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ISSN 1862-5258<br />

Basics<br />

Biodegradability Certification | 48<br />

Highlights<br />

Rigid Packaging | 12<br />

Bioplastics in Agriculture | 22<br />

Mar / Apr<br />

<strong>02</strong> | <strong>2017</strong><br />

JinHui ZhaoLong is promoting<br />

biodegradable green packages<br />

in China | 10<br />

bioplastics MAGAZINE Vol. 12<br />

DACH-Special<br />

Preview<br />

... is read in 92 countries


NATURE PROTECTION<br />

WITH BIOPLASTIC<br />

Young trees are very susceptible to animal nibble damage during their initial growth phase and therefore<br />

require some special protection. To preserve the sensitive trunk from wildlife, CSX has developed a tree<br />

protector using an EN 13432 certifi ed bioplastic from FKuR. This tree protector does not need to be<br />

collected after use and instead will biodegrade in soil afterwards. To make it easy to adjust the size on<br />

the young tree trunk, the tree protector is supplied on reels. Optimal ventilation is achieved by<br />

a special hole structure which also prevents insect infestation and rotting of the trunk.<br />

Major damage is not only a threat to young plants in nature but also in urban environments.<br />

In particular, a dry soil in the inner city areas and lack of water may cause growth problems for<br />

young trees. Here CSX offers a sustainable solution by using a water reservoir made from an<br />

EN 13432 certifi ed bioplastic from FKuR. This makes it possible to leave the reservoir in the<br />

ground for further biodegradation after its functional life. The reservoir is placed around<br />

the tree with one part underground and the remaining edge above ground. This ensures<br />

that the water will almost always reach the roots. In addition to effi cient irrigation,<br />

the reservoir also ensures protection against de-icing salt and mowing damage.<br />

www.csx-nijverdal.nl


Editorial<br />

dear<br />

readers<br />

It’s spring again, and before us lies a busy time. It starts with interpack, the world’s<br />

biggest packaging trade show, which takes place in Düsseldorf, Germany from<br />

May 4 -10. A comprehensive preview including a detachable Show Guide with<br />

floorplan can be found on pp.28-35. interpack will be opened this year on May 4 th<br />

by our bio!PAC conference on biobased packaging. The conference is organized<br />

by bioplastics MAGAZINE, in cooperation with Green Serendipity, in the form of a<br />

breakfast conference (the same format as the Bioplastics Business Breakfast<br />

event at K’2016). Register now to reserve your seat.<br />

And following hard on the heels of interpack is the annual Chinaplas trade fair,<br />

which this year is being held in Guangzhou. Our show preview with Show Guide<br />

and floorplan can be found on pp. 36-39.<br />

In our new series about how well the concept of bioplastics is known and<br />

understood by regular people (i.e. consumers) in the various regions and<br />

countries of the world, this time we took a look at the attitudes in Germany and<br />

Austria. Thiy survey is part of our “DACH”-Special (see below).<br />

The other highlight topics of this issue include Thermoforming / Rigid<br />

Packaging and Bioplastics in Agriculture / Horticulture. In the Basics section, we<br />

address the topic of Biodegradability/Compostability standard and certification.<br />

And finally, I’d like to draw your attention to our fall conference: at the end of September,<br />

Stuttgart, Germany will again be the place to be for all involved<br />

in automotive applications. The Call for Papers for the<br />

second edition of bio!CAR is already open (see p. 44).<br />

It’s also not too early to submit proposals for the <strong>2017</strong><br />

edition of the Global Bioplastics Award. If you have a<br />

product or service that deserves to be recognized with this<br />

award or - which, of course, is also fine - you know someone who<br />

does, please let us know.<br />

Meanwhile, I hope to see you somewhere soon. Until then, please<br />

enjoy reading this latest issue of bioplastics MAGAZINE.<br />

Sincerely yours<br />

Michael Thielen<br />

EcoComunicazione.it<br />

www.novamont.com<br />

BIODEGRADABLE AND COMPOSTABLE BIOPLASTIC<br />

CONTROLLED, innovative, GUARANTEED<br />

QUALITY OUR TOP PRIORITY<br />

Using the MATER-BI trademark licence<br />

means that NOVAMONT’s partners agree<br />

to comply with strict quality parameters and<br />

testing of random samples from the market.<br />

These are designed to ensure that films<br />

are converted under ideal conditions<br />

and that articles produced in MATER-BI<br />

meet a l essential requirements. To date<br />

over 1000 products have been tested.<br />

THE GUARANTEE<br />

OF AN ITALIAN BRAND<br />

MATER-BI is part of a virtuous<br />

production system, undertaken<br />

entirely on Italian territory.<br />

It enters into a production chain<br />

that involves everyone,<br />

from the farmer to the composter,<br />

from the converter via the retailer<br />

to the consumer.<br />

USED FOR ALL TYPES<br />

OF WASTE DISPOSAL<br />

MATER-BI has unique,<br />

environmenta ly-friendly properties.<br />

It is biodegradable and compostable<br />

and contains renewable raw materials.<br />

It is the ideal solution for organic<br />

waste co lection bags and is<br />

organica ly recycled into fertile<br />

compost.<br />

theoriginal_R8_bioplasticmagazine_flagEBC_11.12-2016_210x297_ese.indd 1 18/01/17 11:19<br />

r8_03.2016<br />

bioplastics MAGAZINE Vol. 12<br />

ISSN 1862-5258<br />

Basics<br />

Biodegradability Certification | 48<br />

Highlights<br />

Rigid Packaging | 12<br />

Bioplastics in Agriculture | 22<br />

JinHui ZhaoLong is promoting<br />

biodegradable green packages<br />

in China | 10<br />

Mar / Apr<br />

<strong>02</strong> | <strong>2017</strong><br />

DACH-Special<br />

Preview<br />

... is read in 92 countries<br />

DACH is an apronym that comprises the three countries where the German<br />

language is spoken (Germany (D), Austria (A) and Switzerland (CH = Confoederatio<br />

Helvetica). In Switzerland also Italian, French and Schwiizerdütsch<br />

(special allemannic dialects) are spoken.<br />

The DACH-countries also form the biggest part of the so-called<br />

German language area. This German language area also<br />

includes Belgium, Luxemburg and Liechtenstein as well as the<br />

north Italian province of South Tyrol. (Source: Wikipedia)<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 3


Content<br />

Imprint<br />

<strong>02</strong>|<strong>2017</strong><br />

March / April<br />

Events<br />

8 Programm bio!PAC<br />

28 Interpack Preview<br />

36 Chinaplas Preview<br />

Cover Story<br />

10 JinHui is promoting biodegradable<br />

green packages in China<br />

Thermoforming /<br />

Rigid Packaging<br />

12 White, easy to peel<br />

13 A sticky situation<br />

14 Trays fromsugar cane waste<br />

15 Ultra-high barrier films for<br />

thermoforming<br />

16 Transparent dairy and dessert packaging<br />

Materials<br />

19 Sustainable levulinic acid<br />

From Science and Research<br />

20 Biopolymers from municipal waste<br />

water treatment plants<br />

40 Give waste a chance<br />

47 Thermochromic bio-pigments<br />

Agriculture/Horticulture<br />

22 Biodegradable mulch films<br />

24 PLA branches into agriculture<br />

26 How to eliminate agricultural<br />

plastic waste<br />

Report<br />

46 Bioplastics Survey<br />

Basics<br />

48 Update on relevant standards<br />

50 Biodegradability and Compostability:<br />

Certification and Standards<br />

10 Years Ago<br />

52 “Transparent heat-sealable compostable<br />

film” (Applications 2007)<br />

3 Editorial<br />

5 News<br />

18 Material News<br />

42 Application News<br />

45 Brand Owner’s View<br />

55 Suppliers Guide<br />

57 Event Calendar<br />

58 Companies in this issue<br />

Publisher / Editorial<br />

Dr. Michael Thielen (MT)<br />

Karen Laird (KL)<br />

Samuel Brangenberg (SB)<br />

Head Office<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach, Germany<br />

phone: +49 (0)2161 6884469<br />

fax: +49 (0)2161 6884468<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Media Adviser<br />

Samsales (German language)<br />

phone: +49(0)2161-6884467<br />

fax: +49(0)2161 6884468<br />

s.brangenberg@samsales.de<br />

Chris Shaw (English language)<br />

Chris Shaw Media Ltd<br />

Media Sales Representative<br />

phone: +44 (0) 1270 522130<br />

mobile: +44 (0) 7983 967471<br />

and Michael Thielen (see head office)<br />

Layout/Production<br />

Kerstin Neumeister<br />

Print<br />

Poligrāfijas grupa Mūkusala Ltd.<br />

1004 Riga, Latvia<br />

bioplastics MAGAZINE is printed on<br />

chlorine-free FSC certified paper.<br />

Print run: 7,000 copies<br />

+ 800 copies printed in China for Chinaplas<br />

bioplastics magazine<br />

ISSN 1862-5258<br />

bM is published 6 times a year.<br />

This publication is sent to qualified subscribers<br />

(149 Euro for 6 issues).<br />

bioplastics MAGAZINE is read in<br />

92 countries.<br />

Every effort is made to verify all Information<br />

published, but Polymedia Publisher<br />

cannot accept responsibility for any errors<br />

or omissions or for any losses that may<br />

arise as a result.<br />

All articles appearing in bioplastics MAGA-<br />

ZINE, or on the website<br />

www.bioplasticsmagazine.com are strictly<br />

covered by copyright. No part of this<br />

publication may be reproduced, copied,<br />

scanned, photographed and/or stored<br />

in any form, including electronic format,<br />

without the prior consent of the publisher.<br />

Opinions expressed in articies do not<br />

necessarily reflect those of Polymedia<br />

Publisher.<br />

bioplastics MAGAZINE welcomes contributions<br />

for publication. Submissions are<br />

accepted on the basis of full assignment<br />

of copyright to Polymedia Publisher GmbH<br />

unless otherwise agreed in advance and in<br />

writing. We reserve the right to edit items<br />

for reasons of space, clarity or legality.<br />

Please contact the editorial office via mt@<br />

bioplasticsmagazine.com.<br />

The fact that product names may not be<br />

identified in our editorial as trade marks<br />

is not an indication that such names are<br />

not registered trade marks.<br />

bioplastics MAGAZINE tries to use British<br />

spelling. However, in articles based on<br />

information from the USA, American<br />

spelling may also be used.<br />

Envelopes<br />

A part of this print run is mailed to the<br />

readers wrapped in bioplastic envelopes<br />

sponsored by Flexico Verpackungen<br />

Deutschland, Maropack GmbH & Co. KG,<br />

and Neemann<br />

Cover-Ad<br />

JinHui ZhaoLong<br />

Follow us on twitter:<br />

http://twitter.com/bioplasticsmag<br />

Like us on Facebook:<br />

https://www.facebook.com/bioplasticsmagazine


daily upated news at<br />

www.bioplasticsmagazine.com<br />

News<br />

PepsiCo looking into<br />

compostable resins for<br />

snacks packaging<br />

An agreement between PepsiCo and Danimer Scientific will<br />

require the Georgia-based compoany to boost production of<br />

its Nodax PHA. Biodegradable film resins will be developed<br />

to meet the sustainable flexible packaging requirements of<br />

PepsiCo’s global food and beverage business.<br />

In October 2016 PepsiCo announced its 2<strong>02</strong>5 sustainability<br />

agenda, which includes the intent to reduce greenhouse<br />

gas emissions across its value chain and design 100 % of<br />

its packaging to be recoverable or recyclable. This goal is<br />

part of PepsiCo’s decade-long Performance with Purpose<br />

initiative to deliver top-tier financial performance over the<br />

long term by integrating sustainability into its business<br />

strategy. This collaboration is also expected to help expedite<br />

PepsiCo’s transition to packaging that is completely<br />

biodegradable for their snack food portfolio by incorporating<br />

Nodax PHA bioplastic into certain of its next-generation<br />

snacks packaging.<br />

“From the start PepsiCo has taken a holistic approach to our<br />

sustainability work,” said PepsiCo Vice Chairman and Chief<br />

Scientific Officer Dr. Mehmood Khan. “Our first objective<br />

is achieving long-term profitability and that requires<br />

sustainable solutions to grow our business while minimizing<br />

our environmental impact. Our plan to scale Danimer<br />

Scientifics’ technology is a step toward achieving both our<br />

greenhouse gas emission reduction and our recoverable<br />

and recyclable packaging goals.”<br />

“Danimer Scientifics’ partnership with PepsiCo marks<br />

a significant milestone as we continue to expand our<br />

biopolymer technology to provide innovative bioplastic<br />

solutions to a wider range of applications and products,”<br />

said Danimer Scientific’s CEO, Stephen Croskrey. “We’ve<br />

been developing a relationship with PepsiCo for the last<br />

seven years, and as one of the largest food and beverage<br />

companies in the world, their commitment to limiting the<br />

environmental impacts of their products can actuate real<br />

change in the way of sustainability.”<br />

Nodax PHA is a naturally occurring biopolymer produced<br />

by microbial bacteria as they ferment organically sourced<br />

oils. Traditional plastics are manufactured from chemicals<br />

obtained from mined crude oil or natural gas sources.<br />

Danimer Scientifics’ Nodax PHA received the first ever<br />

OK Marine Biodegradable certification from Vinçotte<br />

International, validating that the biopolymer safely<br />

biodegrades in salt water environments, leaving no toxins<br />

behind. Nodax PHA possesses seven Vinçotte certifications<br />

and statements of industrial and home compostability,<br />

biodegradability in anaerobic, soil, fresh water, and marine<br />

environments, and is bio-based. All of Danimer Scientifics’<br />

biopolymers, including Nodax PHA, are FDA approved for<br />

food contact. KL/MT<br />

www.danimerscientific.com<br />

www.pepsico.com<br />

Construction on new<br />

PHA production plant<br />

set to go forward<br />

Bio-on (Bologna, Italy) has announced that work will<br />

soon start on the construction of a new plant dedicated<br />

solely to production of PHA special biopolymers for<br />

niche and rapidly developing product categories, and<br />

particularly for the cosmetics sector.<br />

This new plant, based in Castel San Pietro Terme in<br />

the province of Bologna, has 3,700 covered m 2 , 6,000 m 2<br />

land for development and a total area of 30,000 m 2 . The<br />

plant will have a capacity dedicated to the research<br />

into and production of 1,000 tonnes per year rapidly<br />

expandable to 2,000 tonnes per year. The plant will be<br />

equipped with the most modern technologies and the<br />

most advanced research and development laboratories.<br />

New carbon sources from agricultural waste will be<br />

continuously tested to produce biopolymers to increase<br />

the range of technologies offered by Bio-on, which will<br />

invest 15 million Euro and will create 40 new jobs.<br />

The PHA bioplastics (polyhydroxyalkanoates)<br />

developed by Bio-on are made from renewable<br />

plant sources with no competition with food supply<br />

chains. They guarantee the same thermo-mechanical<br />

properties as comparable conventional plastics<br />

with the advantage of being 100% sustainable and<br />

biodegradable at ambient temperature.<br />

“We have received excellent support from the local<br />

authorities,” said Marco Astorri, Chairman and CEO of<br />

Bio-on, “which has allowed us to meet the schedule we<br />

set out in November 2016 when our new industrial plan<br />

<strong>2017</strong>-20 was submitted to Borsa Italiana.”<br />

“It is a challenge to work alongside a company<br />

with international ambitions that successfully team<br />

innovation and research in the bio and natural<br />

microplastics sector,” declared Fausto Tinti, Mayor of<br />

Castel San Pietro Terme (Bo). “Both employment and<br />

our territory stand to benefit from Bio-on’s investment<br />

and the Administration wants to be a significant<br />

presence in this important project.” KL/MT<br />

www.bio-on.it<br />

Design: Enrico Iascone<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 5


News<br />

daily upated news at<br />

www.bioplasticsmagazine.com<br />

European Parliament recognises the<br />

contributions of bioplastics to a circular economy<br />

European Bioplastics (EUBP), the association representing the bioplastics industry in Europe, welcomes the positive outcome<br />

of the European Parliament’s plenary vote ton March 14 th on the waste legislation proposal concerning the EU Circular Economy<br />

Package. The vote of the Members of Parliament recognises the contributions of bioplastics to the EU circular economy.<br />

The plenary’s vote on amendments of the Packaging and Packaging Waste Directive encourages Member States to support<br />

the use of biobased materials for the production of packaging and to improve market conditions for such materials and<br />

products. “This vote is an important milestone in strengthening the link between the circular economy and the bioeconomy in<br />

Europe. Biobased and recycled materials are starting to be equally recognised as a viable solution to make packaging more<br />

sustainable and reduce our dependency on finite fossil resources”, says François de Bie, Chairman of EUBP.<br />

In line with its ambitious goals to increase recycling targets and waste management efficiency, the Plenary also voted for<br />

amendments of the Waste Framework Directive that support a definition of recycling that includes organic recycling. A separate<br />

collection of bio-waste will be ensured across Europe facilitated by certified collection tools such as compostable bio-waste<br />

bags. In addition, the MEPs have voted to exclude mechanically or organically recyclable waste from landfills. “This will provide<br />

an important boost to the secondary resource market within the EU. Bio-based mechanically or organically recyclable plastics<br />

support circular thinking by lowering carbon emissions, helping to reach recycling quotas and keep valuable secondary raw<br />

materials and renewable carbon in the loop”, says de Bie.<br />

The vote sends a clear signal that re-use and recycling remain of paramount priority in the pursuit of an EU circular economy<br />

while at the same time strengthening the biobased economy in order to replace fossil resources and to drive the transition to a<br />

low-carbon, biobased economy. EUBP looks forward to continuing the dialogue on the upcoming negotiations in the European<br />

Commission and the Council of the European Union and will work closely with European institutions and relevant stakeholders<br />

to build a coherent and comprehensive framework for a circular bioeconomy in Europe. MT<br />

www.european-bioplastics.org<br />

Total Corbion PLA formally starts up operations<br />

Total Corbion PLA has announced the official launch of its operations to produce and market PLA polymers. PLA is a biobased<br />

and biodegradable polymer made from annually renewable resources.<br />

As announced by parent companies Total and Corbion last November, the new company is a 50/50 joint venture headquartered<br />

in Gorinchem, the Netherlands.<br />

Total Corbion PLA’s world-class PLA polymerization plant, with a capacity of 75,000 tons per year, is currently under<br />

construction at Corbion’s site in Thailand. The plant start-up is planned for the second half of 2018 and will produce a full<br />

range of Luminy ® PLA neat resins: from standard PLA to specialty, high heat resistant PLA.<br />

François de Bie, Total Corbion PLA’s Senior Marketing Director, noted that the start-up of operations marked an important<br />

milestone for PLA. “Our commercial and technical teams are delighted to have two strong parent companies supporting the<br />

future of bioplastics,” he said.<br />

Corbion’s existing lactide plant has been transferred into Total Corbion PLA, as well as the existing Corbion bioplastics<br />

commercial and technical teams, who will continue to market lactide and PLA resins and support current and future customers.<br />

“In the fast-growing bioplastics arena, our new company is committed to supplying a versatile and innovative material that<br />

is both biobased and biodegradable, bringing added value to customers and contributing to a more sustainable world for<br />

ourselves and future generations,” said the newly appointed CEO of Total Corbion PLA, Stéphane Dion.<br />

Biodegradable and industrially compostable, PLA is one of the first renewable polymers able to compete with comparable<br />

existing polymers, combining unique functional properties like transparency, gloss and stiffness. PLA is currently used in a<br />

broad range of markets, including food packaging, single-use tableware, textiles, oil and gas, electronics, automotive and 3D<br />

printing. The PLA market is projected to exhibit an estimated annual growth rate of 10 to 15% through 2<strong>02</strong>5. KL/MT<br />

www.total-corbion.com<br />

6 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


News<br />

Three-way alliance commits to making<br />

100% biobased bottles happen<br />

Danone, Nestlé Waters and a start-up called Origin Materials have launched an initiative to develop 100% biobased PET<br />

bottles. Called the NaturALL Bottle Alliance, the companies hope to accelerate development by teaming up.<br />

The NaturALL Bottle Alliance, made up of the world’s two largest bottled water companies and a young California start-up<br />

specialized in the development of lignocellulosic-based bio-intermediates, was formed to develop and launch at commercial<br />

scale a PET plastic bottle made from 100% biobased material. The feedstocks to be used in the project are derived from nonfood<br />

or -feed crop related biomass, such as previously used cardboard and sawdust. The technology, which the Alliance aims<br />

to make available to the entire food and beverage industry, represents a scientific breakthrough for the sector.<br />

For decades, both Nestlé Waters and Danone have been committed to sustainable business practices, notably by continuously<br />

improving their environmental performances and promoting the development of a circular economy. A large part of these<br />

efforts has focused on developing innovative packaging solutions that are recyclable and made with renewable resources, as<br />

well as the promotion of recycling. After identifying the unique approach of Origin Materials separately, the two companies<br />

decided to team up to accelerate development of this promising technology.<br />

“Our goal is to establish a circular economy for packaging by sourcing sustainable materials and creating a second life for all<br />

plastics,” declared Frederic Jouin, head of R&D for plastic materials at Danone. “We believe it’s possible to replace traditional<br />

fossil materials with biobased packaging materials. By teaming up and bringing together our complementary expertise and<br />

resources, the Alliance can move faster in developing 100% renewable and recyclable PET plastic at commercial scale.”<br />

Danone and Nestlé Waters are providing expertise and teams, as well as financial support, to help Origin Materials make this<br />

technology available to the entire food and beverage industry in record time.<br />

This next-generation PET will be as light in weight, transparent, recyclable and protective of the product as today’s PET,<br />

while being better for the planet. The exclusive use of renewable feedstocks which do not divert resources or land from food<br />

production is the Alliance’s main focus area. The R&D will focus initially on cardboard, sawdust and wood chips but other<br />

biomass materials, such as rice hulls, straw and agricultural residue could be explored.<br />

“Current technology on the market makes it possible to have 30% bio-PET,” said John Bissell, Chief Executive Officer of<br />

Origin Materials. “Our breakthrough technology aims to reach 100% bio-based bottles at commercial scale. With the help of<br />

our Alliance partners, Origin Materials will be able to scale up a technology which has already been proven at the pilot level.”<br />

The NaturALL Bottle Alliance partners consider that everyone should benefit from this new material, so the technology will<br />

be accessible for the entire beverage industry. This unique approach demonstrates the allies’ commitment to open innovation<br />

and sustainable business.<br />

“It’s incredible to think that, in the near future, the industry will be able to use a renewably sourced packaging material,<br />

which does not compete with food production and contributes to a better planet,” commented Klaus Hartwig, Head of R&D for<br />

Nestlé Waters. “It therefore made perfect sense for us to join forces<br />

through this Alliance to develop this innovative technology in a large<br />

scale and in the shortest time period possible. This is an exciting<br />

journey and we are proud to be part of it.”<br />

Origin Materials has already produced samples of 80% biobased<br />

PET in its pilot plant in Sacramento. Construction of a pioneer plant<br />

will begin in <strong>2017</strong>, with production of the first samples of 60+% biobased<br />

PET to start in 2018. The initial volume goal for this first step<br />

is to bring 5,000 tonnes of biobased PET to the market. Thanks to<br />

their complementary skills and shared vision, the NaturALL Bottle<br />

Alliance aims to develop the process for producing at least 75% biobased<br />

PET plastic bottles at commercial scale as early as in 2<strong>02</strong>0,<br />

scaling up to 95% in 2<strong>02</strong>2. The partners will continue to conduct<br />

research to increase the level of bio-based content, with the objective<br />

of reaching 100%. KL/MT<br />

www.danone.com<br />

www.nestle-waters.com<br />

www.originmaterials.com<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 7


Events<br />

bioplastics MAGAZINE presents:<br />

The second bio!PAC conference on biobased packaging in Düsseldorf,<br />

Germany, organised by bioplastics MAGAZINE together with Green Serendipity<br />

is the must-attend conference for everyone interested in packaging made<br />

from renewable resources. The conference offers high class presentations<br />

from top individuals from raw material and packaging providers as well as<br />

from brand owners already using biobased packaging. The unique event also<br />

offers excellent networking opportunities. Free access to interpack is also<br />

included. Please find below the preliminary programme. Find more details<br />

and register at the conference website. www.bio-pac.info<br />

bio PAC<br />

biobased packaging<br />

conference<br />

4-5-6 may 2015<br />

messe düsseldorf<br />

Programme<br />

Thursday, May 04, <strong>2017</strong><br />

8:00-8:05 Welcome remarks Michael Thielen, Polymedia Publisher<br />

8:05-8:25 PLA packaging applications and innovations Floris Buijzen, Corbion<br />

8:25-8:45 Flexible packaging solutions offering barrier, heat stability and material reduction Stefano Cavallo, NatureWorks<br />

8:45-9:05 BoPLA flexible film applications in food and non-food packaging Emanuela Bardi, Taghleef<br />

9:05-9:15 Q&A<br />

9:15-9:35 Coffee & Networking<br />

9:35-9:55 Biobased and biodegradable laminate structures Patrick Gerritsen, Bio4Pack<br />

9:55-10:15 Compostable food and transport packaging Martin Bussmann, BASF<br />

10:15-10:35 Formable Paper & Pulp challenge conventional packaging Hein van den Reek, Billerudkorsnas/Fiberform<br />

10:35-10:45 Q&A<br />

10:45-11:05 Coffee & Networking<br />

11:05-11:25 New Biolaminate solutions to replace conventional plastics in flexible packaging Lucy Cowton, Futamura<br />

11:25-11:45 Sustainable polyesters such as bio-PET Marco Brons, Cumapol<br />

11:45-12:05 The opportunity of sustainable materials Gert-Jan Gruter, Avantium<br />

12:05-12:25 Packaging opportunities with Green PE Brendan Hill, Braskem<br />

12:25-12:30 Q&A<br />

Friday, May 05, <strong>2017</strong><br />

8:00-8:05 Welcome remarks Michael Thielen, Polymedia Publisher<br />

8:05-8:25 Biobased and biodegradable PBS for packaging applications Ryuichiro Sugimoto, PTT/MCC<br />

8:25-8:45 Development of sustainable flexible packaging based on 2 nd generation feedstock Thijs Rodenburg, Rodenburg Biopolymers<br />

8:45-9:05 Bio back to basics Remy Jongboom, Biotec<br />

9:05-9:15 Q&A<br />

9:15-9:35 Coffee & Networking<br />

9:35-9:55 Trends in Dairy and Dessert Packaging: A bioploymer perspective Mark Vergauwen, NatureWorks<br />

9:55-10:15 Biobased, biodegradable and barrier solution for sustainable packaging Stefan Corbus, Kuraray EVAL Europe<br />

10:15-10:35 A brand-owners reflection on ‘sustainable packaging Marcel Keuenhof, Wessanen<br />

