Issue 01/2019
Highlights: Automotive Foam Basics: Green public procurement Cover Story: PHB for food packaging
Highlights:
Automotive
Foam
Basics: Green public procurement
Cover Story: PHB for food packaging
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ISSN 1862-5258<br />
Jan / Feb<br />
<strong>01</strong> | 2<strong>01</strong>9<br />
Cover Story<br />
PHB for food packaging<br />
of fruits and vegetables | 37<br />
Highlights<br />
Foam | 34<br />
Automotive | 14<br />
bioplastics MAGAZINE Vol. 14<br />
Basics<br />
Green Public Procurement | 40<br />
... is read in 92 countries
PLAY WITH PLASTICS!<br />
Sustainable – Safe – Sophisticated<br />
The world we live in is unique, exciting and full of surprises. Children discover<br />
their world in a fun way by playing with toys, which generate curiosity and<br />
stimulate the imagination while having to withstand countless adventures.<br />
Our bioplastics combine sustainability with trend-setting material<br />
properties that help to reduce CO2 emissions.<br />
With FKuR bioplastics you will get high-quality toys that meet<br />
your needs exactly and that children will enjoy for a long time.
Editorial<br />
dear<br />
readers<br />
With the new year now getting into its stride, we are once again back in the<br />
familiar rhythm that shapes our work and this magazine. Our first issue of<br />
bioplastics MAGAZINE this year is no exception and we are sticking with what our<br />
readers accustomed to: like every year, our highlight topics are once again<br />
Bioplastic Foams and Bioplastics in Automotive Applications . However, we also<br />
want to introduce a new feature this year – a series in which we present and<br />
discuss recent patents in the bioplastics space, preferably, but not necessarily, on<br />
topics relating to the highlights of the relevant issue. Readers, too, are more than<br />
welcome to submit their news about patents they have been granted. We look<br />
forward to hearing about your accomplishments in this area, so let us know!<br />
The present issue further includes, next to the other highlight topics, an<br />
update on Green Public Procurement in the Basics section.<br />
As usual, you’ll also find some of the most recent news items on materials<br />
and applications from the world of bioplastics.<br />
Lastly, we’d like to remind you of our conference schedule for 2<strong>01</strong>9, and invite<br />
you to join us. We start with the first international bio!TOY conference, scheduled<br />
for March 27 th and 28 th . Raw material suppliers, toy manufacturers and other<br />
players will meet in Germany’s ‘Toy City’, Nürnberg. Next, at the end of May, we<br />
are organising the 3 rd bio!PAC conference on biobased packaging in Düsseldorf,<br />
Germany. And of course, the biggest international trade show for the plastics<br />
industry – the K show - is rolling around this year in October, in Düsseldorf.<br />
Once again, we’ll be there, with our, by now traditional, Bioplastics Business<br />
Breakfast meetings. The call for papers is already open for this event.<br />
We look forward to seeing you at trade shows such as Chinaplas, at our<br />
conferences or one of the many other interesting events.<br />
Until then, please enjoy reading this latest issue of bioplastics MAGAZINE. And don’t<br />
forget: For current news, be sure to check the latest reports, breaking news and<br />
daily news updates at www.bioplasticsmagazine.com. Our bi-weekly newsletter<br />
reaches almost 3000 recipients who have actively opted in to receive it. Maybe a good<br />
opportunity for your banner advertisement?<br />
EcoComunicazione.it<br />
WWW.MATERBI.COM<br />
adv mela se tore_bioplasticmagazine_11.12_2<strong>01</strong>8_flagEBC_210x297_ese.indd 1 31/10/18 14:10<br />
r4_11.2<strong>01</strong>8<br />
bioplastics MAGAZINE Vol. 14<br />
ISSN 1862-5258<br />
Highlights<br />
Foam | 12<br />
Automotive | 24<br />
Basics<br />
Green Public Procurement | 42<br />
Jan / Feb<br />
<strong>01</strong> | 2<strong>01</strong>9<br />
Cover Story<br />
PHB for food packaging<br />
of fruits and vegetables | 37<br />
... is read in 92 countries<br />
Follow us on twitter!<br />
www.twitter.com/bioplasticsmag<br />
Michael Thielen<br />
Like us on Facebook!<br />
www.facebook.com/bioplasticsmagazine<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 3
Content<br />
Imprint<br />
Jan / Feb <strong>01</strong>|2<strong>01</strong>9<br />
Automotive<br />
14 Lightweighting and use of ocean plastics<br />
16 LCA-Methodology and tools<br />
Materials<br />
18 Enzymatic masterbatch<br />
32 Low-cost cellulosic sugars for bioplastics production<br />
Market<br />
20 New market data<br />
Applications<br />
26 PLA solution for soil engineering<br />
27 Green turf technology for the<br />
2020 Olympic Games<br />
28 Bioplastics in the<br />
electronics sector<br />
Patents<br />
30 Bioplastic Patents<br />
Foam<br />
34 New infill material for<br />
artificial turf<br />
36 PLA foam sheet for tableware<br />
Cover Story<br />
37 PHB for food packaging of fruits and vegetables<br />
Opinion<br />
42 Are biodegradable plastics a “false solution”?<br />
3 Editorial<br />
5 News<br />
8 Events<br />
22 Application News<br />
39 Brand Owner<br />
40 Basics<br />
45 10 years ago<br />
46 Glossary<br />
50 Suppliers Guide<br />
53 Event Calendar<br />
54 Companies in this issue<br />
Publisher / Editorial<br />
Dr. Michael Thielen (MT)<br />
Samuel Brangenberg (SB)<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach, Germany<br />
phone: +49 (0)2161 6884469<br />
fax: +49 (0)2161 6884468<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Samsales (German language)<br />
phone: +49(0)2161-6884467<br />
fax: +49(0)2161 6884468<br />
sb@bioplasticsmagazine.com<br />
Michael Thielen (English Language)<br />
(see head office)<br />
Layout/Production<br />
Kerstin Neumeister<br />
Print<br />
Poligrāfijas grupa Mūkusala Ltd.<br />
1004 Riga, Latvia<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
Print run: 3.600 copies<br />
bioplastics magazine<br />
ISSN 1862-5258<br />
bM is published 6 times a year.<br />
This publication is sent to qualified subscribers<br />
(169 Euro for 6 issues).<br />
bioplastics MAGAZINE is read in<br />
92 countries.<br />
Every effort is made to verify all Information<br />
published, but Polymedia Publisher<br />
cannot accept responsibility for any errors<br />
or omissions or for any losses that may<br />
arise as a result.<br />
All articles appearing in<br />
bioplastics MAGAZINE, or on the website<br />
www.bioplasticsmagazine.com are strictly<br />
covered by copyright. No part of this<br />
publication may be reproduced, copied,<br />
scanned, photographed and/or stored<br />
in any form, including electronic format,<br />
without the prior consent of the publisher.<br />
Opinions expressed in articles do not necessarily<br />
reflect those of Polymedia Publisher.<br />
bioplastics MAGAZINE welcomes contributions<br />
for publication. Submissions are<br />
accepted on the basis of full assignment<br />
of copyright to Polymedia Publisher GmbH<br />
unless otherwise agreed in advance and in<br />
writing. We reserve the right to edit items<br />
for reasons of space, clarity or legality.<br />
Please contact the editorial office via<br />
mt@bioplasticsmagazine.com.<br />
The fact that product names may not be<br />
identified in our editorial as trade marks<br />
is not an indication that such names are<br />
not registered trade marks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Envelopes<br />
A part of this print run is mailed to the<br />
readers wrapped bioplastic envelopes<br />
sponsored by Minima Technology Co.,<br />
Ltd., Taiwan, another part is wrapped<br />
in envelopes sponsored by Taghleef<br />
Industries, Italy<br />
Cover<br />
Thomas_EyeDesign (iStockphoto)<br />
Follow us on twitter:<br />
http://twitter.com/bioplasticsmag<br />
Like us on Facebook:<br />
https://www.facebook.com/bioplasticsmagazine
daily upated news at<br />
www.bioplasticsmagazine.com<br />
News<br />
Total Corbion PLA starts-up its<br />
75,000 tonnes per year bioplastics plant<br />
Total Corbion PLA, a 50/50 joint venture between Total and<br />
Corbion, announced the start-up of its 75,000 tonnes per<br />
year PLA bioplastics plant in Rayong, Thailand. The plant has<br />
successfully produced Luminy ® PLA resins. This bioplastic<br />
provides a valuable contribution towards the circular economy<br />
being biobased and biodegradable and offering multiple<br />
environmentally-friendly waste solutions.<br />
The new facility will<br />
produce a broad range of<br />
Luminy PLA resins from<br />
renewable, non-GMO<br />
sugarcane sourced locally<br />
in Thailand: from standard<br />
PLA to innovative, high heat<br />
PLA and PDLA with unique<br />
properties. The products<br />
will meet customers’ needs<br />
in a wide range of markets<br />
notably packaging, consumer<br />
goods, 3D printing, fibers<br />
and automotive and are<br />
specifically optimized for<br />
extrusion, thermoforming,<br />
injection molding and fiber<br />
spinning processes.<br />
Total Corbion PLA will leverage on the integration with<br />
its Lactide plant, the monomer required for the production<br />
of PLA, that has simultaneously been expanded to<br />
100,000 tonnes per year production capacity. Furthermore,<br />
the 1,000 tonnes per year PLA pilot plant, which has been<br />
operational since the end of 2<strong>01</strong>7, is located on the same site<br />
and will be used for product development.<br />
The start-up marks a major milestone for both the joint<br />
venture and the bioplastics market. With this additional 75,000<br />
tons per year facility, the global production capacity of PLA<br />
bioplastics will increase by almost 50 %, to 240,000 tonnes per<br />
year. PLA is a fast-growing polymer market with an estimated<br />
annual growth rate of 10 % to 15 %.<br />
“The start-up of this state-of-the-art plant establishes Total<br />
Corbion PLA as a world-scale PLA bioplastic producer, ideally<br />
located to serve growing markets from Asia Pacific to Europe<br />
and the Americas” says Stephane Dion, CEO of the company.<br />
“The subsequent increase in global PLA capacity will enable<br />
manufacturers and brand owners to move into the circular<br />
economy and produce<br />
biobased products with<br />
lower carbon footprints and<br />
multiple end of life options.”<br />
“I’m very pleased that the<br />
joint venture has startedup<br />
the second-largest PLA<br />
bioplastics plant in the<br />
world. This achievement is<br />
fully in line with our strategy,<br />
to expand in petrochemicals<br />
and, at the same time,<br />
innovate in lowcarbon<br />
solutions. Bioplastics<br />
are a great complement<br />
to our more traditional<br />
petrochemicals products<br />
to meet the rising demand for polymers while contributing<br />
towards reducing end-of-life concerns” says Bernard Pinatel,<br />
President Refining & Chemicals at Total.<br />
Corbion, that supplies the lactic acid to this fully integrated<br />
plant, is happy with the news: “The successful start-up of this<br />
state-of-the-art PLA plant is the result of impressive team<br />
work by many. This is good news for consumers and producers<br />
who want to make a conscious choice to improve their carbon<br />
footprint and make their contribution to a circular economy.<br />
A world of innovation and business opportunities has opened<br />
up while contributing to a better world” says Tjerk de Ruiter,<br />
CEO at Corbion. MT<br />
www.total-corbion.com<br />
Picks & clicks<br />
Most frequently clicked news<br />
tinyurl.com/news2<strong>01</strong>81205<br />
Here’s a look at our most popular online content of the past two months.<br />
The story that got the most clicks from the visitors to bioplasticsmagazine.com was:<br />
Carbiolice announces official launch of Evanesto (05 December 2<strong>01</strong>8)<br />
Carbiolice, a French start-up created in 2<strong>01</strong>6, formally announced during a presentation<br />
at the European Bioplastics Conference (currently) taking place in Berlin, the launch<br />
of their innovative enzymated masterbatch called Evanesto, which offers a totally<br />
biodegradable solution for PLA.<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 5
News<br />
daily upated news at<br />
www.bioplasticsmagazine.com<br />
Nestlé and Danimer Scientific to develop<br />
biodegradable water bottle<br />
Nestlé (Vevey, Switzerland) and Danimer Scientific<br />
(Bainbridge, Georgia, USA) recently announced a global<br />
partnership to develop biodegradable bottles. Nestlé and<br />
Danimer Scientific will collaborate to design and manufacture<br />
biobased resins for Nestlé’s water business using Danimer<br />
Scientific’s PHA polymer Nodax. In 2<strong>01</strong>8, the University<br />
of Georgia confirmed in a study that Nodax is an effective<br />
biodegradable alternative to petrochemical plastics. PepsiCo,<br />
an existing partner of Danimer, will also gain access to the<br />
resins developed under this collaboration.<br />
In 2<strong>01</strong>8, Nestlé announced its commitment to make 100 %<br />
of its packaging recyclable or reusable by 2025. To achieve this<br />
goal, the company has already undertaken several initiatives<br />
including the creation of the Nestlé Institute of Packaging<br />
Sciences. This institute is dedicated to the discovery and<br />
development of functional, safe and environmentally<br />
friendly packaging solutions including functional paper and<br />
biodegradable materials.<br />
Stefan Palzer, Chief Technology Officer for Nestlé said,<br />
“Strategic innovation partnerships play a key role for Nestlé<br />
as we make progress<br />
in improving<br />
Generic photo of a Nestlé PET bottle<br />
the sustainability<br />
of our packaging.<br />
In order to effectively<br />
address the<br />
plastic issue in<br />
various markets,<br />
we need a wide<br />
range of technological<br />
solutions,<br />
including new paper materials and biodegradable polymers<br />
which can also be recycled.”<br />
Maurizio Patarnello, CEO of Nestlé Waters said, “Nestlé<br />
Waters is committed to addressing the growing global plastic<br />
waste packaging issue. A biodegradable bottle, which is also<br />
recyclable, can help improve the environmental impact of<br />
our business in countries without collection and recycling<br />
systems.” MT<br />
www.nestle.com | www.danimerscientific.com<br />
Sulapac welcomes<br />
Chanel as an investor<br />
Finland-based Sulapac, announced that it has successfully<br />
attracted its first investor from the cosmetics industry. Sulapac<br />
products use a biodegradable and microplastic-free material<br />
made of FSC-certified wood chips and natural binders. They<br />
have all the benefits of plastic, yet they biodegrade completely<br />
and leave no microplastics behind.<br />
The French luxury house Chanel joins previous investors,<br />
including Lifeline Ventures, Ardent Venture, Eerik Paasikivi,<br />
Ilkka Herlin and Saara Kankaanrinta, Planvest, and Mika<br />
Ihamuotila, with its decision to support Sulapac’s ambition to<br />
provide a sustainable alternative to the use of conventional<br />
plastics in plastic products and packaging. The amount of the<br />
investment was not disclosed.<br />
The company is pleased with the support of Chanel, which<br />
it describes as a ‘leading brand representing the most<br />
demanding luxury segment’.<br />
“Chanel is definitely one of the forerunners in the luxury<br />
segment as they want to invest on latest sustainable material<br />
and technology innovations. Our mission to save this world<br />
from the plastic waste just became a big step closer,” said<br />
Suvi Haimi, CEO and co-founder of Sulapac.<br />
In July 2<strong>01</strong>8, Sulapac also received the Horizon 2020 SME<br />
instrument grant from the European Union. Additional funding<br />
was provided by Business Finland, and A-round funding is<br />
planned for 2<strong>01</strong>9.<br />
www.sulapac.com<br />
Production of PHA<br />
bioplastics in Spain<br />
Bio-on (Bologna (Italy) and Sociedad Cooperativa<br />
General Agropecuaria, a Castilian-Leon cooperative<br />
which produces and markets sugar, food oils, biodiesel,<br />
various products for food animal and renewable electric<br />
energy, have signed an agreement to begin a technical<br />
collaboration, the first in Spain, to study and evaluate<br />
the opportunity to exploit at industrial scale the Bio-on<br />
technologies for the production of PHA bioplastics from<br />
sugar beets processing co- and by-products.<br />
The two companies will start working together to<br />
implement a dedicated and tailored feasibility study for<br />
the realization of a PHA industrial plant in Spain, in the<br />
factory of ACOR located in the town of Olmedo at Km<br />
153, the selection of this specific production site will<br />
guarantee the bioplastic project to benefit from synergies,<br />
interconnections and common services with the sugar<br />
factory, but without interfering with the latter's production,<br />
and specific production capacity will be decided during the<br />
project implementation accordingly.<br />
"We are satisfied to start this important journey –<br />
declares J. Carlos Rico Mateo, President of ACOR – that<br />
put in its centre the valorization of our sugar beets as<br />
raw materials of an innovative green process without<br />
interfering with the sugar production."<br />
www.bio-on.it<br />
6 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
News<br />
BASF pulls out of Synvina<br />
BASF has notified Avantium of its exit from their Synvina joint venture, effective 15 January 2<strong>01</strong>9. Avantium continues to disagree<br />
with BASF’s interpretation of the joint venture agreement. Avantium and BASF are still discussing the terms and conditions of an exit.<br />
Upon an exit of BASF, Avantium will acquire BASF’s equity interest in the joint venture and Synvina will continue its operations<br />
as a fully Avantium-owned company. In addition, the YXY technology, know-how and people will revert to Avantium. This will<br />
allow Avantium to pursue alternative routes for commercializing the technology.<br />
Synvina was formed in 2<strong>01</strong>6 to commercialize the YXY technology developed by Avantium. The YXY technology catalytically<br />
converts plant-based sugar into FDCA and plastics, such as the new polymer polyethylenefuranoate (PEF). The intent of the<br />
parties was to build the first commercial-scale plant for FDCA, the main building block for PEF, in Antwerp, Belgium.<br />
“We remain fully confident in our YXY technology and the unique properties of PEF, confirmed by high market interest and<br />
existing Synvina partnerships. We look forward to building on the work undertaken within Synvina and being free to pursue<br />
further options to reach the full potential of PEF,” said Tom van Aken, Chief Executive Officer of Avantium. MT<br />
www.avantium.com<br />
Researchers at Tel Aviv University produce<br />
PHA with the help of algae<br />
A new Tel Aviv University study describes a process to<br />
make bioplastic polymers that require neither land or fresh<br />
water — resources that are scarce in much of the world.<br />
The polymer is derived from microorganisms that feed on<br />
seaweed.<br />
The invention was the fruit of a multidisciplinary<br />
collaboration between Dr. Alexander Golberg of TAU's<br />
Porter School of Environmental and Earth Sciences and<br />
Prof. Michael Gozin of TAU's School of Chemistry. Their<br />
research was recently published in the journal Bioresource<br />
Technology.<br />
"Plastics take hundreds of years to decay. So, bottles,<br />
packaging and bags<br />
create plastic continents<br />
in the oceans, endanger<br />
animals and pollute the<br />
environment," says Dr.<br />
Golberg. "Plastic is also<br />
produced from petroleum<br />
products, which has<br />
an industrial process<br />
that releases chemical<br />
contaminants as a byproduct."<br />
Are renewablysourced<br />
plastics the<br />
solution?<br />
“To grow the plants or<br />
the bacteria to make the plastic requires fertile soil and<br />
fresh water, which many countries, including Israel, don't<br />
have. Our new process produces plastic from marine<br />
microorganisms that completely recycle into organic waste,"<br />
Golberg explained.<br />
The researchers harnessed microorganisms that feed<br />
on seaweed to produce polyhydroxyalkanoate (PHA). It is<br />
biodegradable, produces zero toxic waste and recycles into<br />
organic waste.<br />
"Our raw material was multicellular seaweed, cultivated<br />
in the sea," Dr. Golberg says. "These algae were eaten by<br />
single-celled microorganisms, which also grow in very salty<br />
water and produce a polymer that can be used to make<br />
bioplastic.”<br />
He continued: "There are already factories that produce<br />
this type of bioplastic in commercial quantities, but they use<br />
plants that require agricultural land and fresh water. The<br />
process we propose will enable<br />
countries with a shortage of<br />
fresh water, such as Israel,<br />
China and India, to switch from<br />
petroleum-derived plastics to<br />
biodegradable plastics."<br />
"We are now conducting<br />
basic research to find the best<br />
bacteria and algae that would<br />
be most suitable for producing<br />
polymers for bioplastics<br />
with different properties," he<br />
concluded.<br />
The research was partially<br />
funded by the TAU-Triangle<br />
Regional R&D Center in Kfar<br />
Kara under the academic auspices of Tel Aviv University, and<br />
by the Israeli Ministry of Energy and Infrastructures.<br />
bit.ly/2BEDZQ9<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 7
Events<br />
bioplastics MAGAZINE<br />
presents<br />
The first bio!TOY conference on toys made from biobased<br />
plastics in Nuremberg, Germany, organised by bioplastics<br />
MAGAZINE and narocon is the must-attend conference<br />
for everyone interested in toys responsibly made from<br />
