STEEL + TECHNOLOGY 01/2020 EXTRACT

STEEL + TECHNOLOGY 01/2020 EXTRACT STEEL + TECHNOLOGY 01/2020 EXTRACT

06.02.2020 Views

24 | NEWS ROUND-UP RUSSIA EVRAZ upgrades hot blast stove plant at ZSMK EVRAZ ZSMK and Paul Wurth have successfully completed the first phase of a stepwise technical upgrade of the hot blast stoves plant at ZSMK’s No. 2 blast furnace in Novokuznetsk, West Siberia. In 2014, Paul Wurth had won a tender for the engineering of a complete new hot blast generation plant in preparation of this project. ZSMK’s experts decided in favour of hot blast stoves with internal combustion and ceramic burner of Paul Wurth design and the proposed three-stove operation concept as the most appropriate solution for an existing plant in operation. In 2017, Paul Wurth won the tendering process for the supply of technological key components such as the ceramic burners, checker support systems, ignition burners, steel and fabric compensators, insulation bricks, shaped brick rings, material against stress corrosion cracking and silica bricks for the stove domes. According to the concept, the new hot blast stoves were built and commissioned one by one while the blast furnace remained in operation. In May 2019, the new stove was ready for heating up. It was taken on blast on 20 June 2019. The next hot blast stove to be replaced is No. 6. The former installation has already been demolished. The new stove is scheduled for commissioning in July 2020. This will be followed by works on stove No. 5 as the final phase. The overall project is scheduled to completed by May 2021. • Paul Wurth NLMK completes overhaul of basic oxygen furnace NLMK Lipetsk has relaunched its basic oxygen furnace No. 2, a steelmaking facility with a capacity of over 3 million t/year, following an extensive overhaul. The replacement of basic oxygen furnace No. 2 is the first stage in a large-scale overhaul of NLMK Lipetsk steelmaking operations. The next stage is scheduled to begin in May 2020, and will cover the overhaul of similar-capacity BOF No. 3. The steelmaking capacity upgrades will enable a 15% increase in the productivity of the shop to 10 million t/year of steel. The launch of a new dust and gas collection system in line with Best Available Techniques (BATs) was tied in with the relaunch of the BOF.More efficient gas treatment equipment will capture 99.9% of dust emissions, which is in line with best global practices. The project will also enable the use of BOF gas for energy generation at a new recovery cogeneration plant planned for construction at NLMK Lipetsk. • NLMK Severstal Cherepovets places order for sublance systems Severstal has contracted Danieli Corus to design and supply three sublance systems for three 350 t converters at the Cherepovets BOF shop. The sublance-based BOF process control to b e provided by Danieli Corus will contribute to Severstal’s objective of achieving lower steel production costs while maintaining efficiency and quality. Sublance technology, in combination with a state-ofthe-art process model, enables shorter tap-to-tap times, higher hit rates and reduced consumption of oxygen, energy and flux materials, while improving operating conditions. • Danieli Corus Converters in the Cherepovets BOF shop will be equipped with sublance technology (Picture: Danieli Corus) STEEL + TECHNOLOGY 2 (2020) No. 1

NEWS ROUND-UP | 25 SPAIN Acerinox Europa enhances AOD performance by installation of torque retainer Acerinox Europa, Los Barrios, Cádiz, has successfully commissioned a torque retainer installed by SMS group at its 120 t AOD converter No. 2. Since installation of the compact electrohydraulic torque retainer designed by SMS group, uncontrolled vibrations in the gear unit and the converter vessel have been significantly reduced. Likewise have the destructive forces acting on the bearings and the foundation when operating the AOD converter. According to the Acerinox, which issued the FAC shortly after the commissioning, the new equipment reduces maintenance and improves the operational reliability of the AOD converter. The plant shutdown time for the equipment installation was very short thanks to the new installation concept developed by SMS group especially for Acerinox Europa. • SMS group ArcelorMittal Asturias to upgrade reheating furnace at the hot strip mill SMS group will supply a new combustion system for the existing walking beam furnaces 2N, 3N and 4N in the Aviles hot strip mill of ArcelorMittal Asturias. The supply will consist of replacing the existing burners with the SMS EcoFlamePLUS dual fuel burners in the zones that will be upgraded and converted to basic oxygen furnace (BOF) gas utilization. 22 burners will be replaced on each furnace. This solution will guarantee more efficient combustion and an optimal flame mix, resulting in a reduction of NO x emissions. The new technology will enable ArcelorMittal to drastically reduce NO x emissions to lower than 150 mg/Nm3 and decrease CO 2 emissions. The new burners can be fed either with a mix of BOF gas and natural gas or with BOF gas only. Thus, it is possible to use the gas from the upstream processes, making the works of ArcelorMittal more sustainable and environmentally friendly. Switching between the two gases will be performed automatically. • SMS group Global Steel Wire to modernize six-strand billet caster Global Steel Wire S.A. (Celsa Group), based in Santander, has placed the order for the upgrade of their continuous billet casting machine with SMS Concast, a company of SMS group. Steel production at Global Steel Wire S.A. (GSW) is focused on wire rod in special steel grades for the automotive and special engineering industries. Currently, the existing caster processes roughly 900,000 t/year of steel into 180 mm square sections. The aims of the revamp are to increase the production flexibility by adding 200 to 240 mm square sections and to achieve higher casting speeds. The order includes the installation of CONDRIVE mould oscillation drive systems on all strands. The modulated wave stirring feature will make for low energy consumption of the stirrers. The start-up of the upgraded casting machine is scheduled for early 2021. • SMS group SWITZERLAND Steel industry in the focus of the World Economic Forum 2020 Solutions for “green steel” can help the steel industry to move forward Burkhard Dahmen, Chairman of the Managing Board (CEO) of SMS group gave an interview to the US tv station CBS News in the run-up to the World Economic Forum in Davos in January. CBS presenter Andrew Wilson asked questions “about the seemingly endless potential for one of the most important basic materials in our global civilization” and how high-performance metal-making enables the world’s biggest innovations. Burkhard Dahmen explained the contribution to the modern steel production processes and plant solutions his company is offering. The possibilities of 3D printing materials and technologies and the innovative, efficient high-bay storage system Boxbay are only a few examples of the company’s broad scope. (The QR contains a link to the eight-minutes interview on cbsnews.com). • SMS group The interview is available on the website of CBS news STEEL + TECHNOLOGY 2 (2020) No. 1