10:35-10:45 Q&A<br />

10:45-11:05 Coffee & Networking<br />

11:05-11:25 Tetra Pak's innovative bio-based carton packaging concepts Davide Braghiroli, Tetra Pak<br />

11:25-11:45 Tree in a bottle - Stop plastic waste Paul Masselink, O'Right Pure Haircare Concepts<br />

11:45-12:05 Connecting the sustainable dots Marcea van Doorn, Bunzl<br />

12:05-12:25 Sustainable Packaging – the role of bio-based plastics Taco Kingma, Friesland Campina<br />

12:25-12:30 Q&A<br />

Saturday, May 06, <strong>2017</strong><br />

8:00-8:05 Welcome remarks Michael Thielen, Polymedia Publisher<br />

8:05-8:25 Facts and Myths on biobased plastics packaging Constance Ißbrücker, European Bioplastics<br />

8:25-8:45 Biobased packaging and the bio-economy Michael Carus, nova-Institute<br />

8:45-9:05 Biobased packaging - the New Zealand perspective Saad Hussain, Scion<br />

9:05-9:15 Q&A<br />

9:15-9:35 Coffee & Networking<br />

9:35-9:55 The Holistic Approach: From Compostable towards Bio-Based Yifat Bareket, TIPA<br />

9:55-10:15 End of life options Bruno de Wilde, OWS<br />

10:15-10:35 View on the opportunities for applications of bioplastics in (new food) packaging Karin Molenveld, Wageningen UR<br />

10:35-10:45 Q&A<br />

10:45-11:05 Coffee & Networking<br />

11:05-11:25 Creation of better conditions for Compostable Packaging Erwin Vink, Holland Bioplastics<br />

11:25-11:45 HemCell "Pack to Compost" Nico Osse, HemCell<br />

11:45-12:05 PaperFoam: reduced carbon emission in the circular economy Mark Geerts, Paperfoam<br />

12:05-12:25 Futurelook on biobased packaging in a circular economy Caroli Buitenhuis, Green Serendipity<br />

12:25-12:30 Q&A<br />

(subject to changes, visit www.bio-pac.info for updates)<br />

8 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


한국포장협회로고.ps 2016.11.21 8:26 PM 페이지1 MAC-18<br />

THE MAGAZINE FOR THE PLASTICS AND RUBBER INDUSTRY<br />

Publisher PROMAPLAST srl<br />

Centro Direzionale Milanofiori - Palazzo F/3<br />

P.O.Box 124 - 20090 ASSAGO (Milan), Italy<br />

Tel. +39 <strong>02</strong> 82283735 - Fax +39 <strong>02</strong> 57512490<br />

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Biobased packaging<br />

» is packaging made from mother nature‘s gifts.<br />

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Cover Story<br />

Advertorial<br />

JinHui ZhaoLong is promoting<br />

biodegradable green packages<br />

in China<br />

As people’s consumption habits change, the popularity of<br />

online shopping is increasing rapidly, especially in China,<br />

with its population of 1.3 billion. This is directly promoting<br />

the explosive growth of China’s Express Industry. According<br />

to the “Report on the Current Situation and Trend of Green<br />

Packages in China’s Express Industry” released by the China<br />

Post Bureau in 2016, in 2015, courier waybills were issued<br />

for a total of about 20.7 billion pieces, 3.1 billion woven bags,<br />

8.268 billion plastic bags, 3.105 billion envelopes and 9.922 billion<br />

packing boxes. The total length of the packing tape used<br />

was around 425 laps around the earth’s equator. In 2016, the<br />

total courier volume exceeded 30 billion pieces in China, which<br />

was a 53 % increase in comparison with the previous year.<br />

Currently, China ranks first in the world. The courier business<br />

volume is expected to reach 70 billion pieces in 2<strong>02</strong>0.<br />

While these huge numbers may serve to arouse amazement,<br />

at the same time, the disadvantages caused by this rapid<br />

development in the express industry have started to appear.<br />

The plastic courier package pollution can’t be ignored. More<br />

than 50 % of the express industry uses traditional plastic<br />

courier bags, which produces millions of tons of plastic waste<br />

per year. These bags are mainly produced from chemical<br />

materials and recycled plastics. After a single usage, these<br />

plastic courier bags are thrown away with all the other<br />

household garbage. They cannot be reprocessed or degraded,<br />

and can only be put in landfills or burned, leaving us with a<br />

large amount of plasticizer, flame retardant, some poisonous<br />

and harmful substances which endanger our health and<br />

environment.<br />

The Chinese government and many socially responsible<br />

enterprises are also aware of the seriousness of the problem.<br />

“The Proposal of the Central Committee of Communist Party on<br />

the Formulation of the 13th Five-year Plan for National Economic<br />

and Social Development” took GREEN as one of the five major<br />

directions for development in the 13 th Five-year Plan and even<br />

over a longer period. Green has become the most important<br />

direction of transformation in China’s express industry.<br />

Since <strong>2017</strong>, the regulations for the express industry have<br />

been included in the ”The State Council Legislative Work<br />

Plan in <strong>2017</strong>”. “The Development of the Postal Industry’s 13 th<br />

Five-year Plan” was printed and distributed by the Chinese<br />

Post Bureau in conjunction with the National Development<br />

& Reform Commission and Ministry of Transport. It clearly<br />

stated that pollution caused by courier package waste<br />

needed to be dealt with, and put forward the goals of using<br />

green package and building green post. Green courier and<br />

Green Package have become key words today. In June 2016,<br />

the CAINIAO Network, the logistics company launched by<br />

China’s largest e-commerce business platform, Alibaba, and<br />

comprising 32 global courier companies announced Green<br />

Plan and promised to replace 50 % of the packaging, filling<br />

materials with 100 % biodegradable materials by 2<strong>02</strong>0.<br />

As a leading biodegradable plastic producer in China,<br />

JinHui ZhaoLong, with its annual 20,000 tonnes biodegradable<br />

polymer (PBAT) capacity, continues to enhance quality of<br />

its own brands Ecoworld ® and Ecowill ® . JinHui ZhaoLong<br />

is committed to being a provider of China’s green package<br />

solution. The company’s 100% biodegradable plastic courier<br />

bags were successfully launched with Alibaba in December<br />

2016. JinHui will continue to promote the use of 100 %<br />

biodegradable green courier package in China’s express<br />

industry and to fight against plastic pollution. Biodegradable<br />

courier bags developed by JinHui ZhaoLong are made from its<br />

Ecowill-0823 compounds, which are fully biodegradable and<br />

without toxins and smell, and are safe for humans. The bags<br />

comply with China’s express package standards, regarding<br />

aspects such as toughness index, weighing index, waterproof<br />

index and other parameters, which are equivalent to<br />

traditional plastic package. This biodegradable green package<br />

biodegrades wholly into CO 2<br />

, and H 2<br />

O after usage, and it can<br />

create organic fertilizers under composting conditions.<br />

At present, biodegradable courier packages developed by<br />

JinHui ZhaoLong are widely used by Taobao, Tmall, which<br />

operates under Alibaba in China and have drawn high<br />

praise from consumers. JinHui ZhaoLong has become an<br />

important Green Package strategic partner of Alibaba’s<br />

CAINIAO Network. At the same time, JinHui ZhaoLong<br />

actively participates in the revision and formulation of the<br />

China Express Industry standards and promotes applications<br />

of green packaging in broader areas. In addition, JinHui<br />

ZhaoLong is committed to continued innovation in the field<br />

of biodegradable materials and their use. The company has<br />

successfully developed 30 % biobased biodegradable polymer,<br />

and is developing new application fields for thermoplastic<br />

elastomers and biodegradable fibers etc.<br />

“We believe that<br />

under the concern of<br />

Chinese government<br />

and the unremitting<br />

efforts of enterprises like<br />

JinHui ZhaoLong, the<br />

development process on<br />

China’s green express<br />

and green package will<br />

grow faster in future,” says<br />

Janice Li, CEO of JinHui<br />

ZhaoLong. “We will have<br />

a cleaner and healthier<br />

environment.”<br />

www.ecoworld.jinhuigroup.com<br />

9 / E06<br />

Janice Lee,<br />

CEO, JinHui ZhaoLong<br />

10 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Market study on<br />

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bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 11


Thermoforming / Rigid Packaging<br />

White, easy-to-peel<br />

bio-PET lidding film<br />

Toray Plastics (America), Inc., now offers a biobased<br />

version of its new LumiLid ® XL7W, a white, easy-topeel<br />

PET lidding film for use with refrigerated and frozen<br />

dairy and dairy-replacement foods that are packaged<br />

in polypropylene (PP) containers. Toray’s LumiLid portfolio<br />

of PET lidding films includes biobased and traditional films<br />

in clear, white, and metallized formats for dual-ovenable,<br />

refrigerated, fresh, wet, and dry food applications.<br />

When XL7W is sealed to a PP container, it forms a strong,<br />

consistent bond, sealing even through overfill on the rim of<br />

the tray. Other white lidding films have a thinner sealant<br />

layer and lack the superior caulkability (i.e. the ability of<br />

the sealant to flow around irregularities in the seal area)<br />

performance of XL7W. With its thicker, high-performance<br />

sealant, the new product can often replace multi-layer<br />

laminations, which are expensive. The XL7W seal is strong<br />

enough to protect product freshness and is also consumerfriendly,<br />

providing a quick, easy, clean peel that resists<br />

shredding and complements XL7W’s premium appearance<br />

and feel.<br />

In addition, the new lidding film satisfies the customer’s<br />

desire for a robust narrow matrix rewind, which allows<br />

more lids to be produced and reduces downtime and waste<br />

during production. It is available in 128, 164, and 200 gauges<br />

(32, 41 and 50 µm).<br />

“The market demand for PP containers, and compatible<br />

biobased lidding film is growing,” says Milan Moscaritolo,<br />

Senior Director, New Business Development, Toray Plastics<br />

(America). “Biobased XL7W offers the perfect solution<br />

in many areas: environment-friendliness, functionality,<br />

production efficiencies, waste reduction, seal performance<br />

during distribution, and consumer satisfaction.”<br />

Toray launched its first biobased lidding films in 2015<br />

with the introduction of its biobased dual-ovenable<br />

films. Toray’s biobased films are manufactured with its<br />

proprietary sustainable resin blends. The thin, multilayer<br />

films consist of a structural bio-PET layer and a specialty<br />

sealant layer, which delivers specified performance and<br />

seal-strength characteristics. This sealant is an extrusion<br />

coated proprietary multilayer structure made with biobased<br />

polyethylene. Biobased LumiLid products (consisting of<br />

blends of biobased polyolefin as a sealant extrusion coated<br />

to a biobased PET film) have a total bio-content of about<br />

35 % to 50 %, depending on the application. Biobased<br />

content is validated by a third party laboratory.<br />

Biobased LumiLid films were created to lessen the<br />

impact on the environment and to meet the needs of the<br />

environment-conscious end user and consumer. Like all<br />

LumiLid films, they are manufactured without solvents,<br />

which ensures the films are odor-free. This may alleviate<br />

end-users’ concerns about solvent retention, as well as<br />

enhance the films’ sustainability profile.<br />

LumiLid biobased films have the same superior<br />

performance qualities that are characteristic of the LumiLid<br />

brand. They have a low seal initiation (SIT), broad seal range,<br />

outstanding seal integrity, and an easy peel.MT<br />

www.toraytpa.com<br />

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12 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Thermoforming / Rigid Packaging<br />

A sticky<br />

situation<br />

Creating hot filled candy molds<br />

from bioplastics<br />

DSC results for thermoformed tray<br />

Making trays for PLA or PHA based candy and chocolate<br />

packaging has been possible for a number of<br />

years, but creating a bioplastic thin-gauge thermoformed<br />

tray that can also act as a mold for hot, sticky caramel<br />

at 130°C is a new breakthrough in biopolymer science.<br />

Solegear Bioplastic Technologies Inc. (Vancouver, British<br />

Columbia, Canada) has developed a new thermoforming<br />

biopolymer that can do just that, allowing chocolatiers and<br />

confectioners to move away from conventional heat-resistant<br />

PP packaging and adopt bioplastic packaging across<br />

their full product range. Solegear’s latest biopolymer contains<br />

80% biobased content and is eligible to be certified<br />

compostable. Testing has shown that packaging trays made<br />

from Solegear’s latest material will consistently retain dimensional<br />

stability up to 130°C, even when being filled with<br />

hot, sticky caramels or chocolates with high fat and sugar<br />

contents – ingredients that usually spell disaster for first<br />

generation bioplastics.<br />

The thermoformed tray was manufactured using conventional<br />

extrusion and thermoforming methods. In addition to the<br />

requirement to retain a high percentage of biobased content<br />

so that the resulting trays could be certified compostable,<br />

the main challenge for development of this biopolymer was<br />

to engineer a formulation that would produce packaging that<br />

could withstand the considerable chemical and mechanical<br />

stresses introduced when hot caramel was poured into the<br />

tray, including heat resistance and dimensional stability up to<br />

130°C. Solegear’s Product Development team, deployed its<br />

expertise in manipulating high-performance biopolymers and<br />

non-hazardous, biobased additives to successfully create this<br />

new innovative formulation. The manufacturing process was<br />

also optimized to achieve a sufficient level of crystallinity of over<br />

45% (see DSC plot) and high impact resistance of more than<br />

75 kg·cm (Gardner drop weight impact resistance, ASTM D5420).<br />

These significant performance requirements posed numerous<br />

technical barriers during the course of production trials before<br />

a suitable high quality packaging was manufactured. Using its<br />

know-how and a design approach focused on the concurrent<br />

testing of multiple variables and criteria, Solegear succeeded in<br />

achieving the desired results in just under one year.<br />

These bioplastic trays not only act as molds for hot and sticky<br />

candies and chocolates at 130°C, but can also form the final<br />

packaging for the product, moving successfully from production,<br />

to transport and to fridge and freezer storage without cracking and<br />

without leaching any elements into the candies and chocolates.<br />

Solegear’s material formulation and the final thermoformed<br />

high heat resistant trays contain no “Chemicals of Concern” that<br />

may potentially be harmful to human health and the environment.<br />

This becomes especially important in the food industry where<br />

safety and security have become a priority concern for consumers<br />

and product manufacturers. Traceability of materials is proving<br />

to be challenging for fossil fuel-based plastics, and can be<br />

more precarious for recycled materials where the source and<br />

composition are rarely well documented.<br />

The first full-scale packaging made from Solegear’s new<br />

material is expected to be on retail shelves in <strong>2017</strong>. Solegear is<br />

continuing further product development to meet the needs of<br />

additional food safety and security opportunities.<br />

And for those of us who are nuts about caramels and<br />

chocolates, it can now be a bit more of a guilt-free experience<br />

knowing we’re doing something better for the planet. MT<br />

www.solegear.ca<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 13


Thermoforming / Rigid Packaging<br />

Trays from sugar cane waste<br />

Sugar cane by-product becomes raw material for biodegradable<br />

(fruit) trays<br />

Although environmentally friendly packaging for fruit<br />

and vegetable products is growing in popularity, its<br />

share of the total market is still relatively small. The<br />

most important reason for this is the fact that its price/quality<br />

ratio is not yet competitive enough to replace the traditional<br />

packaging that dominates the market. In an effort to<br />

package more fruit and vegetable products in planet-safer<br />

packaging, Bio4Pack has recently brought onto the market<br />

a new range of trays, which are primed to compete with<br />

traditional packaging. The new trays are based on a waste<br />

by-product: the cellulose fibres remaining after sugar cane<br />

processing.<br />

Package instead of burning<br />

The processing of sugar cane produces a relatively large<br />

quantity of waste by-product (approx. 40 % of the whole<br />

plant) which, until recently, was almost exclusively used as<br />

fuel for the sugar cane processing industry. Now, however,<br />

technological developments have given it a new future as the<br />

raw material for paper and cardboard. Bio4Pack (Rheine,<br />

Germany), a pioneer in environmentally friendly packaging<br />

for fruit and vegetable produce, seized this opportunity to<br />

develop a new series of trays, which serve as an alternative<br />

to paper pulp trays and disposable plastic trays.<br />

The new trays offer a number of important benefits<br />

compared to paper pulp trays. They are relatively cheap,<br />

in comparison with other green trays. Furthermore, the<br />

lower CO 2<br />

emissions associated with their production<br />

process make them an ecologically more responsible<br />

option, compared to trays produced from paper pulp. The<br />

material properties of the sugar cane by-product make it<br />

possible to produce an end product that is not aesthetically<br />

inferior to packaging manufactured from traditional raw<br />

materials. The trays are smooth, retain their shape, ideal<br />

for presenting products and are highly resource efficient:<br />

unlike trays made from paper pulp, no trees need to be cut<br />

down to source the materials used for their production.<br />

Last but not least, the trays made from sugar cane byproduct<br />

are completely biodegradable, Home & Industrial<br />

compostable and they comply with the well-known EN<br />

13432 standard for biodegradability. After use, they can be<br />

discarded in the biological waste bin, the paper recycling<br />

bin or on the compost heap. This completes the product’s<br />

life cycle with minimal harm to the environment, because<br />

the trays produce less waste and lower CO 2<br />

emissions, in<br />

addition to providing fertiliser for new sugar cane plants.<br />

Hence, this latest compostable product from Bio4Pack is<br />

truly a circular economy-based green initiative. MT<br />

www.bio4pack.com<br />

14 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Thermoforming / Rigid Packaging<br />

Ultra-high barrier films<br />

for thermoforming<br />

Plantic Technologies Ltd (Altona, Victoria, Australia) has<br />

achieved a unique place in the world market for bioplastics<br />

through proprietary technology that delivers biodegradable<br />

and renewable sourced alternatives to conventional plastics<br />

based on corn and non-genetically modified cassava.<br />

Plantic’s thermoformable rigid bottom webs are providing a<br />

new class in ultra-high barrier films with added environmental<br />

benefits.<br />

Unlike other bioplastics companies who utilize organic<br />

materials but whose polymers are still developed in<br />

refineries, Plantic's polymer as well as its raw material,<br />

are grown in a field. The entire process integrates the<br />

science of organic innovation with commercial and industrial<br />

productivity in a new way. The result is both a broad range of<br />

immediate performance and cost advantages, and long-term<br />

environmental and sustainability benefits.<br />

Plantic has a stable range of products which include<br />

thermoformable rigid and semi rigid bottom webs, skin and<br />

flexible packaging materials these are currently in use by<br />

some of the world’s leading manufactures who are looking for<br />

ultra-high barrier material and to satisfy the growing trend of<br />

consumers who are aware of the impact of their actions on<br />

the environment.<br />

A further milestone for the Australian based company<br />

was achieved in 2016 when the PLANTIC R material was<br />

given approval to display the Australian Recycling Label from<br />

Planet Ark for recycling the first in the region for a multilayer<br />

structure. Plantic R uses Plantics core technology Plantic HP<br />

sandwiched between two layers of PET, the Plantic HP has<br />

a ultra-high barrier function which gives the complete pack<br />

an OTR of less than 0.05 cm 3 /m 2 /24h (@ 16°C, 1 atm - pure<br />

oxygen (50%RH)).<br />

Plantic is consistently monitoring the growing trend in bio<br />

based materials and will be releasing new products during <strong>2017</strong>.<br />

Plantic staff will be available to discuss your needs at<br />

Interpack <strong>2017</strong>, be on the Kuraray booth during the entire<br />

exhibition. MT<br />

www.plantic.com.au<br />

FG Süd / IPP10<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 15


Thermoforming / Rigid Packaging<br />

Transparent<br />

dairy and<br />

dessert<br />

packaging<br />

Haze [%]<br />

elasticity modulus [MPa]<br />

100.0<br />

90.0<br />

80.0<br />

70.0<br />

60.0<br />

50.0<br />

40.0<br />

30.0<br />

20.0<br />

10.0<br />

0.0<br />

4000<br />

3500<br />

3000<br />

2500<br />

2000<br />

1500<br />

1000<br />

500<br />

0<br />

PET Ingeo Ingeo<br />

Impact Modified<br />

140% increase<br />

in stiffness<br />

Transparent Ingeo<br />

FFS dairy & dessert<br />

packaging<br />

Figure 1. Ingeo provides clarity on par with PET and PS with SBC.<br />

HIPS<br />

SBC HIPS GPPS Ingeo<br />

PS + SBC<br />

Figure 2. Ingeo’s inherent stiffness compared to GPPS & HIPS<br />

allows for cost-saving downgauging.<br />

Transparent packaging is one of the hottest trends in retail<br />

sales today. With the drive toward wholesome foods,<br />

showcasing appealing products through crystal clear<br />

packaging is a natural next step in marketing. To meet this<br />

trend, dairy and dessert companies who use highly efficient<br />

form, fill, and seal (FFS) packaging processes are looking for<br />

cost effective ways of going – transparent.<br />

The most commonly applied material in the form-fill-seal<br />

process today is opaque or semi-transparent, high impact<br />

polystyrene (HIPS). While a modifier such as styrene block<br />

copolymer can be used to increase transparency, this adds<br />

packaging cost. And, while producers have worked to modify<br />

well known transparent materials such as PET and clarified<br />

PP to satisfy the stringent performance demands of the FFS<br />

process and package, the resulting modified resins have not<br />

so far, maintained the transparency for which these plastics<br />

are normally known.<br />

Solving the cost and performance issue for<br />

transparency<br />

Naturally advanced Ingeo biopolymer (PLA) is transparent<br />

and NatureWorks personnel felt it to be an excellent<br />

candidate because of its stiffness and transparency for dairy<br />

and dessert applications. For FFS applications, NatureWorks<br />

scientists developed a formulation that not only processed<br />

well on existing packaging lines while maintaining its clarity,<br />

but also offered performance and cost advantages in terms<br />

of utilizing less material per cup as compared to HIPS. The<br />

new Ingeo grades optimized for dairy and dessert packaging<br />

include both conventional and high impact options. Both<br />

offer a crystal-clear transparency rivaling unmodified PET.<br />

The chart in Figure 1 shows the wide gap in transparency<br />

between Ingeo and HIPS. PS modified with styrene block<br />

copolymer (SBC) additive is comparable in terms of clarity,<br />

but brings cost and performance ramifications.<br />

Cost is on everyone’s mind in packaging<br />

One of the facts that most surprise packaging specifiers<br />

considering PLA for a material substitution is that the cost<br />

of Ingeo is competitive with HIPS. The perception is that a<br />

relatively new plastic must be more expensive. With over<br />

450,000 tonnes (a billion pounds) sold and an efficient,<br />

mature sales channel in place, the economies of scale make<br />

this innovative plastic a candidate for substitution where it<br />

exceeds incumbents in terms of cost and performance. In<br />

addition, because Ingeo is renewably sourced, it is not subject<br />

to the wide price swings of the global petroleum market and<br />

16 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Thermoforming / Rigid Packaging<br />

By:<br />

Mark Vergauwen<br />

Global Segment Lead, Rigids<br />

NatureWorks LLC<br />

Belgium<br />

offers significantly lower price volatility than fossil derived<br />

plastics. Companies can hedge their purchases over a<br />

prolonged time period and lock in favorable pricing.<br />

France-based Synerlink (Puiseux-Pontoise), a worldwide<br />

leader in integrated packaging equipment with its Arcil<br />

brand form-fill-seal lines, has thoroughly assessed the<br />

performance of Ingeo on its equipment. Ingeo is an inherently<br />

stiff plastic, with stiffness 140 % that of HIPS. This translates<br />

directly into package light weighting and cost savings<br />

compared to HIPS, GPPS, SBC, PET (Figure 2). Calculations<br />

on this high stiffness indicate that approximately 20 to<br />

30 % less wall thickness is needed for Ingeo compared to<br />

HIPS at equivalent top load strength (Figure 3). For the<br />

consumer, the stiffness of Ingeo also inherently makes for<br />

excellent snap-apart characteristics in multipack cups.<br />

According to Clear Lam Packaging (Elk Grove Village,<br />

Illinois, USA), a developer and manufacturer of innovative<br />

flexible and rigid packaging materials used for foods, Ingeo<br />

sheet has ideal performance for form-fill-seal applications<br />

– the most cost effective packaging for single serve and<br />

multipack cups.<br />

Keeping products fresh and appealing<br />

Extensive testing of the flavor and aroma barrier properties<br />

of Ingeo showed that permeation was too low to measure<br />

for two common aroma and flavor tests in the packaging<br />

industry – the pineapple odor of ethyl butyrate and the citrus<br />

odor of d-limonene. And, as (Figure 4) indicates, Ingeo<br />

packaging has a superior oxygen barrier as compared to<br />

HIPS for longer term freshness.<br />

Carbon footprint lower than fossil carbon plastics<br />

Replacing a plastic made with fossil carbon with a biobased<br />

functional material provides another compelling reason to<br />

make the substitution in the dairy and dessert industry. Many<br />

consumers today prefer less processed and more natural<br />

products and packaging. Furthermore, the energy consumed<br />

and the greenhouse gases emitted while manufacturing<br />

Ingeo are lower than petroleum-based plastics as (Figure 5)<br />

shows.<br />

In terms of the ability to utilize packaging to improve sales,<br />

materials science in the form of a relatively new plastic,<br />

Ingeo, has come to the aid of marketers at the correct time,<br />

cost, performance, and carbon footprint.<br />

www.natureworksllc.com<br />

Figure 3. To achieve similar top load strength, Ingeo cups can be<br />

made with walls 20-30% thinner than GPPS.<br />

Top Load (critical compressive strength) [N]<br />

HIPS<br />

Ingeo<br />

Ingeo<br />

GPPS<br />

HIPS<br />

0.006<br />

0.005<br />

0.004<br />

0.003<br />

0.0<strong>02</strong><br />

0.001<br />

0.000<br />

80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160<br />

0 50 100 150 200 250 300 350 400<br />

Oxgen Barrier<br />

[cc mil /100 in 2 day atm @ 23°C]<br />

0.62<br />

Same top load strength achieved with<br />

thinner cup wall and less material<br />

Wall Thickeness [microns]<br />

Figure 4. Ingeo’s excellent oxygen barrier can enhance longer<br />

term product freshness.<br />

Figure 5. Producing Ingeo creates half the greenhouse gases<br />

compared to GPPS and HIPS.<br />

2.25<br />

2.43<br />

3.24<br />

3.26<br />

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5<br />

Greenhouse Gas Emissions [kg CO 2<br />

eq/kg]<br />

EU Producers<br />

US Producers<br />

Ingeo<br />

GPPS<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 17


Automotive Materials Material-News<br />

New blends for home compostable films<br />

Bioplastics producer FKuR has introduced<br />

new Bio-Flex blends which meet the stringent<br />

requirements of the French Energy Transition<br />

Law for plastic bags. Home compostable and up<br />

to 40 % biobased, the new compounds fit the bill<br />

for a wide range of applications.<br />

The new Bio-Flex blends are designed for the<br />

production of low gauge films that will biodegrade<br />

completely in garden compost at low, variable<br />

temperatures. The new grades have already<br />

been awarded OK Compost HOME certificates by<br />

Vinçotte, the Belgian accredited inspection and<br />

certification organisation. In addition, most of the<br />

new compounds meet the requirements of Article<br />

75 of the French Energy Transition Law (“Loi sur<br />

la transition énergétique”), under which since<br />

January 1, <strong>2017</strong>, plastic bags may no longer be<br />

issued by retailers for fruit and vegetables, nor<br />

for cheese, meat and fish sold at supermarket<br />

counters. However, bags made from home<br />

compostable bioplastic which contain a minimum<br />

content of renewable raw materials of 30 % (and<br />

from 2<strong>02</strong>5, 60 % renewable raw materials) are<br />

excluded from this ban.<br />

All home compostable Bio-Flex compounds<br />

are regarded as having outstanding moisture<br />

resistance. This is a great advantage when<br />

compared with many other commercially<br />

available starch-based plastics of this type. These<br />

biodegrade rapidly but should only be filled with<br />

dry contents. The range of possible applications<br />

for these new compounds of FKuR is wide and<br />

includes multi-purpose bags, as well as bags for<br />

fruit and vegetable packing, mulching films and<br />

other packaging<br />

The product range currently comprises<br />

both translucent and opaque grades. Bio-Flex<br />

FX 1803 (30 % biobased), F 1804 and F 1814<br />

(both 40 % biobased) grades are translucent.<br />

Bio-Flex F 1814 offers the additional benefit of<br />

increased tear resistance. They are suitable for<br />

packaging goods with printed QR codes as well<br />

as for visually attractive packaging for all types of<br />

printed materials.<br />

Bio-Flex FX 1821 (10 % biobased), FX 1823<br />

(30 % biobased) and FX 1824 (40 % biobased)<br />

grades are all opaque. These opaque grades<br />

show very good tear resistance and toughness.<br />

Pilot tests with customers have shown that<br />

bag thickness can easily be down gauged to 8<br />

μm with these new grades. The good processing<br />

properties using existing production facilities<br />

are similar for all Bio-Flex grades and are a<br />

characteristic of FKuR compounds. MT<br />

www.fkur.com<br />

9 / F14<br />

translucent<br />

Bio-Flex FX1803<br />

tear resistant<br />

Bio-Flex FX 1824<br />

Towards all-cellulosic packaging materials<br />

VTT Technical Research Centre of Finland Ltd has developed lightweight 100 % bio-based stand-up pouches with high<br />

technical performance. High performance in both oxygen, grease and mineral oil barrier properties has been reached by<br />

using different biobased coatings on paper substrate. The pouches exploit VTT’s patent pending high consistency enzymatic<br />

fibrillation of cellulose (HefCel) technology.<br />

“One-third of food produced for human consumption is lost or wasted globally. Packaging with efficient barrier properties is<br />

a crucial factor in the reduction of the food loss. Our solution offers an environmentally friendly option for the global packaging<br />

industry”, says Senior Scientist Jari Vartiainen of VTT.<br />

VTT’s HefCel technology provides a low-cost method for the production of nanocellulose resulting in a tenfold increase in the<br />

solids content of nanocellulose. Nanocellulose has been shown to be potentially very useful for a number of future technical<br />

applications. The densely packed structure of nanocellulose films and coatings enable their outstanding oxygen, grease and<br />

mineral oil barrier properties.<br />

HefCel technology exploits industrial enzymes and simple mixing technology as tools to fibrillate cellulose into nanoscale<br />

fibrils without the need for high energy consuming process steps. The resulting nanocellulose is in the consistency of 15-25 %<br />

when traditional nanocellulose production methods result in 1-3 % consistency.<br />