renewable resources. The conference offers high class<br />
presentations from top individuals from raw material<br />
providers as well as from toy brand owners already using<br />
biobased plastics. The unique event also offers excellent<br />
networking opportunities along with a table top exhibition.<br />
Please find below the preliminary programme. Find more<br />
details and register at the conference website.<br />
www.bio-toy.info<br />
Why bio!TOY:Conference on toys made from biobased plastics<br />
Plastics are THE most widely used materials for toys and many products for leisure. Plastics still rank ahead of wood, cardboard<br />
and textiles (including plush), which ultimately also very often consist of synthetic fibres. Plastics for toys should therefore be<br />
as healthy and sustainable as possible - because our children play every day. The first responsible manufacturers of plastic<br />
toys are therefore switching to plastics made from bio-based materials, which are made from renewable raw materials.<br />
The burning questions in this respect are: How to create and accelerate this change? How to secure the goals and claims?<br />
That’s why bioplastics MAGAZINE together with narocon (Harald Kaeb) and supported by the German Toy Manfacturer Association<br />
DVSI and the German Federal Ministry of Food and Agriculture are now inviting businesses and media to the first bio!TOY<br />
conference.<br />
More than 20 presentations with focus on suitable materials, application examples and user experiences. In addition experts<br />
will give background information on regulations, policy and funding opportunities. The conference will be accompanied by a<br />
table-top exhibition of business and technology leaders.<br />
The preliminary programme below will constantly be amended and updated on the website.<br />
Preliminary Programme - bio!PAC: Conference on Biobased Packaging<br />
Harald Kaeb, narocon<br />
Ulrich Brobeil, DVSI<br />
Asta Partanen, nova Institute<br />
Gabriele Peterek, FNR<br />
Kathrin Birkmann, TÜV Rheinland<br />
Oliver Ehlert, Din Certco<br />
Patrick Zimmermann, FKuR<br />
Marco Jansen, Braskem<br />
Helmut Nägele, Tecnaro<br />
Thomas Köppl, Hexpol TPE<br />
Mark Remmert, Greendot Bioplastics<br />
Maria Costa & Clara Blasco, AIJU<br />
Nelleke van der Puil, Lego<br />
Friedrich Stefan, Bioblo<br />
Stephanie Triau, Bioseries<br />
Beatrice Radaelli, eKoala<br />
Transition to a circular and sustainable EU plastic industry<br />
Biobased Materials: a strategic arena for an association<br />
Biobased plastics, biodegradable plastics and biocomposites for toys<br />
Funding Opportunities<br />
Safety of Toys<br />
Testing and Certification of Bioplastics<br />
Play with plastics – Nature as guideline<br />
Green PE, the biobased plastic toy solution<br />
Raw material shift in the plastics industry – Children’s toys made from<br />
ARBOFORM ® , ARBOBLEND ® and ARBOFILL ®<br />
A material journey to green toys<br />
biobased materials for tyos in the USA<br />
Consumer attitudes and toy trends for Eco-babies and<br />
Lego on its way to sustainable toys<br />
Bioblo building blocks: balancing profitability and sustainability<br />
Down to earth, biobased toys : building the promise of a better tomorrow<br />
Bio-toys... With eKoala it's child's play!<br />
(subject to changes, visit www.bio-toy.info for updates)<br />
8 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Events<br />
Innovation Consulting Harald Kaeb<br />
bioplastics MAGAZINE presents a first of its kind:<br />
27-28 Mar 2<strong>01</strong>9<br />
Nuremberg<br />
• More than 20 presentations with a focus on suitable materials and user experiences<br />
• Background information on regulation / policy, and funding opportunities in EU<br />
• Focused table-top exhibits from business and technology leaders<br />
• Opportunity to interact and promote business development through dialog<br />
• Media and PR programme to get your message out<br />
• For updated information and opportunities on programme, exhibiting, sponsoring, etc. visit<br />
the website or contact mt@bioplasticsmagazine.com<br />
“The biobased plastics industry<br />
can supply polymers<br />
and compounds that offer<br />
functionality and sustainability<br />
benefits, such as low CO 2<br />
emissions. Applications will<br />
represent what the #New-<br />
PlasticsEconomy is all about:<br />
Circular, safe products made<br />
from renewable resources. To maintain a great<br />
quality of life for our children.”<br />
Dr. Harald Kaeb, expert for biobased chemistry,<br />
founder of narocon InnovationConsulting<br />
“The toy industry is looking for<br />
more sustainable materials for<br />
the manufacture of its products<br />
and packaging. We are exploring<br />
the opportunities that novel,<br />
biobased plastics can offer. The<br />
conference will help our members<br />
to learn, create visions and<br />
goals, and establish collaboration<br />
along the value chain.”<br />
Ulrich Brobeil, Managing Director, German Toy<br />
Maker Association<br />
Gold Sponsor<br />
Coorganized by<br />
supported by<br />
With support from<br />
by decision of the<br />
German Bundestag<br />
Silver Sponsor<br />
Media Partner<br />
1 st Media Partner<br />
#bio-toy<br />
www.bio-toy.info
Events<br />
bioplastics MAGAZINE presents:<br />
The third bio!PAC conference on biobased packaging in Düsseldorf, Germany,<br />
organised by bioplastics MAGAZINE together with Green Serendipity, is the mustattend<br />
conference for anyone interested in sustainable packaging made from<br />
renewably-sourced materials. The conference offers expert presentations<br />
from major players in the packaging value chain, from raw material suppliers<br />
and packaging manufacturers to brand owners experienced in using biobased<br />
packaging. Bio!PAC offers excellent opportunities for attendees to connect<br />
and network with other professionals in the field.<br />
The preliminary programme of the conference is provided below. Please visit<br />
our conference website for full details and information about registration.<br />
www.bio-pac.info<br />
bio PAC<br />
biobased packaging<br />
conference<br />
28-29 may 2<strong>01</strong>9<br />
maritim düsseldorf<br />
bio!PAC: Conference on Biobased Packaging<br />
This third edition of bio!PAC will be held at the Maritim Airport Hotel in Düsseldorf, Germany. The venue, within walking<br />
distance to the gates, is conveniently placed to welcome international visitors as well as more closely located attendees.<br />
bioplastics MAGAZINE is hosting this year’s bio!PAC conference on May 28-29 in collaboration with Green Serendipity. Delegates<br />
can look forward to a programme of interesting presentations from experts in the field as well as ample opportunity to benefit<br />
from an unrivalled networking experience. Unlike the breakfast meeting during the last interpack trade show, the conference<br />
this year will also feature a Table Top Exhibition. Please contact us to reserve your exhibit space. In addition, we offer an<br />
extensive range of sponsorship opportunities to boost your company’s profile.<br />
The preliminary programme below will be updated on a regular basis on the website.<br />
Preliminary Programme<br />
Martin Bussmann<br />
Steven Ijjzerman<br />
Patrick Zimmermann<br />
Albertro Castellanza<br />
Caroli Buitenhuis<br />
Patrick Gerritsen<br />
Marco Jansen<br />
Julian Schmeling<br />
Emanuela Bardi<br />
Diego Torresan<br />
Lucy Cowton<br />
Marcea van Doorn<br />
Dirk Wens<br />
Remy Jongboom<br />
BASF<br />
Ecoplaza<br />
FKuR<br />
Novamont<br />
Green Serendipity<br />
Bio4pack<br />
Braskem<br />
Mitsubishi Chemical<br />
Taghleef Industries<br />
Bio-on<br />
Futamura<br />
Bunzl<br />
Belgian Biopackaging<br />
Biotec<br />
(The other presentations are confirmed, Speaker and title however were not fixed yet. Subject to changes, visit www.bio-pac.info for updates)<br />
bio!PAC 2<strong>01</strong>7<br />
10 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Automotive Events<br />
bioplastics MAGAZINE presents:<br />
bio PAC<br />
Conference on Biobased Packaging<br />
28 - 29 May 2<strong>01</strong>9 - Düsseldorf, Germany<br />
Biobased packaging<br />
» can be recyclable and/or compostable<br />
» fits into the circular economy of the future<br />
» is made from renewable resources or waste streams<br />
» can offer environmental benefits in the end-of-life phase<br />
» can offer innovative features and beneficial barrier properties<br />
» can help to reduce the depletion of finite fossil resources and CO 2<br />
emissions<br />
That‘s why bioplastics MAGAZINE (in cooperation with Green Serendipity) is now<br />
organizing the third edition of<br />
bio PAC<br />
The 2 day-conference will be held on the<br />
28 th and 29 th of May 2<strong>01</strong>9 in Düssseldorf, Germany<br />
Gold Sponsor<br />
Early Bird Discount<br />
Silver Sponsors<br />
Save 15% on regular prices<br />
before February 28, 2<strong>01</strong>9<br />
supported by<br />
Coorganized by<br />
1 st Media Partner<br />
Media Partner<br />
#bio-pac<br />
www.bio-pac.info
Events<br />
13 th European Bioplastics<br />
Conference<br />
Record attendance and innovative solutions presented in Berlin<br />
Chairman François de Bie opening the<br />
13 th European Bioplastics Conference<br />
T<br />
he 13 th European Bioplastics Conference,<br />
which took place on the 4 th and 5 th of December<br />
2<strong>01</strong>8 in Berlin, Germany, put bioplastics<br />
in the spotlight for over 400 senior executives from<br />
across the bioplastics value chain, including brands,<br />
policy makers, academia, and NGOs, by meeting the<br />
demand for more sustainable, resource-efficient, and<br />
functional solutions. The sold-out event once again<br />
confirmed its status as the leading business and networking<br />
platform in driving the growth and innovation<br />
of the global bioplastics industry.<br />
In his opening speech, François de Bie, Chairman<br />
of European Bioplastics (EUBP) highlighted some of<br />
the major achievements of the bioplastics industry<br />
in the past year: “The joint efforts of the European<br />
Member States and the European institutions to<br />
create a circular plastics economy has sparked<br />
increased innovative activities within the bioplastics<br />
community. The intense debate about the future of<br />
plastics in general has created many opportunities<br />
for bioplastics to facilitate the transition to a circular<br />
economy. Environmental assessments, rethinking<br />
product design, sound and diverse end of life solutions<br />
– bioplastics are more than simple substitution, they<br />
provide creative, evolving influence at different steps<br />
of the value chain. Our bioplastics industry is well<br />
positioned to offer additional end of life options that<br />
help reduce litter and CO 2<br />
emissions.”<br />
Michiel De Smet from the European Commission’s<br />
Directorate-General for Research and Innovation<br />
opened the conference programme discussing<br />
policy-making and innovation towards a circular<br />
economy in Europe, including the role of biobased<br />
feedstock for plastic production. “The EU initiatives of<br />
the past years aim to promote the circular economy<br />
through innovation and to rethink the current plastics<br />
system to harness its benefits while overcoming its<br />
drawbacks, such as marine pollution. In connection<br />
with the updated Bioeconomy Strategy and the UN<br />
Sustainable Development Goals, the EU is supporting<br />
the transition from fossil feedstock towards renewable<br />
alternatives”. Adding to this, Philippe Mengal from the<br />
Bio-based Industries Joint Undertaking (BBI JU) said<br />
“bioplastics are a priority for the BBI JU. 30 % of our<br />
projects relate directly or indirectly to bioplastics“.<br />
Are there any tools in future that might help drive<br />
and evaluate sustainability other than life cycle<br />
assessment (LCA)? This question was the starting<br />
point for a panel with the experts Rana Pant (European<br />
Commission’s Joint Research Center, JRC), Meadhbh<br />
Bolger (Friends of the Earth Europe), Nikolay Minkov<br />
12 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Automotive<br />
COMPEO<br />
(Technische Universität Berlin), and Annamari<br />
Enström (Neste Corporation). The discussion<br />
elaborated on the current limitations of LCA as a tool<br />
to compare biobased and fossil-based plastics. Rana<br />
Pant presented the on-going JRC project that develops<br />
a methodology to be used for a comparative LCA of ten<br />
selected plastic products, which might finally create<br />
a level-playing field for sustainability comparisons of<br />
fossil-and biobased plastics, but also recycled and<br />
CO 2<br />
-based plastics.<br />
The recent policy developments have also<br />
drawn attention to biodegradability in the marine<br />
environment. Miriam Weber from HYDRA Marine<br />
Sciences gave an overview of the currently available<br />
test results and standards of biodegradability under<br />
marine conditions and which gaps should be filled.<br />
“We need a reliable framework for an environmentally<br />
relevant test schemes, to prove and control the claim<br />
of ‘biodegradability in the marine environment’. This<br />
test scheme is an instrument, but it should be the<br />
society deciding if and how marine biodegradability<br />
should be supported.”<br />
Another highly anticipated session was the<br />
presentation of the 2<strong>01</strong>8 market data shared by<br />
Hasso von Pogrell, Managing Director of EUBP: “The<br />
global production capacities of bioplastics are set to<br />
grow by 25 % in the next five years”, said von Pogrell<br />
(see p. 20 for more details). Manufacturers confirmed<br />
this development with the announcement of new<br />
products and services. Carbiolice took the stage<br />
to officially launch Evanesto, a unique enzymatic<br />
technology that could make PLA home compostable<br />
(see p. 18 for more details). NatureWorks presented<br />
on how their Ingeo biopolymers support the energy<br />
efficiency of electrical appliances (cf. bM 06/2<strong>01</strong>8).<br />
Also, Organic Waste Systems (OWS), which celebrated<br />
its 30 th anniversary at the conference, gave an update<br />
on the EU standard for home compostable carrier<br />
bags.<br />
420 participants from 255 companies and 45<br />
countries worldwide attended the European Bioplastics<br />
Conference, connecting and catching up on the latest<br />
developments and trends in the bioplastics industry.<br />
41 companies showcased a diversity of the new<br />
products, materials, and applications at the exhibition.<br />
European Bioplastics extends a special thank you to<br />
the sponsors of this year’s conference: BASF, OWS,<br />
Total Corbion PLA, BIOTEC, NatureWorks, Futerro,<br />
PTTMCC, Sulzer and TechnipFMC, for their support.MT<br />
www.european-bioplastics.org<br />
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With its new COMPEO Kneader series, BUSS continues<br />
to offer continuous compounding solutions that set the<br />
standard for heat- and shear-sensitive applications, in all<br />
industries, including for biopolymers.<br />
• Moderate, uniform shear rates<br />
• Extremely low temperature profile<br />
• Efficient injection of liquid components<br />
• Precise temperature control<br />
• High filler loadings<br />
www.busscorp.com<br />
Leading compounding technology<br />
for heat- and shear-sensitive plastics<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 13
Automotive<br />
Lightweighting<br />
and use<br />
of ocean<br />
plastics<br />
Bcomp enables 40 % lighter<br />
automotive interiors and upcycling<br />
of ocean plastic<br />
for automotive<br />
interior parts<br />
With an ongoing revolution<br />
towards cleaner<br />
mobility, losing weight<br />
is a top priority for the mobility<br />
sector as requirements on<br />
fuel economy become increasingly<br />
stringent – in automotive, a<br />
weight reduction of 10 % can lead to an 8 % improvement in<br />
fuel economy.<br />
In response, Swiss high-tech firm Bcomp Ltd. from<br />
Fibourg has developed a solution that cuts up to 40 %<br />
weight in automotive interior parts, while improving both eco<br />
footprint and cost- and production efficiency. The innovation<br />
was awarded Future of Composites in Transportation 2<strong>01</strong>8<br />
Innovation Award by JEC in 2<strong>01</strong>8.<br />
The proprietary powerRibs reinforcement solution is<br />
inspired by the thin veins found in leaves. It optimises the<br />
combination of the natural fibres’ mechanical properties and<br />
geometrical properties for maximum stiffness to weight.<br />
The reinforcement is applied to the customer’s preferred<br />
base material – typically NFPP fleece for automotive - and<br />
significantly reduces the amount of base material needed.<br />
To ensure properties for industrial implementation in<br />
existing high-speed production lines, a manufacturing<br />
technology was developed together with the leading tooling<br />
manufacturer Persico. The process is highly efficient with<br />
one-step back-injection, that compression molds powerRibs<br />
with a base non-woven material of choice, as well as<br />
including decorative layers on the A-side, attachment points<br />
and punching in the same step. To complete the solution,<br />
Bcomp also offers the ampliTex technical fabrics that gives<br />
additional stiffness and can be used as a visual layer.<br />
This means that the highly engineered preform can be<br />
seamlessly integrated in large-scale production lines to<br />
produce plug and play lightweight and strong interiors<br />
for tomorrow’s automobiles, while at the same time<br />
powerRibs were used to reinforce<br />
interior parts and thus enabled<br />
the use of recycled<br />
ocean plastic in<br />
recycled plastics<br />
demonstrator<br />
vehicle<br />
Volvo XC60<br />
Example of finished<br />
interior panel<br />
decreasing the eco<br />
footprint. Furthermore,<br />
the company’s team<br />
of experienced<br />
engineers work closely<br />
with the customer<br />
throughout the process,<br />
from calculations and<br />
optimisation to actual implementation.<br />
For OEMs, the enhanced properties allow using less<br />
material – dematerialisation – and thus reducing weight<br />
by up to 40 % for interior parts, thus directly impacting fuel<br />
consumption. The eco footprint is further improved as the<br />
natural fibres are a renewable resource, CO 2<br />
neutral over<br />
their life cycle and can be ground down into a new base<br />
material or incinerated for heat at end-of-life. powerRibs<br />
also significantly increases impact resistance and reduces<br />
shattering which can improve safety.<br />
As the automotive OEM’s are racing for technology<br />
leadership in a world that is increasingly concerned about<br />
the environment and where every kilo of reduced weight has<br />
a value on it, powerRibs shows how it is viable to use highly<br />
engineered natural fibre solutions to answer some of these<br />
questions without having to compromise.<br />
Bcomp is a Swiss high-tech firm specialised in sustainable<br />
lightweighting solutions for high performance applications.<br />
From extreme sports and top-level motorsports to automotive<br />
and aerospace, the unique approach of applying the latest<br />
lightweighting and composites knowledge to natural fibres<br />
have resulted in leading customers and ongoing development<br />
projects, not least within the framework of the European<br />
Space Agency’s Clean Space program where the aim is to<br />
reduce the environmental impact of space exploration. The<br />
work has also resulted in numerous awards such as JEC<br />
Innovation Awards, Most Innovative Motorsports Product of<br />
the Year, and ISPO awards.<br />
Upcycling of ocean plastic<br />
One special example is Volvo Cars. Last June, when Volvo<br />
Cars released the recycled plastics demonstrator XC60<br />
14 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Automotive<br />
powerRibs and ampliTex are made from 100% natural fibres<br />
vehicle, Bcomp’s natural fibre reinforcement technology<br />
powerRibs was combined with ocean plastic. The use of<br />
this composite material in this case cuts up to 50 % weight<br />
compared to standard parts.<br />
As Volvo Cars declared its ambition that from 2025, at<br />
least 25 % of plastics in new Volvo cars will be made<br />
from recycled material, a specially<br />
built XC60 T8 was launched<br />
to showcase new, more<br />
sustainable technologies<br />
during the Ocean Summit<br />
at the Volvo Ocean Race<br />
stopover in Gothenburg,<br />
Sweden.<br />
Ocean plastic, i.e. plastic<br />
waste in oceans e.g. plastic<br />
bags, fishing nets, is a<br />
major environmental hazard.<br />
However, the degraded<br />
properties of recycled ocean<br />
plastic only allow for very<br />
limited applications within the<br />
automotive industry, where it can<br />
Example of<br />
finished interior panel<br />
be used to decrease the amount of primary plastics. Thanks<br />
to Bcomp’s powerRibs reinforcement technology, ocean<br />
plastic properties can be boosted using natural fibres.<br />
A Volvo Cars spokesperson: “We’re very grateful for the<br />
support of Bcomp in the production of<br />
our recycled plastics demonstrator<br />
XC60 vehicle. As we start to deliver<br />
on our 2025 vision, sustainable<br />
material and technology like<br />
powerRibs, will be essential in<br />
both replacing primary plastics<br />
and reducing weight at the<br />
same time.”<br />
Dr Per Mårtensson, CSO<br />
Bcomp: “We are excited to<br />
collaborate with Volvo Cars<br />
to enable the upcycling of<br />
ocean plastic through the<br />
use of high tech, renewable<br />
powerRibs. The project is<br />
closely aligned with our vision<br />
to provide high performance, sustainable<br />
solutions for lightweighting.” MT<br />