NEWS ROUND-UP | 25<br />

SPAIN<br />

Acerinox Europa enhances AOD performance by installation of torque retainer<br />

Acerinox Europa, Los Barrios, Cádiz, has<br />

successfully commissioned a torque<br />

retainer installed by SMS group at its<br />

120 t AOD converter No. 2.<br />

Since installation of the compact electrohydraulic<br />

torque retainer designed by SMS group,<br />

uncontrolled vibrations in the gear unit and the<br />

converter vessel have been significantly<br />

reduced. Likewise have the destructive forces<br />

acting on the bearings and the foundation<br />

when operating the AOD converter. According<br />

to the Acerinox, which issued the FAC shortly<br />

after the commissioning, the new equipment<br />

reduces maintenance and improves the operational<br />

reliability of the AOD converter.<br />

The plant shutdown time for the equipment<br />

installation was very short thanks<br />

to the new installation concept developed<br />

by SMS group especially for Acerinox<br />

Europa.<br />

• SMS group<br />

ArcelorMittal Asturias to upgrade reheating furnace at the hot strip mill<br />

SMS group will supply a new combustion<br />

system for the existing walking<br />

beam furnaces 2N, 3N and 4N in the<br />

Aviles hot strip mill of ArcelorMittal<br />

Asturias.<br />

The supply will consist of replacing the existing<br />

burners with the SMS EcoFlamePLUS<br />

dual fuel burners in the zones that will be<br />

upgraded and converted to basic oxygen<br />

furnace (BOF) gas utilization. 22 burners will<br />

be replaced on each furnace. This solution<br />

will guarantee more efficient combustion<br />

and an optimal flame mix, resulting in a<br />

reduction of NO x emissions. The new technology<br />

will enable ArcelorMittal to drastically<br />

reduce NO x emissions to lower than 150<br />

mg/Nm3 and decrease CO 2 emissions.<br />

The new burners can be fed either<br />

with a mix of BOF gas and natural gas<br />

or with BOF gas only. Thus, it is possible<br />

to use the gas from the upstream<br />

processes, making the works of ArcelorMittal<br />

more sustainable and environmentally<br />

friendly. Switching between<br />

the two gases will be performed automatically.<br />

• SMS group<br />

Global Steel Wire to modernize six-strand billet caster<br />

Global Steel Wire S.A. (Celsa Group),<br />

based in Santander, has placed the order<br />

for the upgrade of their continuous billet<br />

casting machine with SMS Concast, a<br />

company of SMS group.<br />

Steel production at Global Steel Wire S.A.<br />

(GSW) is focused on wire rod in special<br />

steel grades for the automotive and special<br />

engineering industries. Currently, the<br />

existing caster processes roughly 900,000<br />

t/year of steel into 180 mm square sections.<br />

The aims of the revamp are to<br />

increase the production flexibility by adding<br />

200 to 240 mm square sections and to<br />

achieve higher casting speeds.<br />

The order includes the installation of<br />

CONDRIVE mould oscillation drive systems<br />

on all strands. The modulated wave<br />

stirring feature will make for low energy<br />

consumption of the stirrers. The start-up<br />

of the upgraded casting machine is<br />

scheduled for early 2021.<br />

• SMS group<br />

SWITZERLAND<br />

Steel industry in the focus of the World Economic Forum <strong>2020</strong><br />

Solutions for “green steel” can help the<br />

steel industry to move forward<br />

Burkhard Dahmen, Chairman of the Managing<br />

Board (CEO) of SMS group gave an<br />

interview to the US tv station CBS News<br />

in the run-up to the World Economic<br />

Forum in Davos in January. CBS presenter<br />

Andrew Wilson asked questions “about<br />

the seemingly endless potential for one of<br />

the most important basic materials in our<br />

global civilization” and how high-performance<br />

metal-making enables the world’s<br />

biggest innovations. Burkhard Dahmen<br />

explained the contribution to the modern<br />

steel production processes and plant solutions<br />

his company is offering. The possibilities<br />

of 3D printing materials and technologies<br />

and the innovative, efficient high-bay<br />

storage system Boxbay are only a few<br />

examples of the company’s broad scope.<br />

(The QR contains a link to the eight-minutes<br />

interview on cbsnews.com).<br />

• SMS group<br />

The interview is available on the website<br />

of CBS news<br />

<strong>STEEL</strong> + <strong>TECHNOLOGY</strong> 2 (<strong>2020</strong>) No. 1

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