Issue 01/2016
Automotive Foam Basics: Public Procurement
Automotive
Foam
Basics: Public Procurement
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Opinion<br />
By:<br />
Henna Poikolainen and Juulia Kuhlman<br />
Pöyry Management Consulting<br />
Vantaa, Finland<br />
market projections. For instance, the largest biobased<br />
monoethylene glycol project to date – 500,000<br />
t/a in Brazil by JBF Industries – has been put on hold<br />
and some sources expect it to be cancelled. There is<br />
a lot of activity in developing catalytic processes for<br />
bio-MEG but there will be little production available<br />
for P&G, IKEA and alike by 2020.<br />
The future supply looks more promising for PLA.<br />
Corbion succeeded in signing letters of intent for<br />
one-third of the 75,000 t/a capacity planned for their<br />
new facility in Thailand and decided to go forward<br />
with the investment. NatureWorks awarded the<br />
engineering contract of a new production plant in<br />
Southeast Asia to Jacobs back in 2<strong>01</strong>3 but we are<br />
still waiting for news on the location.<br />
Press releases of new bioplastic projects paint<br />
a distorted picture of the supply volumes. Only<br />
few projects reach full capacity with the initially<br />
announced timing. New technologies, developing<br />
markets and exclusive partnerships make the<br />
bioplastics industry demanding, risky and timeconsuming<br />
to enter. Sustainable biomass sourcing<br />
with transparent traceability is a prerequisite for<br />
any collaboration with the major brand owners.<br />
Similarly to Corbion, many producers seek to<br />
secure major offtake of planned capacity prior to a<br />
final investment decision which prolongs time-tomarket.<br />
Project financing is rarely straightforward.<br />
Many bioplastics projects are risky investments<br />
even at high crude oil prices. It is challenging to<br />
convince investors of the profitability of capital<br />
intensive projects when the return on investment is<br />
dependent on a biopremium.<br />
The supply of bioplastics is expected to show<br />
double-digit growth for the next ten years, but the<br />
curve is unlikely to depict as exponential a growth<br />
as project announcements would indicate. Securing<br />
an adequate supply of bioplastics will be a major<br />
issue for the brands aiming to reach their targets<br />
by 2020. Most brands are unwilling to commit to a<br />
single supplier. There should be at least two or three<br />
certified suppliers to secure supply, but this is rarely<br />
the case in today’s bioplastic market. There is great<br />
variation in polymer grades and switching costs are<br />
still too high. Hence, bioplastic producers should<br />
not see new entrants as unwelcome competitors,<br />
but rather as a necessity for market formation. We<br />
foresee more and more partnerships with bioplastic<br />
producers and brand owners. Tight collaboration<br />
with brand owners can speed-up market entry and<br />
take the bioplastics industry to the next level.<br />
www.poyry.com<br />
About the authors:<br />
Henna Poikolainen and Juulia<br />
Kuhlman are both consultants at Pöyry<br />
Management Consulting. Pöyry is one<br />
of the leading advisors to the world’s<br />
energy, forest and bio-based industries.<br />
In the past 5 years, the authors have<br />
been supporting clients e.g. in market<br />
entry, product portfolio and partnering<br />
strategies; in supply, demand and cost<br />
analyses; and in technology evaluation<br />
and pre-feasibility assessments. In<br />
2<strong>01</strong>5, Pöyry published a multiclient<br />
report “BioSight up to 2025” analysing<br />
the supply, demand and dynamics of<br />
the bio-based chemical business: www.<br />
poyry.com/biosight<br />
bioplastics MAGAZINE [<strong>01</strong>/16] Vol. 11 27