The stand-up pouch is the fastest growing type of packaging, growing at a rate of 6.5 % per year from 2015-2<strong>02</strong>0.<br />

Fossil-based plastic films still dominate the packaging market. However, the development of environmentally<br />

friendly new materials is of growing importance. Nanocellulose has been shown to be potentially very<br />

useful for a number of future technical applications.<br />

VTT has solid expertise in various bio-based raw materials and their application technologies<br />

for producing bio-based coatings, films and even multilayered structures both at lab-scale and<br />

pilot-scale. A versatile set of piloting facilities are available from raw material sourcing through<br />

processing to application testing and demonstration.<br />

Not exactly a bio-plastic product, this fully biobased packaging is a very interesting development. MT<br />

www.vtt.fi<br />

18 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Materials<br />

Sustainable levulinic acid<br />

Promising building block to be produced from<br />

sugar-industry by-products<br />

As a sustainable platform chemical, green levulinic<br />

acid is considered to hold huge potential for the sustainable<br />

chemical industry of the future. Now, Italian<br />

companies Bio-on and Sadam Group are jumping on the<br />

bandwagon.<br />

While levulinic acid may well be regarded as a key player in<br />

the greening of the chemical industry, the volumes produced<br />

today are insufficient to successfully fulfil this role. With<br />

market demand for levulinic acid forecast to explode in the<br />

coming years, the Italian biotechnology company Bio-on and<br />

agro-industrial Sadam Group have launched a joint project<br />

to develop innovative industrial processes to produce this -<br />

using by-products from the sugar industry as raw material.<br />

The coming three years will be devoted to building a demo<br />

plant and developing the necessary industrial processes to<br />

produce green levulinic acid at competitive cost.<br />

Some years ago, levulinic acid was identified by the<br />

National Renewable Energy Laboratory in the USA as an<br />

extremely promising bio-intermediate. A platform chemical,<br />

it can be used to produce other chemical substances or<br />

to replace the synthetic alternatives. The main end users<br />

of levulinic acid are the agricultural, pharmaceutical and<br />

cosmetics sectors, but this natural molecule also helps<br />

create new ecological fuels, fertilisers and antiparasitic<br />

products. It is also used in the bioplastics sector, expanding<br />

its field of application, and it is an intermediate element for<br />

making high-performance plastics, drugs and many other<br />

new-concept green products.<br />

Based on the most recent forecasts and based on various<br />

independent research, Bio-on estimates that market<br />

demand for levulinic acid will grow 150-200-fold over the<br />

next 7-8 years. To anticipate the growing demand and exploit<br />

a competitive advantage, Bio-on and Sadam Group have<br />

launched the present project, which envisages using<br />

sugar beet co-products as the raw<br />

material. Particular<br />

attention will be paid to<br />

Levulinic acid<br />

economic and ecological aspects: current global production<br />

of levulinic acid comes from highly polluting factories,<br />

with an unacceptable environmental impact for European<br />

standards and with vast production costs, resulting in high<br />

market prices.<br />

“Levulinic acid is considered one of the 12 building blocks<br />

of the green chemical industry of the future,” explained<br />

Marco Astorri, Chairman of Bio-on S.p.A. “Working on a<br />

new method of producing levulinic acid on an industrial<br />

scale over the coming months, as we announced in 2015,<br />

fills us with pride and enables us to consolidate our global<br />

leadership in the development of modern biochemistry.”<br />

First, a pilot plant will be built for research purposes.<br />

Subsequent project development would involve the<br />

construction of a demo plant with a capacity of 5,000 tonnes<br />

of levulinic acid per year at Sadam’s Tre Casali agroindustrial<br />

plant in San Quirico (Parma). An industrial plant<br />

using proprietary technology from Bio-on will also be built<br />

where PHA biopolymers will be produced from glycerol, a<br />

co-product of bio-diesel production.<br />

The final goal of the project will be to demonstrate the<br />

feasibility of creating a production process at competitive<br />

cost and with low environmental impact that can be<br />

replicated on a larger scale in a subsequent industrial and<br />

commercial phase.<br />

We are pleased with this initial development stage<br />

conducted by Bio-on, Sadam Group,” says Massimo<br />

Maccaferri, Chairman of Sadam, “because this molecule<br />

is an extraordinary tool that can kick-start the re-launch<br />

of the Italian chemical industry, safeguarding employment<br />

and guaranteeing an investment in our future.”<br />

The project, entitled “Industrial eco-sustainable<br />

production of levulinic acid from sugar industry byproducts<br />

not intended for human food - PROECOLEV”,<br />

has been approved by MISE (Italian Ministry of<br />

Economic Development) with a 2016 ministerial<br />

decree now in effect. The project<br />

has a duration of 36 months and<br />

has an estimated budget of 6<br />

million Euro backed by MISE<br />

from the Sustainable Growth<br />

fund, Sustainable industry tender<br />

2015, with a blend of subsidised<br />

and non-recoverable credit. The<br />

technology developed by the Bio-on/<br />

Sadam Group team will encourage<br />

the creation of bio-refineries in Europe<br />

capable of converting crude, natural raw<br />

materials into renewable elements with high added value,<br />

within the circular economy and green economy to be<br />

promoted in the European Union. KL<br />

www.bio-on.it<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 19


From Science and Research<br />

Biopolymers from municipal<br />

waste water treatment plants<br />

Polyhydroxyalkanoates (PHA), which are biodegradable<br />

polyesters accumulated by more than 300 different<br />

microorganisms under nutrient limited conditions are<br />

a source for bioplastic production [1, 2, 3]. Bacteria mostly<br />

use PHAs as an intracellular storage compound for energy<br />

and carbon [4]. The general chemical structure of PHA can<br />

be seen in Figure 1. Depending on the length of the side<br />

chain (R), PHAs are classified as short chain length (SCL) or<br />

medium chain length (MCL) PHAs [5]. Most material characteristics<br />

of SCL resembles polypropylene (PP) [6]. Therefore,<br />

PHAs are most likely used as a substitute for PP [7].<br />

PHA production on municipal waste water<br />

treatment plants<br />

Pittmann and Steinmetz [8, 9] were able to show the<br />

possibilities of PHA production on waste water treatment plants<br />

(WWTP) at different processing conditions. In a two-staged<br />

production process, as shown in Figure 2, firstly short chained<br />

volatile fatty acids (VFA) are produced. The PHA production itself<br />

(Stage 2b) is based on a bacteria mixed culture selection from<br />

excess sludge of a WWTP via aerobic dynamic feeding (Stage<br />

2a). The installed feast/famine regime for enrichment of PHA<br />

producing bacteria is state of the art and tested by many authors<br />

[10, 11, 12]. PHA producing bacteria in the WWTP’s excess<br />

sludge are able to use the polymers as a carbon- and energy<br />

source during the period of starvation (famine phase) and thus<br />

gain a selection advantage [13]. After a period of enrichment,<br />

the biomass contains a high proportion of PHA accumulating<br />

bacteria and is transferred to Reactor 2b for PHA production.<br />

The whole production process takes place in a bypass to the<br />

WWTP, and therefore without impacts on its cleaning capacity.<br />

However, the usage of primary sludge for VFA production and<br />

the further usage of these acids for PHA production removes<br />

up to 39 % of the primary sludge’s chemical oxygen demand<br />

(COD) [8]. Hence, the PHA production process competes with<br />

the biogas production on the WWTP.<br />

Results<br />

At first different raw materials of a municipal WWTP regarding<br />

VFA production were observed with primary sludge showing<br />

the best mas flux results [8]. Through variations of the process<br />

parameters temperature, pH, retention time (RT), withdrawal<br />

(WD) and the mode of operation (batch or semi-continuously) of<br />

the reactor, a maximum VFA mass flow of 1,913 with a VFA<br />

concentration of 1,653 could be achieved [8].<br />

Afterwards experiments regarding the PHA production<br />

were conducted. Through variations of the process<br />

parameters substrate concentration, temperature, pH and<br />

cycle time, PHA concentrations up to 28.4 % of the cell dry<br />

weight (CDW) could be achieved [9].<br />

Potential analysis<br />

On the basis of the named results and detailed data about<br />

the amounts of sewage sludge on WWTPs a potential analysis<br />

was calculated. The goal of this analysis was to determine the<br />

potential for biopolymer production on German WWTPs. The<br />

used input parameters for the calculations are shown in Table 1.<br />

After calculating the amount of the primary sludge in Germany<br />

and with respect to the fact that roughly 92 % of the people<br />

equivalents (PE) are connected to WWTPs of the classes IV and V,<br />

at which it can be assumed that these facilities produce primary<br />

sludge, the theoretical reactor size can be calculated. Now, date<br />

from the experiments can be used to calculate the possible<br />

amount of biopolymers produced at German WWTPs. The PHA<br />

production sums up to 157,000 [16]. Under consideration of<br />

By:<br />

Timo Pittmann<br />

TBF + Partner AG,<br />

Böblingen, Germany<br />

Figure 2: Scheme for<br />

production of PHA<br />

including potential<br />

calculations for<br />

German WWTPs<br />

20 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


From Science and Research<br />

the stringent definition of biopolymers, introduced by Pittmann<br />

and Steinmetz [17] around 20 % of the world wide biopolymers<br />

could be produced on WWTPs in Germany.<br />

A rough estimation, with data provided by EU member<br />

states, leads to a theoretical possible PHA production on<br />

European WWTPs of nearly 880,000 [16]. This correlates<br />

to approximately 116 % of the worldwide PHA production,<br />

regarding the stringent definition.<br />

Conclusion<br />

Based on the results it can be concluded that it is possible<br />

to produce PHA out of material flows of a municipal waste<br />

water treatment plant.<br />

The presented calculations and results clearly indicate<br />

that it would be possible to produce high amounts of PHAs<br />

on WWTPs in the European Union. The potential analysis<br />

showed that waste water treatment plants could be used as<br />

a significant source for biopolymers and waste water can<br />

play an important role as a substituent for plant-based raw<br />

materials in the PHA production. With an upgraded operation<br />

more than twice of today’s worldwide biopolymer production<br />

could be produced on WWTPs in the EU and thus contribute to<br />

a recycling of the organic material contained in waste water.<br />

It has to be mentioned though that more research is<br />

necessary to verify experimental results at a larger scale.<br />

References<br />

[1] Lee, S. Y. (1996). “Plastic bacteria? Progress and prospects for<br />

polyhydroxyalkanoate production in bacteria”. In: Trends in Biotechnology<br />

14, 431 –438.<br />

[2] Dias, J.M.L. et.al. (2006). “Recent advances in polyhydroxyalkanoate<br />

production by mixed aerobic cultures: From the substrate to the final<br />

product”. In: Macromolecular Bioscience 6, 885–906.<br />

[3] Nikodinovic-Runic, J., Guzik, M., Kenny, S., Babu, R., Werker, A., O’Connor,<br />

K., (2013). Carbon-rich wastes as feedstocks for biodegradable polymer<br />

(polyhydroxyalkanoate) production using bacteria”. In: Adv. Appl. Microbiol,<br />

84, 13 9–200.<br />

R<br />

O<br />

[4] Chanpratreep, S. (2010). “Current trends in biodegradable PHAs”. In:<br />

Journal of bioscience and bioengineering 110, 621–632.<br />

[5] Endres und Siebert-Raths (2009). “Technische Biopolymere”. Hanser.<br />

[6] Chen, G.-Q. and Q. Wu (2005). “The application of polyhydroxyalkanoates as<br />

tissue engineering materials”. In: Biomaterials 26, 6565 –6578.<br />

[7] Wolf, O., M. Crank, M. Panel, F. Marscheide-Weidemann, J. Schleich,<br />

B. Hünsing and G. Angerer (2005). “Techno-economic Feasibility of<br />

Large-scale Production of Bio-based Polymers in Europe”. In: European<br />

Commission - Joint Research Centre EUR 22103 EN.<br />

[8] Pittmann, T. and Steinmetz, H. (2013). “Influence of operating conditions<br />

for volatile fatty acids enrichment as a first step for polyhydroxyalkanoate<br />

production on a municipal waste water treatment plant”. In: Bioresource<br />

Technology 148C, 270-276<br />

[9] Pittmann, T. and Steinmetz, H. (2014). “Polyhydroxyalkanoate production<br />

as a side stream process on a municipal waste water treatment plant”. In:<br />

Bioresource Technology, 167, 297-3<strong>02</strong><br />

[10] Dionisi, D., M. Majone, G. Vallini, S. Di Gregorio and M. Beccari (2005).<br />

“Effect of the applied organic load rate on biodegradable polymer<br />

production by mixed microbial cultures in a sequencing batch reactor”. In:<br />

Biotechnology and Bioengineering 93, 76–88.<br />

[11] Albuquerque, M.G.E., M. Eiroa, C. Torres, B.R. Nunes and M.A.M. Reis<br />

(2007). “Strategies for the development of a side stream process for<br />

polyhydroxyalkanoate (PHA) production from sugar cane molasses”. In:<br />

Journal of Biotechnology 130, 411–421.<br />

[12] Johnson, K., R. Kleerebezem and M.C.M. van Loosdrecht (2009). “Modelbased<br />

data evaluation of polyhydroxybutyrate producing mixed microbial<br />

cultures in aerobic sequencing batch and fed-batch reactors”. In:<br />

Biotechnology and Bioengineering 104, 50–67.<br />

[13] Pittmann, T., (2015). “Herstellung von Biokunststoffen aus Stoffstroemen<br />

einer kommunalen Klaeranlage” (production of biopolymers from streams<br />

of a municipal waste water treatment plant) Ph.D.-thesis. University of<br />

Stuttgart.<br />

[14] DWA, (2012). “Performance comparison of municipal waste water<br />

treatment plants in 2012”, dwa: German association for water, wastewater<br />

and waste. Deutsche Vereinigung fuer Wasserwirtschaft, Abwasser und<br />

Abfall e.V. Theodor-Heuss-Allee 17, 53773 Hennef, Deutschland.<br />

[15] ATV, (2000). “ATV-DVWK-A 131 – dimensioning of single-stage activated<br />

sludge plants”; DWA German association for water, waste water and waste.<br />

[16] T. Pittmann and H. Steinmetz, (2016). “Potential for polyhydroxyalkanoate<br />

production on German or European municipal waste water treatment<br />

plants”, In: Bioresource Technology 214, 9-15.<br />

[17] T. Pittmann and H. Steinmetz, (2016). “Produktion von Bioplastik auf<br />

kommunalen Klaeranlagen”, In: Wasser und Abfall 05/13, 37-41.<br />

www.tbf.ch<br />

Municipal Waste Water Treatment Plant<br />

(generic photo, no PHA production) (photo:TBF+ Partner AG)<br />

O CH CH 2 C<br />

n<br />

Figure 1: General chemical structural formula of PHA<br />

Table1: Input data used during the potential analysis.<br />

Parameter Unit Value Literature<br />

Actual connected people equivalents (PE) on German WWTPs Mio. PE 109.0 [14]<br />

Proportion of PSP*-PEs regarding total PEs in Germany % 92 [14]<br />

Amount of primary sludge per PE L/(PE · d) 1.1 [15]<br />

Total solid concentration of primary sludge/acidified material g/L 35 [13]<br />

VFA concentration g VFA<br />

/m3 7,653 [13]<br />

Retention time and withdrawal at the first production step d und %/d 4 und 25 [13]<br />

Total solid concentration in the aerobic reactors 2a /2b g/L 5.0 [13]<br />

Loading rate for PHA production kg VFA<br />

/m3 1.2 [13]<br />

Retention time and withdrawal at reactor 2 a d und %/d 2 und 50 [13]<br />

PHA proportion based on cell dry weight Gew. % 28.4 [13]<br />

*PSP = German WWTPs with preliminary sedimentation potential (PSP = more than 10.000 PE)<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 21


Agriculture/Horticulture<br />

Biodegradable mulch films:<br />

where are we?<br />

Biodegradable mulch films have been commercially<br />

available since the beginning of the 2000s. Throughout<br />

the years, various projects (e.g. EU projects, such as<br />

Bioplastics 2001-2005 and Agrobiofilm 2011-2013) have focused<br />

on their development; they have also been the subject<br />

of many publications. Also, these films are now used by many<br />

growers (see INFO BOX 1) in order to improve the yield and<br />

quality of the crops. Biodegradable mulch films have gained a<br />

place and a role in the world of agricultural plastic (see INFO<br />

BOX 2), especially in the last decade; in fact, roughly 5 % of the<br />

mulch film sold in Europe today (80,000 tonnes/year) is biodegradable.<br />

The films are largely used in Italy, France, Germany, Benelux<br />

and Spain, mainly for vegetable crops.<br />

It has been estimated that almost half of the plastics<br />

worldwide are used for disposable applications [2]. A mulch<br />

film may be considered disposable due to its relatively brief<br />

service life (between 4 and 10 months), after which, at the<br />

end of the cultivation period, it needs to be removed from the<br />

field and disposed of, according to provisions of the European<br />

directives dealing with waste management (directives 99/31<br />

EC, 2000/76 EC, directive 2008/98/EC). In Spain and Italy, no<br />

more than 50 % of this used agricultural plastic is recovered, of<br />

which some 50 % goes to landfill [3]. Recovered mulch film is<br />

generally heavily contaminated with soil, stones and biological<br />

waste (up to 60-80 % of its initial weight), which makes<br />

mechanical recycling difficult [4]. Mulch films that are not<br />

properly be collected tend simply to be left in the environment<br />

(dumped or buried in the soil) or burned on the fields, which<br />

negatively impacts the environment [5].<br />

Biodegradability, as a property, raises interesting possibilities<br />

for an efficient solution to tackle a series of problems<br />

connected to waste management. Biodegradable mulch films<br />

do not need to be removed from the soil, as they are able to<br />

be biodegraded by soil microorganisms (mineralization). The<br />

use of biodegradable mulch films eliminates altogether the<br />

costs of collection and disposal of very dirty and non-profitable<br />

materials and it is fully in line with the EU Strategy on Waste<br />

Management (1989).<br />

Biodegradable mulch films that can be left in the soil after<br />

use must meet the biodegradability and non-ecotoxicity<br />

requirements applicable for this environment. The current<br />

available standards for biodegradable mulch films in Europe<br />

are the French NF U 52 001:2005 and the Italian UNI 11495:2013<br />

standards. The CEN TC 249/WG 7 Committee is preparing a<br />

European Standard on biodegradable mulch films. This will be<br />

a useful tool to provide a shared foundation for the definitions<br />

and requirements for these products. In general, to qualify<br />

as biodegradable according to existing norms and standards,<br />

a biodegradable mulch film should provide a minimum<br />

biodegradation threshold of 90 % (relative to a standard<br />

material) in two years and an ecotoxicology assessment in<br />

soil is required (see INFO BOX 3). The OK Biodegradable Soil<br />

program developed by the Belgium certification body Vinçotte<br />

is the main reference in the European market to clearly<br />

identify a biodegradable mulch film. Nonetheless, some oxo—<br />

degradable or photo-degradable mulch films can be found on<br />

the market, and are used by growers. These films claim to be<br />

biodegradable but do not meet requirements of the available<br />

standards. They are produced from traditional polymers<br />

formulated with specific additives which improve the physical<br />

degradation (fragmentation) of the films. The films break down<br />

into small pieces and fragments, which then persist in the<br />

environment. Appropriate communication measures are still<br />

needed in order to ensure that farmers and other stakeholders<br />

are informed of and understand these differences.<br />

Substantial evidence has been gathered over the past 15<br />

years showing that biodegradable mulches on vegetable crops<br />

behave in the same way functionally as conventional nonbiodegradable<br />

films, from an agronomic and mechanical point<br />

of view.<br />

The use of biodegradable mulches can be also introduced<br />

in crops in which, for various reasons, mulch films have<br />

tended not to be applied. The biodegradability of the materials<br />

becomes a useful agronomical feature in all cases where<br />

traditional mulch films cannot be properly collected from the<br />

field (perennial crops) or the presence of a mulch film would<br />

make specific agronomical operations difficult (processing<br />

tomatoes), or if efficient weed control is difficult to achieve with<br />

traditional strategies in low input techniques (rice).<br />

In some areas of Europe, vineyards are mulched with films<br />

in the first year of cultivation. This improves the development<br />

of the plant (successful and homogeneous growth) and offers<br />

an option for weed control on the row. In Southern France,<br />

biodegradable mulches were shown to be a good alternative<br />

to non-biodegradable ones, in terms of positive effects on<br />

plant growth and on yields (after harvesting at 18 months). On<br />

analyzing the root systems of the mulched and the unmulched<br />

vines, the biodegradable mulches were found to provide<br />

improved root system growth [6].<br />

The two most important European areas for processing<br />

tomatoes (Spain and Italy) have introduced the use of<br />

biodegradable mulches in tomato production. This technique<br />

can reduce the use of herbicides in weed control, improve root<br />

development, offer protection against low temperatures at the<br />

beginning of the crop cycle and, finally, produce higher yields<br />

[7].<br />

Rice is another crop that benefits from the use of<br />

biodegradable mulches. In the last two years, the use of<br />

biodegradable mulches in one of the main European rice<br />

cultivating areas (North West Italy) has demonstrated that<br />

biodegradable mulch films can control weeds and enhance<br />

rice growth, drastically reducing the use of herbicides [8].<br />

The use of biodegradable polymers in well-defined<br />

application areas is definitely an interesting possibility for the<br />

22 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Agriculture/Horticulture<br />

By:<br />

Sara Guerrini<br />

Public Affairs Agriculture Sector<br />

Novamont<br />

Novara, Italy<br />

agricultural sector. For this sector, they offer a very real<br />

opportunity to reduce the level of chemical inputs in the<br />

cultivated crops. www.novamont.com<br />

[1] APE Europe, European non packaging agriplastics market survey,<br />

2013; http://www.apeeurope.eu/statistiques.php;<br />

[2] J. Hopewell, R. Dvorak, E. Kosior, 2009, Plastics recycling: challenges<br />

and opportunities. Philos Trans R Soc London [Biol] 364:2115–2126;<br />

[3] European project LabelAgriWaste: http://cordis.europa.eu/project/<br />

rcn/75804_en.html;<br />

[4] Sorema, 2008, Recycling schemes for thin mulching agricultural<br />

film. Analysis of the process and applications examples,<br />

International Congress Plastic and Agriculture. MACPLAS 2008,<br />

Bari, Italy, 21-22 February 2008.<br />

[5] J.W. Garthe, B.G. Miller, 2006, Burning High-Grade, Clean Fuel<br />

Made;<br />

[6] F. Touchaleaume et al., 2016, Performance and environmental<br />

impact of biodegradable polymers as agricultural mulching films,<br />

Chemosphere, 144: 433-439;<br />

[7] CIO (Consorzio Interregionale Ortofrutticoli), 2016, Risultati<br />

Sperimentazione 2016;<br />

[8] Novamont’s communication, 2016.<br />

INFO BOX 1 – agronomical advantages of<br />

mulch films<br />

Mulch films are generally used for:<br />

• Increasing yield and improving quality of crops;<br />

• Controlling weeds (black or pigmented mulches);<br />

• Reducing use of irrigation water (up to 30 %, compared to<br />

bare soil) and pesticides;<br />

• Enhancing early crop production (mainly clear films);<br />

• Increasing the temperature and moisture in the soil.<br />

Biodegradable mulches have shown the same positive effect<br />

as non-biodegradable mulch films.<br />

INFO BOX 2 - some numbers of plastics for<br />

the agriculture sector<br />

The global consumption of plastic films in agriculture<br />

amounted to about 4 million tonnes in the year 2013; the<br />

biggest user was Asia (roughly 70 %), followed by Europe<br />

(16 %). Of the 510,000 tonnes of agricultural films used in<br />

Europe, some 40 % is accounted for by the countries of<br />

southern Europe, where these films are used for horticultural<br />

purposes (greenhouse covers and mulching); the annual<br />

consumption of mulch film in Europe is 80,000 tonnes; 5 % of<br />

the films used are biodegradable [1]<br />

INFO BOX 3 – BIODEGRADATION<br />

Biodegradation: degrading process caused by biological<br />

activity, especially enzyme action, which leads to a significant<br />

change in the material’s chemical structure. It is a complex<br />

process in which the carbon of a polymer is converted into<br />

carbon dioxide (mineralization) and biomass.<br />

The biodegradation test measures only one product of the<br />

reaction (in this case the carbon dioxide), the residual 10 % is<br />

considered to be assimilated in biomass.<br />

According to the scientific community, mineralization<br />

(i.e. conversion into carbon dioxide) of plastic material<br />

corresponding or exceeding 90 % means that complete<br />

biodegradation has been reached.<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 23