www.bcomp.ch<br />
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bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 15
Automotive<br />
LCA - Methodology and tools<br />
BioMat_LCA - Integration of environmental indicators of biobased<br />
materials in the industrial planning and design process<br />
E<br />
nvironmental indicators and their interpretation are<br />
becoming increasingly important in many sectors of<br />
the economy, including plastics. In this context, the<br />
interdisciplinary research project BioMat_LCA aims to develop<br />
application-specific and robust environmental indicators<br />
based on environmental impact categories like Climate<br />
Change, Acidification or Land Use for biobased as well as<br />
conventional plastics. These indicators can then be integrated<br />
as early as possible in the industrial design process.<br />
Thus, the environmental performance shall be considered<br />
to facilitate a proper material selection already at the product<br />
design phase.<br />
Main objective and core concept of the BioMat_LCA<br />
project is to guide the designer/engineer through the<br />
whole construction process by considering environmental<br />
criteria. The aim is to find the most environmentally sound<br />
solution, including not only a material property specific<br />
ranking but also a component production specific ranking.<br />
The design of the necessary tools and database therefore<br />
are discussed in close cooperation with the representatives<br />
from the industry.<br />
The core concept of the Biomat_LCA project is illustrated<br />
in Figure 1 and 2.<br />
An important step towards a sustainable material<br />
selection in the design and the construction process is<br />
the standardized collection and processing of Life Cycle<br />
Assessment (LCA) data. Within the project, productspecific<br />
category rules (PCR) for biobased polymers and<br />
natural fibres are established to define the set of rules,<br />
requirements and guidelines for conducting LCAs of such<br />
products. Thus, uniform and transparent life cycle inventory<br />
data are generated thereby supporting existing generic data<br />
(see Figure 2).<br />
One of the main problems addressed in the project is<br />
dealing with a thorough documentation of the relevant steps<br />
in the production chain of biobased polymers and natural<br />
fibres, including a critical analysis of these production<br />
chains. The inventory data collected according to the PCR, in<br />
combination with the developed process visualisation of the<br />
complete product chains, is used to build LCA models for<br />
biobased polymers and natural fibres, thereby generating<br />
reliable data for the selected environmental indicators. The<br />
LCA data are then combined with material and production<br />
data to allow the integration of environmental aspects as<br />
early as possible in the industrial design process.<br />
Another critical aspect addressed by this project is to<br />
understand where in the design/construction process of an<br />
automotive component, the integration of environmental<br />
indicators is most applicable. The consortium is working<br />
closely together with the industry to gather this information.<br />
Once the required tools as well as the approach to integrate<br />
them seamlessly in the construction process are defined,<br />
the proposed process will be validated.<br />
As a validation step, the findings and developed methods<br />
are tested on a real injection-moulded component and<br />
corresponding comparative analyses are carried out.<br />
General industrial design processes are considered for<br />
this project along with the development of sector-specific<br />
scenarios for the automotive industry. MT<br />
In memory of Theo Besgen, the authors would like to<br />
thank the former project partner, CEO of BeoPlast for the<br />
good cooperation<br />
www.ford.de | bionik.fk5.hs-bremen.de/ | www.ifbb-hannover.de<br />
www.lyondellbasell.com | www.m-base.de | www.see.tu-berlin.de<br />
Material specific<br />
Component specific<br />
A<br />
B<br />
C<br />
kg CO 2 / kg<br />
kg CO 2 /kg Ranking<br />
Ranking<br />
0.2 4 1. A 0.4 4 3.<br />
0.9 1 2.<br />
0.4 3 3.<br />
B<br />
C<br />
0.9 1 1.<br />
0.5 3 2.<br />
Values (mass related)<br />
Values (production specific)<br />
B<br />
mm<br />
A<br />
1<br />
2<br />
C<br />
Parameter setting<br />
Database<br />
&<br />
tools<br />
Production<br />
LCA<br />
+ benefit<br />
+ EoL<br />
Fig. 1: Illustration of the approach of the Biomat_LCA project. In the example above,<br />
the environmental indicator CO 2<br />
/kg (emissions of CO 2<br />
per kg of an injection-moulded<br />
component) is considered not only as a material property specific ranking but also as<br />
a component specific ranking after accounting the production specifics. Depending on<br />
the kind of ranking the best solution could be a biobased polymer (B), a natural fibrereinforced<br />
polymer (C) or a petro chemical based one (A).<br />
16 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Automotive<br />
Fig. 2: Illustration of the approach adopted to standardized<br />
collection and processing of LCA data<br />
+<br />
+ Internat. standards<br />
+ Harmonisation<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
+<br />
LCAs PCR Database<br />
+<br />
&<br />
tools<br />
The partners in this project (<strong>01</strong> Feb 2<strong>01</strong>7 – 31 Jan 2020), which is funded by the German Federal Ministry of Food and Agriculture<br />
(BMEL) through the Fachagentur Nachwachsende Rohstoffe e.V. (FNR), are Ford Motor Company (Cologne, Germany), Biomimetics-<br />
Innovation-Centre of Bremen University of Applied Sciences (Bremen, Germany), IfBB – Institute for Bioplastics und Biocomposites,<br />
Hochschule Hannover - University of Applied Sciences and Arts (Hannover, Germany) LyondellBasell (Wesseling, Germany), M-Base<br />
(Aachen, Germany), Sustainable Engineering, Technische Universität Berlin (Berlin, Germany) and Beoplast (Langenfeld, Germany)<br />
More information on the project can be found at: https://www.ifbb-hannover.de/de/forschungsprojekt/biomat_lca.html<br />
www.co2-chemistry.eu<br />
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Carbon Capture and Utilisation<br />
20–21 March 2<strong>01</strong>9, Maternushaus Cologne (Germany)<br />
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+49 (0)2233 4814-49<br />
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Venue<br />
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50354 Hürth, Germany<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 17
Materials<br />
By:<br />
Marilys Mazères<br />
Communications Officer<br />
Carbiolice<br />
Riom, France<br />
Enzymatic masterbatch to<br />
C<br />
arbiolice took the stage last December at the European<br />
Bioplastics Conference in Berlin to launch its<br />
innovative and unique enzymated Evanesto ® masterbatch<br />
– an additive that enables PLA to biodegrade under typical<br />
home composting conditions.<br />
Carbiolice is a French company created in 2<strong>01</strong>6 that<br />
is specialized in the development and production of<br />
biodegradable and compostable bioplastics designed to<br />
redefine the life cycle of single-use plastics and to move<br />
towards zero waste.<br />
Carbiolice is firmly convinced that bioplastics can serve<br />
the interests of humanity while respecting the planet. “We<br />
rely on plastics for protecting food and medicines, preventing<br />
food waste and, by using biobased plastics, can reduce our<br />
dependency on crude oil. So, there is no need for an outright<br />
ban on plastics, as long as their end-of-life is efficiently<br />
managed” said Sophie Macedo, Business & Alliances Director<br />
of Carbiolice.<br />
The company has successfully created an innovative, unique<br />
and universal green solution for plastics based on PLA.<br />
Combining its expertise in compounding, formulation and<br />
process development with the enzyme technology developed<br />
by Carbios, its main shareholder, Carbiolice has shown that<br />
home composting can become a viable end-of-life option for<br />
PLA.<br />
Used as a masterbatch, Evanesto, the company’s powerful<br />
new enzymatic additive, will make PLA polymer compostable<br />
under domestic conditions. It will ensure a responsible end of<br />
life for single-use plastic based on PLA and PLA derivatives<br />
while helping to achieve the goal of zero waste.<br />
PLA: a valuable biopolymer<br />
As a fully biobased and biodegradable polymer produced<br />
from renewable raw materials (sugar or starch), PLA is<br />
one of the first renewable polymers able to compete with<br />
conventional polymers in terms of performance. It is also<br />
factor three less carbon intensive.<br />
According to nova-Institute (Hürth,Germany), driven by<br />
strong demand, PLA production will double by 2023; growth<br />
that will be fueled by the rising use of PLA in packaging<br />
applications.<br />
Even if PLA offers very good properties for rigid applications,<br />
its biodegradability is limited to industrial composting.<br />
That’s why Carbiolice has developed an enzymatic additive<br />
enabling PLA to biodegrade under home composting<br />
conditions, conditions, even for PLA contents of more than<br />
30% in the relevant product. Successfull tests are still in<br />
progress for thicker films made with more than 90 % of PLA.<br />
Marketed under the brand name Evanesto, the new additive,<br />
will be the key enabler for designing PLA-based products with<br />
a responsible end-of-life solution that is built in.<br />
How does Evanesto work?<br />
Carbiolice has expanded on, optimized and industrialized<br />
the enzyme technology by Carbios, devising both the process<br />
to introduce the enzyme in an extruder and the formulation to<br />
protect its activity at high temperature.<br />
“The masterbatch, in a concentration of less than 5 %,<br />
is added to a compound with a high content of PLA during<br />
conventional converting processes like film extrusion,<br />
Thin blown Films: 15 µm<br />
TO – 30 % PLA + 5 % MB<br />
182 days – 30 % PLA + 5 % MB<br />
Biodegradation (%)<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
0 15 30 45 60 75 90 105 120 135<br />
Time (days)<br />
Cellulose = OWS ref<br />
Cellulose YCH002 184 YCH002 185 YCH002 186<br />
18 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Materials<br />
make PLA home compostable<br />
thermoforming, injection molding. It accelerates the natural<br />
PLA biodegradation process, making it suitable for home<br />
composting.” explained Clémentine Arnault R&D Manager at<br />
Carbiolice.<br />
A combination of conditions is necessary to activate the<br />
enzyme: an optimal pH, a temperature around 28 °C and<br />
enough humidity. This combination of parameters mimics the<br />
conditions of a domestic composter. Thanks to the enzyme,<br />
PLA becomes compostable at ambient temperature and will<br />
biodegrade in less than six months at home as required by<br />
the standards for home composting (e.g. French standard<br />
NF T51-800).<br />
Initial tests carried out by independent laboratory OWS on<br />
thin films containing 30 % of PLA and 5 % of Evanesto, and<br />
the rest being other and biodegradable biobased polyesters,<br />
such as biobased PBAT, TPS…) have shown that complete<br />
disintegration is achieved within a time frame of 182 days (6<br />
months) under home composting conditions.<br />
Tests on thicker films obtained by calandering and<br />
thermoforming are still ongoing, but the initial results are<br />
very positive.<br />
Market adoption<br />
Carbiolice plans to work on the scale-up in 2<strong>01</strong>9 and look for<br />
strong partnerships in 2020 for the commercial deployment of<br />
the product in food and non-food applications.<br />
“These successful results make us confident that we can<br />
address several markets and applications where plastics are<br />
of concerns such as foodservice, tableware, coffee capsules,<br />
trays, retail bags … and so more applications!” said Sophie<br />
Macedo.<br />
Carbiolice will continue to demonstrate the benefits of<br />
Evanesto in broader applications, and is looking for strong<br />
collaborations with partners to expand its use and to make<br />
the technology available.<br />
Plastic waste challenge<br />
There is no unique solution to address the major problem of<br />
plastic waste. Carbiolice is convinced that home compostable<br />
plastics are one of the solutions to facilitate the transition to<br />
a circular plastics economy. Starting from the principle that<br />
what has come from nature returns to nature, Carbiolice is<br />
opening the door for single-use plastics such as tableware,<br />
coffee caps, packaging… to be organically recycled together<br />
with food waste.<br />
Because 30 % of our global waste is biowaste, developing<br />
home composting will significantly reduce volumes of<br />
consumer waste.<br />
Initiatives are being put into place around collective<br />
composting systems in order to raise consumer awareness of<br />
the need to sort and reduce the quantity of waste we produce.<br />
Carbiolice promotes and fully supports these initiatives.<br />
Thanks to the increase in the use of PLA and the ease<br />
of treatment both industrial and home composting, the<br />
whole value chain would be able to structure itself. As PLA<br />
use expands and with the availability of responsible endof-life<br />
options such as industrial and home composting, a<br />
sustainable, biobased value chain can be structured in which<br />
Carbiolice aims to become a key actor.<br />
www.carbiolice.com<br />
30,0 %<br />
% PLA Depolymerization at 28°C<br />
25,0 %<br />
20,0 %<br />
15,0 %<br />
10,0 %<br />
5,0 %<br />
0,0 %<br />
0,0 5,0 10,0 15,0 20,0<br />
Time (days)<br />
YCH002 184 YCH002 185 YCH002 186<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 19
Market<br />
New market data<br />
The positive trend for the bioplastics industry remains stable<br />
Global production capacities of<br />
bioplastics<br />
Global production capacities of<br />
bioplastics in 2<strong>01</strong>8 (by region)<br />
Global production capacities of<br />
bioplastics in 2023 (by region)<br />
T<br />
he results of the European Bioplastics’ annual<br />
market data update, presented at the 13 th<br />
European Bioplastics Conference in Berlin in early<br />
December 2<strong>01</strong>8, confirm a stable growth of the global<br />
bioplastics industry. “The global market for bioplastics is<br />
predicted to grow by roughly 25 % over the next five years“,<br />
said Hasso von Pogrell, Managing Director of European<br />
Bioplastics. “This trend is possible thanks to the increasing<br />
demand for sustainable products by both consumers and<br />
brands alike, stronger policy support for the bioeconomy,<br />
and the continuous efforts of the bioplastics industry to<br />
develop innovative materials with improved properties and<br />
new functionalities.”<br />
The global bioplastics production capacity is set to<br />
increase from around 2.1 million tonnes in 2<strong>01</strong>8 to<br />
2.6 million tonnes in 2023. Innovative biopolymers such as<br />
PLA (polylactic acid) and PHAs (polyhydroxyalkanoates)<br />
are driving this growth. PHAs are an important polymer<br />
family that has been in development for a while and that<br />
is entering the market at a larger commercial scale, with<br />
production capacities set to quadruple in the next five<br />
years. These polyesters are biobased, biodegradable, and<br />
feature a wide array of physical and mechanical properties.<br />
Production capacities of PLA are set to double by 2023. PLA<br />
is a very versatile material that features excellent barrier<br />
properties. High-performance PLA grades are an ideal<br />
replacement for several conventional fossil-based plastics<br />
such as PS (polystyrene) and PP (polypropylene).<br />
Biobased, non-biodegradable plastics, including the<br />
drop-in solutions biobased PE (polyethylene) and biobased<br />
PET (polyethylene terephthalate), as well as biobased PA<br />
(polyamides), currently make up for around 50 % (1 million<br />
tonnes) of the global bioplastics production capacities.<br />
The production of biobased PE is predicted to continue<br />
to grow as new capacities are planned to come on line<br />
in Europe in the coming years. Intentions to increase<br />
production capacities for biobased PET, however, have<br />
not been realised at the rate predicted in previous years.<br />
Instead, the focus has shifted to the development of PEF<br />
(polyethylene furanoate), a new polymer that is expected<br />
to enter the market in 2023. PEF is comparable to PET,<br />
but is fully biobased and furthermore features superior<br />
barrier and thermal properties, making it an ideal material<br />
for beverage bottles. In 2023, biobased polypropylene is<br />
expected to enter the market at commercial scale with a<br />
strong growth potential.<br />
Packaging remains the largest field of application for<br />
bioplastics with almost 65 % (1.2 million tonnes) of the<br />
total bioplastics market in 2<strong>01</strong>8. The data also confirms<br />
that bioplastics materials are already being used in many<br />
other sectors, including textiles, consumer goods and<br />
applications in the automotive and transport sector as well<br />
as the agriculture and horticulture sector.<br />
20 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Market<br />
With a view to regional capacity development, Asia<br />
remains a major production hub with over 50 % of<br />
bioplastics currently being produced there. Presently,<br />
only one fifth of the production capacity is located in<br />
Europe. This share is predicted to grow to up to 27 %<br />
by 2023. The expected growth will be supported by<br />
recently adopted policies in several European Member<br />
States, such as Italy and France.<br />
The land used to grow the renewable feedstock for the<br />
production of bioplastics is estimated to be 0.8 million<br />
hectares in 2<strong>01</strong>8, accounting for less than 0.02 % of<br />
the global agricultural area of 5 billion hectares. “Land<br />
use for bioplastics continuous to be insignificant” says<br />
Francois de Bie, Chairman of European Bioplastics,<br />
“97 % of all arable land is used for pasture, feed and<br />
food.” Despite the market growth predicted in the<br />
next five years, the land use share for bioplastics will<br />
remain around 0.02 %. This clearly shows that there is<br />
no competition between the renewable feedstock for<br />
food, feed, and the production of bioplastics.<br />
The market data update 2<strong>01</strong>8 has been compiled in<br />
cooperation with the research institute nova-Institute<br />
(Hürth, Germany). The data for the global production<br />
capacities of bioplastics is based on the market study<br />
“Biobased Building Blocks and Polymers” by nova-<br />
Institute (2<strong>01</strong>9). MT<br />
www.european-bioplastics.org<br />
Global production capacities of bioplastics<br />
in 2<strong>01</strong>8 (by market segments)<br />
For more information on the study and full market data report,<br />
please go to www.bio-based.eu/markets<br />
More market data graphics are available on the EUBP website:<br />
www.european-bioplastics.org/news/multimedia-pictures-videos/<br />
Global production capacities of bioplastics<br />
in 2023 (by market segments)<br />
Global production capacities of<br />
bioplastics in 2<strong>01</strong>8 (by material type)<br />
Global production capacities of<br />
bioplastics in 2023 (by material type)<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 21
PRESENTS<br />
The Bioplastics Award will be presented<br />
during the 14 th European Bioplastics Conference<br />
December 03-04, 2<strong>01</strong>9, Berlin, Germany<br />
2<strong>01</strong>9<br />
THE FOURTEENTH ANNUAL GLOBAL AWARD FOR<br />
DEVELOPERS, MANUFACTURERS AND USERS OF<br />
BIOBASED AND/OR BIODEGRADABLE PLASTICS.<br />
Call for proposals<br />
Enter your own product, service or development,<br />
or nominate your favourite example from<br />
another organisation<br />
Please let us know until August 31 st<br />
1. What the product, service or<br />
development is and does<br />
2. Why you think this product,<br />
service or development should win an award<br />
3. What your (or the proposed) company<br />
or organisation does<br />
Your entry should not exceed 500 words (approx. 1 page)<br />
and may also be supported with photographs, samples,<br />
marketing brochures and/or technical documentation<br />
(cannot be sent back). The 5 nominees must be prepared<br />
to provide a 30 second videoclip and come to Berlin on<br />
December 3 th , 2<strong>01</strong>9.<br />
An entry form can be found at<br />
www.bioplasticsmagazine.com/award<br />
supported by<br />
22 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Application Automotive News<br />
Corona introduces alternative to oxodegradables<br />
Corona (Mexico City, Mexico) recently announced that it will<br />
pilot plastic-free six pack rings in select markets as part of<br />
the brand’s commitment with Parley for the Oceans to lead<br />
the industry with eco-friendly packaging.<br />
Both Corona and Parley have a shared mission to help<br />
protect the world’s oceans and beaches from marine plastic<br />
pollution. The partnership began with a commitment to protect<br />
100 islands by 2020 and expands<br />
to include the pursuit of scalable<br />
innovation that can change the<br />
status quo. With roughly 8 million<br />
tonnes of plastic entering the<br />
ocean each year*, there is a need<br />
to confront the issue on multiple<br />
fronts, which is why Corona has<br />
adopted Parley’s A.I.R. strategy<br />
to not only avoid and intercept<br />
plastic as much as possible,<br />
but also help redesign solutions<br />
that use the material. Although<br />
