable<br />

which contain renewable raw materials such as starch and vegetable oil<br />

derivates. Mater-Bi ® performs like traditional plastics but it saves energy,<br />

contributes to reducing the greenhouse effect and at the end of its life cycle,<br />

it closes the loop by changing into fertile humus. Everyone’s dream has<br />

become a reality.<br />

Living Chemistry for Quality of Life.<br />

www.novamont.com<br />

Within Mater-Bi ® product range the following certifications are available<br />

284<br />

The “OK Compost” certificate guarantees conformity with the NF EN 13432 standard<br />

(biodegradable and compostable packaging)<br />

5_2014

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