Agriculture/Horticulture<br />

PLA branches<br />

into agriculture<br />

New root trainers for rubber plants<br />

are biodegradable<br />

Fig. 1: Young rubbers planted in root trainers<br />

Fig. 2: Young rubbers planted in soil with root trainers<br />

Natural rubber is a key economic commodity for the<br />

countries of Southeast Asia. It is used in many different<br />

industries, ranging from auto manufacturing and<br />

sports to medical and marine applications, and consumer<br />

products. A biopolymer, natural rubber is derived from latex, a<br />

milky fluid that is tapped from the rubber tree (Hevea brasilliensis)<br />

and subsequently coagulates into rubber. In addition<br />

to natural rubber, synthetic rubbers have also been developed<br />

that are produced from petrochemicals. For the majority of<br />

applications, including tires, compounds of natural and synthetic<br />

rubbers are used.<br />

In 2016, demand for both natural and synthetic rubbers<br />

reached approximately 25 million tons. As only 12 million<br />

tonnes of natural rubber were produced, this meant that the<br />

shortfall had to be made up by synthetic rubbers. Nonetheless,<br />

demand for natural rubber continues to rise, not only because<br />

of its biobased origins, but also because of its superior quality,<br />

which makes it the material of choice in high-performance<br />

products such as aircraft tires. The natural rubber supply,<br />

however, is limited by the suitability of both land and climate<br />

for rubber production.<br />

Natural rubbers are exported mainly from the four<br />

Southeast Asian countries of Thailand, Indonesia, Malaysia<br />

and Vietnam. Combined, these four countries produce some<br />

70 % of the world’s natural rubber supply. Thailand is the<br />

biggest producer, accounting for 40 % of global production.<br />

These four natural rubber-producing countries implement<br />

massive replanting programs on a yearly basis. Rubber trees<br />

have a service life of 25 years, after which the latex yield<br />

becomes too low and they are cut down. The farmers then<br />

replant with higher-yielding clones. Each year, the trees that<br />

have reached the end of their economic life are taken out and<br />

replaced. Replanting involves cultivating the young rubber<br />

seedlings in nurseries for about six months before outplanting<br />

in the plantations. The rubber seedlings in the nurseries are<br />

grown in plastic bags or in plastic cones called root trainers.<br />

Rubber trees grown from root trainers have service lives that<br />

are about 5 years longer than those grown in bags; in other<br />

words, the productive life of the tree is extended to 30 years.<br />

Farmers not only enjoy the benefits of 5 additional years of<br />

productivity, the costs of replanting are also reduced.<br />

In the past, root trainers were made from polypropylene,<br />

which does not biodegrade in soil. This meant that the farmers<br />

were required to extract the young trees from the root trainer<br />

in order to replant these in the plantation, resulting in damage<br />

to the root systems and, consequently, a higher rate of dead<br />

trees. This disadvantage jeopardized the benefit provided by<br />

the added years of productivity. As the country with the largest<br />

replanting program - a program in which 70-90 million new<br />

Fig. 3: Root trainers degraded after 4 months in soil<br />

24 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Buss Laboratory Kneader MX 30-22<br />

By:<br />

Nopadol Suanprasert<br />

President<br />

Global Biopolymers Co., Ltd.<br />

Bangkok, Thailand<br />

trees are replanted each year -Thailand has been exploring<br />

the use of new materials for root trainers that could be<br />

buried in the soil with the young trees, thus eliminating<br />

potential root damage. This material would have to be able<br />

to degrade in soil to allow roots to penetrate out to the soil.<br />

Corbion Purac, headquartered in the Netherlands,<br />

and Global Biopolymers of Thailand have now jointly<br />

developed a new root trainer made from PLA compounds.<br />

The cone-shaped product is injection molded. As a test,<br />

young rubber trees were planted in the new root trainers<br />

(Fig 1) and kept in a nursery for 6 months. While in the<br />

nursery they were stored in racks for good ventilation.<br />

No degradation of the root trainers occurred during the<br />

period in the nursery. After 6 months, the young rubber<br />

trees were outplanted in the plantation without removing<br />

them from the root trainers (Fig. 2). After 4 months in the<br />

soil, the PLA root trainers had degraded, allowing the<br />

roots to penetrate and grow in vertical direction controlled<br />

by the root trainer (Fig. 3).<br />

This test was conducted in Thailand’s government<br />

rubber plantation in Rayong province. Rayong is where<br />

Corbion’s lactic acid plant is located and the site of the<br />

new Total Corbion PLA plant, currently under construction,<br />

for the production and marketing of PLA polymers and<br />

lactide monomers. The use of root trainers made from<br />

PLA to cultivate rubber seedlings is therefore a classic<br />

case of circular economy in the local host country. The<br />

lactic acid is produced in Thailand from local agricultural<br />

raw materials. PLA made from this lactic acid is used<br />

to produce root trainers for growing rubber, another<br />

agricultural economic crop. The technical benefits are a<br />

longer service life and higher productivity, and these are<br />

accompanied by lower costs and a higher financial return.<br />

From a socio-economic point of view, both the farmers<br />

producing the lactic acid raw materials and the rubber<br />

farmers gain from better economic returns for their crops.<br />

Additionally, eliminating the use of PP root trainers helps<br />

farmers to operate more sustainably.<br />

Although the research and development of root trainers<br />

is still ongoing, other tests are planned in larger areas<br />

with different climatic conditions. The initial test results in<br />

Rayong have indicated the practicality of growing rubber<br />

in PLA root trainers. Due to a longer life of the rubber<br />

trees the projected economic benefits of PLA root trainers<br />

translate to approximately EUR 850 per tree additional<br />

income from more harvested latex for the farmer.<br />

The application of PLA root trainers is just one example<br />

of bioplastics in agriculture. The same concept could<br />

be applied to other economic crops, fruit trees, and<br />

reforestations.<br />

www.globalbiopolymers.com<br />

Buss Kneader Technology<br />

Leading Compounding Technology<br />

for heat and shear sensitive plastics<br />

For more than 60 years Buss Kneader technology<br />

has been the benchmark for continuous preparation<br />

of heat and shear sensitive compounds –<br />

a respectable track record that predestines this<br />

technology for processing biopolymers such<br />

as PLA and PHA.<br />

> Uniform and controlled shear mixing<br />

> Extremely low temperature profile<br />

> Precise temperature control<br />

> High filler loadings<br />

Buss AG<br />

Switzerland<br />

www.busscorp.com<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 25


Agriculture/Horticulture<br />

a) b)<br />

Figure 1.a) The film obtained by low-pressure spray<br />

technique onto a glass surface and then detached is<br />

flawless, flexible, and resistant to tearing; b) Mulching<br />

coating via the spray technique at the experimental field.<br />

How to<br />

eliminate<br />

agricultural<br />

plastic<br />

waste using<br />

bioplastics<br />

a)<br />

Figure 2: a) The setting up of the mulching coating at the<br />

beginning of the experimental field;b) Mulching coating<br />

and c) the control (un-mulched) after 90 days.<br />

b)<br />

c)<br />

By:<br />

Evelia Schettini<br />

Giuliano Vox<br />

University of Bari<br />

Bari, Italy<br />

Figure 3: Scanning electron microscopy image of a<br />

mulching film section obtained after cryogenic fracture<br />

after six month’s exposition to soil (left) and sunlight<br />

(right).<br />

Luciana Sartore<br />

University of Brescia<br />

Brescia, Italy<br />

Figure 4. The containers for seedling transplanting based<br />

on biodegradable polymeric materials.<br />

a) b)<br />

Figure 5. The biodegradable containers at the<br />

transplanting (a) and after 16 days in the substrate.<br />

26 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Agriculture/Horticulture<br />

Petroleum based plastics are largely used in agriculture<br />

as plastic films for crop protection and soil mulching,<br />

pipes, containers for seedlings transplanting and pots.<br />

After the cultivation period is complete, however, agricultural<br />

plastic waste is coated with soil, organic matter, and agrochemicals<br />

and must therefore undergo the correct collection,<br />

disposal, and recycling processes. One sustainable solution<br />

to the serious problem of the environmental pollution<br />

is the employment of biodegradable polymeric materials in<br />

agriculture; such materials are able to be integrated directly<br />

in the soil, at the end of their lifetime, where the bacterial<br />

flora transforms them in water, biomass, carbon dioxide or<br />

methane. Many of the possibly suitable biodegradable polymers,<br />

however, show unsuitable mechanical performance or<br />

processability and may be not cost effective if compared to<br />

petroleum based plastics. Due to increasing environmental<br />

awareness, researchers continue to seek new materials that<br />

can be used as ecologically friendly alternatives to agricultural<br />

materials based on synthetic petrochemical polymers.<br />

The research teams around the authors have developed<br />

biodegradable polymeric materials—for spray mulching<br />

coatings and plant pots—by using protein hydrolysates that<br />

are derived from waste products of the leather industry and<br />

functional poly(ethylene glycol) as a crosslinking agent [1, 2]<br />

Protein-based waste materials are especially suited for this<br />

purpose because they have an intrinsic agronomic values for<br />

soil fertilization due to their high nitrogen content.<br />

Several experimental tests were carried out to prove the<br />

feasibility to generate in situ mulching films and coatings<br />

showing good mechanical performances and environmental<br />

durability (Figure 1a and Figure 1b). Their functionality as well<br />

as their mechanical and physical behaviors was investigated in<br />

standard and controlled experimental conditions [1, 2].<br />

To assess whether or not water suspensions would be<br />

capable of achieving a consistent coating when sprayed directly<br />

onto soil, poly(ethylene glycol) diglycidyl ether (PEGDGE) and<br />

protein hydrolysates were chosen as starting materials. The<br />

scientists prepared the novel derivatives in water solutions<br />

following a synthetic procedure based on the reaction between<br />

protein hydrolysate amino groups and functional end groups<br />

of PEGDGE. They also added wood-cellulose microfibers (up<br />

to a final 18wt %) to enhance the mechanical properties of the<br />

composite, and carbon black to obtain black films (and thus<br />

prevent photo-oxidation and weed photosynthesis).<br />

The bioplastic solutions were then distributed with an<br />

airbrush using a spray machine. In this way, it was possible<br />

to completely cover the growing substrate around the plants<br />

with a thick mulching coating that dried to a hard consistency<br />

(Figure 2a). The biodegradable coatings maintained their<br />

mulching effect for a period ranging from one to nine months<br />

achieving weed suppression (Figure 2b and Figure 2c).<br />

The lifespan of the coating depends on its thickness as well<br />

as the temperature and moisture content of the soil, but is<br />

mainly dependant on the structure and morphology of the<br />

material. Morphological analysis performed on a sample<br />

that was directly sprayed onto the soil and exposed for six<br />

months—see Figure 3—shows a different pattern depending<br />

on its exposure. The side exposed to solar radiation does<br />

not differ significantly from the original film, and there is<br />

no indication of degradation. The surface facing the soil,<br />

however—see Figure 3—consists almost exclusively of fibers,<br />

thus indicating that degradation begins in the polymeric<br />

component of the material. These results show that the<br />

biodegradation process occurs more rapidly where there is<br />

direct contact between the film and micro-organism and the<br />

remaining fibers act as a barrier, modulating the environmental<br />

duration of the blend thus promoting slow release of fertilizers.<br />

More recently tests were carried out using novel biodegradable<br />

containers for seedlings. The objectives of this research are to<br />

develop new biodegradable materials starting from renewable<br />

biobased raw products, and to engineer the properties of these<br />

materials so that they can be used to produce biodegradable<br />

plant pots that guarantee no damage to roots, no transplant<br />

shock, an enhancement to plant growth, and the slow release<br />

of fertilizing protein-based compounds during their degradation.<br />

The preparation of these novel biodegradable polymeric<br />

materials began from an aqueous solution of protein hydrolysate<br />

(derived from waste products of the leather industry), PEGDGE,<br />

and natural fillers (i.e., sawdust or wood flour). Compounding<br />

was then performed in a Brabender mixer at 60°C and<br />

subsequently the pots were prepared by compression molding<br />

the biocomposites (which were the consistency of a paste)<br />

and drying them at 70°C: see Figure 4. It was found that the<br />

biodegradable containers for seedlings showed good resistance<br />

during the first stage of use (i.e., when the seedlings were grown<br />

from seed, before transplanting): see Figure 5(a). After the<br />

transplant, the containers (which were buried in soil) degraded<br />

in roughly two weeks, allowing the roots to pass through<br />

the container walls and thus enabling the overall growth of<br />

the plants: see Figure 5(b). As a result of the slow release of<br />

proteinaceous material, the containers showed a soil-positive<br />

fertilizing effect.<br />

To test the efficacy of this approach, the researchers<br />

implemented them in the cultivation of pepper plants. At<br />

harvest, the mean height of the pepper plants grown inside the<br />

biodegradable pots was 0.94m. In contrast, the control plants<br />

(grown in non-biodegradable containers) were characterized<br />

by a mean height of 0.67m [3].<br />

In summary, the newly developed biodegradable sprayable<br />

mulches and plant pots (for transplanting seedlings) could<br />

promote valid ecologically sustainable cultivations, enhance the<br />

protection of the landscape against pollution in rural areas, and<br />

increase the use of renewable non-oil raw materials.<br />

The teams are currently experimenting with these<br />

approaches by applying them to different cultivations. They<br />

hope to prove the feasibility of their novel biodegradable<br />

materials by investigating their functionality as well as their<br />

physicochemical and mechanical behavior in standard and<br />

controlled experimental field conditions, and by following their<br />

biodegradation process during plant cultivation.<br />

References<br />

[1] L. Sartore, G. Vox, E. Schettini, 2013. Preparation and Performance of<br />

Novel Biodegradable Polymeric Materials Based on Hydrolyzed Proteins for<br />

Agricultural Application J. Polym. Environ. 21 (3), pp718-725. doi: 10.1007/<br />

s10924-013-0574-2<br />

[2] E. Schettini, L. Sartore, M. Barbaglio and G. Vox, Hydrolyzed protein based<br />

materials for biodegradable spray mulching coatings. Acta Horticulturae<br />

(ISHS) 952, pp.359-366, 2012.<br />

[3] L. Sartore, E. Schettini, F. Bignotti, S. Pandini, and G. Vox, Biodegradable<br />

plant nursery containers from leather industry wastes, Polym. Composite.<br />

2016. doi:10.10<strong>02</strong>/pc.24265.<br />

www.uniba.it | www.brescia.edu<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 27


Interpack Preview<br />

From May 04 to 10 the World’s biggest packaging<br />

trade fair will again invite visitors to Düsseldorf,<br />

Germany. interpack <strong>2017</strong> is recording the highest<br />

demand among exhibitors in its history of over 55<br />

years. By the official closing date of this outstanding<br />

international event for the packaging industry and<br />

related processing industries, exhibitors had booked<br />

about 20 per cent more space than was available at<br />

the exhibition centre with its 262,400 square metres<br />

in 19 halls. Around 2,700 exhibitors can therefore be<br />

expected again from 4 to 10 May <strong>2017</strong>, coming from<br />

about 60 different countries.<br />

And for the fifth time in a row (after 2005, 2008,<br />

2011 and 2014) bioplastics will again play an<br />

important role at this unique trade fair. The very<br />

high interest of public and media during the last<br />

four interpacks give evidence of the importance<br />

of sustainable technologies for bio-based and<br />

compostable packaging.<br />

On the following pages bioplastics MAGAZINE<br />

gives a first glimpse on what visitors can expect in<br />

Düsseldorf in terms of ‘Bioplastics in Packaging’.<br />

Most of the companies offering bioplastics<br />

packaging are again located in hall 9. In addition<br />

to the short notes you will find a Show-Guide with<br />

floorplan of hall 9 on pages 30-31.<br />

BIO-FED<br />

BIO-FED is exhibiting at Interpack for the<br />

first time this year. The Cologne-based branch<br />

of AKRO-PLASTIC GmbH is specifically<br />

targeting its offer to the new statutory<br />

legislative framework on the French market.<br />

One consequence of the new energy<br />

turnaround law in France on 1.1.<strong>2017</strong> was a<br />

ban on conventional plastic bags for fruit and<br />

vegetables as well as foil packaging for postal<br />

items. In future, these have to be biobased and<br />

biodegradable in domestic compost.<br />

“We have expanded our portfolio for the<br />

French market to include several new and<br />

highly innovative products in line with current<br />

statutory provisions and specifically designed<br />

for the French film industry, and we will<br />

be presenting them at Interpack,” says Dr.<br />

Stanislaw Haftka, BIO-FED Sales Director.<br />

These new products include the extrusion<br />

M·VERA ® B5<strong>02</strong>4 and B5<strong>02</strong>5 which have a high<br />

proportion of biobased raw material. Both<br />

products can be composted at home and are<br />

highly transparent, making them ideal for fruit<br />

and vegetable bags.<br />

The Cologne-based company will also be<br />

presenting its new biodegradable injection<br />

moulding products at interpack.<br />

Grabio Greentech Corporation<br />

With the EU plastic ban movement progressing, countries like<br />

Italy, France, and Spain are taking affirmative actions towards<br />

cutting down plastic bag consumption. In the U.S., the result<br />

of California state’ referendum was supported by people’s<br />

determination to terminate the use of plastic shopping bag from<br />

retail stores. These events are igniting the fuse of bioplastic<br />

market booming.<br />

For over 17 years Grabio Greentech Corporation continues its<br />

pursuance for higher valued environmental products. Their new<br />

HOME Compostable product GBL306 representing the latest<br />

achievement in combining home compostable characteristic with<br />

high biobased content (38 %). The new GBL306 fulfills the latest<br />

French plastic bag regulation standard and is a cornerstone of<br />

Gabio’s future development.<br />

At this year’s Interpack, Grabio will be exhibiting its latest blown<br />

film grade material and finished products which all conform to<br />

major plastic bag regulations happening worldwide. Also in display<br />

are Grabio’s agriculture application products. Grabio uses market<br />

leading technology to create agricultural products that are perfect<br />

for use in exquisite agriculture.<br />

www.grabio.com.tw 9 / E07 11<br />

www.bio-fed.com 9 / G05 1<br />

28 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Interpack Preview<br />

interpack<br />

CGP Coating Innovation<br />

During interpack <strong>2017</strong>, CGP Coating Innovation (Cébazat,<br />

France), specialist in packaging, protection, stabilization<br />

and transport of palletized loads, presents its FLEXIBLE<br />

range of technical films, including bio-sourced and<br />

biodegradable films.<br />

Composed of extruded materials, partly made from<br />

renewable plants, and transformed directly by CGP<br />

Coating Innovation, these films comply with the standards<br />

of industrial compostability (EN13432), as well as new<br />

provisions for home composting (NF T51 -800) linked with<br />

the Energy Transition Law for Green Growth.<br />

Note that like all other CGP Coating Innovation ranges,<br />

FLEXIBLE benefits from the Group’s expertise in technical<br />

coating and high quality printing.<br />

Discover the FLEXIBLE range as well as all the products<br />

and services of CGP Coating Innovation (sensory marketing,<br />

anti-slip, VCI ...) on its booth.<br />

www.cgp-coating.com<br />

11 / A30<br />

<strong>2017</strong><br />

NaturePlast / Biopolynov<br />

The valuing of waste and by-products is and will be in<br />

upcoming years an important issue in economics and<br />

environment, for manufacturers.<br />

NaturePlast (Ifs, France), expert in the field of biobased<br />

plastics since 2006, and principally since the creation<br />

of the R&D center Biopolynov, works to accompany<br />

manufacturers in the development of new ways of valuing<br />

their by-products in the field of plastics.<br />

It is possible, in most cases, to recuperate the industrial<br />

waste (mostly from agricultural or agro-food industries,<br />

such fruits and vegetables, seeds, seashells, algae,<br />

etc., but also textile industries (fibers and leather goods,<br />

construction, etc.) in order to incorporate them into plastic/<br />

bioplastic materials, so creating new materials.<br />

Natureplast-Biopolynov possesses all required<br />

equipments to develop these new materials:<br />

By-products treatment: drying, grinding and sieving, and<br />

valorisation in the field of plastics: compounding, injection<br />

or extrusion equipment’s, and characterizations laboratory.<br />

www.natureplast.eu | www.biopolynov.com<br />

9 / F22-1 2 16<br />

Please visit<br />

www.bioplasticsmagazine.com<br />

for updated information<br />

about interpack <strong>2017</strong>


Visit us: hall 9, G03<br />

6<br />

Luminy®<br />

PLA bioplastics for a brighter future<br />

Biobased • Compostable • Innovative<br />

www.total-corbion.com<br />

bio PAC<br />

conference @ interpack 4-5-6 may<br />

www.bio-pac.info<br />

Register now, or come last minute to<br />

Room 16/17 Pavillion/ CCD SÜD and bring your credit card<br />

Booth Company<br />

7.1 / B18 A.J. Plast<br />

7.2 / A06-4 Anhui Junei Biotechnology<br />

10 / B43 BASF SE<br />

Location<br />

in hall 9<br />

Hall 9<br />

9 / G05 Bio-Fed Branch of Akro-Plastic 1<br />

9 / F22-1 Biopolynov 2<br />

9 / F16-1 Biotec Biologische Naturverpackungen 3<br />

9 / B03 B-Pack 4<br />

9 / G15 Braskem 5<br />

Entrance<br />

North<br />

A<br />

A09<br />

A21<br />

A17<br />

A19<br />

A23<br />

A25<br />

A29<br />

Hall inspector<br />

A<br />

11 / A12 BYK-Chemie GmbH<br />

11 / A30 CGP Industries SAS, CGP Coating Innovation<br />

10 / E44 Coexpan<br />

9 / G03 Corbion Group Netherlands 6<br />

9 / E04 DIN Certco Gesellschaft für Konformitätsbewertung 7<br />

9 / F07 European Bioplastics 8<br />

9 / F14 FKuR Kunststoff 9<br />

9 / F05 Futamura 10<br />

A<strong>02</strong><br />

C01<br />

B<br />

C<br />

B03<br />

4<br />

A04<br />

B04<br />

B11<br />

B16<br />

C15<br />

B15<br />

23<br />

B17<br />

B20<br />

B21<br />

B24-1<br />

20<br />

B24-7<br />

A24<br />

B24-3<br />

B24-9<br />

B24-13 B24-5<br />

B28<br />

B30<br />

A32<br />

B31<br />

B32<br />

B<br />

C<br />

A36<br />

B35<br />

C35<br />

9 / E07 Grabio Greentech Corporation 11<br />

7.1 / C37 ICEE Containers<br />

9 / D08 ITENE Packaging, Transport & Logistics Research Center 12<br />

8b / D20-45 Jiangsu Torise Biomaterials<br />

9 / E06 JinHui ZhaoLong High Technology 13<br />

9 / G28-2 Leygatech 14<br />

9 / F11 Minima Technology 15<br />

9 / F22-1 Natureplast 16<br />

9 / G11 NatureWorks 17<br />

7.2 / A36-8 Ningbo Linhua Plastic<br />

7.1 / C23 Nowofol Kunststoffprodukte<br />

9 / H16 Oerlemans Packaging 18<br />

9 / F10 Pacovis 19<br />

9 / B24-1 Plastiroll 20<br />

9 / E09 PTT MCC Biochem 21<br />

11 / A07 See Box Corporation<br />

7.2 / A36-5 Shandong Henglian New Materials<br />

10 / B19-7 Sidaplax<br />

10 / A68 SIT Group<br />

C<strong>02</strong><br />

E01<br />

E<strong>02</strong><br />

F<strong>02</strong><br />

F<strong>02</strong>A<br />

G01<br />

G<strong>02</strong><br />

H<strong>02</strong><br />

D<br />

E<br />

F<br />

G<br />

H<br />

C04<br />

C14 C22<br />

C24 C30<br />

C34<br />

D03<br />

D09 D13<br />

D19<br />

D22<br />

D08<br />

D04 12 D10<br />

E03 E07 E09<br />

22 11 21<br />

E04 E06<br />

7<br />

13<br />

E14<br />

E18<br />

E24<br />

E28<br />

E32<br />

F01<br />

F05 F07 F11<br />

F03 10 8 15<br />

F15 F17<br />

F10<br />

F14<br />

F04 19 9<br />

G15<br />

G03 G05 G11<br />

5<br />

6 1 17<br />

D12 D14<br />

D28<br />

D18<br />

D20<br />

D24<br />

E31<br />

E15<br />

E17<br />

E27<br />

G16<br />

G18<br />

G04<br />

H11 H17<br />

H19<br />

F16-1 F22-1<br />

3 2 16<br />

F16-2<br />

F16-3<br />

F16-5 F16-4<br />

F22-2<br />

F22-3<br />

G20<br />

G32-1<br />

H12A<br />

H21<br />

F26<br />

G28-1 F32<br />

H16<br />

H10<br />

H18<br />

18<br />

H24 H26<br />

H30 H32<br />

F22-4<br />

F22-5<br />

G32-3<br />

G28-2<br />

C32-12<br />

14<br />

G32-5<br />

G28-3<br />

G32-7<br />

G32-15<br />

G32-9<br />

G32-11 G32-13 G32-17<br />

D<br />

E<br />

F<br />

G<br />

H<br />

C36<br />

D33<br />

D30<br />

E35<br />

E36<br />

F34<br />

G35<br />

G36<br />

H34<br />

H36<br />

9 / E03 Synprodo 22<br />

9 / A21 Taghleef Industries 23<br />

7.2 / A29 Xiamen Greenday Import & Export Co., Ltd.<br />

J01<br />

Entrance<br />

J<br />

H04<br />

J11<br />

J15<br />

J17<br />

J21<br />

J19<br />

J23<br />

J25<br />

J27<br />

J31<br />

J<br />

J35<br />

7.2 / A13-12 Xiamen Lingmu Electronic Material Plastic Co., Ltd.<br />

J<strong>02</strong><br />

J04<br />

J13<br />

J20<br />

J24<br />

J30<br />

J32<br />

J36<br />

At interpack <strong>2017</strong> most of the exhibitors offering bioplastics<br />