Corona is primarily packaged in<br />
glass and fiberboard, the brand<br />
sees an opportunity to help<br />
redesign a common source of plastic in the category: sixpack<br />
rings. The plastic-free rings being tested are made from<br />
plant-based biodegradable fibers, with a mix of by-product<br />
waste and compostable materials. If left in the environment,<br />
they break down into organic material that is not harmful to<br />
wildlife, whereas the industry standard plastic six-pack rings<br />
are made from a oxodegradable form of polyethylene that<br />
results in increasingly smaller pieces of plastic if not recycled.<br />
Although most plastic rings are recyclable, the reality is that<br />
the majority of all plastic ever created hasn’t been recycled,<br />
which is the motivation for brands like Corona to pursue<br />
solutions that avoid the material entirely. That journey starts<br />
in the brand’s homeland of Mexico, where the plastic-free<br />
rings will be piloted in Tulum at the beginning of the year.<br />
“The beach is an important part of Corona’s DNA and<br />
we have been working with Parley to address the issue on<br />
the frontlines where plastic<br />
is physically accumulating,”<br />
said Evan Ellman, Corona<br />
Better World Director. “We also<br />
recognize the influence a global<br />
brand like Corona can have<br />
on the industry, and with the<br />
support of Parley, are pursuing<br />
scalable solutions like plasticfree<br />
six-pack rings that can<br />
become a new standard to avoid<br />
plastic for good.”<br />
Since the partnership<br />
launched in 2<strong>01</strong>7, Corona and<br />
Parley have conducted over three<br />
hundred clean-ups in over 15<br />
countries, including the Maldives, Palau, Mexico, Dominican<br />
Republic, Chile, Indonesia, Italy, South Africa and Australia,<br />
with over seven thousand volunteers from more than two<br />
hundred locations participating in the project, totalling in<br />
more than three million pounds of plastic waste collected. MT<br />
www.corona.com<br />
*: www.nationalgeographic.com/magazine/2<strong>01</strong>8/06/<br />
plastic-planet-waste-pollution-trash-crisis/<br />
A rainbow full of fun<br />
eKoala (Cavenago di Brianza, Italy)<br />
is an Italian company producing kid<br />
products entirely made of bioplastics.<br />
All eKoala products are made of<br />
a special Mater-Bi ® bioplastic by<br />
Novamont, Novara, Italy, and since<br />
eKoala always puts safety first, all the<br />
products have been tested by an international testing agency, to<br />
be sure they do not contain any harmful substance.<br />
Last but not least, all eKoala products are entirely<br />
biodegradable.<br />
In summer 2<strong>01</strong>8 eKoala launched a new product: eKaboom, a<br />
toy enclosed in a sound!<br />
Consisting of five funny pots this toy set for playing (not only)<br />
in the bath or at the beach can serve as a colorful pyramid, his/<br />
her first Rock’n Roll drums and much more. “A rainbow full of<br />
fun,” as Beatrice Radaelli, who founded eKoala together with her<br />
husband Daniele, calls it. The stacking toy eKaboom is closed in<br />
a small bucket so kids can always carry with them. MT<br />
www.ekoala.eu<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 23
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24 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Application News<br />
Biodegradable<br />
Straws<br />
Stora Enso and Sulapac (both from Helsinki,<br />
Finland) continue to combat the global problem<br />
of plastic waste by launching a demo for<br />
sustainable drinking straws. The straws were<br />
presented at Slush 2<strong>01</strong>8, a leading startup event<br />
that gathered 20 000 tech enthusiasts from<br />
around the world. The demo, which targets<br />
production on an industrial scale, is designed<br />
to replace traditional plastic straws with renewable<br />
ones. The straws are based on Sulapac’s<br />
biocomposite material – made of wood and<br />
natural binders – designed to be recycled via<br />
industrial composting and biodegrade in marine<br />
environments. MT<br />
www.sulapac.com<br />
Biocompostable<br />
cups & lids<br />
AMT Coffee has announced the launch of a new 100 % biocompostable<br />
AMT coffee cup an lid across its bars across<br />
the UK, becoming the first coffee company to launch this<br />
environmentally friendly product.<br />
Made from the<br />
waste of sugarcane<br />
crop, the cup will<br />
naturally break down<br />
at room temperature<br />
and will fully<br />
decompose within<br />
one year. This is by<br />
far the greenest and<br />
best alternative to the traditional plastic lined cup and plastic<br />
lid, served by many other coffee retailers. The new technology<br />
will help reduce an estimated 2.5 billion coffee cups sent to<br />
waste entering landfill every year and will help save countless<br />
amounts of trees.<br />
The new 12oz biocompostable AMT cups and lids are lined<br />
with BioPBS (recycled sugar cane crop waste) which breaks<br />
down entirely in ambient temperatures - in contrast to regular<br />
coffee cups lined with PLA or PE. MT<br />
www.amtcoffee.co.uk<br />
EVOLUTION OF THE BIOECONOMY<br />
• Bio-based Building Blocks<br />
• Bio-based Polymers<br />
• Biodegradable Solutions<br />
• Biorefineries<br />
• NEW Bio-based Fine Chemicals<br />
(food ingredients, flavours, body care, cosmetics,<br />
pharmaceuticals)<br />
Sponsor Innovation Award:<br />
VOTE FOR<br />
the Innovation Award<br />
“Bio-based Material<br />
of the Year 2<strong>01</strong>9”!<br />
Survival of the Fittest? Learning from Success.<br />
Innovative companies fi nd markets for their new bio-based building blocks,<br />
chemicals and polymers. At the 12 th International Conference on Bio-based<br />
Materials we will introduce you to the technology leaders our planet needs<br />
for a sustainable future. The conference builds on successful previous<br />
conferences: 250 participants and 30 exhibitors are expected.<br />
Organiser:<br />
Institute<br />
for Ecology and Innovation<br />
www.nova-institute.eu<br />
Contact<br />
Dominik Vogt<br />
Conference Manager<br />
+49 (0)2233 4814-49<br />
dominik.vogt@nova-institut.de<br />
Find more information at:<br />
www.bio-based-conference.com<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 25
Applications<br />
PLA solution<br />
for soil engineering<br />
By:<br />
Nopadol Suanprasert<br />
CEO and President<br />
Global Biopolymers<br />
Bangkok, Thailand<br />
Prefabricated Vertical Drains, commonly known as<br />
PVDs, are installed at construction sites as a ground<br />
treatment solution to consolidate the ground, hardening<br />
the soil to support civil construction.<br />
Construction in areas where the soil is unstable because<br />
of a high water content, as is the case for mud or clay,<br />
requires this to first undergo some sort of soil treatment<br />
in order to settle the ground. In general, the technology<br />
used involves driving PVDs into the water-saturated soil.<br />
The PVD is made up of two parts, an inner core made from<br />
plastic and wrapped in a non-woven outer filter. The outer<br />
filter absorbs the water in the soil. Water flows through the<br />
inner core to the surface and drains out. As a result, the<br />
soil dries and hardens enough for civil construction to take<br />
place.<br />
PVD technology is normally used for the construction of<br />
roads, runways, playgrounds and the like in muddy area or<br />
on reclaimed land. PVDs are widely used in the countries of<br />
southeast Asia due to the prevalence of soft tropical soils.<br />
The use of PVD technology is standard in the construction<br />
of roads and runway in this region, as it is both reliable and<br />
economical.<br />
Conventional PVDs are made from plastics. The inner<br />
core, produced from polypropylene (PP) or poly vinyl chloride<br />
(PVC), is enclosed in an outer filter that is generally made<br />
of a PP non-woven material (Fig.1). PVDs are driven into<br />
the ground by heavy equipment. Following their installation<br />
in the ground, the PVDs will start to absorb and drain the<br />
water in the soil (Fig.2), accelerating the soil consolidation<br />
process and making the construction of roads, runways<br />
or playgrounds in these areas possible. Once the soil has<br />
hardened, the PVDs have no further function but they<br />
cannot be removed. Made of plastic, which does not readily<br />
degrade, PVDs that remain in the soil are environmental<br />
hazards, potentially able to contaminate the soil, causing<br />
problems to the underground natural environment. Plastic<br />
PVDs underground also constitute obstacles to underground<br />
constructions, such as tunnels. Airport runways, for<br />
example, constructed with the help of PVD technology, must<br />
reckon with the obstacles formed by the PVDs left in the<br />
soil when planning and building baggage tunnels, service<br />
tunnels and/or other underground constructions.<br />
The idea of making PVDs from a bioplastics that will<br />
degrade in soil at the end of the PVD’s service life is one<br />
that has been under consideration for many years. To<br />
date, however, no one has yet designed a PVD made from<br />
bioplastic.<br />
Global Biopolymers Co., Ltd. (GBP, from Bangkok,<br />
Thailand), together with a group of strategic partners that<br />
includes a PVD manufacturer, a civil contractor and soil<br />
engineering company, have formed a business cooperation<br />
group to develop PVDs made from bioplastics. The business<br />
cooperation group has developed a bioplastic PVD prototype<br />
made entirely from biodegradable bioplastic. Instead of PP<br />
or PVC, the core is now made from a PLA compound. The<br />
non-woven PP filter has been replaced by non-woven PLA<br />
filter (Fig.3).<br />
The business cooperation group will field test the<br />
new PVDs at Bangkok International Airport. Bangkok<br />
International Airport is in the process of a Phase 2 expansion<br />
project in which new runways, aprons and road systems<br />
are being constructed. Over 40 million meters of PVDs are<br />
expected to be required. Other applications are in road and<br />
highway construction projects in Thailand and neighboring<br />
Cambodia, Laos, Vietnam and Myanmar.<br />
The fact that the new PVDs are biodegradable means that<br />
many government construction projects may be expected<br />
to be receptive to switching to the use of bioplastic PVDs.<br />
The benefits will be a better environment, a policy that<br />
the government has implemented for public construction<br />
projects.<br />
In addition to a better environment, a positive impact on<br />
local industrial growth will also be felt, since the bioplastic<br />
resins PLA, and PBS are now produced in Thailand. Other<br />
downstream converters can start up PVD manufacturing<br />
in South East Asian countries. The Free Trade Agreement<br />
among these countries will propagate new industries within<br />
the region.<br />
www.globalbiopolymers.com<br />
Fig.1 Plastic PVD with PP core<br />
and non-woven PP filter<br />
Fig.2 Bioplastics PVD with PLA<br />
core and filter<br />
Surcharge<br />
Final Road Level<br />
Drainage Sand Blanket<br />
Fig.3 Application of PVD with<br />
surcharge loading for ground<br />
improvement work of road<br />
embankment<br />
Pumping Well<br />
Soft Clay<br />
PVD<br />
26 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Applications<br />
In 2<strong>01</strong>6 the International Hockey Federation (FIH) announced<br />
a partnership with SportGroup Holding and its<br />
leading brand, Polytan (both from Burgheim Germany),<br />
as World Cup and Olympic Partner and supplier of hockey<br />
fields for the 2<strong>01</strong>8 and 2022 hockey World Cups as well as<br />
the 2020 Olympic games in Tokyo.<br />
Tokyo has set itself the goal of organizing the first ever<br />
carbon-neutral Olympic Games in 2020 by using green<br />
technologies. Polytan, a leading supplier of world class<br />
hockey fields and global partner of the FIH, is making<br />
an important contribution by developing the sustainable<br />
hockey turf Poligras Tokyo GT (Green Technology): 60 %<br />
of the filaments are based on Braskem’s renewable<br />
I’m greenTM polyethylene technology. Polytan is using<br />
biobased polyethylene to add a sustainable dimension to<br />
the outstanding playing properties of its tried-and-tested<br />
polyethylene monofilament fibres.<br />
An elastic base layer ensures optimum absorption and<br />
is an important part of the entire hockey turf system. The<br />
Polytan PolyBase GT elastic layer, which has also been<br />
newly developed, gives the hockey turf an even better<br />
environmental balance. A binder, supplied by Covestro,<br />
which can score highly thanks to its reduced CO 2<br />
production<br />
is used for the permanent elastic binding of the granules.<br />
“FIH is delighted that this new turf technology will<br />
support Tokyo’s carbon-neutral vision and make a positive<br />
contribution to the Games. FIH has a strategic priority to<br />
improve hockey’s environmental footprint, which is why<br />
partnerships with progressive companies such as Polytan<br />
are crucial. We are pleased to note that the surface that<br />
will be used in Tokyo requires 2/3 less water than surfaces<br />
used at previous Olympic Games. FIH firmly believes that<br />
hockey can contribute to a more sustainable environment<br />
by making use of all the technological possibilities modern<br />
turf offers”, FIH CEO Thierry Weil stated.<br />
“With the development of the Poligras Tokyo GT,<br />
we have succeeded not only in making a hockey pitch<br />
more sustainable, but also in significantly improving its<br />
performance. Never before has a hockey turf been more<br />
environmentally friendly, never before has a turf allowed<br />
such a dynamic and precise hockey game. I am very<br />
proud of this,” said Polytan Director Product Management<br />
Friedemann Söll.<br />
“We are so proud that Polytan and the FIH have chosen<br />
Braskem’s I’m green polyethylene for the hockey fields for<br />
the games in Tokyo in 2020. Tokyo has set itself the goal<br />
of organizing the first carbon-neutral games, and we are<br />
happy that Braskem can make its contribution together<br />
Green turf<br />
technology<br />
for the 2020<br />
Olympic<br />
Games<br />
with the FIH and Polytan,” added Marco Jansen,<br />
Commercial Director, Renewable Chemicals Europe &<br />
North America at Braskem.<br />
The reason why Polytan has chosen this raw material for<br />
its artificial turf production is that the carbon footprint of I’m<br />
green polyethylene has a positive impact compared to fossil<br />
polyethylene. For every kg of I’m green polyethylene used<br />
in Polytan’s hockey fields for the games in Tokyo in 2020,<br />
almost 5 kg of CO 2<br />
will be saved. All this is being achieved<br />
without any compromise on the quality of the turf. MT<br />
www.braskem.com | www.polytan.com<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 27
Applications<br />
Bioplastics in<br />
the electronics<br />
sector<br />
In the next few years the development of new electronic products<br />
will be based more and more on eco-sustainable organic materials<br />
such as bioplastic, which will allow to realize extremely innovative<br />
solutions. For this reason, Bio-on (Bologna, Italy) recently<br />
announced the establishment of ELOXEL SpA (Bologna, Italy), of<br />
which Bio-on and Kartell (Noviglio, Italy) each hold the 50 % of<br />
capital shares. Kartell is a subsidiary of Felofin (also from Noviglio,<br />
Italy)<br />
Bio-on with the support of Kartell accelerates the development<br />
of organic electronics based on Bio-on technologies to quickly<br />
acquire a leading position in this rapidly growing sector. The<br />
researches in this field have already been conducted over two<br />
years in the Bio-on laboratories and during this year the first<br />
world-wide patents were deposited based on bioplastic, natural<br />
and 100 % biodegradable, in the field of new batteries and full<br />
green piezoelectric materials.<br />
Eloxel operates in the field of flexible and wearable organic<br />
electronics, also single-use, to meet the growing need of<br />
consumers to have personal and portable energy always available.<br />
In this context, and exploiting the piezoelectric properties of Bio-on<br />
bioplastic (PHB), namely the ability to produce and store electrical<br />
energy as a result of mechanical stress, it is possible to develop<br />
membranes or devices to be integrated into clothes and fabrics<br />
keeping intact the mechanical properties or new generation<br />
batteries. The application fields are the most varied, from the<br />
consumer electronic sector to the biomedical one.<br />
The new materials developed by Eloxel will also contribute<br />
- like all Bio-on biopolymer-based applications - to limiting the<br />
new environmental emergency created by the huge amount of<br />
electronic waste exacerbated by the fact that current electronic<br />
devices do not allow efficient recycling processes and often<br />
contain highly toxic and hazardous components (e.g. lead / lithium<br />
batteries).<br />
Bio-on CNS BU labs<br />
“The investment (…) represents to us the launch of a new<br />
project,” explained Marco Astorri, President and CEO of Bio-on,<br />
“and we are particularly proud that a prestigious brand like Kartell,<br />
through Claudio Luti, invests once again in an innovation plan<br />
and in the enormous potential of the technologies developed by<br />
Bio-on in the field of organic electronics. Smartphones, watches,<br />
televisions, computers, wellness systems and other products have<br />
long been part of our bioplastic development plans, which every<br />
day proved to be used in various industrial sectors to create ecosustainable<br />
products.”<br />
“I believed in the new company that Marco Astorri and his team<br />
of scientists presented to me,” affirmed Claudio Luti, President of<br />
Kartell, ”choosing to invest in this project in order to contribute to<br />
a growth process that looks at sustainability and at the protection<br />
of environment and people’s health “<br />
Thanks to the exclusive characteristics of its materials (PHAs<br />
or polyhydroxy-alkanoates and PHBs or poly-hydroxy-butyrates),<br />
Bio-on now extends its use to another of the most innovative<br />
and interesting field of application such as organic electronics.<br />
Electro-conductive plastic with piezoelectric properties similar<br />
to quartz will allow the production of interesting amounts of<br />
energy by mechanical means and the accumulation in super<br />
capacitors (green batteries) to be used in various applications. The<br />
researches in this field of application are based on PHBs, the only<br />
organic material that derives from the nature having piezoelectric<br />
properties.<br />
Felofin completed the acquisition of 50 % shares in Eloxel.<br />
Following the transaction, the share of Bio-on and Felofin is equal<br />
to 50 % each. Bio-on granted to Eloxel an exclusive license for<br />
the exploitation of organic electronics with a total value of Euro<br />
6.500.000,00. From 2<strong>01</strong>9 Eloxel will begin various collaborations<br />
with companies and research centers leading the global electronic<br />
sector. MT<br />
www.bio-on.it | www.kartell.it | www.eloxel.com<br />
Claudio Luti, President of Kartell and Marco Astorri, President and<br />
CEO of Bio-on during Bio-on’s Grand Opening ceremony in June 2<strong>01</strong>8<br />
(Photo: bioplastics MAGAZINE)<br />
28 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
©<br />
©<br />
-Institut.eu | 2<strong>01</strong>8<br />
-Institut.eu | 2<strong>01</strong>7<br />
Full study available at www.bio-based.eu/reports<br />
Full study available at www.bio-based.eu/reports<br />
©<br />
-Institut.eu | 2<strong>01</strong>7<br />
Full study available at www.bio-based.eu/markets<br />
Bio- and CO 2 -based Polymers & Building Blocks<br />
The best market reports available<br />
Data for<br />
2<strong>01</strong>7<br />
Bio-based Building Blocks<br />
and Polymers – Global Capacities<br />
and Trends 2<strong>01</strong>7-2022<br />
Bio-based polymers:<br />
Evolution of worldwide production capacities from 2<strong>01</strong>1 to 2022<br />
Million Tonnes<br />
6<br />
5<br />
4<br />
3<br />
Dedicated<br />
Drop-in<br />
Smart Drop-in<br />
without<br />
bio-based PUR<br />
2<br />
1<br />
2<strong>01</strong>1<br />
2<strong>01</strong>2 2<strong>01</strong>3 2<strong>01</strong>4 2<strong>01</strong>5 2<strong>01</strong>6 2<strong>01</strong>7 2<strong>01</strong>8 2<strong>01</strong>9 2020 2021 2022<br />
18-05-22<br />
Authors: Raj Chinthapalli, Michael Carus, Wolfgang Baltus,<br />
Doris de Guzman, Harald Käb, Achim Raschka, Jan Ravenstijn,<br />
2<strong>01</strong>8<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
Commercialisation updates on<br />
bio-based building blocks<br />
Standards and labels for<br />
bio-based products<br />
Bio-based polymers, a revolutionary change<br />
Comprehensive trend report on PHA, PLA, PUR/TPU, PA<br />
and polymers based on FDCA and SA: Latest developments,<br />
producers, drivers and lessons learnt<br />
million t/a<br />
Selected bio-based building blocks: Evolution of worldwide<br />
production capacities from 2<strong>01</strong>1 to 2021<br />
3,5<br />
actual data<br />
forecast<br />
3<br />
2,5<br />
Bio-based polymers, a<br />
revolutionary change<br />
2<br />
1,5<br />
Jan Ravenstijn 2<strong>01</strong>7<br />
1<br />
0,5<br />
Picture: Gehr Kunststoffwerk<br />
2<strong>01</strong>1<br />
2<strong>01</strong>2<br />
2<strong>01</strong>3<br />
2<strong>01</strong>4<br />
2<strong>01</strong>5 2<strong>01</strong>6 2<strong>01</strong>7 2<strong>01</strong>8 2<strong>01</strong>9 2020<br />
2021<br />
L-LA<br />
Succinic<br />
acid<br />
Epichlorohydrin<br />
1,4-BDO<br />
MEG<br />
2,5-FDCA<br />
