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CPT International 4/2019

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COMPANY<br />

team around Dr. Ioannidis was awarded<br />

the Innovation Prize of the German<br />

Foundry Industry – a prize for material,<br />

process or product development for<br />

companies or persons in the foundry<br />

sector. “We at Frech are proud that the<br />

German foundry industry, the leaders in<br />

Europe, selected us for the prize. The<br />

association represents our customers.<br />

This is a stimulus for our entire team,”<br />

Dr. Ioannidis assesses the award proudly.<br />

Frech passed on the 15,000 euro<br />

prizemoney to the BDG and the German<br />

Foundrymen’s Association (VDG)<br />

directly after being awarded it – to promote<br />

young up-and-coming talent. A<br />

small but richly symbolic step against<br />

the sector’s impending lack of skilled<br />

employees.<br />

The future offers much more<br />

And then – just at the end of our meeting<br />

in Schorndorf – Dr. Ioannidis<br />

majestically passes on some astonishing<br />

information that is really forward-looking:<br />

Frech is going to invest in the high<br />

double-digit millions to massively<br />

enlarge the Weiler site by 15,000 m² for<br />

a logistics center and two assembly halls<br />

for hot- and cold-chamber die-casting<br />

machines. This increases the production<br />

and commercial space to about 50,000<br />

m². He says that they also have new<br />

ideas, apart from the large-scale machines,<br />

for the Plüderhausen site. In addition,<br />

production capacity in Asia is to be<br />

increased with a new works for several<br />

million euros during the next two years.<br />

The message is clear: 70 years of history<br />

is not enough – the future offers much<br />

more for this successful German<br />

foundry supplier!<br />

www.frech.com<br />

From a small business to a global player<br />

Frech was founded in 1949 by engineer<br />

Oskar Frech, who initially produced<br />

tools with his wife in their home in<br />

Schorndorf. “It became time to expand<br />

when one day the spindle of a processing<br />

machine threatened to break<br />

through the ceiling,” relates Louis<br />

Braun, who has been working for Frech<br />

since the mid-1970s. The company’s history<br />

is reviewed on a wall about 50<br />

meters long. Frech only acquired its<br />

own company grounds in the Weiler<br />

suburb of Schorndorf – the current<br />

headquarters – two years after its founding.<br />

The first works expansion took<br />

place in 1958. At this time, about ten<br />

employees worked for the company.<br />

The first die-casting plant was put on<br />

the market in the early 1960s: a<br />

hot-chamber die-casting machine with a<br />

clamping force of ten tonnes, for materials<br />

such as tin, zinc and lead. In the<br />

days when Chancellor Ludwig Erhard,<br />

the cigar-smoking overseer of Germany’s<br />

economic miracle, ruled the republic<br />

the works in Weiler was expanded<br />

for the serial assembly of hot-chamber<br />

die-casting machines in 1963 – the starting<br />

signal for today’s success.<br />

Step-by-step the Schorndorf-based<br />

engineers appropriated other business<br />

segments: firstly, they launched a<br />

hot-chamber die-casting machine for<br />

magnesium in the late 1960s, then the<br />

first cold-chamber die-casting machine.<br />

They successfully entered the die-casting<br />

business themselves with the acquisition<br />

of Moneva in 1971. Frech thus got<br />

the opportunity to test its plant technology<br />

in practice. At about the same<br />

time, the first automation elements<br />

made their appearance in plant technology:<br />

“spraying equipment, removal<br />

devices and trimming presses came<br />

along,” Braun recalls. In addition, the<br />

newly founded Frech Leasing henceforth<br />

simplified financing of the machines.<br />

The number of employees rapidly<br />

rose to about 110 in the mid-1970s due<br />

to the construction of a new works in<br />

Schorndorf-Weiler with its own tool<br />

construction department. This is when<br />

the internationalization – driven by<br />

Wolfgang Frech after he took over from<br />

his father Oskar Frech in 1965 – also<br />

took off. A first subsidiary in France<br />

kicked off the setting-up of a global<br />

sales and service network that now<br />

includes large parts of the EU and Russia,<br />

as well as more distant markets such<br />

as Mexico, Southeast Asia, India, China,<br />

and the USA.<br />

<strong>International</strong>ization accelerated<br />

during the 1980s. The subsidiary in<br />

Shanghai had been founded by the end<br />

of the decade (and was later converted<br />

to an efficient production site in 2015).<br />

The Robamat subsidiary for producing<br />

tempering units was founded during the<br />

1990s, during which the joint venture<br />

Spesima GmbH in Bulgaria was also initiated<br />

for the automation of die-casting<br />

plants. Furnace constructor Meltec joined<br />

the Frech Group in 2000. The largest<br />

acquisition in the company’s history took<br />

place in 2007 with the take over of<br />

cold-chamber rival Müller Weingarten.<br />

The Group made a further important<br />

purchase – the Swiss vacuum technology<br />

company VDS – in 2013. Vacuum technology<br />

can be used to dispel air inclusions<br />

in castings, and thus optimize quality.<br />

44

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