related products and services are located in hall 9. However,<br />

some more exhibitors can be found in other halls. These are<br />

listed here as well. For your convenience you can detach these<br />

2 pages and use them as your personal Show-Guide.<br />

30 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


5 th PLA World Congress<br />

08-09* MAY 2018 MUNICH › GERMANY<br />

the association representing the bioplastics industry in Europe<br />

www.pla-world-congress.com<br />

* subject to changes<br />

All you need to know about<br />

bioplastics in packaging<br />

Driving the<br />

evolution of plastics<br />

Visit our booth 9F07<br />

www.european-biopolastics.org<br />

On-site seminars at interpack <strong>2017</strong><br />

8<br />

‚An Introduction to Bioplastics‘<br />

4 May 14:30 - 17:30<br />

‚A Guide to Communication on<br />

Bioplastics‘<br />

8 May 10:30 - 13:30<br />

Bioplastics.pdf 1 23/03/17 18:56:42<br />

1<br />

C<br />

A www.european-bioplastics.org<br />

new generation of biobased<br />

films for<br />

CCD Süd<br />

South<br />

Room 16/17 in the Pavillion<br />

M<br />

Y<br />

CM<br />

MY<br />

CY<br />

CMY<br />

packaging<br />

labeling<br />

lidding<br />

K<br />

www.ti-films.com<br />

www.nativia.com<br />

Synprodo<br />

23<br />

22<br />

BioFoam ®<br />

bio-based<br />

&<br />

compostable


Sidaplax /<br />

Plastic Suppliers<br />

“Light in weight, light on<br />

your pocket” is the slogan under which<br />

Sidaplax, Ghent Belgium, and its parent company<br />

Plastic Suppliers Inc., Columbus OH USA, are<br />

launching EARTHFIRST ® UL, the newest member of<br />

the EarthFirst PLA film-family.<br />

The EarthFirst UL is a much thinner version of the<br />

existing PLA-film range. It can be used as a sealant<br />

layer in laminates, replacing significantly thicker (L)<br />

LDPE films. The stiffness of PLA allows extreme downgauging<br />

without compromising on machine-ability. On<br />

the contrary, the high modulus guarantees smooth<br />

unwinding, perfect web flatness and non-curling<br />

laminates. The high yield (up to 89 m²/kg) has a positive<br />

effect on material cost, and makes EarthFirst UL<br />

competitive vs. traditional thicker PE-films. Additional<br />

advantages include higher productivity and reduced<br />

number of roll changes, less need for warehousing<br />

space and lower transportation cost.<br />

First applications prove good results as a sealant<br />

layer in laminates for stand-up pouches, sachets,<br />

paper/cardboard laminates, and other flexible<br />

packaging structures.<br />

The EarthFirst UL film is available in 9, 12 and 15 µm.<br />

EarthFirst UL is part of the PLA-film family of cost<br />

effective, bio-based, compostable, high performance,<br />

packaging-, sealing-, windowing- and shrink-sleeve<br />

films.<br />

www.plasticsuppliers.com 10 / B19-7<br />

PTTMCC Biochem<br />

PTTMCC Biochem Company Limited is a joint venture company<br />

between PTT Public Company Limited and Mitsubishi Chemical<br />

Corporation, the two frontrunners in the energy and petrochemical.<br />

It was purposely established to provide environmentally friendly<br />

bioplastic BioPBS to inject green attributes and performance<br />

into a variety of applications. PTTMCC is the world’s first producer<br />

of bio-based PBS and PBSA from natural resources. Their plant is<br />

located in Thailand with annual capacity of 20,000 tonnes.<br />

BioPBS offers revolutionary properties. It is both biobased and<br />

biodegradable to yield a polymer that is able to degrade naturally at<br />

room temperature, and has no adverse effects on the environment.<br />

Why use BioPBS?<br />

• High service temperature: Applications made from BioPBS<br />

can be used in hot condition of up to 100°C.<br />

• High heat sealability: BioPBS offers the best sealing<br />

properties among all bioplastics, and can compete<br />

effectively with well-known conventional petro-based<br />

plastics solutions (LLDPE, mPE…).<br />

• Easy to mix with other Bioplastics: BioPBS is easily<br />

compoundable with other types of biopolymers and extends<br />

field of applications of bioplastics.<br />

• Home compostability and/or ambient biodegradation with<br />

no requirement for an industrial composting facility.<br />

BioPBS have several key certificates, for example biobased<br />

(DIN Certco, USDA), Compostable (BPI, OK Compost, OK<br />

Biodegradable in soil, OK Compost HOME) and Food safety<br />

(Complies with EU directives 10/2011).<br />

www.pttmcc.com 9 / E09 21<br />

DIN CERTCO<br />

Under the motto “Our hearts beat for sustainability -<br />

show the difference!”, DIN CERTCO will present at<br />

interpack <strong>2017</strong> its extensive range of services around<br />

packaging and the recycling and disposal of packaging. In<br />

addition, DIN CERTCO will present their comprehensive<br />

certification options in the environmental sector.<br />

DIN CERTCO extended its certification services in the<br />

last couple of years to provide applicants with long-time<br />

internationally accepted conformity marks. With more<br />

than 40 years of experience in certification services they<br />

offer the highest quality possible in conformity assessment<br />

Founded in 1972 by German Institute for<br />

Standardization, DIN e. V., DIN CERTCO continuously<br />

improved its reputation in certification services around the<br />

globe. Separating testing, assessment and certification<br />

within the ISO/IEC 17065 accreditation our quality marks<br />

ensure competence, independence and impartiality.<br />

At their booth DIN CERTCO invites visitors to a green<br />

cocktail and to discuss with them their individual questions<br />

regarding the certification of your sustainable products.<br />

Make use of the special offer for certifications in<br />

the environmental field and for packaging for your<br />

order during the trade fair.<br />

www.dincertco.de 9 / E04 7<br />

Biotec<br />

At interpack <strong>2017</strong>, BIOTEC will present its range of<br />

BIOPLAST products, which offer a wide choice of bio based<br />

packaging solutions to converters.<br />

BIOTEC is one of the global leading companies in producing<br />

starch based compounds. It was established in 1992 and is<br />

located in Emmerich am Rhein (Germany). With specialized<br />

knowledge, BIOTEC develops and produces biodegradable<br />

and compostable materials, using potato starch as the main<br />

renewable resource.<br />

All BIOPLAST products are certified with OK compost<br />

by Vinçotte, whereas last year’s launched BIOPLAST 300,<br />

400 and 500 are also fulfilling the OK compost HOME<br />

requirements by Vinçotte. The bio-based carbon shares<br />

are 30 %, 40 % and 50 % respectively (confirmed by Beta<br />

Analytics). Additionally, BIOPLAST products are 100 %<br />

biodegradable and compostable according to the EN 13432<br />

standard.<br />

BIOPLAST is interesting especially to<br />

bag producers, as it fulfills the highest<br />

requirements (e. g. the German bio-waste<br />

directive for refuse bags and the French<br />

legislation for fruit and vegetable bags).<br />

www.biotec.de<br />

9 / F16-1 6<br />

32 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Interpack Preview<br />

Braskem<br />

Braskem is the largest producer of thermoplastic resins<br />

in the Americas and the leading producer of biopolymers<br />

in the world, creating more environmental-friendly,<br />

intelligent and sustainable solutions through chemicals<br />

and plastics. Known for innovative solutions such as its<br />

CO 2<br />

reducing, fully recyclable I’m green Polyethylene<br />

made from renewable sugarcane, Braskem’s products and<br />

technologies enable the packaging industries to produce<br />

goods that enhance quality of life for people around the<br />

world.<br />

Braskem is present in more than 70 countries, has<br />

around 8,000 Team Members and operates 40 industrial<br />

units in Brazil, the United States, Germany and Mexico, the<br />

latter in partnership with Mexican company Idesa.<br />

Reinforcing its commitment to sustainable development,<br />

Braskem has updated its LCA study and also improved the<br />

Responsible Ethanol Sourcing Framework, in partnership<br />

with its suppliers, customers and associations. Allowing<br />

the customer to understand the potential environmental<br />

impacts throughout all stages of the product’s life cycle.<br />

Applying I’m green polyethylene as an alternative raw<br />

material is an opportunity to enhance product and brand<br />

value by delivering an innovative and sustainable packaging<br />

solution to the market.<br />

www.braskem.com 9 / G15 5<br />

Anhui Jumei Biological Technology<br />

Anhui Jumei Biological Technology Co.,Ltd, is a<br />

manufacturer of 100 % biodegradable and compostable<br />

plastic raw materials, engaging in research and<br />

manufacture of full-biodegradable materials and<br />

related applications. The company is committed to be<br />

the leader of biodegradable plastic industry. providing<br />

plastic manufacturers and consumers with top grade<br />

full biodegradable TPS/PBAT, PLA resins and related<br />

finished products, such as all kinds of packing bags,<br />

disposable tableware, durable tableware, and so on.<br />

The products were certificated by according to<br />

EN13432 and ASTM D6400. For example in the USA they<br />

are BPI approved. The products were also examined<br />

regarding their biobased content by the US-american<br />

BETA laboratory.<br />

In addition, the products were examined according<br />

to American SGS mechanism of FDA food contact<br />

safe inspection and (EU) No.10/2011 EC Test for foodcontact<br />

safe.<br />

Anhui Jumei Biological Technology would like to<br />

provide their customers the key terminal solutions<br />

according to their different requirement and<br />

applications.<br />

www.ecopoly.cn 7.2 / A06-4<br />

European Bioplastics<br />

European Bioplastics (EUBP) is the association<br />

representing the interests of the bioplastics industry<br />

in Europe and has been witness to and mouthpiece for<br />

the achievements and outstanding developments of the<br />

bioplastics industry over the past two decades to become<br />

one of the most innovative and exciting sectors of the<br />

European bioeconomy. At this year’s interpack, EUBP will<br />

highlight the latest innovations and advancements of the<br />

industry and inform visitors about the many benefits of<br />

bio-based and biodegradable plastic materials. The booth<br />

9F07 in hall 9 will be a hub for all visitors interested in<br />

bioplastics and assist to find the right company amongst<br />

the over 30 bioplastics representatives at the trade show.<br />

EUBP will also offer<br />

two onsite seminars:<br />

‘Bioplastics – An<br />

Introduction’ on 4 May,<br />

2-5:30pm and ‘The<br />

Guide To – Bioplastics<br />

Communication’ on 8<br />

May, 10:30am-1:30pm.<br />

More information<br />

can be found on the<br />

website.<br />

www.european-bioplastics.org/events/seminars/<br />

9 / F07 8<br />

FKUR Kunststoff<br />

At this year’s Interpack FKuR presents a full range of<br />

innovative and sustainable solutions for the packaging<br />

industry. The Bioplastic Specialist offers support to brand<br />

owners and plastic converters who want to implement<br />

new products or packaging solutions made from<br />

bioplastics. Customers are in a position to choose from a<br />

huge variety of compostable, ready-to-use compounds as<br />

well as a comprehensive distribution portfolio of biobased<br />

resins, which includes I’m Green Polyethylene (Bio-<br />

PE), Eastlon (Bio-PET) and VESTAMID ® Terra (Bio-PA).<br />

One of the highlights on display will be the new Bio-<br />

Flex ® home compost grades for the production of low<br />

gauge and tear resistant films. The product range<br />

currently comprises of translucent and opaque grades<br />

with varying biobased carbon content of up to 50 %.<br />

Other innovations include the recently launched<br />

partially bio-based PP compounds Terralene ® PP as<br />

well as the fully or partially bio-based TPE compounds<br />

Terraprene ® . Those compounds<br />

open up new possibilities as the<br />

commodity plastic polypropylenes<br />

(PP) as well as the large group of<br />

thermoplastic elastomers (TPE)<br />

belong to the group of plastics,<br />

where bio-based alternatives<br />

are limited or previously not even<br />

represented.<br />

www.fkur.com<br />

9 / F14 9<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 33


Interpack Preview<br />

Synprodo<br />

BioFoam ® is a patented foam produced by Synbra<br />

(The Netherlands) made from organic raw materials.<br />

It has a similar structure and properties to Airpop ®<br />

(expanded polystyrene).<br />

Synbra Group companies such as Isobouw, Synprodo<br />

and Styropack are using this material in series<br />

production for the white goods sector, ice cream<br />

packaging and pharmaceutical sector, amongs others.<br />

It is a durable material that can be used long-term in<br />

nearly all technical and packaging applications.<br />

Bases on renewable resources, BioFoam is extremely<br />

environmentally friendly.<br />

After use BioFoam can be either reformed into a new<br />

foam product or recycled into solid PLA. Besides that it<br />

is got the unique possibility to be fully composted.<br />

Since 2009 BioFoam is a C2CCM (Silver) certified<br />

foam – the first foam to obtain this certification. It is<br />

already used in many applications and has become a<br />

driver for production innovation within many industries.<br />

During the past years there has been a widespread<br />

recognition for BioFoam.<br />

www.synprodo.com 9 / E03 22<br />

NatureWorks<br />

The increasing popularity of single serve beverage<br />

systems for coffee, tea, and now soft drinks raises<br />

the question of how best to prevent spent capsules<br />

ending up in landfills. For several years, NatureWorks,<br />

compounders, converters, and coffee companies<br />

have engaged in Europe and North America on a<br />

comprehensive research and development effort,<br />

using Ingeo to solve the many technical challenges<br />

presented in making a capsule the meets the<br />

temperature requirements for both the drip and high<br />

pressure platforms while maintaining compostability.<br />

NatureWorks shows at Interpack a range of successful<br />

Ingeo implementations of compostable pods. The<br />

technical achievements in films, rigid capsule bodies,<br />

and nonwovens, used for filtration, has opened new<br />

pathways to achieve success in both coffee platforms.<br />

The company features additional new solutions. On<br />

display, will be transparent form, fill, and seal (FFS)<br />

cups for dairy and dessert packaging. These cups<br />

feature transparency that showcases the natural<br />

products inside, stiffness for break apart applications,<br />

material reduction, and processing on existing FFS<br />

machines make this Ingeo solution a winner and must<br />

see at Interpack. NatureWorks also showcases new<br />

high barrier property films and other recent packaging<br />

developments.<br />

www.natureworksllc.com 9 / G11 17<br />

Futamura<br />

Futamura will be showcasing<br />

its full range of biodegradable<br />

and compostable NatureFlex<br />

films for flexible packaging<br />

applications.<br />

NatureFlex films are produced<br />

from sustainable wood pulp<br />

harvested from managed plantations and are certified<br />

to both EU (EN13432) and US (ASTM D6400) composting<br />

standards. In addition to industrial composting, the product<br />

has reached the standard required for home composting.<br />

Futamura’s unique base film and coating technologies<br />

have been harnessed to provide unparalleled gas and<br />

moisture barrier properties without compromising either<br />

the levels of renewable raw materials employed, or the final<br />

compostability of the packaging material. This excellent<br />

barrier is also highly effectively against the migration of<br />

mineral oil from paper-board packaging.<br />

NatureFlex films are suitable for many different types of<br />

flexible packaging solutions such as pouches, flow wrap and<br />

labels, within a variety of markets including bakery, coffee<br />

and tea, snacks and confectionery, to industrial applications.<br />

BioPBS have several key certificates, for example biobased<br />

(DIN Certco, USDA), Compostable (BPI, OK Compost, OK<br />

Biodegradable in soil, OK Compost HOME) and Food safety<br />

(Complies with EU directives 10/2011).<br />

www.futamuracellulose.com 9 / F05 10<br />

JinHui ZhaoLong<br />

Being the largest producer of biodegradable polymer in<br />

China, JinHui ZhaoLong High Technology Co.,Ltd (herein<br />

after referred to as JinHui ZhaoLong)is established in<br />

2012 and located in Shanxi Xiaoyi Economic Development<br />

Zone, the production capacity for biodegradable plastics is<br />

20,000mts/yr.<br />

JinHui ZhaoLong has successively launched both Ecoworld<br />

biodegradable polymer brand and Ecowill biodegradable<br />

polymer compound brand and received a number of<br />

authoritive certifications in the biodegradable industry<br />

both in China and abroad. It corresponds with American<br />

and European food contact safety standards, EN13432 and<br />

ASTM6400D standards. Its shelf life is 12 months under<br />

the condition of being stored in sealed packages. It can<br />

ensure a storage life of 12 months after being processed<br />

into finished products. Ecoword biodegradable plastic can<br />

be broken down by microorganism into CO 2<br />

, H 2<br />

O and high<br />

quality organic fertilizers within 180 days under composting<br />

conditions without generating any poisonous gas. It is the<br />

main raw material for biodegradable plastic films which can<br />

help reducing white pollution.<br />

In contrast to conventional plastics, Ecowill allows its final<br />

plastic products to possess both biological (biodegradable<br />

and compostable) and physical (printable and weldable)<br />

advantages at the same time. Ecowill had been widely<br />

applied to industrial and agricultural sectors, such as<br />

shopping bags, garbage bags, food packages and mulch<br />

films etc.<br />

www.ecoworld.jinhuigroup.com 9 / E06 13<br />

34 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Organiser<br />

www.nova-institute.eu<br />

Venue & Accomodation<br />

Maternushaus, Cologne, Germany<br />

Kardinal-Frings-Str. 1–3, 50668 Cologne<br />

+49 (0)221 163 10, info@maternushaus.de<br />

Contact<br />

Dominik Vogt<br />

Conference Manager<br />

+49 (0)2233 4814-49<br />

dominik.vogt@nova-institut.de<br />

HIGHLIGHTS OF THE<br />

WORLDWIDE BIOECONOMY<br />

• Policy and Markets<br />

• Standardisation, Labelling and Certifications<br />

• Innovation Award “Bio-based Material of the Year <strong>2017</strong>”<br />

• Bio-based Building Blocks and Platform Chemicals<br />

• Oleochemicals and Bio-based Polymers<br />

• Start-Ups<br />

The 10 th International Conference on Bio-based Materials is aimed at<br />

providing international major players from the bio-based building blocks,<br />

polymers and industrial biotechnology industries with an opportunity<br />

to present and discuss their latest developments and strategies. The<br />

conference builds on successful previous conferences: 250 participants<br />

and 30 exhibitors mainly from industry are expected.<br />

Find more information at:<br />

www.bio-based-conference.com<br />

Taghleef Industries<br />

Taghleef Industries, a leading international manufacturer<br />

of specialized packaging films, will be showcasing its<br />

NATIVIA ® range of bio-based and compostable films.<br />

NATIVIA films come in a variety of aesthetic appearances<br />

(transparent, solid white and white voided) and have<br />

technical characteristics such as mineral oil barrier and<br />

excellent dead fold. They are manufactured from Ingeo<br />

Polylactic Acid (PLA), a bioplastic derived from plant-based<br />

sugars such as corn starch or sugarcane, meaning it is<br />

made from 100 % renewable raw materials.<br />

NATIVIA NESS is the<br />

newly developed white<br />

voided film containing<br />

second generation starch<br />

derived from derived from<br />

waste water of the potato processing industry. This film<br />

recently helped Taghleef, along with Mars, Rodenburg<br />

and Mondi, win the 11 th Global Bioplastics Award 2016 for<br />

a chocolate bar wrapper developed for Mars and Snickers<br />

bars packaging. With thicknesses of 40 and 50 µm, NATIVIA<br />

NESS has a white pearlescent appearance, good opacity,<br />

high yield, is heat sealable (MST= 85°C) and cold seal<br />

receptive.<br />

www.ti-films.com 9 / A21 23<br />

Quality meets Quality<br />

at the new Peeze<br />

biobased coffee packaging<br />

Bio4Pack GmbH • PO Box 5007 • D-48419 Rheine • Germany<br />

T +49 (0) 5975 955 94 57 • F +49 (0) 5975 955 94 58<br />

info@bio4pack.com bioplastics • www.bio4pack.com<br />

MAGAZINE [<strong>02</strong>/17] Vol. 12 35


Show Automotive Preview<br />

CHINAPLAS <strong>2017</strong> Preview<br />

CHINAPLAS <strong>2017</strong>, Asia’s No. 1 plastics and rubber<br />

trade fair, is an end-user-oriented trade fair<br />

focusing on “Intelligent Manufacturing, High-tech<br />

Materials and Green Solutions”. This certainly includes<br />

bioplastics. Since its debut in 1983, CHINAPLAS has<br />

been dedicated to satisfying the demands of customers<br />

in the key end markets, including automotive, building<br />

and construction, packaging, electrical and electronics,<br />

information technology, telecommunications and<br />

medical. The last edition of CHINAPLAS successfully<br />

welcomed 148,575 visitors, among which 39,454 were<br />

overseas visitors from over 160 countries and regions.<br />

As an influential event, CHINAPLAS always strives to<br />

present state-of-the-art technology and products that<br />

can be used to help companies in those industries to<br />

innovate and operate more efficiently, sustainably and<br />

competitively.<br />

Environmentally friendly packaging is a global hot<br />

topic when talking about sustainable development.<br />

The packaging industry tends to adopt lightweight,<br />

thin films, biobased and biodegradable materials, and<br />

package constructions that resist water, oxygen, air and<br />

ultraviolet rays. Exhibitors at the show will be displaying<br />

examples of all such materials for the packaging<br />

industry. In addition, packaging related machinery and<br />

automation equipment will be centre stage, to include<br />

injection moulding and extrusion technologies that<br />

deliver high-barrier end products, automatic detection<br />

equipment, and multilayer film technology.<br />

A specially dedicated Bioplastics Zone will be located<br />

in Hall 12.2. On the following pages bioplastics MAGAZINE<br />

presents some of the highlights including a floorplan<br />

By:<br />

that shall help visitors find the related bioplastics<br />

Jacek exhibitors Leciński, quick Andrea and Siebert-Raths easy.<br />

Daniela Jahn and Jessica Rutz<br />

Institute CHINAPLAS for Bioplastics <strong>2017</strong> and will take place from 16-19 May <strong>2017</strong><br />

Biocomposites at the China Import and Export Fair Complex, Pazhou,<br />

University Guangzhou, of Applied PR Sciences China.<br />

and Arts, Hannover, Germany<br />

Sogreen Technology Co., Ltd.<br />

After years of accumulated research and development,<br />

Sogreen Technology Company (Beijing, PR China)<br />

has developed a group of biopolymer products with<br />

independent intellectual property rights. Compared with<br />

conventional plastics, PHA has its unique advantages:<br />

Firstly, it has good biocompatibility and biodegradability.<br />

Secondly, it offers good barrier properties which can be<br />

used in the fresh-keeping bags; The third advantage is<br />

its good UV stability; Finally, PHA can be produced with<br />

low energy consumption and low emissions. For these<br />

excellent properties, PHA material has many applications<br />

With implementation of the green manufacturing, green<br />

development policy, MIIT (The Chinese Ministry of Industry<br />

and Information Technology), organizes the China National<br />

Institute of Standardization and industry associations to<br />

carry out the evaluation work for green design product.<br />

Through the release of a green design product list,<br />

enterprises are guided to strengthen the whole life cycle<br />

green management, develop green production, promote<br />

green consumption and promote the transformation and<br />

upgrading of manufacturing. As a biobased biodegradable<br />

material, since November 2016, PHA has entered the<br />

second batch of the green design products raw materials<br />

list. This means that the product containing PHA raw<br />

materials, raw materials in the process of evaluation of<br />

PHA parts can directly pass the evaluation. The products<br />

can be marketed using the green product design logo.<br />

During the CHINAPLAS <strong>2017</strong>, Sogreen Technology<br />

company will showcase a range of biobased products<br />

based on PHA materials. They will show solutions of<br />

certified compostable and biobased polymers for mulch<br />

film, shopping bags, organic waste bags and packaging in<br />

the Bioplastics Zone of Hall No 12.2.<br />

www.sogreen.cn 12.2P31 20<br />

36 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Show Automotive Preview<br />

NatureWorks<br />

The increasing popularity of single serve beverage systems<br />

for coffee, tea, and now soft drinks raises the question of<br />

how best to prevent spent capsules ending up in landfills.<br />

For several years, NatureWorks, compounders, converters,<br />

and coffee companies have engaged in a comprehensive<br />

research and development effort, using Ingeo to solve the<br />

many technical challenges presented in making a capsule the<br />

meets the temperature requirements for both the drip and<br />

high pressure platforms while maintaining compostability.<br />

NatureWorks shows at Chinaplas a range of successful<br />

Ingeo implementations of compostable pods. The technical<br />

achievements in films, rigid capsule bodies, and nonwovens,<br />

used for filtration, has opened new pathways to achieve<br />

success in both coffee platforms.<br />

The company features new solutions in transparent form,<br />

fill, and seal (FFS) cups for dairy and dessert packaging.<br />

These cups feature transparency that showcases the natural<br />

products inside, stiffness for break apart applications,<br />

material reduction, and they can be processed on existing<br />

machines, making this a cost-effective performance solution.<br />

Newly developed Ingeo 3D870 grade for industrial 3D filament<br />

that rivals ABS heat and impact resistance will be on display<br />

for the first time. NatureWorks also showcases new injection<br />

molded food service ware, new fibers, new high barrier<br />

property films, and more.<br />

www.natureworksllc.com 12.2M35 14<br />

JinHui ZhaoLong<br />

Being the largest producer of biodegradable<br />

polymer in China, JinHui ZhaoLong High Technology<br />

Co.,Ltd (herein after referred to as JinHui ZhaoLong)<br />

is established in 2012 and located in Shanxi Xiaoyi<br />

Economic Development Zone, the production capacity<br />

for biodegradable plastics is 20,000 tonnes/a.<br />

JinHui ZhaoLong has successively launched<br />

both Ecoworld biodegradable polymer brand and<br />

Ecowill biodegradable polymer compound brand<br />

and received a number of authoritive certifications<br />

in the biodegradable industry both in China and<br />

abroad. It corresponds with American and European<br />

food contact safety standards, EN13432 and<br />

ASTM6400D standards. Its shelf life is 12 months<br />

under the condition of being stored in sealed<br />

packages. It can ensure a storage life of 12 months<br />

after being processed into finished products.<br />

Ecoword biodegradable plastic can be broken down<br />

by microorganism into CO 2<br />

, H 2<br />

O and high quality<br />

organic fertilizers within 180 days under composting<br />

conditions without generating any poisonous gas. It<br />

is the main raw material for biodegradable plastic<br />

films which can help reducing white pollution.<br />

In contrast to conventional plastics, Ecowill allows<br />

its final plastic products to possess both biological<br />

(biodegradable and compostable) and physical<br />

(printable and weldable) advantages at the same<br />

time. Ecowill had been widely applied to industrial<br />

and agricultural sectors, such as shopping bags,<br />

garbage bags, food packages and mulch films etc.<br />

www.ecoworld.jinhuigroup.com 12.2R35<br />

12<br />

Doill Ecotec<br />

As a leading WPC and Master Batch manufacturer<br />

in South Korea, Doill Ecotec Co., Ltd. will be<br />

participating in Chinaplas <strong>2017</strong>. The company will be<br />

presenting WPC Compound as its main exhibit.<br />

Doill Ecotec’s WPC Compound is tailored to use<br />

for three different moldings, extrusion injection<br />

and blow-molding. It is 100% recyclable and ecofriendly<br />

as it reduces the total amount of rubbish<br />

by using wood flour, which usually is thrown away.<br />

With moisture content as low as 0.3%, WPC provide<br />

different texture and appearance compared to<br />

conventional plastics. Doill is the world’s first in<br />

developing WPC Compound for Blow-molding. Doill’s<br />

WPC is not only used for extrusion in producing<br />

decking board and walls, Doill’s WPC Compound<br />

for injection is used in different products including<br />

cosmetic containers and brush handles.<br />

In while so, Doill also provides Wood Pattern<br />

Master Batch and ASA Compound for various<br />

applications.<br />

http://eng.doillcolor.com 12.2L21 3<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 37