Ethylene<br />
D-LA<br />
Sebacic<br />
1,3-PDO<br />
acid<br />
11-Aminoundecanoic acid<br />
MPG<br />
DDDA<br />
Lactide<br />
Adipic<br />
acid<br />
E-mail: j.ravenstijn@kpnmail.nl<br />
Mobile: +31.6.2247.8593<br />
Author: Doris de Guzman, Tecnon OrbiChem, United Kingdom<br />
July 2<strong>01</strong>7<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
Authors: Lara Dammer, Michael Carus and Dr. Asta Partanen<br />
nova-Institut GmbH, Germany<br />
May 2<strong>01</strong>7<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
Author: Jan Ravenstijn, Jan Ravenstijn Consulting, the Netherlands<br />
April 2<strong>01</strong>7<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
Policies impacting bio-based<br />
plastics market development<br />
and plastic bags legislation in Europe<br />
Asian markets for bio-based chemical<br />
building blocks and polymers<br />
Market study on the consumption<br />
of biodegradable and compostable<br />
plastic products in Europe<br />
2<strong>01</strong>5 and 2020<br />
Share of Asian production capacity on global production by polymer in 2<strong>01</strong>6<br />
100%<br />
A comprehensive market research report including<br />
consumption figures by polymer and application types<br />
as well as by geography, plus analyses of key players,<br />
relevant policies and legislation and a special feature on<br />
biodegradation and composting standards and labels<br />
80%<br />
60%<br />
Bestsellers<br />
40%<br />
20%<br />
0%<br />
PBS(X)<br />
APC –<br />
cyclic<br />
PA<br />
PET<br />
PTT<br />
PBAT<br />
Starch<br />
Blends<br />
PHA<br />
PLA<br />
PE<br />
Disposable<br />
tableware<br />
Biowaste<br />
bags<br />
Carrier<br />
bags<br />
Rigid<br />
packaging<br />
Flexible<br />
packaging<br />
Authors: Dirk Carrez, Clever Consult, Belgium<br />
Jim Philp, OECD, France<br />
Dr. Harald Kaeb, narocon Innovation Consulting, Germany<br />
Lara Dammer & Michael Carus, nova-Institute, Germany<br />
March 2<strong>01</strong>7<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
Author: Wolfgang Baltus, Wobalt Expedition Consultancy, Thailand<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
Authors: Harald Kaeb (narocon, lead), Florence Aeschelmann,<br />
Lara Dammer, Michael Carus (nova-Institute)<br />
April 2<strong>01</strong>6<br />
The full market study (more than 300 slides, 3,500€) is available at<br />
bio-based.eu/top-downloads.<br />
www.bio-based.eu/reports<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 29
Patents<br />
By:<br />
Barry Dean,<br />
Naperville, Illinois, USA<br />
Bioplastic Patents<br />
new<br />
series<br />
This new section highlights recently granted patents<br />
that are relevant to the specific highlight topics of<br />
each issue of bioplastics MAGAZINE. The information offered<br />
is intended to acquaint the reader with a sampling of<br />
know-how being developed to enable growth of the bioplastics<br />
markets.<br />
U.S. Patent 10,150,977 (Dec 11, 2<strong>01</strong>8),”Microorganisms<br />
and Methods for the Biosynthesis of Adipate,<br />
Hexamethylenediamine and 6-Aminocaproic acid”, Mark<br />
J. Burk, Anthony P. Burgard, Robin Osterhout and Priti<br />
Pharkya (Genomatica, Inc San Diego, Californis, USA)<br />
The patent illustrates and teaches a non-naturally<br />
occurring microbial organism based on at least one<br />
exogenous nucleic acid encoding an enzyme having<br />
a 6-aminocaproic acid, caprolactam, adipate or<br />
hexamethylenediamine pathway based on sugar or sugar<br />
metabolites. Ring opening polymerization of a bio derived<br />
caprolactam leads to a bio based nylon 6; while bio derived<br />
adipic acid and/or hexamethylenediamine leads to a bio<br />
based nylon 6,6. The carbon footprint for bio derived nylons<br />
should be advantageously lower than the current fossil<br />
derived counterparts.<br />
Both nylon 6 and nylon 6,6 have extensive application in<br />
the fiber market, but also have application in automotive<br />
interior and exterior components and are well represented<br />
in the ~150 kilograms of plastics currently found in<br />
automobiles and light trucks.<br />
U.S. Patent 10,125,255 (Nov 13, 2<strong>01</strong>8), “Thermoplastic<br />
Elastomer Compositions Having Biorenewable Content”,<br />
Kevin Cai, Yundong Wang, Ryszard Brzoskowski, Prashant<br />
Bhadane, Basil Favis and Alain Perreault (Teknor Apex<br />
Company; Pawtucket, Rhode Island, USA and Cerestech;<br />
Montreal, Quebec Canada)<br />
This patent teaches thermoplastic elastomers based on<br />
styrenic block copolymers modified with bio-renewable<br />
materials such as a softener, eg. modified soybean oil and<br />
a renewable polar polymer such as PLA. This technology<br />
illustrates the ability to tailor important styrenic block<br />
copolymer properties such as hardness, modulus<br />
(stiffness) and elongation through the use of renewable<br />
materials as additives.<br />
The ability to tailor styrenic block copolymers opens<br />
opportunities in the automotive applications such as<br />
interior fascia.<br />
U.S. Patent 10,087,300 (Oct 2, 2<strong>01</strong>8), “Method for<br />
Preparation of PLA Bead Foams”, Chul B. Park and<br />
Mohammadreza Nofar (Synbra Technology BV, Etten-<br />
Leur Netherlands)<br />
A process for making foamed articles based on<br />
expanded PLA beads is taught. The foamed PLA is useful<br />
for thermal insulation, sound dampening, construction<br />
material and cushioning/packaging material. The<br />
process can be applied to both linear and branched PLA.<br />
The process involves taking un-foamed PLA pellets and<br />
heating the pellets to an annealing temperature, eg<br />
120 – 124 °C and saturating the pellets with a blowing<br />
agent such as CO 2<br />
while maintaining pressure and then<br />
depressurizing and cooling to room temperature to form<br />
the desired PLA based foam<br />
U.S. Patent 10,138,345(Nov 27, 2<strong>01</strong>8), “Process for the<br />
Production of Expanded Polyester Foam Beads”, Uwe<br />
Keppeler; (BASF SE, Ludwigshafen, Germany)<br />
The patent teaches a process where a polyester derived<br />
of poly(butylene adipate-co-terephthalate); PBAT and PLA<br />
is used in making a foamed article. The PBAT content of<br />
the polyester is 50 – 99 % by weight and the PLA content<br />
is 1 – 50 %. The resulting foamed article is biodegradable<br />
and offers a balance of properties for tensile strength,<br />
compressive strength and rebound resilience for given<br />
densities.<br />
30 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Automotive<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 31
Materials<br />
Low-cost cellulosic sugars for biop<br />
Waste oil palm empty fruit bunches (EFB)<br />
leafCOAT – corrugated product<br />
In the shift towards a sustainable biobased economy, the<br />
production of bioplastics requires a low-cost, high-quality<br />
source of sugars. With growing interest in non-food sugars<br />
for biobased manufacturing, more and more companies<br />
are considering alternative feedstocks such as agricultural<br />
and forestry residues. Currently, the technologies used<br />
to break down plant biomass are costly and require large<br />
amounts of energy and chemicals. This makes it difficult<br />
for cellulosic sugars to compete against agro-based feedstocks<br />
like industrial cane sugar, beet sugar, corn or cassava,<br />
for example.<br />
Leaf Resources (Darra, Queensland, Australia), a global<br />
leader empowering the growth of green chemistry, has<br />
pioneered a technology which reduces the cost of extracting<br />
cellulosic sugars from plant biomass. Using advanced<br />
chemistry and engineering, the company’s Glycell process<br />
produces higher yields of high-purity sugars, more quickly<br />
and using less energy than rival processes. Leaf’s Glycell<br />
process has the potential to reshape the economics of<br />
producing bioplastics from non-food biomass feedstocks.<br />
Lignocellulosic biomass, an abundant<br />
renewable resource<br />
Bioplastics can be manufactured from renewable plant<br />
materials such as starch, cellulose, oils, lignin, proteins<br />
and polysaccharides. Most biobased plastics are currently<br />
manufactured using starch as a feedstock. However,<br />
carbohydrate-rich plants such as corn or sugar cane, known<br />
as first generation feedstock, have attracted criticism<br />
because of potential competition with food and animal feed.<br />
Non-food crops such as lignocellulosic biomass represent<br />
a sustainable and abundant alternative.<br />
It is estimated that there is currently enough biomass<br />
to produce USD750 billion worth of cellulosic sugars<br />
per year and replace petroleum in thousands of plastic<br />
products. However, converting plant biomass into its<br />
constituent polymers is challenging. A complex structure<br />
interlinks cellulose, hemicellulose and lignin, making them<br />
difficult to separate. The techniques used to deconstruct<br />
lignocellulosic biomass also result in varying cellulose<br />
quality.<br />
Leaf’s Glycell process significantly improves the<br />
digestibility of biomass, reducing the severity of the<br />
conditions required to produce high-quality cellulosic<br />
sugars.<br />
Pioneering pretreatment process<br />
To extract cellulosic sugars, biomass must undergo a<br />
pretreatment process. Glycell uses waste glycerol from<br />
biodiesel production as the main reagent to pretreat<br />
biomass in standard pulping equipment. Using glycerol<br />
yields a slurry which has much greater enzyme kinetics for<br />
cellulose to sugar conversion. As a result, Glycell produces<br />
25 % more sugars at a faster rate than rival approaches<br />
larger using lower temperature and pressure.<br />
Leaf’s process uses industrially-tailored enzymes from<br />
Novozymes (Bagsvaer, Denmark) to convert cellulose<br />
into C6 sugars, which can be transformed into renewable<br />
chemicals for use in bioplastics.<br />
Glycell is proven to produce cellulosic sugars from a range<br />
of feedstocks, including Tasmanian blue gum (Eucalyptus<br />
Globulus), poplarwood chips, sugar cane bagasse, palm<br />
empty fruit bunch (EFB), wheat straw, rice husk and corn<br />
stover.<br />
High-value co-products and applications<br />
In addition to being a more efficient pre-treatment<br />
process, Glycell creates high market value co-products,<br />
further improving the project economics of cellulosic<br />
sugar production and the manufacturing cost of secondgeneration<br />
bioplastics.<br />
Glycell recovers and refines glycerol from 80 to 95 % purity.<br />
Purer form glycerol can be sold to the pharmaceutical,<br />
cosmetics, animal feed and lubricants industries. What is<br />
more, unlike other biomass pretreatment methods, Glycell<br />
does not alter lignin’s molecular structure. Instead, the<br />
32 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Materials<br />
lastics production<br />
process produces native form lignin, a type of lignin which<br />
can be more easily converted to high value applications.<br />
Leaf’s technology portfolio also includes LeafCOAT TM , a<br />
biobased and recyclable coating made using the main Glycell<br />
co-products, lignin and refined glycerol.<br />
Conversion of local waste biomass in Malaysia<br />
Leaf’s first commercial plant will process waste palm Empty<br />
Fruit Bunch (EFB), for which there is a large oversupply near<br />
the company’s proposed biorefinery in Segamat, in Johor<br />
state, Malaysia. With 52 palm mills within a 120 km radius<br />
of Leaf’s proposed plant and strong government support for<br />
bioeconomy stakeholders, Malaysia represents an exciting<br />
long-term location for cellulosic sugar production. Asia is<br />
also a major bioplastics production hub. In 2<strong>01</strong>8, more than<br />
50 % of bioplastics were produced in Asia.<br />
Ahead of the construction of the Malaysian plant, Leaf has<br />
signed a Letter of Intent with Biovision & Greenergy (B&G)<br />
for the supply of 100,000 BDT 1 of waste palm EFB per year<br />
and an exclusive agreement with HB international for the<br />
supply of raw glycerol and sale of refined glycerol.<br />
Bioplastics from second generation feedstock<br />
Leaf Resources is committed to building a global<br />
business based on renewable carbon. Through<br />
biobased innovation, the company transforms waste<br />
biomass into feedstock for the modern bioeconomy.<br />
Global bioplastics production capacity is set<br />
to increase from around 2.1 million tonnes<br />
in 2<strong>01</strong>8 to 2.6 million tonnes in 2023. With<br />
consumer demand for more environmentallybenign<br />
products driving interest in second<br />
generation feedstocks, the Glycell process<br />
represents a real economic breakthrough<br />
for bioplastics production from<br />
lignocellulosic biomass. Markets<br />
and governments in the USA and<br />
Europe are sending the message<br />
that it’s time to start phasing out<br />
conventional plastic.<br />
With a biorefinery located<br />
in a regional hub for<br />
bioplastics production,<br />
Leaf Resources is<br />
poised to capitalise and<br />
contribute to the global<br />
growth in bioplastics<br />
uptake.<br />
By:<br />
Ken Richards<br />
Managing Director<br />
Leaf Resources<br />
Darra, Queensland, Australia<br />
1: BDT = Bone dry tons. This is<br />
a measurement of biomass<br />
that has zero percent<br />
moisture content.<br />
http://leafresources.com.au<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 33
Foam<br />
By:<br />
Jan Noordegraaf, BewiSynbra RAW<br />
Peter de Bruijn Synprodo<br />
Wijchen, The Netherlands<br />
Anjo van der Wende, Unisport<br />
Helsinki, Finland<br />
New infill<br />
material for<br />
artificial turf<br />
World-class sport on playing fields with BioFill —<br />
a biobased solution for sustainable artificial grass<br />
Increased demands for high-quality playing fields for<br />
sport and soccer, and more intense competition for playing<br />
space, have resulted in a new generation of synthetic<br />
grass fields: with the same impression and feel of lush vegetation<br />
as natural grass.<br />
The first synthetic grass fields, launched in the 1990s,<br />
consisted of a mix of sand and plastic that supported natural<br />
grass fibre, provided stability, formed an extra protective<br />
layer for players and dramatically improved performance<br />
and safety. The extensive use of plastics in society, however,<br />
has become increasingly controversial for environmental<br />
reasons, and many operators in the sports world are looking<br />
for alternatives to synthetic solutions.<br />
BEWiSynbra Group (headquartered in Solna, Sweden)<br />
and Unisport (Helsinki, Finland) have launched the world’s<br />
first sustainable artificial grass technology: BioFill, a filler<br />
made of a biodegradable biopolymer that meets the strict<br />
requirements from FIFA PRO regarding the properties of<br />
soccer fields.<br />
After the end of its useful life, BioFill can either be<br />
recycled into new artificial grass infill or composted, an<br />
alternative that is not possible for other types of artificial<br />
infill, which are usually made of SBR, TPE or the like.<br />
BioFill is based on BioFoam ® , a sustainable material<br />
originally developed by BewiSynbra Group. The purpose of<br />
the discovery and the development efforts is an artificial<br />
grass system consisting of a substrate added to artificial<br />
grass fibre and biodegradable biopolymers for playing<br />
fields.<br />
FIFA approval methodology<br />
Lab approval: A system is tested by a FIFA certified lab<br />
(artificial grass, infill, shock pad, etc.) When the system<br />
meets the specification, a report is made. Part of the report<br />
is that the components of the system are described. For the<br />
artificial grass a number of values are recorded, such as<br />
pile height, density, weight. This also applies to the infill.<br />
Field approval: After a field is installed, the field is tested.<br />
On site it is checked whether the system meets FIFA’s<br />
sports-related requirements, and samples are taken from<br />
the components. These samples are then compared with<br />
the values measured in the lab report. There is a tolerance<br />
on the values, in the appendix an example is shown.<br />
System approvals: The system Saltex legacy meets the<br />
FIFA Quality & Quality Pro (FIFA2<strong>01</strong>5)<br />
Biofill is entirely made of PLA by BewiSynbra. The<br />
company has carried out long term tests and can predict<br />
how the biodegradable PLA based product will degrade<br />
by composting, but also when accidentally spilled in the<br />
environment and even when accidentaly spilled in water.<br />
140000 140000<br />
Breakdown of BioFill<br />
starting at 125kDA<br />
breakdown % per year,<br />
fully immersed in water<br />
Mn value in Da<br />
120000 120000<br />
100000 100000<br />
Mn value in Da<br />
80000 80000<br />
60000 60000<br />
40000 40000<br />
20000 20000<br />
0 0<br />
2<strong>01</strong>2 2<strong>01</strong>22<strong>01</strong>3 2<strong>01</strong>32<strong>01</strong>4 2<strong>01</strong>42<strong>01</strong>5 2<strong>01</strong>52<strong>01</strong>6 2<strong>01</strong>62<strong>01</strong>7 2<strong>01</strong>72<strong>01</strong>8 2<strong>01</strong>82<strong>01</strong>9<br />
2<strong>01</strong>9<br />
year of year test of test<br />
freezer freezer<br />
in soilin soil<br />
water water<br />
field field<br />
Linear Linear (field) (field)<br />
100,0%<br />
90,0%<br />
80,0%<br />
70,0%<br />
60,0%<br />
50,0%<br />
40,0%<br />
30,0%<br />
20,0%<br />
10,0%<br />
this study<br />
y = 0,0515e 0,0645x<br />
R² = 0,9172<br />
Derioné see<br />
water<br />
Deroiné fresh<br />
water<br />
Deroiné see<br />
water<br />
Deroiné fresh<br />
water<br />
0,0%<br />
-20 -10 0 10 20 30 40 50<br />
34 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Foam<br />
Artificial turf<br />
Saltex Legacy TM<br />
Infill granulate<br />
Saltex BioFill TM<br />
Backing<br />
PU PowerBacking<br />
Shock pad<br />
Saltex PowerPlay<br />
Being the only European PLA producer to make this the<br />
biopolymer themselves, the expected life time of the<br />
biopolymer can be pre-set by BewiSynbra.<br />
The Rijksinstituut voor Volksgezondheid en Milieu<br />
Ministerie van Volksgezondheid, Welzijn en Sport (RIVM)<br />
in the Netherlands uses the following definition of<br />
microplastics, where all three factors must be met:<br />
• Small solid plastic particles (less than 5 mm)<br />
• Poorly soluble in water<br />
• Non-degradable<br />
As Biofill is biodegradable it does not fall under the<br />
three-point definition stipulated by RIVM. Since 2<strong>01</strong>3<br />
BewiSynbra has performed long term stability testing and<br />
indeed the concept of controlled biodegradation can be<br />
used. It is important to define how long a material should<br />
be stable.<br />
By choosing another starting point, the life time can be<br />
set with a predictable life time, allowing both for a good<br />
performance in the soccer field as well as allowing for<br />
various end of life options.<br />
BewiSynbra believes that their product does not qualify<br />
as a microplastic, but should be seen a biodegradable and<br />
sustainable biopolymer.<br />
BioFoam is a fully biobased particle foam made from<br />
renewable resources. This unique technology was discovered,<br />
developed and patented by BEWiSynbra Group, a leading<br />
European supplier of EPS foam. It was the first foam to be<br />
awarded the Cradle to Cradle CM certificate. It has also received<br />
a material health certificate from EPEA-Hamburg certifying<br />
that BioFoam is free from any CMR substance. BioFoam is<br />
the world’s first particle foam to receive a Carbon Neutrality<br />
verification in compliance with the PAS 2060 standard.<br />
Unisport has a long-standing history of creating innovative<br />
and environmentally friendly solutions and focuses on<br />
responsibly developing sustainable sports facilities. As<br />
the artificial turf industry keeps evolving, Unisport with its<br />
partners develop artificial turf solutions that are of highest<br />
quality, more durable, more ecological and provide the best<br />
playing conditions for athletes at all levels.<br />
Unisport’s vision is to build a healthier society by making<br />
people move. “We want to provide the best conditions for<br />
exercising and sports and, together with our customers,<br />
create a healthier society through increased movement. The<br />
environment and people’s health are of utmost importance in<br />
our daily operations and part of all our business areas. We are<br />
constantly developing products and manufacturing methods<br />
that will ensure a greener environment,” says Petteri<br />
Laaksomo, CEO of Unisport.<br />
www.bewisynbra.com | www.synprodo.nl | www.unisport.com<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 35
Foam<br />
A<br />
famous Chinese entrepreneur once said: Even a pig can fly<br />
if it stands at the center of a storm. But the storm that bioplastics<br />
needed to take flight did not arrive in China, or, for<br />
that matter, elsewhere across the world until 2<strong>01</strong>8. Although the<br />
engineers at Bioplus (Guangzhou, China) were keen to commercialise<br />
their application, they spent most of the past ten years<br />
in labs to further improve their bioplastic products. In 2<strong>01</strong>8, the<br />
winds finally blew strongly enough to give these products lift-off.<br />
Guangzhou Bioplus Materials Technology Company, founded<br />
in 2009 and active in the modification and applications of<br />
biodegradable plastics, has the know-how to modify bioplastics<br />
for different applications. However, the company has opted to<br />
focus of the modification of PLA for foam sheet. Foamed plastics<br />
are widely used in the packaging industry and are among<br />
the top three waste materials polluting the globe. In China,<br />