Show Gui<br />

Booth Company Location (12.2)<br />

11.3A51 ALOK MASTERBATCHES PVT LTD<br />

11.3P35 AMOY COACE PLASTIC TECHNOLOGY CO.,LTD.<br />

9.3B61 ANHUI TIANYI ENVIRONMENTAL PROTECTION TECH. CO.,LTD<br />

12.2P15 AU CO., LTD. 1<br />

12.2S41 bioplastics MAGAZINE bM<br />

11.2A05 CHANGZHOU HONGMEI PLASTIC MASTERBATCH CO., LTD.<br />

13.2M53 CHIAO FU MATERIAL TECHNOLOGY CO.,LTD<br />

12.2J71 COATING P. MATERIALS CO., LTD<br />

12.2M01 CUSTOM POLYMERS HONG KONG LIMITED 2<br />

12.2L21 DOILL ECOTEC CO., LTD. 3<br />

12.2R32 DONGGUAN XINHAI ENV. PROTECTION MATERIAL CO., LTD. 4<br />

11.2A31 DUPONT CHINA HOLDING CO., LTD.<br />

10.2C01 EMERY OLEOCHEMICALS HK LTD<br />

12.2P21 ENERPLASTICS L.L.C. 5<br />

12.2P11 EPC NATURAL PRODUCTS CO., LTD 6<br />

9.3K51 FINE ORGANICS<br />

11.3J73 FOSHAN STL PLASTICS TECHNOLOGY CO.,LTD<br />

13.2M05 GALATA CHEMICALS (HONG KONG) LTD<br />

11.3D41 GUANGDONG CAIHONG MASTERBATCH LIMITED COMPANY<br />

9.3S59 GUANGDONG GLOBOR NEW MATERIALS CO.,LTD.<br />

10.2E61 HAIRMA CHEMICALS (GZ) LTD.<br />

12.2M31 HANGZHOU XINFU TECHNOLOGY CO., LTD 7<br />

10.3B39 HEFEI YUANRONG NEW MATERIAL CO., LTD.<br />

12.2S45 HUAINAN AN XIN TAI SCIENCE & TECHNOLOGY CO.,LTD 8<br />

13.2B75 JETWELL TRADING LIMITED<br />

12.2R31 JIANGSU TORISE BIOMATERIALS CO., LTD 9<br />

12.2L31 JILIN BODA ORIENTAL NEW MATERIAL CO., LTD. 10<br />

12.2P01 JILIN PROVINCE KANGRUNJIE ENV. PROTECTION TECH. CO.,LTD. 11<br />

12.2R35 JINHUI ZHAOLONG HIGH-TECH CO.,LTD 12<br />

10.3J39 JINYOUNG (XIAMEN) ADVANCED MATERIALS TECH. CO., LTD.<br />

10.3E01 JUMP TECHNOLOGY INC.<br />

9.3D79 KINGYORKER ENTERPRISE CO., LTD.<br />

9.3B25 LIFELINE TECHNOLOGIES<br />

10.2A41 LOTTE ADVANCED MATERIALS, LOTTE FINE CHEMICAL<br />

12.2S47 MAGNECHEM SDN. BHD. 13<br />

11.2D41 MITSUBISHI CHEMICAL HOLDINGS CORPORATION<br />

10.3J01 NANJING LIHAN CHEMICAL CO.,LTD<br />

12.2M35 NATUREWORKS, LLC. 14<br />

11.2C31 NEXEO PLASCHEM (SHANGHAI) CO., LTD.<br />

12.2R25 PROVIRON FUNCTIONAL CHEMICALS N.V. 15<br />

11.3A79 RAJIV PLASTIC INDUSTRIES<br />

12.2M21 REVERDIA 16<br />

11.2K61 RIKEVITA FINE CHEMICAL & FOOD IND. (SHANGHAI) CO., LTD<br />

12.2L35 ROQUETTE 17<br />

10.2C31 SAMYANG CORPORATION<br />

12.2J21 SHANDONG JIQING CHEMCAL CO., LTD.<br />

10.3M01 SHANGHAI INGOO CHEMICAL CO.,LTD.<br />

10.3M05 SHANGHAI XINER LOW-CARBON ENV. TECHNOLOGY CO., LTD.<br />

12.2R21 SHENZHEN ESUN INDUSTRIAL CO., LTD. 18<br />

12.2S43 SHENZHEN POLYMER ASSOCIATION 19<br />

10.3K41 SHINKONG SYNTHETIC FIBERS CORPORATION<br />

12.2P31 SOGREEN TECHNOLOGY CO., LTD. 20<br />

12.2L25 SUZHOU HANFENG NEW MATERIAL CO.,LTD. 21<br />

12.2M11 TAIZHOU SUDARSHAN NEW MATERIAL CO.,LTD 22<br />

11.2K41 TEIJIN LIMITED<br />

9.3A65 WEIFANG GRACELAND CHEMICALS CO., LTD<br />

12.2L01 WEIHAI LIANQIAO INTERNATIONAL COOPERATION GROUP 23<br />

13.2B71 XINJIANG BLUE RIDGE TUNHE<br />

9.3P67 YANGZHOU ROLAND NEW MATERIALS CO.,LTD<br />

12.2M25 YAT SHUN HONG COMPANY LTD 24<br />

12.2R11 ZHEJIANG HISUN BIOMATERIALS CO.,LTD. 25<br />

Layout Plan courtesy Adsale Exhibition Service<br />

S41<br />

bM<br />

23<br />

3<br />

10<br />

17<br />

S43<br />

19<br />

S45<br />

8<br />

bioplastics MAGAZINE<br />

L21<br />

L25<br />

S47<br />

L01<br />

M01<br />

13<br />

22<br />

16<br />

21 24<br />

L31<br />

M31<br />

L35<br />

M11<br />

M21<br />

M25<br />

M35<br />

7<br />

14<br />

2<br />

38 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12<br />

In this Show Guide you find the majority of compa<br />

compounds, additives, semi-fini


de<br />

bio CAR<br />

P11<br />

6<br />

P01<br />

11<br />

P15<br />

1<br />

R11<br />

25<br />

Biobased materials for<br />

automotive applications<br />

conference<br />

20-21* september <strong>2017</strong><br />

www.bio-car.info<br />

*: subject to changes<br />

P21<br />

5<br />

R21<br />

R25<br />

18<br />

15<br />

P31<br />

20<br />

R31<br />

R32<br />

4<br />

R35<br />

9<br />

12<br />

5 th PLA World Congress<br />

08-09* MAY 2018 MUNICH › GERMANY<br />

*: subject to changes<br />

The conference will comprise high class presentations on<br />

nies offering bioplastic products, such as resins,<br />

shed products and much more.<br />

• Latest developments<br />

• High temperature behaviour<br />

• Blends and Compounds<br />

• Foam<br />

• Processing<br />

• Additives<br />

• Stabilization<br />

• Applications (packaging<br />

and durable applications)<br />

• Recycling and other endof-life<br />

options<br />

www.pla-world-congress.com


From Science and Research<br />

Give waste<br />

a chance<br />

Shrink film and packaging nets<br />

for agricultural products from<br />

vegetable waste<br />

By:<br />

Chelo Escrig Rondán<br />

Head of Extrusion Department<br />

AIMPLAS (Plastics Technology Centre)<br />

Paterna, Spain<br />

The autonomous Spanish region of Andalusia currently<br />

boasts an annual production of some 7.5 million<br />

tonnes of vegetables and 2 million tonnes of fruit,<br />

making it Spain’s most important region for the export of<br />

tomatoes, peppers, strawberries and, in particular, cucumbers.<br />

A recent study from Andalusia’s department of Agriculture,<br />

Fishing and Environment conducted by IFAPA (Institute<br />

for Research and Training in Agriculture and Fisheries)<br />

revealed that overall marketing losses of between 2-10 %<br />

occur during handling of the produce, which translates into<br />

approximately 500,000 tonnes of horticultural by-products,<br />

which often simply end up in landfill.<br />

To address this issue, the BIOVEGE project was<br />

established. Its aim was to valorize the vegetable waste<br />

generated during the handling, transport and delivery of<br />

fruit and vegetables, with as goal to develop sub-products<br />

suitable for food and packaging applications such as:<br />

• Plasticizers for modifying PLA, to enable the<br />

development of extruded shrink film and packaging nets;<br />

• Natural preservatives suitable for use in a broad range<br />

of foodstuffs;<br />

• Bioactive, hydrophilic and lipophilic ingredients that can<br />

be extracted and emulsions to incorporate these in food<br />

matrices of all types, regardless of their nature.<br />

The production of biomaterials and food ingredients from<br />

these waste products will provide them with real added<br />

value. The following diagram shows the two work lines<br />

proposed for the BIOVEGE project:<br />

vegetable<br />

waste<br />

extraction of<br />

ingredients<br />

food<br />

preservatives<br />

final use<br />

food preservatives in food models<br />

bioactive ingredients for olive oil<br />

of bioactive<br />

compounds<br />

bioactive<br />

ingredients<br />

packaging<br />

bionet<br />

hydrolization<br />

from vegetable<br />

waste fiber to<br />

obtain hydrocarbons<br />

alcohol<br />

production<br />

polymer<br />

modification<br />

reactive<br />

extrusion<br />

process<br />

Project development<br />

shrink<br />

film<br />

40 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


From Science and Research<br />

This article is focused on the development of<br />

new packaging for vegetables based on the<br />

following steps:<br />

• Extraction of fatty alcohols from fermentable sugars that<br />

can be found in vegetable waste (fruits, such as melon<br />

and watermelon, and vegetables, such as cucumbers,<br />

peppers and courgettes).<br />

• Chemical modification of commercial biopolyesters by<br />

grafting fatty alcohols onto their polymer chain by means<br />

of reactive extrusion in order to improve their elastic<br />

properties.<br />

• Obtaining new biopolyesters suitable for the extrusion of<br />

nets and shrink film.<br />

• Currently, the project has exceeded its one third<br />

development baseline schedule; during this first period,<br />

the researchers have achieved the following:<br />

• Formulation of the definition of the material<br />

requirements and characteristics to be met by both<br />

packaging types.<br />

• Chemical modifications have been carried out in PLA<br />

at laboratory level using commercial fatty alcohols with<br />

different purities.<br />

In this step, PLA was modified by using commercial oleic<br />

alcohol with two different purities; high purity (80 – 85 %)<br />

and low purity (60 %). Both alcohols were grafted onto the<br />

PLA polymer using direct grafting radical reactions.<br />

A test was performed in which the radical agent was<br />

optimized, on the basis of the percentage used in the<br />

reaction, the percentage of oleic alcohol employed, as well<br />

as the temperature and the reaction time. Once the reaction<br />

conditions had been optimized with the commercial<br />

alcohol, the same reaction was performed using oleic<br />

alcohol obtained through the fermentation of sugars from<br />

vegetable waste. A summary of the results is shown in the<br />

following table:<br />

c) Chemical modifications at laboratory level<br />

Purity of the oleic<br />

alcohol<br />

Commercial<br />

60 %<br />

Commercial<br />

80 – 85 %<br />

Oleic alcohol percentage<br />

employed in the<br />

reaction (%)<br />

Grafting<br />

reaction<br />

efficiency (%)<br />

1 82,5<br />

2 99<br />

3 95<br />

1 71<br />

2 91<br />

3 70<br />

a) Shrink Film Requirements<br />

b) Packaging Nets Requirements<br />

Shrink film for cucumber<br />

Processable material produced<br />

through<br />

Blown Film Extrusion<br />

Film with good transparency.<br />

Packaging nets for green beans and garlics<br />

Processable material produced using<br />

Extrusion Melt Spinning technology<br />

• Garlic: Oriented nets<br />

• Green Beans: not oriented nets<br />

In this step, the researchers developed a route to graft<br />

oleic alcohol onto the PLA polymer. Using this methodology,<br />

the efficiency of the grafting reaction using 2 % of fatty<br />

alcohol was higher than 90 % in both cases. Additional trials<br />

using the oleic alcohol derived from fermented vegetable<br />

waste, are under development.<br />

Future steps:<br />

In the second part of the project, this chemical<br />

modification process will be scaled up from laboratory to<br />

pilot plant level. Both products (shrink film and packaging<br />

nets) will be manufactured. The packaging characterization<br />

will continue and the validation of both types will start,<br />

bearing in mind their functionality. At the end of the project,<br />

the scaling up of new bio-compounds and the production of<br />

final products will be also carried out.<br />

Partners<br />

This Spanish project, coordinated by La Union, is being<br />

carried out by a consortiumof six companies: La Unión,<br />

Neol, DOMCA, Torres Morente, Ecoplas and Morera y<br />

Vallejo.<br />

These companies have subcontracted four research and<br />

development centers to perform a number of tasks: CIDAF,<br />

Las Palmerillas, Tecnalia and AIMPLAS, who is also in<br />

charge of the technical coordination of the project.<br />

Acknowledgement<br />

This project has received funding from INNTERCONECA<br />

(ITC-20151281) a programme funded by CDTI (Spanish<br />

Government).<br />

www.aimplas.es<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 41


Application News<br />

Environment-friendly toy blocks<br />

The Chinese toy company BanBao is committed to build<br />

a better tomorrow, and for this reason will start producing<br />

sustainable and environment-friendly building blocks made<br />

of new biobased materials. The educational toy brand with<br />

its headquarters in Shantou (Province Guangdong), China will<br />

start its production near Amsterdam, the Netherlands. The<br />

new eco-friendly toy line will be called BioBuddi.<br />

Regulators increasingly warn of unsafe toys that fail to<br />

meet safety requirements. The controls have been tightened<br />

with more recalls as a result. The desire for environmentfriendly<br />

and safer toys is greater among parents, according<br />

to research.<br />

Steven van Bommel (CEO BanBao Europe, Venlo, The<br />

Netherlands) explains: “Almost any regular plastic building<br />

block toy used until now, even ours is made from petrochemicals<br />

(ABS or PP). Conventional plastic toys rely on increasingly<br />

scarce resources and in the process of being manufactured<br />

they cause between 2 - 7 times their own weight in greenhouse<br />

gases to be emitted into<br />

our atmosphere.<br />

“Our new ‘green’ biobased<br />

building blocks<br />

contain 0 % oil-based chemicals,<br />

because our raw<br />

materials are derived<br />

from plants.” The BanBao<br />

toy blocks will be made from 100 % biobased PE (Green PE<br />

from sugar cane), as Steven told bioplastics MAGAZINE.<br />

“We also do not add any oil-based chemicals during the<br />

manufacturing process to ‘enhance’ the performance or<br />

colour of our product. The packaging (FSC Certified paper),<br />

stickers (Green PE), instructions and glue will also be 100 %<br />

biobased. The quality of the building blocks has amazed us,<br />

the blocks perfectly fits to our non-biobased building blocks<br />

and those of the competition. Even the price can compete<br />

against the competition, mainly using ABS and PP plastics as<br />

its basic raw material. It is an exciting project that can have a<br />

positive impact on the planet and can change the toy industry,”<br />

says Steven van Bommel.<br />

The new product line is developed in collaboration with<br />

Biopromotions, a dutch company which specializes in<br />

products made of biodegradable and biobased plastics. Robert<br />

de Waal (CEO Biopromotions) is very pleased about the new<br />

partnership; “BanBao was looking for an alternative ‘green’<br />

raw material for making their toy bricks. Soon they came into<br />

contact with us. Our knowledge has grown enormously over<br />

the years and we accepted the challenge.”<br />

The sustainable and environmental friendly product line will<br />

consist of over 13 toy boxes suitable for children in the age<br />

of 1,5 to 6 years old. The new BioBuddi product line will be<br />

available in stores in the autumn of <strong>2017</strong>. MT<br />

www.banbao.com<br />

Organic 3.0 natural cosmetics in bio-PE bottles<br />

The German company SPEICK natural cosmetics<br />

(Leinfeldern-Echterdingen, Germany) has recently been<br />

awarded the Best New Product Award at VIVANESS <strong>2017</strong><br />

(International Trade Fair for Natural and Organic Personal<br />

Care, February <strong>2017</strong> Nuremberg,Germany) in the Body Care<br />

category for their brand new Organic 3.0 body lotion.<br />

The palm oil free formula that is easily biodegradable and<br />

has a recyclable structure won over the trade professionals<br />

completely at the world’s leading trade fair for natural<br />

cosmetics. And - it is packaged in bottles made of renewable<br />

materials.<br />

The lotion is COSMOS certified and features an<br />

extremely soft, velvety texture, a subtle, pleasant scent and<br />

environmental values. Energised water and organic rye flour<br />

ferment complete the detox formula.<br />

VIVANESS bestows the Best New Product Award every<br />

year at the international trade fair for natural and organic<br />

cosmetics in Nuremberg, Germany.<br />

“Organic 3.0 stands for concepts that promote sustainability,<br />

foster growth without sacrificing quality and enhance our<br />

credibility among our customer base. An additional objective<br />

is to create a firmer footing for ecological farming and its<br />

principles as a model for the development of a sustainable<br />

agricultural and food sector;” Says Anke Boy; Marketing and<br />

Product Management at Speick.<br />

The bottle material for the Organic 3.0 body lotion as well<br />

as the shower gel is made fom Green PE, a 100 % biobased<br />

polyethylene made from sugar cane. The sugar cane is grown<br />

in Brazil in the context of sustainable resource- and socialmanagement<br />

ProForest.<br />

Speick is a family business with a history of more than 85<br />

years. They are proud to source their raw ingredients and<br />

packaging primarily from the own country. Now in the third<br />

generation, the company develops and produces exclusively<br />

at their German premises. MT<br />

www.speick.de<br />

42 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Application Automotive News<br />

Recycling Containers<br />

Solegear Bioplastic Technologies Inc. and Braskem recently announced a 3-year<br />

partnership in which Solegear will utilize Braskem’s Green PE (bio-Polyethylene)<br />

to produce and distribute a series of household recycling containers under its good<br />

natured brand. The first products resulting from this partnership has been on display<br />

since mid March (starting at the Natural Products Expo in Anaheim, California USA).<br />

“Solegear continues its strong partnership development, building momentum to drive<br />

adoption of bioplastics in the marketplace,” shared Paul Antoniadis, CEO of Solegear.<br />

“This latest partnership illustrates our team’s commitment to seek out the best biobased<br />

ingredients for each application and then create finished bioplastic products and<br />

packaging that are being demanded by today’s environmentally conscious consumers.”<br />

“This partnership has strategic value for Braskem. It will provide us access to new<br />

markets and strengthen the company’s growth in North America,” said Gustavo Sergi,<br />

responsible for Braskem’s Renewable Chemicals team. MT<br />

www.solegear.ca | www.braskem.com<br />

Environmentally friendly stand-up paddleboard fin<br />

Surf equipment manufacturer, Futures Fins (Huntington<br />

Beach, California, USA), introduced a new fin for stand-up<br />

paddleboards (SUP) created from biocomposites. The RWC<br />

(reclaimed wood composite) Keel is an environmentally<br />

friendly biocomposite-based fin that meets, and in some<br />

aspects exceeds, traditional performance demands.<br />

The new fin is made from a wood-plastic composite<br />

manufactured by Green Dot Bioplastics (Cottonwood<br />

Falls, Kansas, USA). Futures Fins came to Green Dot<br />

looking for an environmentally friendly material with the<br />

natural aesthetics of wood, that also met the performance<br />

requirements of the engineering-grade plastics normally<br />

used for this application. One of Green Dot’s Terratek woodplastic<br />

composites, a blend of reclaimed wood fibers with<br />

recycled plastic, was the right solution.<br />

Futures Fins’ prerogative has been to market products<br />

as the ultimate, premium performance. They use materials<br />

such as carbon fiber and Kevlar to produce high-quality,<br />

performance-driven, dramatic-looking fins. The new<br />

biocomposite fin disrupts this traditional marketing model.<br />

Visually, The RWC Keel tells a different story than the<br />

other products. It’s a fin that looks and feels different than<br />

anything else Futures Fins manufactures, but performs at<br />

the same level, or better than many of the other fins for<br />

stand-up paddleboards.<br />

Each SUP fin receives a rating on the Speed vs Stability<br />

scale based on flex, rake and foil tests to assist customers<br />

in determining the specifics they need according to their<br />

skill level and desires.<br />

Futures Fins makes thousands of plastic products every<br />

year. As surfers who manufacture equipment in Huntington<br />

Beach for other surfers, they are deeply connected to the<br />

beach and ocean. Seeing trash and plastic waste wash up<br />

on the beach was more than bothersome. The owners felt<br />

a responsibility to protect the environment, and aimed to<br />

create a product that would reduce landfill waste and be as<br />

friendly to the earth as possible.<br />

Collaborating with Green Dot Bioplastics and using the woodplastic<br />

composite wasn’t Futures Fins’ first attempt at creating<br />

an environmentally friendly fin. Previous materials were also<br />

experimented with: mushroom foam, hemp, flax, soy-based<br />

items and more. Ultimately, these materials were difficult to<br />

work with, and did not meet the performance level required.<br />

The composite used ended up being a plug-and-play solution.<br />

It’s easy to mold, and creates a product that’s about 35 % lighter<br />

than the standard products Futures Fins manufactures. Green<br />

Dot’s wood-plastic composite can achieve a wide range of<br />

characteristics by adjusting the species, size and concentration<br />

of wood particles in the formulation. While the formulation<br />

can change to produce dramatic differences, the common<br />

characteristic among all iterations is sustainability.<br />

Futures Fins is living up to their name as they plan to<br />

continue collaborating with Green Dot Bioplastics to introduce<br />

more products utilizing biocomposites and bioplastics. The<br />

key will be increasing the stiffness while keeping the product<br />

light, a task Green Dot is prepared to help Futures Fins achieve.<br />

This will enable fins to be made for long board and twin fin<br />

surfboards as well. The holy grail will be the development of a<br />

biocomposite or bioplastic for short boards, but the aggressive<br />

riding style demands more out of the fin. MT<br />

www.greendotbioplastics.com | www.futuresfins.com<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 43


mark your calendar<br />

bio CAR<br />

organized by bioplastics MAGAZINE<br />

biobased materials for automotive applications<br />

september <strong>2017</strong> stuttgart<br />

Media Partner<br />

1 st media partner<br />

bio!car: Conference by bioplastics MAGAZINE<br />

» The amount of plastics in modern cars is constantly increasing.<br />

» Plastics and composites help in achieving light-weighting targets.<br />

» Plastics offer enormous design opportunities.<br />

» Plastics are important for the touch-and-feel and the safety of cars.<br />

BUT:<br />

consumers, suppliers to the automotive industry and OEMs are more and more looking<br />

for biobased alternatives to petroleum based materials. That‘s why bioplastics MAGAZINE is<br />

organizing together with nova-Insitute<br />

bio!CAR:<br />

Focussed mainly on biobased materials in automotive engineering, the 2 nd edition of this<br />

international meeting is scheduled for 20-21 September parallel to COMPOSITES EUROPE<br />

<strong>2017</strong>. The conference will be organised jointly by bioplastics MAGAZINE and the nova-Institute.<br />

The event is further supported by the Fachagentur Nachwachsende Rohstoffe e.V. (FNR).<br />

www.bio-car.info<br />

supported by<br />

co-orgnized by<br />

in cooperation with<br />

Call for papers<br />

now open


Brand Owner<br />

Brand-Owner’s perspective<br />

on bioplastics and how to<br />

unleash its full potential<br />

“At Nestlé we are committed to continuously improving the<br />

environmental performance of our packaging. “Lead the development<br />

and use of materials from sustainably managed renewable resources”<br />

is one of five focus areas of our packaging environmental sustainability<br />

roadmap. We joined the WWF Bioplastics Feedstock Alliance to help build<br />

a more sustainable future for the bioplastics industry whilst addressing<br />

issues such as land use, food security and biodiversity.<br />

We see bioplastics as an opportunity to further improve the<br />

environmental performance of our packaging where their performance<br />

meets the requirements of our products and where it is proven that they<br />

are not contributing to food insecurity. We defined three generations of<br />

bioplastics. Generation one are materials such as PLA or PHAs which<br />

are moisture sensitive, and are therefore not suitable for a widespread use in our<br />

packaging. There are applications where these materials make sense: e.g. PLA has<br />

a very good twist retention and can be good for twist wrap applications. Generation<br />

two are the drop-in materials (Bio-based Polyethylene, PET, and Polypropylene),<br />

with exactly the same properties as what we are using today, but from renewable<br />

resources. The third generation is really what we are aiming at; material that has<br />

enhanced technical and environmental performance which can allow us to achieve<br />

further optimisation of our packaging. Moisture barrier is key for most of our product<br />

and the bioplastics industry needs to put more focus on developing solutions in this<br />

direction!” www.nestle.com<br />

Sokhna Gueye<br />

Packaging Environmental Sustainability Specialist<br />

Nestlé Research Center<br />

®<br />

NESTLE and Logo are registered trademarks of Société des Produits Nestlé S.A., Vevey, Switzerland<br />