several million tonnes of expanded polystyrene are produced<br />
and used every year, but, in many cases, cannot be recycled.<br />
Typical applications are food boxes, trays and protective product<br />
packaging.<br />
Today, about 200 million takeout food containers are<br />
generated and over 500 million plastic food utensils. Most<br />
food serviceware is made of expanded polystyrene, filmlaminated<br />
paper and polypropylene. The enormous pressure<br />
for environment protection has pushed the government and<br />
several major platforms for takeout food such as Meituan and<br />
Eleme to take action. This led to the decision in 2<strong>01</strong>7 to use ecofriendly<br />
packaging materials to make serviceware. Different<br />
materials were tested, including straw, bagasse and starch/<br />
plastics compounding, but to date, PLA foam has shown the best<br />
performance, safety and cost.<br />
Biobased and biodegradable, PLA’s low melt strength presents<br />
a challenge when it comes to producing foam sheet. Bioplus has<br />
spent the past ten years working towards the industrialization<br />
of PLA foam sheet for use in food serviceware, overcoming<br />
problems by:<br />
• improving the melt strength of PLA by factor 10 to 100<br />
through chemical and physical modification<br />
• working with a machine supplier to design a new kind of<br />
extruder especially for PLA foaming<br />
• developing a process using as foaming agent butane or<br />
carbon dioxide<br />
• designing a thermoforming machine and grasping<br />
parameters for PLA sheet.<br />
Bioplus is still the only supplier of modified resin for foamed<br />
sheet as of yet, and possibly the best in the world. They can<br />
control the expansion rate of PLA foam sheet from 2 to 30 and<br />
sheet thickness from 1.5 to 5 mm. Food service products made<br />
from Bioplus foamed PLA are able to withstand boiling water.<br />
To date, two customers are using our modified resins to<br />
produce foamed food serviceware or packaging materials. More<br />
foaming machines are being manufactured for other customers.<br />
At least ten PLA foam sheet lines are expected to be installed<br />
and running in China in 2<strong>01</strong>9. The PLA foam sheet production<br />
process and a number of thermoformed finished products are<br />
shown in the pictures below.<br />
Bioplus is now building a new plant to increase its annual<br />
production capacity to 10,000 tonnes of PLA resin for foam. The<br />
company is looking forward to working with partners all over the<br />
world to promote more foamed PLA products and to reinforce its<br />
contribution to protecting the environment.<br />
www.bio-plus.cm<br />
By:<br />
PLA foam<br />
sheet for<br />
tableware<br />
Steven Wu and Henter Lee<br />
Guangzhou Bioplus Materials Technology<br />
Guangzhou, China<br />
Process to make PLA foam sheet with Bioplus modified resin<br />
Tableware<br />
with PLA<br />
foam<br />
Packaging<br />
material with<br />
PLA foam<br />
TEM picture of PLA foam<br />
36 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Cover Story<br />
on bioplastic, produced also from fruit and vegetable wastes.<br />
To accelerate the development of these solutions and quickly<br />
gain a leading position in this rapidly growing sector with a high<br />
demand for quality, Zeropack has acquired from Bio-on an<br />
exclusive license to exploit the technology for 10 million Euros.<br />
The technology is based on the research activities that Bioon<br />
researchers have been conducting for four years in this field<br />
of application in Italian and US. As it is known, the traditional<br />
plastics used today to package food products do not allow<br />
efficient recycling processes in many cases and often contain<br />
highly polluting components.<br />
PHB for food<br />
packaging<br />
of fruits and<br />
vegetables<br />
The demand for new eco-sustainable materials for packaging<br />
is constantly increasing and consumers reward the choices<br />
of producers and distributors that respect the planet. Bioon<br />
(Bologna, Italy), and Rivoira (Verzuolo, Italy), one of the world’s<br />
leading manufacturers of high quality fruit and always careful on<br />
innovation, announced in late December 2<strong>01</strong>8 a strategic agreement<br />
to develop new materials for food packaging of fresh fruits<br />
and vegetables, even single use, with Zeropack S.p.A., a new company<br />
founded by Bio-on and of which Rivoira acquires 50 % of the<br />
shares.<br />
Zeropack will be able to produce films, crates, small and large<br />
containers, fruit supports and completely natural labels based<br />
“The investment (…) represents to us the entrance of a large<br />
company - explains Marco Astorri, President and CEO of Bioon<br />
- and we are particularly proud that a prestigious group like<br />
Rivoira, through Marco Rivoira and Gualtiero Rivoira, recognise<br />
the innovation and the potentiality of the new technologies<br />
developed by Bio-on in the field of food packaging. The basis<br />
of our bioplastic has all the qualities to revolutionize the world<br />
of food packaging through Zeropack. This is what people are<br />
asking for and we will do it together with Zeropack and the<br />
Rivoira group”. Moreover, thanks to the diversification of the<br />
Rivoira group, Zeropack will have the possibility to use Bio-on<br />
technology also in the mineral water field. The Rivoira group<br />
controls Fonti Alta Valle Po spa, owner of Acqua Eva, a young<br />
company with a very strong expansion in the national and<br />
international market.<br />
“We are happy to enter the world of<br />
packaging for the future - explains Marco<br />
Rivoira, Ceo Gruppo Rivoira - and in<br />
particular to contribute with our<br />
experience and daily production<br />
quality to the creation of<br />
completely different products<br />
compared to those we can<br />
find on the market today.<br />
Zeropack anticipates the<br />
strategies of the Rivoira<br />
Group, always looking for<br />
innovations. The mission is to<br />
provide total quality of both product<br />
and packaging. To study materials<br />
to revolutionize this sector, starting<br />
from nature and naturally, will allow<br />
the giants of distribution to have a 100<br />
% sustainable alternative”.<br />
Thanks to the exclusive<br />
characteristics of its materials (PHAs<br />
or polyhydroxy-alkanoates and PHBs<br />
or poly-hydroxy-butyrates), Bio-on now<br />
extends its use to another of the most innovative<br />
and interesting field of application such as food-packaging. The<br />
researches in this field of application are based on PHBs.<br />
Rivoira completed the acquisition of 50 % of Zeropack S.p.A<br />
through RK Zero Srl with Carlo Lingua and Paolo Carissimo<br />
partners. Following the transaction, the share of Bio-on and RK<br />
zero is equal to 50 % each. This 10 million Euro agreement<br />
fully contributes to the 2<strong>01</strong>8 Bio-on results and is part of the<br />
business plan presented in 2<strong>01</strong>6. From 2<strong>01</strong>9 Zeropack will<br />
present new patents and will begin various collaborations with<br />
distributors and producers worldwide. MT<br />
www.bio-on.it | www.zeropack.it | www.rivoira.it<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 37
Brand Owner<br />
ORDER<br />
NOW!<br />
BOOK<br />
STORE<br />
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email: books@bioplasticsmagazine.com<br />
phone: +49 2161 6884463<br />
38 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14<br />
Visit our bookstore for prices and many more books!
www.pu-magazine.com<br />
Bäumer 4.0 – Enter the age of smart manufacturing. Industry 4.0 is more<br />
than a trend, it’s the future and it’s what Bäumer believes in. Our intelligent<br />
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E-Mail: export.sales@hur.com<br />
www.hur.com<br />
Brand Owner<br />
Brand-Owner’s perspective<br />
on bioplastics and how to<br />
unleash its full potential<br />
“Climate protection requires a decarbonization of our economy. This path also includes (at<br />
least in the long-term point of view) the need for non-fossil-based plastics. To be credible<br />
alternatives, bioplastics should fulfill following preconditions:<br />
• Ethically and ecologically save sources (sustainable cultivation, 2 nd or 3 rd generation<br />
resources)<br />
• Full usability for respective product or packaging applications<br />
• In ideal case: a path for substantial recycling; alternatively, at least proof of industrial<br />
as well as home compostability<br />
• Proof of biological degradation in marine and soil environment in order to avoid ocean and/or microplastics<br />
Stefan Dierks, Head of CR Strategic<br />
Projects & Stakeholdermanagement<br />
We are aware about the resulting challenges which can only be solved by joint engagement. Tchibo is willing to provide<br />
appropriate contributions to these developments.”<br />
Tchibo stands for a unique business model. In eight countries,<br />
Tchibo operates more than 1,000 Tchibo shops, approx. 21,200 Depots<br />
at third-party retail outlets, and national online shops. The company<br />
uses this multi-channel distribution system to offer coffee and<br />
the Cafissimo single-serve system, along with weekly changing non<br />
food ranges. Tchibo and its 12,100 employees worldwide generated<br />
revenues of 3.2 billion EUR in 2<strong>01</strong>7. The company is the roasted coffee<br />
market leader in Austria, the Czech Republic, Germany and Hungary<br />
and one of the leading e-commerce companies in Europe.Its sustainable<br />
business policies have earned the family business, which was founded<br />
in Hamburg in 1949, multiple awards including the award for Corporate<br />
Ethics and the Environmental Logistics Award in 2<strong>01</strong>2, and the Federal<br />
Government’s CSR Award in 2<strong>01</strong>3. In 2<strong>01</strong>6 Tchibo was awarded Germanys<br />
most sustainable major enterprise. www.tchibo.com<br />
ALL ABOUT POLYMERS<br />
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03/2<strong>01</strong>8 JUNE/JULY<br />
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Blowing agents<br />
Polyisocyanurate insulation<br />
Additives for PIR rigid foams<br />
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bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 39
Basics<br />
Green public procurement<br />
Green public procurement refers to the practice by<br />
public authorities of sourcing, where possible, goods,<br />
services or works with a reduced environmental impact.<br />
From central governments to municipalities, from<br />
universities to kindergartens, public purchasers across<br />
the board may opt (or in some countries, are required) to<br />
use their purchasing power to select biobased products, if<br />
these are available. In the past, bioplastics MAGAZINE has reported<br />
on the differences in approach in various countries.<br />
Here is a brief update on the green public procurement<br />
process in the USA compared to Germany.<br />
Example USA: The USDA BioPreferred Program<br />
For many years now, the United States Department<br />
of Agriculture’s (USDA’s) BioPreferred ® Program has<br />
aimed to increase the purchase and use of biobased<br />
products. Created by the 2002 Farm Bill, the Program’s<br />
purpose is to spur economic development, create new<br />
jobs and provide new markets for farm commodities. The<br />
increased development, purchase, and use of biobased<br />
products reduces the United States’ reliance on petroleum,<br />
increases the use of renewable agricultural resources, and<br />
contributes to reducing adverse environmental and health<br />
impacts.<br />
The BioPreferred Program has two major initiatives:<br />
mandatory federal purchasing and voluntary labeling. The<br />
mandatory federal purchasing initiative requires federal<br />
agencies to purchase biobased products in categories<br />
identified by the USDA. To date, USDA has identified 109<br />
categories (including disposable serviceware, carpet,<br />
paints, insulation foams, composite panels, bedding etc.) of<br />
biobased products for which agencies and their contractors<br />
have purchasing requirements. The BioPreferred Program<br />
provides a catalog of products and resources to aid in<br />
meeting biobased purchasing requirements.<br />
The Voluntary Labeling Initiative is meant to support<br />
consumers who consider purchasing options with<br />
sustainable attributes. USDA wants to make it easy for<br />
those consumers to identify biobased products. The USDA<br />
Certified Biobased Product label, displayed on a product<br />
certified by USDA, is designed to provide useful information<br />
to consumers about the biobased content of the product.<br />
Example Germany<br />
Green public procurement is different in a country like<br />
Germany, which has no mandatory federal purchasing<br />
initiative such as described above. The German Agency<br />
for Renewable Resources (FNR), however, offers valuable<br />
support for the public sector in its efforts to increase<br />
environmentally friendly procurement.<br />
In 2<strong>01</strong>6, bioplastics MAGAZINE reported on an initiative<br />
of the FNR called “the Biobased Office”, a special exhibit<br />
in the form of a 12m 2 trade fair booth that in that year<br />
toured through Germany. This year, the Biobased Office,<br />
featuring over 100 plant-based office products made<br />
from agricultural or forestry raw and residual materials,<br />
is once again on tour. The eco-friendly office design<br />
provides a complementary setting for the biobased office<br />
materials and supplies, all modeled on the originals and<br />
all easily, in quality and design, on a par with conventional,<br />
petroleum-based products. Some examples are bioplastic<br />
pens, erasers made of natural rubber, calculators made of<br />
bamboo and bioplastic, glue sticks inside/outside biobased,<br />
adhesive tape with solvent-free coating and many more.<br />
Schüco Facade FW 50+.SI Green<br />
(photo: Schuco International KG)<br />
The biobased Office<br />
(Source: FNR)<br />
1: Contact pressure profile:<br />
partly biobased Polyamide<br />
2: Glass rebate gaskets: partly<br />
biobased EPDM<br />
40 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Basics<br />
Public building & renovation with building<br />
materials from renewable raw materials<br />
Another important area for public procurement is the<br />
public building & renovation sector.<br />
The construction industry consumes 50 % of raw<br />
materials worldwide, while the construction and housing<br />
industries account for 33 % of global CO 2<br />
emissions. For<br />
public construction to be sustainable, therefore, a holistic<br />
approach is required in which, in addition to investment<br />
costs, the long-term effects on the public budget, the<br />
environment and urban development are taken into account.<br />
For such an approach, however, expertise in sustainability is<br />
indispensable. Valuable contributions to this can be found in<br />
a new technical information brochure [1], recently published<br />
by FNR. In this 104-page booklet (available in the German<br />
language only) the FNR provides important insights into<br />
the procurement of sustainable building projects with<br />
environmentally friendly, biobased materials.<br />
The new technical information brochure contains<br />
information about the biobased building materials<br />
currently available in the market, feasible technical and<br />
environmentally friendly solutions and how these can<br />
be integrated into a public building tender. Best practice<br />
examples and sample formulations are particularly helpful<br />
in practice.<br />
Building materials made of renewable raw materials help<br />
to conserve valuable and limited fossil raw materials and<br />
the climate, enable multiple uses and save energy. At the<br />
end of their lives, they can usually be easily disposed of. The<br />
public sector has the opportunity to demonstrate building<br />
with renewable raw materials in an exemplary, credible and<br />
commendable manner.<br />
[1] N.N.: NACHWACHSENDE ROHSTOFFE IM EINKAUF Themenheft IV:<br />
Öffentliches Bauen & Sanieren, (German language only, free download)<br />
mediathek.fnr.de/broschuren/nachwachsende-rohstoffe/nachhaltigebeschaffung.html<br />
By:<br />
Michael Thielen<br />
14th Annual<br />
1-3 April 2<strong>01</strong>9<br />
Passenger Terminal Amsterdam<br />
Amsterdam<br />
MEET THE PRODUCERS<br />
AND BRANDS INVESTING<br />
IN BIO-BASED SOLUTIONS<br />
Visit: www.WorldBioMarkets.com<br />
Follow us: @Bio_BasedWorld #WBM19<br />
Produced by<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 41
Opinion<br />
Are Biodegradable plastics<br />
“a false solution”?<br />
Francesco Degli Innocenti,<br />
Ecology of Products Director, Novamont, Italy<br />
The Directive on Single Used Plastics is banning the “top 10<br />
trash items” littered in beaches if made with conventional<br />
plastics. On the other hand, “non-plastic” single-use products<br />
are exempted based on the assumption that they do not<br />
affect the environment in case of leakage. Unfortunately, biodegradable<br />
plastic items have been equated with conventional<br />
plastics even though they have not been found littered in beaches.<br />
Why so? Clearly not fact but political preconceptions based<br />
on social, emotional, ideological beliefs. Why is this happening?<br />
Maybe because the category “biodegradable plastics” sounds<br />
like an oxymoron, similarly to “non-radioactive plutonium”. The<br />
term “plastics” is associated with persistency, toxicity, fossil fuels,<br />
climate change. This is quite unfortunate because strictly<br />
speaking “plastics” just refers to moldability, i.e. the capability<br />
to be easily shaped [1] , and not on the persistency or toxicity in<br />
the environment. Plutonium only exists in one form: radioactive.<br />
Plastics on the other hand can be non-biodegradable, partly biodegradable,<br />
totally biodegradable etc.<br />
A criticism continuously raised by many is that biodegradable<br />
plastics are “a false solution because they will not sufficiently<br />
degrade in case of littering in the sea”. This is a very powerful and<br />
harmful message for the sector of bioplastics. It links the term<br />
“biodegradable plastics” with “false”. However, it is a fallacious<br />
argument. The premise is wrong and thus the conclusion is<br />
wrong and misleading. It is a typical example of “argumentum<br />
ad nauseam” i.e. the logical fallacy that something becomes<br />
true if it is repeated often enough. The implicit premise is that<br />
biodegradable plastics were developed to solve the problem of<br />
littering …and failed the expectations. But this premise is wrong.<br />
Biodegradable plastics were developed to make compostable<br />
products or products for agriculture both of which are designed<br />
to biodegrade within specific boundaries. Biodegradation of<br />
compostable products happens in waste treatment plants, within<br />
boundaries limited in space (the composting plant) and time<br />
(the composting cycle necessary to produce quality compost).<br />
Likewise, biodegradation of agricultural applications (i.e. mulch<br />
films) happens within specific boundaries, limited in space<br />
(the mulched field) and time (the growing season of the crop).<br />
Standards that establish biodegradability product performance<br />
and safe environmental credentials for plastics that might<br />
be intentionally composted or used in agriculture do exist:<br />
EN 13432 [2] and EN 17033 [3]. But in case of uncontrolled<br />
leakage into the environment what is the expected role of<br />
biodegradability? Materials showing marine biodegradation are<br />
already available [4, 5]. But any waste, whether biodegradable or<br />
not, must be collected and managed in a waste treatment plant.<br />
Independent of whether the single-use product is biodegradable<br />
or not, any uncontrolled leakage is a potential harm to the<br />
environment (a risk). That said, leakage into the environment can<br />
happen but we are not able yet to measure the associated risk.<br />
The uncontrolled release of packaging and plastics items<br />
into the environment is a random event, without space and time<br />
boundaries. Where, when, how<br />
much, persistence, etc. All these<br />
questions must be tentatively<br />
answered in order to assess<br />
the impact and the risk posed<br />
to the environment by leakage<br />
of single-use products (made<br />
with any material). Thus, probability needs to be considered<br />
when addressing littering and the ecological risk. We can<br />
claim a product to be compatible with composting, because<br />
biodegradation will happen within space and time boundaries.<br />
We, the bioplastics industry and society cannot claim a product<br />
to be “harmless” in case of littering, because there will always<br />
be a probability of damage likewise we should not aim to qualify<br />
a product as “ready-for- littering” based on its presumed<br />
biodegradability. In conclusion:<br />
1: Biodegradable plastics are a true solution for organic<br />
recycling. Biodegradable plastics are made for controlled<br />
recovery. The normative framework is very clear and robust,<br />
and we can state that biodegradability is needed for recovery<br />
by organic recycling, in compliance with the Packaging and<br />
Packaging Waste Directive’s essential requirements .<br />
2: 80 % of marine litter comes from land. Thus, the quest for<br />
a standard on “marine biodegradability” of plastics is actually<br />
out-of-focus. Littering mostly happens in cities, parks, terrains<br />
along the routes, etc. A standard on “marine biodegradability”<br />
of single-use products and packaging means a standard (and<br />
presumption that it is good) on “Environmental fate of littered<br />
waste”.<br />