By:<br />

Jacek Leciński, Andrea Siebert-Raths<br />

Daniela Jahn and Jessica Rutz<br />

Institute for Bioplastics and<br />

Biocomposites<br />

University of Applied Sciences<br />

and Arts, Hannover, Germany


Report<br />

By:<br />

Michael Thielen<br />

Bioplastics Survey<br />

In our previous issue, we started a new series “special focus<br />

on certain geographical areas”. Our idea is to conduct<br />

simple surveys in various countries and regions around<br />

the world, in order to gain an idea about the general perception<br />

of bioplastics in these countries.<br />

In this second edition of this new series, we again<br />

visited shopping centers in a number of towns, this time in<br />

Germany and Austria, where we interviewed at random a<br />

(non-representative) number of regular people – average<br />

citizens who were not expected to have any special<br />

knowledge of or connection with bioplastics.<br />

Of course, while Germany and Austria are close<br />

neighbors, they are two completely different countries,<br />

each with its own array of cultural peculiarities. The people<br />

in both countries speak German, albeit with slightly (?)<br />

different accents or dialects. The results of the surveys,<br />

however, were so similar in both countries, that we could<br />

easily include all the results in a single set of graphs.<br />

Of those we interviewed, 46 % were male and 54 % were<br />

female. About 80 % were aged between 20 and 40, while<br />

20 % were between the ages of 40 and 60. This represents<br />

the average distribution of people browsing these particular<br />

shopping centers.<br />

When asked whether they knew what bioplastics were,<br />

a markedly small percentage (18%) responded with yes<br />

(and went on to back this up by correctly defining these<br />

as materials of biobased origin and/or with biodegradable<br />

features). We did find that the people in the city of Cologne,<br />

with its one million inhabitants, were slightly better informed<br />

than those in Mönchengladbach (Germany, population<br />

260,000) and Salzburg (Austria, population 150,000). Overall,<br />

the other 82 % all indicated that they were interested in<br />

hearing more about what bioplastics were.<br />

We briefly explained that conventional plastics were made<br />

from oil, a scarce and non-renewable resource, and that<br />

burning petroleum-based products contributed to the rising<br />

levels of atmospheric carbon dioxide. We talked about how<br />

biobased plastics can be made from renewable resources<br />

or waste streams, such as corn, sugar beet, sugar cane<br />

or, e.g., waste starch from the potato industry and pointed<br />

out that biodegradable/compostable plastics (whether<br />

biobased or otherwise) also had significant benefits to offer,<br />

depending on the application.<br />

The majority of our interviewees responded positively to<br />

our explanation, expressing the opinion that bioplastics<br />

were better for the environment, with fewer harmful effects<br />

on the climate. A few saw bioplastics a way for them<br />

personally to actually do something about climate change.<br />

Asked whether they would buy products made of<br />

bioplastics, if they should happen to see them on display<br />

at the store, all confirmed that they would. Yet, echoing the<br />

interviewed Dutch shoppers in the previous edition, here<br />

again “only” 90 % reported that they would be willing to<br />

pay more for such products, with most responding: “a little<br />

more, yes”, or “but not twice as much”…<br />

In sum, consumers who know about or are aware of<br />

bioplastics and their potential are still a minority. Yet,<br />

once informed, and given the opportunity, consumers – at<br />

least those we interviewed- indicate that they would opt for<br />

products using bioplastics and even be willing to pay a small<br />

premium. This indicates an obvious need for comprehensive<br />

end consumer education. Consumer behavior can make<br />

a significant impact on the ways products affect the<br />

environment. Educating consumers about bioplastics offers<br />

a huge opportunity to promote these materials and to effect<br />

positive changes in the shopping choices people make.<br />

female<br />

20-40<br />

years<br />

40-60<br />

years<br />

Do you know what<br />

bioplastics are?<br />

Would you buy?<br />

Would you pay more?<br />

male<br />

YES<br />

18%<br />

NO<br />

86%<br />

YES<br />

100%<br />

NO<br />

0%<br />

YES<br />

90%<br />

NO<br />

10%<br />

54%<br />

57%<br />

53,3%<br />

57%<br />

43%<br />

46%<br />

43%<br />

46,7%<br />

100% 78% 22% 80% 20% 80% 20% 100%<br />

50%<br />

50%<br />

46 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


From Science and Research<br />

Thermochromic bio-pigments<br />

Chromogenic materials change colour or transparency<br />

depending on temperature, electrical voltage, pressure<br />

or exposure to light. In thermochromic materials,<br />

a pre-determined temperature change triggers this<br />

change in colour. For example, in the food industry, thermochromic<br />

packaging can reveal whether the refrigeration<br />

chain has been interrupted. The temperature-sensitive additives<br />

used in this application are currently only available<br />

on the market as oil-based pigments.<br />

“In particular bioplastics – which will play a major role<br />

in day-to-day life in the future – lose their biobased status<br />

when commercially available thermochromic dyes are<br />

added. Our department has already demonstrated that the<br />

idea of thermochromic bioplastics can work. This is why we<br />

would like to use renewable raw materials when developing<br />

these materials for various applications,” explains<br />

Department head Christian Rabe. The move to Potsdam-<br />

Golm (Germany) enables the eight-person team to profit<br />

from the 25 years of expertise at the Fraunhofer Institute for<br />

Applied Polymer Research (IAP) in the area of biopolymer<br />

research, and to take advantage of synergies. These relate<br />

to the access to technologies and characterization methods,<br />

as well as a more intensive exchange of knowledge with<br />

members of the Biopolymers research division.<br />

In addition to integrating thermochromic effects into<br />

biopolymers, the department Chromogenic Polymers, at<br />

its new location in the Science Park in Golm, is currently<br />

focusing on the development of particularly stable<br />

electrochromic windows for architectural applications or<br />

boat-building, and irreversible thermochromic packaging<br />

films. MT<br />

www.iap.fraunhofer.de<br />

Christian Rabe’s bio-based thermochromic dyes will enable<br />

purely biobased materials to change color in the future (Photo Till<br />

Budde, Fraunhofer IAP)<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 47


Basics<br />

Update on relevant standards<br />

for the bioplastics industry<br />

in Europe<br />

Standardisation is an effort by industrial stakeholders<br />

to define generally accepted criteria and guidelines for<br />

the description of products, services, and processes.<br />

The aim is to ease competition and commercial growth by<br />

overcoming barriers that result from unclear or inconsistent<br />

specifications and communication, to introduce benchmarks<br />

for desirable quality requirements, and to prevent<br />

fraudulent market behaviour.<br />

While there is no comprehensive EU legislation<br />

specifically harmonising standards for environmental and<br />

product marketing claims, the European Commission as<br />

well as national governments, ministries, and independent<br />

standardisation institutes have issued a multitude of<br />

standards that can serve as a basis for evaluating claims for<br />

bioplastics and other bio-based and biodegradable products.<br />

The harmonisation of standards on EU-level through CEN<br />

certainly has added value insofar as standards should apply<br />

equally across participants in the same market.<br />

Relevant standards for bio-based plastics:<br />

Several standards are in place describing methods on how<br />

to determine the bio-based content of a material or product.<br />

EN 16640 “Bio-based products – Determination of the biobased<br />

carbon content of products using the radiocarbon<br />

method“, for example, describes how to measure the<br />

carbon isotope 14 C (radiocarbon method). The standard<br />

EN 16785-1 “Bio-based products – Bio-based content –<br />

Part 1: Determination of the bio-based content using the<br />

radiocarbon analysis and elemental analysis“ has been<br />

developed to also account for other bio-based elements in<br />

a polymer through elemental analysis of renewable content<br />

of a bio-based product.<br />

Additionally, there are standards on how to describe the<br />

principles of life cycle assessment for bio-based products.<br />

The standard EN 16760 “Bio-based products - Life Cycle<br />

Assessment” provides specific LCA requirements and<br />

guidance for bio-based products based on the ISO 14040<br />

series of standards. Furthermore, standard EN 16751<br />

attempts to standardise sustainability criteria of bio-based<br />

products. However, it does not include any thresholds or<br />

limits and is not suitable for making authoritative claims<br />

regarding the sustainability of products or operations. There<br />

are numerous certification schemes for the sustainability<br />

of biomass, for example ISCC PLUS, RSB (Roundtable on<br />

Sustainable Biomaterials), or REDcert.<br />

Relevant standards for biodegradable plastics:<br />

The harmonised standard EN 13432 “Requirements<br />

for packaging recoverable through composting and<br />

biodegradation” requires at least 90% disintegration after<br />

twelve weeks and at least 90% biodegradation (i.e. CO 2<br />

evolvement) within six months, and it includes tests on<br />

ecotoxicity and heavy metal content. It is the standard<br />

for biodegradable packaging designed for treatment in<br />

industrial composting facilities and anaerobic digestion.<br />

The standard EN 14995 describes the same requirements<br />

and tests, however it applies not only to packaging, but to<br />

plastics in general.<br />

With regard to biodegradability in other environments<br />

than industrial composting, first national standards and<br />

test methods have been developed. The French standard<br />

NF T 51-800 “Plastics — Specifications for plastics suitable<br />

for home composting” published in 2015 requires at least<br />

90 % biodegradation in 12 months at ambient temperature.<br />

A EU standard for home compostable plastic carrier<br />

bags is expected to be developed in the near future. The<br />

standard prEN 17033 “Biodegradable mulch films for use<br />

in agriculture and horticulture – Requirements and test<br />

methods” (publication expected in <strong>2017</strong>) will specify the<br />

requirements for biodegradable mulch films.<br />

Examples for different compostability lables: The Seedling, the<br />

OK Compost label, the US/Canada composting label and the<br />

Japanese GreenPLA compostable label<br />

48 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Basics<br />

Stand G05 · Hall 9<br />

By:<br />

Constance Ißbrücker<br />

Head of Environmental Affairs<br />

European Bioplastics e.V.<br />

Berlin, Germany<br />

There is no standard providing clear pass/fail criteria for<br />

the biodegradation of plastics in seawater. The US standard<br />

ASTM D7081 “Standard Specification for Non-Floating<br />

Biodegradable Plastics in the Marine Environment” has<br />

been withdrawn without replacement. However, the test<br />

methods that were referred to are still in place, but do not<br />

offer any pass/fail criteria.<br />

Environmental communication guidelines:<br />

There are already numerous standards and test methods<br />

available that provide a normative framework for explaining<br />

the properties biobased’ and biodegradable in connection<br />

with plastic materials and products. Claims about bio-based<br />

plastics and products can be substantiated in accordance<br />

with the requirements that the standards described above<br />

specify. The upcoming standard EN 16935 “Bio-based<br />

products - Requirements for Business-to-Consumer<br />

communication and claims” will set out clear requirements<br />

for communicating the benefits and properties of bio-based<br />

plastics. These standards offer a first basis for assessing<br />

bioplastics and provide recommendations for sound<br />

communication on corresponding claims - a prerequisite<br />

for successful market performance.<br />

You can find a more comprehensive overview of all<br />

relevant standards in the fact sheet ‘Relevant standards and<br />

labels for bioplastics’ (http://docs.european-bioplastics.<br />

org/publications/fs/EUBP_FS_Standards.pdf) or on the<br />

European Bioplastics website www.european-bioplastics.<br />

org.<br />

During interpack <strong>2017</strong>, European Bioplastics will offer<br />

two workshops designed to provide a thorough overview<br />

over bioplastics in general as well as the environmental<br />

communication of bioplastics based on relevant standards.<br />

Fore more information on these workshops, please contact<br />

seminars@european-bioplastics.org or visit our homepage.<br />

www.european-bioplastics.org<br />

9 / F07<br />

Think Sustainable<br />

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bioplastics<br />

With our M·VERA® range of<br />

biobased and biodegradable<br />

plastics (certified to EN 13432),<br />

we provide you with customised<br />

solutions for your application:<br />

• Film<br />

Such as shopping bags,<br />

fruit and vegetable bags<br />

or agricultural films<br />

• Injection moulding<br />

Such as packaging, coffee<br />

capsules, cutlery and others<br />

• Color, carbon black and<br />

additive masterbatches<br />

Our team of highly experienced<br />

plastic specialists is pleased to<br />

help you – contact us!<br />

BIO-FED<br />

Branch of AKRO-PLASTIC GmbH<br />

BioCampus Cologne · Nattermannallee 1<br />

50829 Cologne · Germany<br />

Phone: +49 221 88 8894-00<br />

Fax: +49 221 88 88 94-99<br />

info@bio-fed.com<br />

www.bio-fed.com<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 49


Basics<br />

Biodegradability and Compostability:<br />

Certification<br />

and Standards<br />

Berit Topolinski<br />

Product Manager<br />

DIN CERTCO<br />

Berlin Germany<br />

AA lot has changed in recent years. Nowadays, shoppers<br />

in countries, such as for example Germany, stow<br />

their groceries in backpacks; they use paper bags and<br />

reusable bags. Yet not all has changed. Fruit and meat are<br />

still packed in plastic. Packaging is an effective way of keeping<br />

products fresh and hygienic, and providing added value<br />

to the product it contains. In the light of this important role, it<br />

is therefore hardly surprising that in terms of the materials<br />

used, plastic packaging, too, continues to evolve.<br />

While PE (polyethylene), PET and others have long been<br />

the materials of choice, the past several years have seen a<br />

rapid increase in the use of biodegradable or compostable<br />

materials, such as PLA, PBAT and the like –offering the<br />

same benefits as conventional durable plastics. And it is not<br />

just Germany. France has new regulations; developments<br />

are ongoing in European countries such as The Netherlands,<br />

Italy and Switzerland, as well as in China and other parts of<br />

the world. Packaging, packaging materials and end-of-life<br />

options are widely discussed topics of focus in the media.<br />

There are vivid discussions on, first of all, how to raise<br />

consumer awareness, as well as on how to increase awareness<br />

and to ensure end consumers are provided with clear, accurate<br />

and understandable information. How to make the difference<br />

clear to consumers between mechanically recyclable and<br />

organically recyclable plastic? And how to make sure that<br />

packaging can really be biodegraded by microorganisms and<br />

will end up as beneficial biomass and CO 2<br />

within a reasonable<br />

period of time in a defined environment?<br />

There were complaints that biodegradable and<br />

compostable bags did not disintegrate fast enough, that they<br />

failed to decompose in the garden compost pile, or when put<br />

in or left on soil [1]. Obviously, the communication to end<br />

consumers about such products needed to be improved.<br />

Standards have been developed in which accurate testing<br />

methods have been laid down to determine the appropriate<br />

end-of-life option for such products. These standards<br />

are based on common sense and have been agreed on in<br />

standardization committees worldwide.<br />

Standards are indispensable instruments in ensuring<br />

safety technology, in protecting health, the environment,<br />

and customer interests, generally. They play a vital part in<br />

the national economy and lay the foundations for the free<br />

exchange of goods and services.<br />

In Europe, EN 13432 [2] lays down the requirements for<br />

compostable packaging. It contains distinct pass/fail criteria<br />

regarding the industrial compostability of packaging and is also<br />

one means of obtaining marketing approval for such products<br />

in Europe. For the United States, the key standards are ASTM D<br />

6400 [3] and ASTM D 6868 [4]. Australia and New Zealand refer to<br />

the AS 4736 [5] standard. As can be seen, different standards are<br />

applicable for different countries. The good news is that there are<br />

many similarities in the tests and pass/fail requirements; the bad<br />

news is there are also some differences.<br />

Next to packaging that is solely suitable for industrial<br />

composting, there are also products that can be organically<br />

recycled in the compost pile at home. Standards for home<br />

compostable packaging and plastics have therefore also been<br />

developed. France recently introduced the NF T 51-800 [6]<br />

standard and Australia brought out its AS 5810 standard [7]. The<br />

main differences to EN 13432 are the lower temperatures at which<br />

biodegradation and disintegration are tested and, in connection<br />

with this, the longer time spans allowed for these processes.<br />

Plastic packaging materials that are biodegrade in or on<br />

soil are also available, although relevant standards are still<br />

under development. There is, however, a technical report<br />

suggesting the criteria<br />

The ASTM D 6691 [8] standard offers a test method to<br />

assess biodegradation in water, while another standard,<br />

ASTM D 7081 [9] which related to non-floating biodegradable<br />

plastics in the marine environment, was withdrawn in 2014.<br />

To date, tests for biodegradability in water or the marine<br />

environment have been unable to be carried out in conditions<br />

reflecting the actual environmental conditions, regarding<br />

such factors as temperature, depth, etc..<br />

More importantly, the ocean should never be considered<br />

a suitable place for the disposal of waste. Certification for<br />

biodegradability in the ocean/freshwater is a delicate topic, as it<br />

could imply that littering the ocean with bioplastics could be an<br />

end-of-life option. In our decided opinion – and not ours alone<br />

–waste should be treated before it ever has the opportunity to<br />

enter the sea, managed by the circular economy.<br />

Summarizing: Different standards relate to different composting /<br />

biodegradation options and standards also differ locally.<br />

Confusing? The good news is that there is no need to worry<br />

about knowing all the details of all these standards when and<br />

if you plan to seek certification. Simply contact a certification<br />

body (such as e.g. DIN CERTCO) about your market needs,<br />

and You will get the full support and guidance you require<br />

throughout the process.<br />

DIN CERTCO has extended its certification services over<br />

the past couple of years to provide applicants with enduring,<br />

internationally accepted conformity marks. With more than<br />

40 years of experience in certification services, they offer the<br />

highest quality possible in conformity assessment.<br />

Founded in 1972 by the German Institute for Standardization,<br />

DIN e. V., DIN CERTCO has continuously worked to maintain its<br />

reputation in certification services around the globe. Thanks to<br />

the separation between DIN CERTCO’s testing and assessment<br />

functions, and their accreditation to ISO/IEC 17065, their quality<br />

marks ensure competence, independence and impartiality.<br />

50 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Basics<br />

The certification services offered by DIN CERTCO<br />

include the following:<br />

Industrially Compostable Products<br />

Based on the DIN V 54900 standard series, which preceded<br />

EN 13432, DIN CERTCO supported the development of the<br />

certification scheme for the Seedling compostability logo<br />

of European Bioplastics. Since 1997, certificate holders<br />

around the world have labeled their products with this logo<br />

as a way to differentiate themselves from their competition.<br />

When the EN 13432 standard was released in 2000, it<br />

became mandatory for countries in the European Union<br />

and was consequently implemented. In the meantime, other<br />

standards, e.g. ASTM D 6400, ISO 17088 [10], ISO 18606 [11]<br />

and EN 14995 [12], were added to the certification scheme to<br />

cover market needs.<br />

DIN CERTCO has also implemented the AS 4736 standard,<br />

with ASTM D 6868 currently under preparation, which<br />

allows certificate holders to use the DIN-Geprüft industrial<br />

compostable conformity mark.<br />

Compostability linked with biodegradability represents an<br />

important element of the organic recycling management<br />

system.<br />

Identification and, thus, the return of products into the<br />

materials cycle is made possible by certification and by a<br />

system of unique labelling.<br />

Home Compostable Products<br />

DIN CERTCO offers certification for products made from<br />

compostable materials that are compatible with home and<br />

garden composting, granting these products the right to<br />

bear the DIN-Geprüft home compostable conformity mark.<br />

The mark serves an informative and a commercial purpose,<br />

both for consumers and in B2B marketing. In Australia,<br />

certification for garden compostability can be obtained<br />

in accordance with Australian standard AS 5810. With<br />

this frequently revised norm as the basis for assessment,<br />

certification indicates conformity with the requirements of<br />

this standard.<br />

DIN CERTCO also provides certification according to NF<br />

T 51-800 since 2016, enabling you to show your compliance<br />

with the new French requirements.<br />

Products, biodegradable in or on soil<br />

This certification was designed for products that are<br />

intended to be used in or on soil, such as mulch films and<br />

similar products used in agriculture or gardening. DIN SPEC<br />

1165 (CEN/TR 15822) is a technical report which suggests<br />

how to test such products in order to prove their suitability<br />

for biodegradation in soil.<br />

www.dincertco.de<br />

9 / E04<br />

[1] Die große Lüge von der kompostierbarten Tüte, Georg Ismar, WELT,<br />

2015. Mogelpackung Biotüte, Jacqueline Brzinzky, GEO, 2011.<br />

[2] EN 13432:2000-12 Packaging - Requirements for packaging recoverable<br />

through composting and biodegradation - Test scheme and evaluation<br />

criteria for the final acceptance of packaging; German version EN<br />

13432:2000<br />

[3] ASTM D6400-12 Standard Specification for Labeling of Plastics Designed<br />

to be Aerobically Composted in Municipal or Industrial Facilities<br />

[4] ASTM D6868-11 Standard Specification for Labeling of End Items<br />

that Incorporate Plastics and Polymers as Coatings or Additives with<br />

Paper and Other Substrates Designed to be Aerobically Composted in<br />

Municipal or Industrial Facilities<br />

[5] AS 4736-2006, Biodegradable plastics—Biodegradable plastics suitable<br />

for composting and other microbial treatment<br />

[6] NF T 51-800 (2015-11) Plastics - Specifications For Plastics Suitable For<br />

Home Composting<br />

[7] AS 5810-2010, Biodegradable plastics—Biodegradable plastics suitable<br />

for home composting<br />

[8] ASTM D 6691-09, Standard Test Method for Determining Aerobic<br />

Biodegradation of Plastic Materials in the Marine Environment by a<br />

Defined Microbial Consortium or Natural Sea Water Inoculum<br />

[9] ASTM D7081 - 05 Standard Specification for Non-Floating Biodegradable<br />

Plastics in the Marine Environment (Withdrawn 2014)<br />

[10] ISO 17088:2012 - Specifications for compostable plastics<br />

[11] ISO 18606:2013 - Packaging and the environment -- Organic recycling<br />

[12] EN 14995:2007, Plastics – Evaluation of compostability – Test scheme<br />

and specification; German version EN 14995:2006<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 51


Automotive<br />

10<br />

Years ago<br />

Published in<br />

bioplastics MAGAZINE<br />

In March <strong>2017</strong>, Andy Sweetman (Futamura 1 )<br />

says:<br />

“Its fascinating to reread an article from<br />

10 years ago. The original image shows a<br />

minimally printed NatureFlex NVS film with<br />

an additional label.<br />

http://tinyurl.com/lidding2007<br />

Applications<br />

photos: Innovia<br />

Transparent<br />

heat-sealable<br />

compostable<br />

film<br />

New biodegradable and<br />

compostable film for food<br />

applications under chill conditions<br />

30 bioplastics MAGAZINE [01/07] Vol. 2<br />

www.innoviafilms.com<br />

A new grade of Innovia Films‘ NatureFlex TM biodegradable<br />

was launched by the company in last October. NatureFlex<br />

NVS film has been specifically formulated to offer<br />

improved stiffness under chill cabinet conditions and<br />

features a heat-sealable conversion-friendly coating on<br />

both sides. While the film is semi permeable to moisture,<br />

providing good anti-mist properties, on the other<br />

had it offers a good barrier to gases and aromas. Target<br />

applications include the flow packing of fresh produce,<br />

window bags and bakery.<br />

The high gloss film with enhanced transparency has<br />

inherent anti-static properties, good dead-fold properties<br />

and is resistant against oil and greases. Enhanced<br />

printability and controlled slip properties ensure easier<br />

conversion. NatureFlex NVS is currently available in 23<br />

and 30 micron thicknesses.<br />

The cellulose based NatureFlex films are derived from<br />

renewable wood pulp which is sourced from managed<br />

plantations operating good forestry principals (FSC or<br />

equivalent). In addition to meeting EN13432, ASTM D6400<br />

and Australian AS4736 standards for compostable packaging,<br />

NatureFlex is also suitable for home composting.<br />

One of the first supermarkets to adopt the new film<br />

is Sainsbury‘s in the UK. In September Sainsbury‘s announced<br />

that they would change over 500 product lines<br />

to biopackaging. The objective is to save 4,000 tons of<br />

fossil-based plastics annually. For Sainsbury‘s, Innovia<br />

Films deliver the film to Natura A.S.P. Ltd for conversion<br />

to the packers requirements. The film is printed first with<br />

the compostable logo and reference numbers before being<br />

micro-perforated at A.S.P.‘s plant in Watford, in order<br />

to tailor gas permeability to the products‘ requirements.<br />

The film is then used by Sainsbury‘s to flow-wrap a wide<br />

range of own brand organic fruit and vegetables.<br />

Andy Sweetman, Innovia Films‘ Market Development<br />

Manager, Sustainable Technologies says „Innovia Films<br />

have been supplying Sainsbury‘s packers with NatureFlex<br />

through A.S.P. for use on organic produce for nearly five<br />

years. Their recent declaration to considerably increase<br />

the use of biodegradable and compostable packaging is<br />

a strong indication that environmental issues are seriously<br />

being considered by the major retail chains. Our<br />

new NatureFlex NVS grade significantly improves packaging<br />

performance in such applications.“<br />

Whilst such ‘simple’ applications still<br />

continue, and NVS is a very successful product<br />

for Futamura, more and more NatureFlex films<br />

are used in much more complex biolaminate<br />

constructions:<br />

They provide the critical high barrier and<br />

printability webs; transparent NatureFlex NK<br />

films for heat-resistance and optimum printability;<br />

metallised films for high moisture and gas barrier<br />

performance.<br />

Laminate NatureFlex films to other bioplastic<br />

films which provide strong and integral seals, and<br />

you have the perfect solution for dry food pouches,<br />

capsule-lids and sachets…<br />

Typical applications today include coffee,<br />

tea, biscuits, health bars, bakery bags, sugarconfectionery,<br />

chocolate, labels and dry foods such<br />

as pasta, rices and beans.”<br />

100%<br />

Week 1<br />

Week 2<br />

Week 3<br />

Week 4<br />

BIODEGRADATION PROCESS<br />

EcoWorks ®<br />

www.EcoFilm.com<br />

info@CortecVCI.com<br />

1-800-4-CORTEC<br />

St. Paul, MN 55110 USA<br />

© Cortec Corporation 2006<br />

70<br />

EcoWorks<br />

Biodegradable<br />

Replacement for Plastic and Polyethylene<br />

Up to 70% Bio-based With<br />

Annually Renewable Resources<br />

From thick rigid plastic cards to fl exible protective wrap,<br />

EcoWorks ® 70 by Cortec ® Research Chemists offers universal,<br />

biodegradable replacement to traditional plastic<br />

and polyethylene films. This patent pending breakthrough<br />

meets ASTM D6400 and DIN V 54 900. EcoWorks ® 70<br />

does not contain polyethylene or starch but relies heavily<br />

on renewable, bio-based polyester from corn. 100%<br />

biodegradable, it turns into water and carbon dioxide in<br />

commercial composting.<br />

EcoWorks BioPlastic.indd 1 8/2/06 8:44:40 AM<br />

®<br />

A recent<br />

pack using<br />

NatureFlex,<br />

showing the<br />

stunning<br />

printability of<br />

Futamura’s<br />

compostable<br />

packaging<br />

films.<br />

1: in 2016 Futamura acquired the NatureFlex TM<br />

activities from Innovia Films<br />

52 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Automotive<br />

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Suppliers Guide<br />

1. Raw Materials<br />

AGRANA Starch<br />

Bioplastics<br />

Conrathstraße 7<br />

A-3950 Gmuend, Austria<br />

technical.starch@agrana.com<br />

www.agrana.com<br />

Jincheng, Lin‘an, Hangzhou,<br />

Zhejiang 311300, P.R. China<br />

China contact: Grace Jin<br />

mobile: 0086 135 7578 9843<br />

Grace@xinfupharm.comEurope<br />

contact(Belgium): Susan Zhang<br />

mobile: 0032 478 991619<br />

zxh0612@hotmail.com<br />

www.xinfupharm.com<br />

1.1 bio based monomers<br />

Kingfa Sci. & Tech. Co., Ltd.<br />

No.33 Kefeng Rd, Sc. City, Guangzhou<br />

Hi-Tech Ind. Development Zone,<br />

Guangdong, P.R. China. 510663<br />

Tel: +86 (0)20 6622 1696<br />

info@ecopond.com.cn<br />

www.ecopond.com.cn<br />

FLEX-162 Biodeg. Blown Film Resin!<br />

Bio-873 4-Star Inj. Bio-Based Resin!<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

For Example:<br />

BASF SE<br />

Ludwigshafen, Germany<br />

Tel: +49 621 60-9995<br />

martin.bussmann@basf.com<br />

www.ecovio.com<br />

PTT MCC Biochem Co., Ltd.<br />

info@pttmcc.com / www.pttmcc.com<br />

Tel: +66(0) 2 140-3563<br />

MCPP Germany GmbH<br />

+49 (0) 152-018 920 51<br />

frank.steinbrecher@mcpp-europe.com<br />

MCPP France SAS<br />

+33 (0) 6 07 22 25 32<br />

fabien.resweber@mcpp-europe.com<br />

Corbion Purac<br />

Arkelsedijk 46, P.O. Box 21<br />

4200 AA Gorinchem -<br />

The Netherlands<br />

Tel.: +31 (0)183 695 695<br />

Fax: +31 (0)183 695 604<br />

www.corbion.com/bioplastics<br />

bioplastics@corbion.com<br />

62 136 Lestrem, France<br />

Tel.: + 33 (0) 3 21 63 36 00<br />

www.roquette-performance-plastics.com<br />

1.2 compounds<br />

FKuR Kunststoff GmbH<br />

Siemensring 79<br />

D - 47 877 Willich<br />

Tel. +49 2154 9251-0<br />

Tel.: +49 2154 9251-51<br />

sales@fkur.com<br />

www.fkur.com<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

39 mm<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach<br />

Germany<br />

Tel. +49 2161 664864<br />

Fax +49 2161 631045<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Sample Charge:<br />

39mm x 6,00 €<br />

= 234,00 € per entry/per issue<br />

Sample Charge for one year:<br />

6 issues x 234,00 EUR = 1,404.00 €<br />

The entry in our Suppliers Guide is<br />

bookable for one year (6 issues) and<br />

extends automatically if it’s not canceled<br />

three month before expiry.<br />

DuPont de Nemours International S.A.<br />

2 chemin du Pavillon<br />

1218 - Le Grand Saconnex<br />

Switzerland<br />

Tel.: +41 22 171 51 11<br />

Fax: +41 22 580 22 45<br />

www.renewable.dupont.com<br />

www.plastics.dupont.com<br />

Tel: +86 351-8689356<br />

Fax: +86 351-8689718<br />

www.ecoworld.jinhuigroup.com<br />

ecoworldsales@jinhuigroup.com<br />

API S.p.A.<br />

Via Dante Alighieri, 27<br />

36065 Mussolente (VI), Italy<br />

Telephone +39 0424 579711<br />

www.apiplastic.com<br />

www.apinatbio.com<br />

BIO-FED<br />

Branch of AKRO-PLASTIC GmbH<br />

BioCampus Cologne<br />

Nattermannallee 1<br />

50829 Cologne, Germany<br />

Tel.: +49 221 88 88 94-00<br />

info@bio-fed.com<br />

www.bio-fed.com<br />

Green Dot Bioplastics<br />

226 Broadway | PO Box #142<br />

Cottonwood Falls, KS 66845, USA<br />

Tel.: +1 620-273-8919<br />

info@greendotholdings.com<br />

www.greendotpure.com<br />

NUREL Engineering Polymers<br />

Ctra. Barcelona, km 329<br />

50016 Zaragoza, Spain<br />

Tel: +34 976 465 579<br />

inzea@samca.com<br />

www.inzea-biopolymers.com<br />

www.facebook.com<br />

www.issuu.com<br />

www.twitter.com<br />

www.youtube.com<br />

Xinjiang Blue Ridge Tunhe<br />

Polyester Co., Ltd.<br />

No. 316, South Beijing Rd. Changji,<br />

Xinjiang, 831100, P.R.China<br />

Tel.: +86 994 2713175<br />

Mob: +86 13905253382<br />

lilong_tunhe@163.com<br />

www.lanshantunhe.com<br />

PBAT & PBS resin supplier<br />

Global Biopolymers Co.,Ltd.<br />

Bioplastics compounds<br />

(PLA+starch;PLA+rubber)<br />

194 Lardproa80 yak 14<br />

Wangthonglang, Bangkok<br />

Thailand 10310<br />

info@globalbiopolymers.com<br />

www.globalbiopolymers.com<br />

Tel +66 81 9150446<br />

Sukano AG<br />

Chaltenbodenstraße 23<br />

CH-8834 Schindellegi<br />

Tel. +41 44 787 57 77<br />

Fax +41 44 787 57 78<br />

www.sukano.com<br />

54 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


Suppliers Guide<br />

1.6 masterbatches<br />

6.2 Laboratory Equipment<br />

TECNARO GmbH<br />

Bustadt 40<br />

D-74360 Ilsfeld. Germany<br />

Tel: +49 (0)7062/97687-0<br />

www.tecnaro.de<br />

1.3 PLA<br />

JIANGSU SUPLA BIOPLASTICS CO., LTD.<br />

Tel: +86 527 88278888<br />

WeChat: supla-168<br />

supla@supla-bioplastics.cn<br />

www.supla-bioplastics.cn<br />

Zhejiang Hisun Biomaterials Co.,Ltd.<br />

No.97 Waisha Rd, Jiaojiang District,<br />

Taizhou City, Zhejiang Province, China<br />

Tel: +86-576-88827723<br />

pla@hisunpharm.com<br />

www.hisunplas.com<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

2. Additives/Secondary raw materials<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

3. Semi finished products<br />

3.1 films<br />

Minima Technology Co., Ltd.<br />

Esmy Huang, COO<br />

No.33. Yichang E. Rd., Taipin City,<br />

Taichung County<br />

411, Taiwan (R.O.C.)<br />

Tel. +886(4)2277 6888<br />

Fax +883(4)2277 6989<br />

Mobil +886(0)982-829988<br />

esmy@minima-tech.com<br />

Skype esmy325<br />

www.minima.com<br />

Natur-Tec ® - Northern Technologies<br />

4201 Woodland Road<br />

Circle Pines, MN 55014 USA<br />

Tel. +1 763.404.8700<br />

Fax +1 763.225.6645<br />

info@natur-tec.com<br />

www.natur-tec.com<br />

MODA: Biodegradability Analyzer<br />

SAIDA FDS INC.<br />

143-10 Isshiki, Yaizu,<br />

Shizuoka,Japan<br />

Tel:+81-54-624-6260<br />

Info2@moda.vg<br />

www.saidagroup.jp<br />

7. Plant engineering<br />

EREMA Engineering Recycling<br />

Maschinen und Anlagen GmbH<br />

Unterfeldstrasse 3<br />

4052 Ansfelden, AUSTRIA<br />

Phone: +43 (0) 732 / 3190-0<br />

Fax: +43 (0) 732 / 3190-23<br />

erema@erema.at<br />

www.erema.at<br />

9. Services<br />

1.4 starch-based bioplastics<br />

BIOTEC<br />

Biologische Naturverpackungen<br />

Werner-Heisenberg-Strasse 32<br />

46446 Emmerich/Germany<br />

Tel.: +49 (0) 2822 – 92510<br />

info@biotec.de<br />

www.biotec.de<br />

Grabio Greentech Corporation<br />

Tel: +886-3-598-6496<br />

No. 91, Guangfu N. Rd., Hsinchu<br />

Industrial Park,Hukou Township,<br />

Hsinchu County 30351, Taiwan<br />

sales@grabio.com.tw<br />

www.grabio.com.tw<br />

Infiana Germany GmbH & Co. KG<br />

Zweibrückenstraße 15-25<br />

91301 Forchheim<br />

Tel. +49-9191 81-0<br />

Fax +49-9191 81-212<br />

www.infiana.com<br />

4. Bioplastics products<br />

Bio4Pack GmbH<br />

D-48419 Rheine, Germany<br />

Tel.: +49 (0) 5975 955 94 57<br />

info@bio4pack.com<br />

www.bio4pack.com<br />

NOVAMONT S.p.A.<br />

Via Fauser , 8<br />

28100 Novara - ITALIA<br />

Fax +39.0321.699.601<br />

Tel. +39.0321.699.611<br />

www.novamont.com<br />

President Packaging Ind., Corp.<br />

PLA Paper Hot Cup manufacture<br />

In Taiwan, www.ppi.com.tw<br />

Tel.: +886-6-570-4066 ext.5531<br />

Fax: +886-6-570-4077<br />

sales@ppi.com.tw<br />

6. Equipment<br />

6.1 Machinery & Molds<br />

Osterfelder Str. 3<br />

46047 Oberhausen<br />

Tel.: +49 (0)208 8598 1227<br />

Fax: +49 (0)208 8598 1424<br />

thomas.wodke@umsicht.fhg.de<br />

www.umsicht.fraunhofer.de<br />

Institut für Kunststofftechnik<br />

Universität Stuttgart<br />

Böblinger Straße 70<br />

70199 Stuttgart<br />

Tel +49 711/685-62814<br />

Linda.Goebel@ikt.uni-stuttgart.de<br />

www.ikt.uni-stuttgart.de<br />

narocon<br />

Dr. Harald Kaeb<br />

Tel.: +49 30-28096930<br />

kaeb@narocon.de<br />

www.narocon.de<br />

1.5 PHA<br />

TianAn Biopolymer<br />

No. 68 Dagang 6th Rd,<br />

Beilun, Ningbo, China, 315800<br />

Tel. +86-57 48 68 62 50 2<br />

Fax +86-57 48 68 77 98 0<br />

enquiry@tianan-enmat.com<br />

www.tianan-enmat.com<br />

BeoPlast Besgen GmbH<br />

Bioplastics injection moulding<br />

Industriestraße 64<br />

D-40764 Langenfeld, Germany<br />

Tel. +49 2173 84840-0<br />

info@beoplast.de<br />

www.beoplast.de<br />

GRANCH BIOPACK CO., LTD<br />

Huanggang, Hubei, China<br />

Tel: +86-(0)713-4253230<br />

Robin.li@salesgh.com<br />

http://xsguancheng.en.alibaba.com<br />

Buss AG<br />

Hohenrainstrasse 10<br />

4133 Pratteln / Switzerland<br />

Tel.: +41 61 825 66 00<br />

Fax: +41 61 825 68 58<br />

info@busscorp.com<br />

www.busscorp.com<br />

Molds, Change Parts and Turnkey<br />

Solutions for the PET/Bioplastic<br />

Container Industry<br />

284 Pinebush Road<br />

Cambridge Ontario<br />

Canada N1T 1Z6<br />

Tel. +1 519 624 9720<br />

Fax +1 519 624 9721<br />

info@hallink.com<br />

www.hallink.com<br />

9. Services (continued)<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestrasse 300<br />

50354 Huerth, Germany<br />

Tel.: +49(0)2233-48-14 40<br />

E-Mail: contact@nova-institut.de<br />

www.biobased.eu<br />

Bioplastics Consulting<br />

Tel. +49 2161 664864<br />

info@polymediaconsult.com<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 55


Suppliers Guide<br />

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Plasticizers, Processing Aids<br />

Activators, Silanes<br />

Desiccants, Antitack Agents<br />

Heat Transfer Fluids<br />

Volume 11, November 2016<br />

tpe-e modification<br />

hard-soft composites<br />

new styrene-ethylene copolymer<br />

low-density tpu foam<br />

polytriazines as fire/flame retardant synergists<br />

TPE-TPO<br />

TPE-TPO<br />

Volume 8, November 2016<br />

10. Institutions<br />

10.1 Associations<br />

BPI - The Biodegradable<br />

Products Institute<br />

331 West 57th Street, Suite 415<br />

New York, NY 10019, USA<br />

Tel. +1-888-274-5646<br />

info@bpiworld.org<br />

10.2 Universities<br />

IfBB – Institute for Bioplastics<br />

and Biocomposites<br />

University of Applied Sciences<br />

and Arts Hanover<br />

Faculty II – Mechanical and<br />

Bioprocess Engineering<br />

Heisterbergallee 12<br />

30453 Hannover, Germany<br />

Tel.: +49 5 11 / 92 96 - 22 69<br />

Fax: +49 5 11 / 92 96 - 99 - 22 69<br />

lisa.mundzeck@hs-hannover.de<br />

www.ifbb-hannover.de/<br />

10.3 Other Institutions<br />

Green Serendipity<br />

Caroli Buitenhuis<br />

IJburglaan 836<br />

1087 EM Amsterdam<br />

The Netherlands<br />

Tel.: +31 6-24216733<br />

www.greenseredipity.nl<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

For Example:<br />

European Bioplastics e.V.<br />

Marienstr. 19/20<br />

10117 Berlin, Germany<br />

Tel. +49 30 284 82 350<br />

Fax +49 30 284 84 359<br />

info@european-bioplastics.org<br />

www.european-bioplastics.org<br />

Michigan State University<br />

Dept. of Chem. Eng & Mat. Sc.<br />

Professor Ramani Narayan<br />

East Lansing MI 48824, USA<br />

Tel. +1 517 719 7163<br />

narayan@msu.edu<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach<br />

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56 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12<br />

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20.04.<strong>2017</strong> - 21.04.<strong>2017</strong> - Ningbo, China<br />

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Plant Based Summit <strong>2017</strong><br />

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ecocomp <strong>2017</strong><br />

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ISSN 1862-5258<br />

Basics<br />

Can additives make plastics<br />

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Automotive | 10<br />

Foam | 32<br />

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JinHui ZhaoLong is promoting<br />

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09.05.<strong>2017</strong> - 10.05.<strong>2017</strong> - Weimar, Germany<br />

https://biomat<strong>2017</strong>.dgm.de/home/<br />

Int. Conf on Bio-based Materials<br />

10.05.<strong>2017</strong> - 11.05.<strong>2017</strong> - Cologne, Germany<br />

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OPLASTIC<br />

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and that articles produced in MATER-BI<br />

meet a l essential requirements. To date<br />

over 1000 products have been tested.<br />

BENELUX-Special<br />

bioplastics MAGAZINE Vol. 12<br />

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from the farmer to the composter, waste co lection bags and is<br />

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theoriginal_R8_bioplasticmagazine_flagEBC_11.12-2016_210x297_ese.indd 1 18/01/17 11:19<br />

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... is read in 92 countries<br />

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16.05.<strong>2017</strong> - 19.05.<strong>2017</strong> - Guangzhou, China<br />

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23.05.<strong>2017</strong> - 25.05.<strong>2017</strong> - New York City Area, USA<br />

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SPC BIOPLASTICS CONVERGE<br />

31.05.<strong>2017</strong> - 01.06.<strong>2017</strong> - Washinghton DC, USA<br />

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31.05.<strong>2017</strong> - 01.06.<strong>2017</strong> - Amsterdam, The Netherlands<br />

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ESBP <strong>2017</strong><br />

05.07.<strong>2017</strong> - 07.07.<strong>2017</strong> - Toulouse, France<br />

https://esbp<strong>2017</strong>.sciencesconf.org<br />

6 th International Conference on Biobased and<br />

Biodegradable Polymers (BIOPOL-<strong>2017</strong>)<br />

11.09.<strong>2017</strong> - 13.09.<strong>2017</strong> - Mons, Belgium<br />

www. biopol-conf.org<br />

Mention the promotion code ‘watch‘ or ‘book‘<br />

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1) Offer valid until 30 June <strong>2017</strong><br />

3) Gratis-Buch in Deutschland nicht möglich, no free book in Germany<br />

7 th International Conference and Exhibition on<br />

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19.10.<strong>2017</strong> - 21.10.<strong>2017</strong> - San Francisco (CA), USA<br />

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7 th Biocomposites Conference<br />

06.12.<strong>2017</strong> - 07.12.<strong>2017</strong> - Cologne, Germany<br />

http://biocompositescc.com/home?lng=en<br />

bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12 57


Companies in this issue<br />

Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />

A.J. Plast 30<br />

Agrana 54<br />

Aimplas 40<br />

ALOK MASTERBATCHES 38<br />

AMOY COACE PLASTIC TECHNOLOGY 38<br />

Anhui Junei Biotechnology 30, 32<br />

ANHUI TIANYI ENV. PROT. TECH. 38<br />

API Applicazioni Plastiche Industriali 54<br />

Avantium 8<br />

BanBao 42<br />

BASF 8 9, 54<br />

BASF SE 30<br />

Beoplast 55<br />

Billerudkorsnas/Fiberform 8<br />

Bio4Pack 8, 14 35, 55<br />

Bio-Fed Branch of Akro-Plastic 28, 30 49, 54<br />

Bio-on 5, 19<br />

Biopolynov 29, 30<br />

Biopromotions 42<br />

Biotec 8, 30, 32 9, 55<br />

B-PACK 30 35<br />

BPI 56<br />

Braskem 8, 30, 32 9<br />

Bunzl 8<br />

Buss 25, 55<br />

BYK-Chemie GmbH 30<br />

CGP Coating 29, 30<br />

CHANGZHOU HONGMEI 38<br />

CHIAO FU MATERIAL TECHNOLOGY 38<br />

CIDAF 41<br />

Clear Lam Packaging 17<br />

COATING P. MATERIALS 38<br />

Coexpan 30<br />

Corbion Group Netherlands 30<br />

Corbion-Purac 25 9<br />

Cumapol 8<br />

CUSTOM POLYMERS HONG KONG 38<br />

Danimer Scientific 5<br />

Danone 7<br />

DIN Certco 30, 32, 34, 50<br />

Doill Ecotec 37, 38<br />

DOMCA 41<br />

DONGGUAN XINHAI ENV. PROT. MAT. 38<br />

Dr. Heinz Gupta Verlag 56<br />

DUPONT CHINA HOLDING 38<br />

DuPont Performance Materials 54<br />

Ecoplas 41<br />

EMERY OLEOCHEMICALS HK 38<br />

ENERPLASTICS 38<br />

EPC NATURAL PRODUCTS 38<br />

Erema 55<br />

European Bioplastics 6,8,30,32,48 31, 56<br />

Fachagentur Nachw. Rohsto. (FNR) 9<br />

FINE ORGANICS 38<br />

FKuR 18, 30, 32 2, 54<br />

FOSHAN STL PLASTICS TECN. 38<br />

Fraunhofer IAP 47<br />

Fraunhofer UMSICHT 55<br />

Friesland Campina 8<br />

Futamura 8, 30, 34 9<br />

Futures Fins 43<br />

GALATA CHEMICALS (HONG KONG) 38<br />

Global Biopolymers 25 54<br />

GRABIO Greentech Corporation 28, 30 55<br />

Grafe 54, 55<br />

Granch Biopack 55<br />

Green Dot Bioplastics 43 54<br />

Green Serendipity 8 9, 56<br />

GUANGDONG CAIHONG 38<br />

GUANGDONG GLOBOR 38<br />

HAIRMA CHEMICALS 38<br />

Hallink 55<br />

HANGZHOU XINFU TECHNOLOGY 38<br />

HEFEI YUANRONG NEW MATERIAL 38<br />

Holland Bioplastics 8<br />

HUAINAN AN XIN TAI 38<br />

ICEE Containers 30<br />

Infiana Germany 55<br />

Inst. F. Bioplastics & Biocomposites 56<br />

ITENE 30<br />

JETWELL TRADING 38<br />

Jiangsu Torise Biomaterials 30<br />

JIANGSU TORISE BIOMATERIALS 38<br />

JILIN BODA ORIENTAL 38<br />

JILIN PROVINCE KANGRUNJIE 38<br />

Jinhui Zhaolong 4,10,30 34,37 1, 54<br />

JINYOUNG(XIAMEN) ADV. MAT. 38<br />

JUMP TECHNOLOGY 38<br />

Kingfa 54<br />

KINGYORKER ENTERPRISE 38<br />

Kuraray 8, 15<br />

La Unión 41<br />

Las Palmerillas 41<br />

Leygatech 30<br />

LIFELINE TECHNOLOGIES 38<br />

LOTTE 38<br />

MAGNECHEM 38<br />

Mars 35<br />

Michigan State University 56<br />

Minima Technology 30 55<br />

MITSUBISHI CHEMICAL 38<br />

Mondi 35<br />

Morea y Valejo 41<br />

NANJING LIHAN CHEMICAL 38<br />

narocon 55<br />

Natureplast 29, 30<br />

NatureWorks 8,16,30,34,37,38 9<br />

Natur-Tec 55<br />

Neol 41<br />

Nestlé 44<br />

Nestlé Waters 7<br />

NEXEO PLASCHEM (SHANGHAI) 38<br />

Ningbo Linhua Plastic 30<br />

nova-Institute 8 11, 35, 55<br />

Novamont 22 55, 60<br />

Nowofol Kunststoffprodukte 30<br />

Nurel 54<br />

Oerlemans Packaging 30<br />

Organic Waste Systems 8<br />

O'Right Pure Haircare Concepts 8<br />

Origin Materials 7<br />

Pacovis 30<br />

Paperfoam 8<br />

PepsiCo 5<br />

Plantic 15<br />

Plastic Suppliers 32<br />

plasticker 12<br />

Plastiroll 30<br />

polymediaconsult 55<br />

President Packaging 55<br />

PROVIRON FUNCTIONAL CHEMICALS 38<br />

PTT MCC Biochem 8, 30, 32 54<br />

RAJIV PLASTIC INDUSTRIES 38<br />

REVERDIA 38<br />

RIKEVITA FINE CHEMICAL & FOOD 38<br />

Rodenburg Biopolymers 8, 35<br />

Roquette 38 54<br />

Sadam Group 19<br />

Saida 55<br />

SAMYANG CORPORATION 38<br />

Scion 8<br />

See Box Corporation 30<br />

Shandong Henglian New Materials 30<br />

SHANDONG JIQING CHEMCAL 38<br />

SHANGHAI INGOO CHEMICAL 38<br />

SHANGHAI XINER 38<br />

SHENZHEN ESUN INDUSTRIAL 38<br />

SHENZHEN POLYMER ASS. 38<br />

SHINKONG SYNTHETIC FIBERS 38<br />

SIDAPLAX 30, 32<br />

SIT GROUP 30<br />

Sogreen Technology 36, 38<br />

Solegear 13, 43<br />

Speick Natural Cosmetics 42<br />

Sukano 47, 54<br />

Supla 55<br />

Sustainability Consult 9<br />

Sustainable Packaging Coalition 9, 15<br />

SUZHOU HANFENG 38<br />

Synerlink 17<br />

Synprodo 30, 34<br />

Taghleef Industries 30, 35 31<br />

TBF+Partner 20<br />

Tecnalia 41<br />

Tecnaro 55<br />

Tetra Pak 8<br />

TianAn Biopolymer 55<br />

TIPA 8<br />

Toray Plastics (America) 12<br />

Torres Morente 41<br />

Total Corbion PLA 6 30<br />

Univ. Bari 26<br />

Univ. Brescia 26<br />

Univ. Stuttgart (IKT) 55<br />

Vinçotte 5, 18, 22, 32<br />

VTT Technical Research Center 18<br />

Wageningen UR 8<br />

Wessanen 8<br />

Xiamen Lingmu El. Mat. Plastic 30<br />

Xiamen Greenday Import & Export 30<br />

Xinjiang Blue Ridge Tunhe 54<br />

Zhejiang Hangzhou Xinfu 54<br />

Zhejiang Hisun Biomaterials 44, 55<br />

58 bioplastics MAGAZINE [<strong>02</strong>/17] Vol. 12


PRESENTS<br />

The Bioplastics Award will be presented<br />

during the 12th European Bioplastics Conference<br />

November 28-29, <strong>2017</strong>, Berlin, Germany<br />

<strong>2017</strong><br />

THE TWELFTH ANNUAL GLOBAL AWARD FOR<br />

DEVELOPERS, MANUFACTURERS AND USERS OF<br />

BIOBASED AND/OR BIODEGRADABLE PLASTICS.<br />

Call for proposals<br />

Enter your own product, service or development,<br />

or nominate your favourite example from<br />

another organisation<br />

Please let us know until July 31 st<br />

1. What the product, service or development is and does<br />

2. Why you think this product, service or development should win an award<br />

3. What your (or the proposed) company or organisation does<br />

Your entry should not exceed 500 words (approx. 1 page) and may also be<br />

supported with photographs, samples, marketing brochures and/or technical<br />

documentation (cannot be sent back). The 5 nominees must be prepared to<br />

provide a 30 second videoclip and come to Berlin on Nov. 28.<br />

More details and an entry form can be downloaded from<br />

www.bioplasticsmagazine.de/award<br />

supported by


www.novamont.com<br />

BIODEGRADABLE AND COMPOSTABLE BIOPLASTIC<br />

CONTROLLED, innovative, GUARANTEED<br />

EcoComunicazione.it<br />

QUALITY OUR TOP PRIORITY<br />

Using the MATER-BI trademark licence<br />

means that NOVAMONT’s partners agree<br />

to comply with strict quality parameters and<br />

testing of random samples from the market.<br />

These are designed to ensure that films<br />

are converted under ideal conditions<br />

and that articles produced in MATER-BI<br />

meet all essential requirements. To date<br />

over 1000 products have been tested.<br />

THE GUARANTEE<br />

OF AN ITALIAN BRAND<br />

MATER-BI is part of a virtuous<br />

production system, undertaken<br />

entirely on Italian territory.<br />

It enters into a production chain<br />

that involves everyone,<br />

from the farmer to the composter,<br />

from the converter via the retailer<br />

to the consumer.<br />

USED FOR ALL TYPES<br />

OF WASTE DISPOSAL<br />

MATER-BI has unique,<br />

environmentally-friendly properties.<br />

It is biodegradable and compostable<br />

and contains renewable raw materials.<br />

It is the ideal solution for organic<br />

waste collection bags and is<br />

organically recycled into fertile<br />

compost.<br />

r8_03.2016

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