3: A methodology for impact and risk assessment of littering is<br />
needed. Any mitigation action must be based on the capability of<br />
measuring the addressed problem and then design, implement,<br />
and monitor the actions meant to contrast it. Currently a<br />
specific methodology for the assessment of the risk and impact<br />
of post-consumer waste in case of littering is not available.<br />
4: Biodegradability reduces the risk. Persistence (e.g. soil<br />
and marine biodegradability) is clearly a factor that influences<br />
the amount of litter present in the environment. Thus, it is<br />
important to characterise the biodegradability of products<br />
in order to determine the risk associated with leakage but<br />
keeping in mind that in any cases all products are expected<br />
to be recovered<br />
References.<br />
[1] It derives from the Greek πλαστικός (plastikos) “capable of being shaped or<br />
molded”<br />
[2] Packaging. Requirements for packaging recoverable through composting and<br />
biodegradation. Test scheme and evaluation criteria for the final acceptance<br />
of packaging<br />
[3] Plastics. Biodegradable mulch films for use in agriculture and horticulture.<br />
Requirements and test methods<br />
[4] F. Degli Innocenti (2<strong>01</strong>2) bioplastics MAGAZINE 04(vol 7):44-45<br />
[5] F. Degli Innocenti (2<strong>01</strong>6) bioplastics MAGAZINE 02(vol 11):16-17<br />
42 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
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bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 43
10 Years ago<br />
F<br />
In addition, until recently, PLA couldn’t be applied to<br />
applications such as expanded bead foam. The thermal<br />
properties as well as its brittleness did not allow reheating<br />
and expansion, but a solution was found for this. Additional<br />
opportunities are also identified since Purac started a new<br />
D-Lactide production last year, Synbra envisages now<br />
to also to use a stereocomplex PLA made from Purac’s<br />
new D-lactide monomer, yielding foam with microwavable<br />
capabilities. The first results are extremely promising and<br />
prototypes were made.<br />
The prestigious NRK sustainable innovation award 2008/2009<br />
was handed over by MVO chairman Wim Lageweg to Synbra’s<br />
Lex Edelman, Jan Noordegraaf and Wout Abbenhuis<br />
A big advantage is that BioFoam can be custom expanded<br />
to densities between 20-40 grams per litre (g/l), without<br />
a limitation in moulded size. Achievable densities are far<br />
lower than with continuously extruded PLA (in an XPS like<br />
process) which hovers around 100-150g/l. “No wonder,“<br />
Noordegraaf says, ”that particle foam E-PLA is perceived<br />
to be superior to X-PLA and he adds “because E-PLA foam<br />
creates the highest amount of parts per kilo.”<br />
The main markets for BioFoam are for example specialty<br />
packaging for consumer goods and cushion filling made<br />
from biobased materials. The maker of the famous Fatboy<br />
beanbag furniture, the dutch company Fatboy the Original<br />
bv, is about to use BioFoam beads for filling.<br />
For the cold chain transport sector DGP-Group of York<br />
(UK) is the leading launch customer.<br />
Foam<br />
End of last year Synbra started up a demonstration and<br />
product development plant located at Sulzer Chemtech<br />
in Switzerland. This unit, for the time being only available<br />
to partners of Purac, shall facilitate both product and<br />
process development to meet various application and<br />
customer demands. A production plant in Etten-Leur, the<br />
Netherlands with a capacity of 5,000 t/a is targeted to be<br />
operational by the end of 2009. Synbra intends to assume<br />
a leading position in Europe as supplier of biologically<br />
degradable foamed polymers from renewable sources and<br />
plans to expand the PLA capacity to 50,000 t/a.<br />
Expanded<br />
PLA as a<br />
particle foam<br />
Starting in Europe, Synbra already has plans to bring<br />
their BioFoam to North America in a partnership with<br />
a US based company. “BioFoam will be global,” as Jan<br />
Noordegraaf puts it.<br />
In January 2009 Synbra was awarded the prestigious<br />
PRIMA ondernemen gold innovation award by the Dutch<br />
rubber and plastics association (NRK) for its exemplary<br />
innovative and sustainable development.<br />
www.synbra.com<br />
bioplastics MAGAZINE [<strong>01</strong>/09] Vol. 4 23<br />
The product development team of Synbra, Matthijs<br />
Gebraad, Jürgen de Jong and Hans van Sas showing the<br />
largest BioFoam part moulded to date<br />
T<br />
he first PLA producer that signed a partner contract<br />
with Purac and Sulzer Chemtech (see page 18) to<br />
produce their own PLA is the Dutch company Synbra<br />
from Etten-Leur, a company that has been producing<br />
EPS (expanded Polystyrene – a mouldable styrenics<br />
based particle foam) for many years. Now as customers<br />
from Synbra are increasingly looking for environmentally<br />
benign and sustainable solutions, Synbra wanted to find a<br />
biodegradable alternative based on renewable resources.<br />
Together with the University of Wageningen, The Netherlands,<br />
Synbra had already developed a process for E-PLA<br />
using CO 2 instead of pentane as a blowing agent. Thus the<br />
E-PLA does not contain any volatile organic compounds<br />
(VOCs). The E-PLA foam, now marketed under the brand<br />
name BioFoam ® offers comparable or even better properties<br />
compared to EPS in properties like shock absorption,<br />
insulation value and moulding shrinkage. In order to<br />
better distinguish BioFoam from EPS and other particle<br />
foams, Synbra’s E-PLA plans to colour it in a light green<br />
tone.<br />
Although the situation seems to have eased, at the<br />
time they could not buy PLA. Synbra decided to make it<br />
themselves. “NatureWorks told us at that time to come<br />
back in three years“ says Jan Noordegraaf, Managing<br />
Director of Synbra and we would not wait so long”. Earlier<br />
in their polystyrene business Synbra had decided to go one<br />
step further in the value chain and polymerise their own<br />
Polystyrene, so now it was a logic step for them to do the<br />
same with PLA. “Then we found Purac, the market leader<br />
for lactic acid was only 40 km away from us. And Purac<br />
together with Sulzer were offering exactly what we were<br />
looking for, so it was clear for us what we had to do,” adds<br />
Jan Noordegraaf.<br />
tinyurl.com/2009-biofoam<br />
22 bioplastics MAGAZINE [<strong>01</strong>/09] Vol. 4<br />
44 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
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We found innovative and new applications,<br />
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Basics<br />
Glossary 4.3 last update issue <strong>01</strong>/2<strong>01</strong>9<br />
In bioplastics MAGAZINE again and again<br />
the same expressions appear that some of our readers<br />
might not (yet) be familiar with. This glossary shall help<br />
with these terms and shall help avoid repeated explanations<br />
such as PLA (Polylactide) in various articles.<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different<br />
kinds of plastics:<br />
a. Plastics based on → renewable resources<br />
(the focus is the origin of the raw material<br />
used). These can be biodegradable or not.<br />
b. → Biodegradable and → compostable<br />
plastics according to EN13432 or similar<br />
standards (the focus is the compostability of<br />
the final product; biodegradable and compostable<br />
plastics can be based on renewable<br />
(biobased) and/or non-renewable (fossil) resources).<br />
Bioplastics may be<br />
- based on renewable resources and biodegradable;<br />
- based on renewable resources but not be<br />
biodegradable; and<br />
- based on fossil resources and biodegradable.<br />
1 st Generation feedstock | Carbohydrate rich<br />
plants such as corn or sugar cane that can<br />
also be used as food or animal feed are called<br />
food crops or 1 st generation feedstock. Bred<br />
my mankind over centuries for highest energy<br />
efficiency, currently, 1 st generation feedstock<br />
is the most efficient feedstock for the production<br />
of bioplastics as it requires the least<br />
amount of land to grow and produce the highest<br />
yields. [bM 04/09]<br />
2 nd Generation feedstock | refers to feedstock<br />
not suitable for food or feed. It can be either<br />
non-food crops (e.g. cellulose) or waste materials<br />
from 1 st generation feedstock (e.g.<br />
waste vegetable oil). [bM 06/11]<br />
3 rd Generation feedstock | This term currently<br />
relates to biomass from algae, which – having<br />
a higher growth yield than 1 st and 2 nd generation<br />
feedstock – were given their own category.<br />
It also relates to bioplastics from waste<br />
streams such as CO 2<br />
or methane [bM 02/16]<br />
Aerobic digestion | Aerobic means in the<br />
presence of oxygen. In →composting, which is<br />
an aerobic process, →microorganisms access<br />
the present oxygen from the surrounding atmosphere.<br />
They metabolize the organic material<br />
to energy, CO 2<br />
, water and cell biomass,<br />
whereby part of the energy of the organic material<br />
is released as heat. [bM 03/07, bM 02/09]<br />
Since this Glossary will not be printed<br />
in each issue you can download a pdf version<br />
from our website (bit.ly/OunBB0)<br />
bioplastics MAGAZINE is grateful to European Bioplastics for the permission to use parts of their Glossary.<br />
Version 4.0 was revised using EuBP’s latest version (Jan 2<strong>01</strong>5).<br />
[*: bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />
Anaerobic digestion | In anaerobic digestion,<br />
organic matter is degraded by a microbial<br />
population in the absence of oxygen<br />
and producing methane and carbon dioxide<br />
(= →biogas) and a solid residue that can be<br />
composted in a subsequent step without<br />
practically releasing any heat. The biogas can<br />
be treated in a Combined Heat and Power<br />
Plant (CHP), producing electricity and heat, or<br />
can be upgraded to bio-methane [14] [bM 06/09]<br />
Amorphous | non-crystalline, glassy with unordered<br />
lattice<br />
Amylopectin | Polymeric branched starch<br />
molecule with very high molecular weight<br />
(biopolymer, monomer is →Glucose) [bM 05/09]<br />
Amylose | Polymeric non-branched starch<br />
molecule with high molecular weight (biopolymer,<br />
monomer is →Glucose) [bM 05/09]<br />
Biobased | The term biobased describes the<br />
part of a material or product that is stemming<br />
from →biomass. When making a biobasedclaim,<br />
the unit (→biobased carbon content,<br />
→biobased mass content), a percentage and<br />
the measuring method should be clearly stated [1]<br />
Biobased carbon | carbon contained in or<br />
stemming from →biomass. A material or<br />
product made of fossil and →renewable resources<br />
contains fossil and →biobased carbon.<br />
The biobased carbon content is measured via<br />
the 14 C method (radio carbon dating method)<br />
that adheres to the technical specifications as<br />
described in [1,4,5,6].<br />
Biobased labels | The fact that (and to<br />
what percentage) a product or a material is<br />
→biobased can be indicated by respective<br />
labels. Ideally, meaningful labels should be<br />
based on harmonised standards and a corresponding<br />
certification process by independent<br />
third party institutions. For the property<br />
biobased such labels are in place by certifiers<br />
→DIN CERTCO and →Vinçotte who both base<br />
their certifications on the technical specification<br />
as described in [4,5]<br />
A certification and corresponding label depicting<br />
the biobased mass content was developed<br />
by the French Association Chimie du Végétal<br />
[ACDV].<br />
Biobased mass content | describes the<br />
amount of biobased mass contained in a material<br />
or product. This method is complementary<br />
to the 14 C method, and furthermore, takes<br />
other chemical elements besides the biobased<br />
carbon into account, such as oxygen, nitrogen<br />
and hydrogen. A measuring method has<br />
been developed and tested by the Association<br />
Chimie du Végétal (ACDV) [1]<br />
Biobased plastic | A plastic in which constitutional<br />
units are totally or partly from →<br />
biomass [3]. If this claim is used, a percentage<br />
should always be given to which extent<br />
the product/material is → biobased [1]<br />
[bM <strong>01</strong>/07, bM 03/10]<br />
Biodegradable Plastics | Biodegradable Plastics<br />
are plastics that are completely assimilated<br />
by the → microorganisms present a defined<br />
environment as food for their energy. The<br />
carbon of the plastic must completely be converted<br />
into CO 2<br />
during the microbial process.<br />
The process of biodegradation depends on<br />
the environmental conditions, which influence<br />
it (e.g. location, temperature, humidity) and<br />
on the material or application itself. Consequently,<br />
the process and its outcome can vary<br />
considerably. Biodegradability is linked to the<br />
structure of the polymer chain; it does not depend<br />
on the origin of the raw materials.<br />
There is currently no single, overarching standard<br />
to back up claims about biodegradability.<br />
One standard for example is ISO or in Europe:<br />
EN 14995 Plastics- Evaluation of compostability<br />
- Test scheme and specifications<br />
[bM 02/06, bM <strong>01</strong>/07]<br />
Biogas | → Anaerobic digestion<br />
Biomass | Material of biological origin excluding<br />
material embedded in geological formations<br />
and material transformed to fossilised<br />
material. This includes organic material, e.g.<br />
trees, crops, grasses, tree litter, algae and<br />
waste of biological origin, e.g. manure [1, 2]<br />
Biorefinery | the co-production of a spectrum<br />
of bio-based products (food, feed, materials,<br />
chemicals including monomers or building<br />
blocks for bioplastics) and energy (fuels, power,<br />
heat) from biomass.[bM 02/13]<br />
Blend | Mixture of plastics, polymer alloy of at<br />
least two microscopically dispersed and molecularly<br />
distributed base polymers<br />
Bisphenol-A (BPA) | Monomer used to produce<br />
different polymers. BPA is said to cause<br />
health problems, due to the fact that is behaves<br />
like a hormone. Therefore it is banned<br />
for use in children’s products in many countries.<br />
BPI | Biodegradable Products Institute, a notfor-profit<br />
association. Through their innovative<br />
compostable label program, BPI educates<br />
manufacturers, legislators and consumers<br />
about the importance of scientifically based<br />
standards for compostable materials which<br />
biodegrade in large composting facilities.<br />
Carbon footprint | (CFPs resp. PCFs – Product<br />
Carbon Footprint): Sum of →greenhouse<br />
gas emissions and removals in a product system,<br />
expressed as CO 2<br />
equivalent, and based<br />
on a →life cycle assessment. The CO 2<br />
equivalent<br />
of a specific amount of a greenhouse gas<br />
is calculated as the mass of a given greenhouse<br />
gas multiplied by its →global warmingpotential<br />
[1,2,15]<br />
46 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Basics<br />
Carbon neutral, CO 2<br />
neutral | describes a<br />
product or process that has a negligible impact<br />
on total atmospheric CO 2<br />
levels. For<br />
example, carbon neutrality means that any<br />
CO 2<br />
released when a plant decomposes or<br />
is burnt is offset by an equal amount of CO 2<br />
absorbed by the plant through photosynthesis<br />
when it is growing.<br />
Carbon neutrality can also be achieved<br />
through buying sufficient carbon credits to<br />
make up the difference. The latter option is<br />
not allowed when communicating → LCAs<br />
or carbon footprints regarding a material or<br />
product [1, 2].<br />
Carbon-neutral claims are tricky as products<br />
will not in most cases reach carbon neutrality<br />
if their complete life cycle is taken into consideration<br />
(including the end-of life).<br />
If an assessment of a material, however, is<br />
conducted (cradle to gate), carbon neutrality<br />
might be a valid claim in a B2B context. In this<br />
case, the unit assessed in the complete life<br />
cycle has to be clarified [1]<br />
Cascade use | of →renewable resources means<br />
to first use the →biomass to produce biobased<br />
industrial products and afterwards – due to<br />
their favourable energy balance – use them<br />
for energy generation (e.g. from a biobased<br />
plastic product to →biogas production). The<br />
feedstock is used efficiently and value generation<br />
increases decisively.<br />
Catalyst | substance that enables and accelerates<br />
a chemical reaction<br />
Cellophane | Clear film on the basis of →cellulose<br />
[bM <strong>01</strong>/10]<br />
Cellulose | Cellulose is the principal component<br />
of cell walls in all higher forms of plant<br />
life, at varying percentages. It is therefore the<br />
most common organic compound and also<br />
the most common polysaccharide (multisugar)<br />
[11]. Cellulose is a polymeric molecule<br />
with very high molecular weight (monomer is<br />
→Glucose), industrial production from wood<br />
or cotton, to manufacture paper, plastics and<br />
fibres [bM <strong>01</strong>/10]<br />
Cellulose ester | Cellulose esters occur by<br />
the esterification of cellulose with organic<br />
acids. The most important cellulose esters<br />
from a technical point of view are cellulose<br />
acetate (CA with acetic acid), cellulose propionate<br />
(CP with propionic acid) and cellulose<br />
butyrate (CB with butanoic acid). Mixed polymerisates,<br />
such as cellulose acetate propionate<br />
(CAP) can also be formed. One of the most<br />
well-known applications of cellulose aceto<br />
butyrate (CAB) is the moulded handle on the<br />
Swiss army knife [11]<br />
Cellulose acetate CA | → Cellulose ester<br />
CEN | Comité Européen de Normalisation<br />
(European organisation for standardization)<br />
Certification | is a process in which materials/products<br />
undergo a string of (laboratory)<br />
tests in order to verify that the fulfil certain<br />
requirements. Sound certification systems<br />
should be based on (ideally harmonised) European<br />
standards or technical specifications<br />
(e.g. by →CEN, USDA, ASTM, etc.) and be<br />
performed by independent third party laboratories.<br />
Successful certification guarantees<br />
a high product safety - also on this basis interconnected<br />
labels can be awarded that help<br />
the consumer to make an informed decision.<br />
Compost | A soil conditioning material of decomposing<br />
organic matter which provides nutrients<br />
and enhances soil structure.<br />
[bM 06/08, 02/09]<br />
Compostable Plastics | Plastics that are<br />
→ biodegradable under →composting conditions:<br />
specified humidity, temperature,<br />
→ microorganisms and timeframe. In order<br />
to make accurate and specific claims about<br />
compostability, the location (home, → industrial)<br />
and timeframe need to be specified [1].<br />
Several national and international standards<br />
exist for clearer definitions, for example EN<br />
14995 Plastics - Evaluation of compostability -<br />
Test scheme and specifications. [bM 02/06, bM <strong>01</strong>/07]<br />
Composting | is the controlled →aerobic, or<br />
oxygen-requiring, decomposition of organic<br />
materials by →microorganisms, under controlled<br />
conditions. It reduces the volume and<br />
mass of the raw materials while transforming<br />
them into CO 2<br />
, water and a valuable soil conditioner<br />
– compost.<br />
When talking about composting of bioplastics,<br />
foremost →industrial composting in a<br />
managed composting facility is meant (criteria<br />
defined in EN 13432).<br />
The main difference between industrial and<br />
home composting is, that in industrial composting<br />
facilities temperatures are much<br />
higher and kept stable, whereas in the composting<br />
pile temperatures are usually lower,<br />
and less constant as depending on factors<br />
such as weather conditions. Home composting<br />
is a way slower-paced process than<br />
industrial composting. Also a comparatively<br />
smaller volume of waste is involved. [bM 03/07]<br />
Compound | plastic mixture from different<br />
raw materials (polymer and additives) [bM 04/10)<br />
Copolymer | Plastic composed of different<br />
monomers.<br />
Cradle-to-Gate | Describes the system<br />
boundaries of an environmental →Life Cycle<br />
Assessment (LCA) which covers all activities<br />
from the cradle (i.e., the extraction of raw materials,<br />
agricultural activities and forestry) up<br />
to the factory gate<br />
Cradle-to-Cradle | (sometimes abbreviated<br />
as C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy,<br />
in which waste is used as raw material<br />
(‘waste equals food’). Cradle-to-Cradle is not<br />
a term that is typically used in →LCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full →Life Cycle Assessment<br />
from manufacture (cradle) to use phase and<br />
disposal phase (grave).<br />
Crystalline | Plastic with regularly arranged<br />
molecules in a lattice structure<br />
Density | Quotient from mass and volume of<br />
a material, also referred to as specific weight<br />
DIN | Deutsches Institut für Normung (German<br />
organisation for standardization)<br />
DIN-CERTCO | independant certifying organisation<br />
for the assessment on the conformity<br />
of bioplastics<br />
Dispersing | fine distribution of non-miscible<br />
liquids into a homogeneous, stable mixture<br />
Drop-In bioplastics | chemically indentical<br />
to conventional petroleum based plastics,<br />
but made from renewable resources. Examples<br />
are bio-PE made from bio-ethanol (from<br />
e.g. sugar cane) or partly biobased PET; the<br />
monoethylene glykol made from bio-ethanol<br />
(from e.g. sugar cane). Developments to<br />
make terephthalic acid from renewable resources<br />
are under way. Other examples are<br />
polyamides (partly biobased e.g. PA 4.10 or PA<br />
6.10 or fully biobased like PA 5.10 or PA10.10)<br />
EN 13432 | European standard for the assessment<br />
of the → compostability of plastic<br />
packaging products<br />
Energy recovery | recovery and exploitation<br />
of the energy potential in (plastic) waste for<br />
the production of electricity or heat in waste<br />
incineration pants (waste-to-energy)<br />
Environmental claim | A statement, symbol<br />
or graphic that indicates one or more environmental<br />
aspect(s) of a product, a component,<br />
packaging or a service. [16]<br />
Enzymes | proteins that catalyze chemical<br />
reactions<br />
Enzyme-mediated plastics | are no →bioplastics.<br />
Instead, a conventional non-biodegradable<br />
plastic (e.g. fossil-based PE) is enriched<br />
with small amounts of an organic additive.<br />
Microorganisms are supposed to consume<br />
these additives and the degradation process<br />
should then expand to the non-biodegradable<br />
PE and thus make the material degrade. After<br />
some time the plastic is supposed to visually<br />
disappear and to be completely converted to<br />
carbon dioxide and water. This is a theoretical<br />
concept which has not been backed up by<br />
any verifiable proof so far. Producers promote<br />
enzyme-mediated plastics as a solution to littering.<br />
As no proof for the degradation process<br />
has been provided, environmental beneficial<br />
effects are highly questionable.<br />
Ethylene | colour- and odourless gas, made<br />
e.g. from, Naphtha (petroleum) by cracking or<br />
from bio-ethanol by dehydration, monomer of<br />
the polymer polyethylene (PE)<br />
European Bioplastics e.V. | The industry association<br />
representing the interests of Europe’s<br />
thriving bioplastics’ industry. Founded<br />
in Germany in 1993 as IBAW, European<br />
Bioplastics today represents the interests<br />
of about 50 member companies throughout<br />
the European Union and worldwide. With<br />
members from the agricultural feedstock,<br />
chemical and plastics industries, as well as<br />
industrial users and recycling companies, European<br />
Bioplastics serves as both a contact<br />
platform and catalyst for advancing the aims<br />
of the growing bioplastics industry.<br />
Extrusion | process used to create plastic<br />
profiles (or sheet) of a fixed cross-section<br />
consisting of mixing, melting, homogenising<br />
and shaping of the plastic.<br />
FDCA | 2,5-furandicarboxylic acid, an intermediate<br />
chemical produced from 5-HMF.<br />
The dicarboxylic acid can be used to make →<br />
PEF = polyethylene furanoate, a polyester that<br />
could be a 100% biobased alternative to PET.<br />
Fermentation | Biochemical reactions controlled<br />
by → microorganisms or → enyzmes (e.g.<br />
the transformation of sugar into lactic acid).<br />
FSC | Forest Stewardship Council. FSC is an<br />
independent, non-governmental, not-forprofit<br />
organization established to promote the<br />
responsible and sustainable management of<br />
the world’s forests.<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 47
Basics<br />
Gelatine | Translucent brittle solid substance,<br />
colorless or slightly yellow, nearly tasteless<br />
and odorless, extracted from the collagen inside<br />
animals‘ connective tissue.<br />
Genetically modified organism (GMO) | Organisms,<br />
such as plants and animals, whose<br />
genetic material (DNA) has been altered<br />
are called genetically modified organisms<br />
(GMOs). Food and feed which contain or<br />
consist of such GMOs, or are produced from<br />
GMOs, are called genetically modified (GM)<br />
food or feed [1]. If GM crops are used in bioplastics<br />
production, the multiple-stage processing<br />
and the high heat used to create the<br />
polymer removes all traces of genetic material.<br />
This means that the final bioplastics product<br />
contains no genetic traces. The resulting<br />
bioplastics is therefore well suited to use in<br />
food packaging as it contains no genetically<br />
modified material and cannot interact with<br />
the contents.<br />
Global Warming | Global warming is the rise<br />
in the average temperature of Earth’s atmosphere<br />
and oceans since the late 19th century<br />
and its projected continuation [8]. Global<br />
warming is said to be accelerated by → green<br />
house gases.<br />
Glucose | Monosaccharide (or simple sugar).<br />
G. is the most important carbohydrate (sugar)<br />
in biology. G. is formed by photosynthesis or<br />
hydrolyse of many carbohydrates e. g. starch.<br />
Greenhouse gas GHG | Gaseous constituent<br />
of the atmosphere, both natural and anthropogenic,<br />
that absorbs and emits radiation at<br />
specific wavelengths within the spectrum of<br />
infrared radiation emitted by the earth’s surface,<br />
the atmosphere, and clouds [1, 9]<br />
Greenwashing | The act of misleading consumers<br />
regarding the environmental practices<br />
of a company, or the environmental benefits<br />
of a product or service [1, 10]<br />
Granulate, granules | small plastic particles<br />
(3-4 millimetres), a form in which plastic is<br />
sold and fed into machines, easy to handle<br />
and dose.<br />
HMF (5-HMF) | 5-hydroxymethylfurfural is an<br />
organic compound derived from sugar dehydration.<br />
It is a platform chemical, a building<br />
block for 20 performance polymers and over<br />
175 different chemical substances. The molecule<br />
consists of a furan ring which contains<br />
both aldehyde and alcohol functional groups.<br />
5-HMF has applications in many different<br />
industries such as bioplastics, packaging,<br />
pharmaceuticals, adhesives and chemicals.<br />
One of the most promising routes is 2,5<br />
furandicarboxylic acid (FDCA), produced as an<br />
intermediate when 5-HMF is oxidised. FDCA<br />
is used to produce PEF, which can substitute<br />
terephthalic acid in polyester, especially polyethylene<br />
terephthalate (PET). [bM 03/14, 02/16]<br />
Home composting | →composting [bM 06/08]<br />
Humus | In agriculture, humus is often used<br />
simply to mean mature →compost, or natural<br />
compost extracted from a forest or other<br />
spontaneous source for use to amend soil.<br />
Hydrophilic | Property: water-friendly, soluble<br />
in water or other polar solvents (e.g. used<br />
in conjunction with a plastic which is not water<br />
resistant and weather proof or that absorbs<br />
water such as Polyamide (PA).<br />
Hydrophobic | Property: water-resistant, not<br />
soluble in water (e.g. a plastic which is water<br />
resistant and weather proof, or that does not<br />
absorb any water such as Polyethylene (PE)<br />
or Polypropylene (PP).<br />
Industrial composting | is an established<br />
process with commonly agreed upon requirements<br />
(e.g. temperature, timeframe) for transforming<br />
biodegradable waste into stable, sanitised<br />
products to be used in agriculture. The<br />
criteria for industrial compostability of packaging<br />
have been defined in the EN 13432. Materials<br />
and products complying with this standard<br />
can be certified and subsequently labelled<br />
accordingly [1,7] [bM 06/08, 02/09]<br />
ISO | International Organization for Standardization<br />
JBPA | Japan Bioplastics Association<br />
Land use | The surface required to grow sufficient<br />
feedstock (land use) for today’s bioplastic<br />
production is less than 0.<strong>01</strong> percent of the<br />
global agricultural area of 5 billion hectares.<br />
It is not yet foreseeable to what extent an increased<br />
use of food residues, non-food crops<br />
or cellulosic biomass (see also →1 st /2 nd /3 rd<br />
generation feedstock) in bioplastics production<br />
might lead to an even further reduced<br />
land use in the future [bM 04/09, <strong>01</strong>/14]<br />
LCA | is the compilation and evaluation of the<br />
input, output and the potential environmental<br />
impact of a product system throughout its life<br />
cycle [17]. It is sometimes also referred to as<br />
life cycle analysis, ecobalance or cradle-tograve<br />
analysis. [bM <strong>01</strong>/09]<br />
Littering | is the (illegal) act of leaving waste<br />
such as cigarette butts, paper, tins, bottles,<br />
cups, plates, cutlery or bags lying in an open<br />
or public place.<br />
Marine litter | Following the European Commission’s<br />
definition, “marine litter consists of<br />
items that have been deliberately discarded,<br />
unintentionally lost, or transported by winds<br />
and rivers, into the sea and on beaches. It<br />
mainly consists of plastics, wood, metals,<br />
glass, rubber, clothing and paper”. Marine<br />
debris originates from a variety of sources.<br />
Shipping and fishing activities are the predominant<br />
sea-based, ineffectively managed<br />
landfills as well as public littering the main<br />
land-based sources. Marine litter can pose a<br />
threat to living organisms, especially due to<br />
ingestion or entanglement.<br />
Currently, there is no international standard<br />
available, which appropriately describes the<br />
biodegradation of plastics in the marine environment.<br />
However, a number of standardisation<br />
projects are in progress at ISO and ASTM<br />
level. Furthermore, the European project<br />
OPEN BIO addresses the marine biodegradation<br />
of biobased products.[bM 02/16]<br />
Mass balance | describes the relationship between<br />
input and output of a specific substance<br />
within a system in which the output from the<br />
system cannot exceed the input into the system.<br />
First attempts were made by plastic raw material<br />
producers to claim their products renewable<br />
(plastics) based on a certain input<br />
of biomass in a huge and complex chemical<br />
plant, then mathematically allocating this<br />
biomass input to the produced plastic.<br />
These approaches are at least controversially<br />
disputed [bM 04/14, 05/14, <strong>01</strong>/15]<br />
Microorganism | Living organisms of microscopic<br />
size, such as bacteria, funghi or yeast.<br />
Molecule | group of at least two atoms held<br />
together by covalent chemical bonds.<br />
Monomer | molecules that are linked by polymerization<br />
to form chains of molecules and<br />
then plastics<br />
Mulch film | Foil to cover bottom of farmland<br />
Organic recycling | means the treatment of<br />
separately collected organic waste by anaerobic<br />
digestion and/or composting.<br />
Oxo-degradable / Oxo-fragmentable | materials<br />
and products that do not biodegrade!<br />
The underlying technology of oxo-degradability<br />
or oxo-fragmentation is based on special additives,<br />
which, if incorporated into standard<br />
resins, are purported to accelerate the fragmentation<br />
of products made thereof. Oxodegradable<br />
or oxo-fragmentable materials do<br />
not meet accepted industry standards on compostability<br />
such as EN 13432. [bM <strong>01</strong>/09, 05/09]<br />
PBAT | Polybutylene adipate terephthalate, is<br />
an aliphatic-aromatic copolyester that has the<br />
properties of conventional polyethylene but is<br />
fully biodegradable under industrial composting.<br />
PBAT is made from fossil petroleum with<br />
first attempts being made to produce it partly<br />
from renewable resources [bM 06/09]<br />
PBS | Polybutylene succinate, a 100% biodegradable<br />
polymer, made from (e.g. bio-BDO)<br />
and succinic acid, which can also be produced<br />
biobased [bM 03/12].<br />
PC | Polycarbonate, thermoplastic polyester,<br />
petroleum based and not degradable, used<br />
for e.g. baby bottles or CDs. Criticized for its<br />
BPA (→ Bisphenol-A) content.<br />
PCL | Polycaprolactone, a synthetic (fossil<br />
based), biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PE | Polyethylene, thermoplastic polymerised<br />
from ethylene. Can be made from renewable<br />
resources (sugar cane via bio-ethanol) [bM 05/10]<br />
PEF | polyethylene furanoate, a polyester<br />
made from monoethylene glycol (MEG) and<br />
→FDCA (2,5-furandicarboxylic acid , an intermediate<br />
chemical produced from 5-HMF). It<br />
can be a 100% biobased alternative for PET.<br />
PEF also has improved product characteristics,<br />
such as better structural strength and<br />
improved barrier behaviour, which will allow<br />
for the use of PEF bottles in additional applications.<br />
[bM 03/11, 04/12]<br />
PET | Polyethylenterephthalate, transparent<br />
polyester used for bottles and film. The<br />
polyester is made from monoethylene glycol<br />
(MEG), that can be renewably sourced from<br />
bio-ethanol (sugar cane) and (until now fossil)<br />
terephthalic acid [bM 04/14]<br />
PGA | Polyglycolic acid or Polyglycolide is a biodegradable,<br />
thermoplastic polymer and the<br />
simplest linear, aliphatic polyester. Besides<br />
ist use in the biomedical field, PGA has been<br />
introduced as a barrier resin [bM 03/09]<br />
PHA | Polyhydroxyalkanoates (PHA) or the<br />
polyhydroxy fatty acids, are a family of biodegradable<br />
polyesters. As in many mammals,<br />
including humans, that hold energy reserves<br />
in the form of body fat there are also bacteria<br />
that hold intracellular reserves in for of<br />
of polyhydroxy alkanoates. Here the microorganisms<br />
store a particularly high level of<br />
48 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Basics<br />
energy reserves (up to 80% of their own body<br />
weight) for when their sources of nutrition become<br />
scarce. By farming this type of bacteria,<br />
and feeding them on sugar or starch (mostly<br />
from maize), or at times on plant oils or other<br />
nutrients rich in carbonates, it is possible to<br />
obtain PHA‘s on an industrial scale [11]. The<br />
most common types of PHA are PHB (Polyhydroxybutyrate,<br />
PHBV and PHBH. Depending<br />
on the bacteria and their food, PHAs with<br />
different mechanical properties, from rubbery<br />
soft trough stiff and hard as ABS, can be produced.<br />
Some PHSs are even biodegradable in<br />
soil or in a marine environment<br />
PLA | Polylactide or Polylactic Acid (PLA), a<br />
biodegradable, thermoplastic, linear aliphatic<br />
polyester based on lactic acid, a natural acid,<br />
is mainly produced by fermentation of sugar<br />
or starch with the help of micro-organisms.<br />
Lactic acid comes in two isomer forms, i.e. as<br />
laevorotatory D(-)lactic acid and as dextrorotary<br />
L(+)lactic acid.<br />
Modified PLA types can be produced by the<br />
use of the right additives or by certain combinations<br />
of L- and D- lactides (stereocomplexing),<br />
which then have the required rigidity for<br />
use at higher temperatures [13] [bM <strong>01</strong>/09, <strong>01</strong>/12]<br />
Plastics | Materials with large molecular<br />
chains of natural or fossil raw materials, produced<br />
by chemical or biochemical reactions.<br />
PPC | Polypropylene Carbonate, a bioplastic<br />
made by copolymerizing CO 2<br />
with propylene<br />
oxide (PO) [bM 04/12]<br />
PTT | Polytrimethylterephthalate (PTT), partially<br />
biobased polyester, is similarly to PET<br />
produced using terephthalic acid or dimethyl<br />
terephthalate and a diol. In this case it is a<br />
biobased 1,3 propanediol, also known as bio-<br />
PDO [bM <strong>01</strong>/13]<br />
Renewable Resources | agricultural raw materials,<br />
which are not used as food or feed,<br />
but as raw material for industrial products<br />
or to generate energy. The use of renewable<br />
resources by industry saves fossil resources<br />
and reduces the amount of → greenhouse gas<br />
emissions. Biobased plastics are predominantly<br />
made of annual crops such as corn,<br />
cereals and sugar beets or perennial cultures<br />
such as cassava and sugar cane.<br />
Resource efficiency | Use of limited natural<br />
resources in a sustainable way while minimising<br />
impacts on the environment. A resource<br />
efficient economy creates more output<br />
or value with lesser input.<br />
Seedling Logo | The compostability label or<br />
logo Seedling is connected to the standard<br />
EN 13432/EN 14995 and a certification process<br />
managed by the independent institutions<br />
→DIN CERTCO and → Vinçotte. Bioplastics<br />
products carrying the Seedling fulfil the<br />
criteria laid down in the EN 13432 regarding<br />
industrial compostability. [bM <strong>01</strong>/06, 02/10]<br />
Saccharins or carbohydrates | Saccharins or<br />
carbohydrates are name for the sugar-family.<br />
Saccharins are monomer or polymer sugar<br />
units. For example, there are known mono-,<br />
di- and polysaccharose. → glucose is a monosaccarin.<br />
They are important for the diet and<br />
produced biology in plants.<br />
Semi-finished products | plastic in form of<br />
sheet, film, rods or the like to be further processed<br />
into finshed products<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group<br />
to an additional hydroxyl group. S. is used as<br />
a plasticiser for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate)<br />
consisting of → amylose and → amylopectin,<br />
gained from maize, potatoes, wheat, tapioca<br />
etc. When glucose is connected to polymerchains<br />
in definite way the result (product) is<br />
called starch. Each molecule is based on 300<br />
-12000-glucose units. Depending on the connection,<br />
there are two types → amylose and →<br />
amylopectin known. [bM 05/09]<br />
Starch derivatives | Starch derivatives are<br />
based on the chemical structure of → starch.<br />
The chemical structure can be changed by<br />
introducing new functional groups without<br />
changing the → starch polymer. The product<br />
has different chemical qualities. Mostly the<br />
hydrophilic character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connected with an<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
Starch propionate and starch butyrate |<br />
Starch propionate and starch butyrate can be<br />
synthesised by treating the → starch with propane<br />
or butanic acid. The product structure<br />
is still based on → starch. Every based → glucose<br />
fragment is connected with a propionate<br />
or butyrate ester group. The product is more<br />
hydrophobic than → starch.<br />
Sustainable | An attempt to provide the best<br />
outcomes for the human and natural environments<br />
both now and into the indefinite future.<br />
One famous definition of sustainability is the<br />
one created by the Brundtland Commission,<br />
led by the former Norwegian Prime Minister<br />
G. H. Brundtland. The Brundtland Commission<br />
defined sustainable development as<br />
development that ‘meets the needs of the<br />
present without compromising the ability of<br />
future generations to meet their own needs.’<br />
Sustainability relates to the continuity of economic,<br />
social, institutional and environmental<br />
aspects of human society, as well as the nonhuman<br />
environment).<br />
Sustainable sourcing | of renewable feedstock<br />
for biobased plastics is a prerequisite<br />
for more sustainable products. Impacts such<br />
as the deforestation of protected habitats<br />
or social and environmental damage arising<br />
from poor agricultural practices must<br />
be avoided. Corresponding certification<br />
schemes, such as ISCC PLUS, WLC or Bon-<br />
Sucro, are an appropriate tool to ensure the<br />
sustainable sourcing of biomass for all applications<br />
around the globe.<br />
Sustainability | as defined by European Bioplastics,<br />
has three dimensions: economic, social<br />
and environmental. This has been known<br />
as “the triple bottom line of sustainability”.<br />
This means that sustainable development involves<br />
the simultaneous pursuit of economic<br />
prosperity, environmental protection and social<br />
equity. In other words, businesses have<br />
to expand their responsibility to include these<br />
environmental and social dimensions. Sustainability<br />
is about making products useful to<br />
markets and, at the same time, having societal<br />
benefits and lower environmental impact<br />
than the alternatives currently available. It also<br />
implies a commitment to continuous improvement<br />
that should result in a further reduction<br />
of the environmental footprint of today’s products,<br />
processes and raw materials used.<br />
Thermoplastics | Plastics which soften or<br />
melt when heated and solidify when cooled<br />
(solid at room temperature).<br />
Thermoplastic Starch | (TPS) → starch that<br />
was modified (cooked, complexed) to make it<br />
a plastic resin<br />
Thermoset | Plastics (resins) which do not<br />
soften or melt when heated. Examples are<br />
epoxy resins or unsaturated polyester resins.<br />
TÜV Austria Belgium | independant certifying<br />
organisation for the assessment on the conformity<br />
of bioplastics (formerly Vinçotte)<br />
Vinçotte | → TÜV Austria Belgium<br />
WPC | Wood Plastic Composite. Composite<br />
materials made of wood fiber/flour and plastics<br />
(mostly polypropylene).<br />
Yard Waste | Grass clippings, leaves, trimmings,<br />
garden residue.<br />
References:<br />
[1] Environmental Communication Guide,<br />
European Bioplastics, Berlin, Germany,<br />
2<strong>01</strong>2<br />
[2] ISO 14067. Carbon footprint of products -<br />
Requirements and guidelines for quantification<br />
and communication<br />
[3] CEN TR 15932, Plastics - Recommendation<br />
for terminology and characterisation<br />
of biopolymers and bioplastics, 2<strong>01</strong>0<br />
[4] CEN/TS 16137, Plastics - Determination<br />
of bio-based carbon content, 2<strong>01</strong>1<br />
[5] ASTM D6866, Standard Test Methods for<br />
Determining the Biobased Content of<br />
Solid, Liquid, and Gaseous Samples Using<br />
Radiocarbon Analysis<br />
[6] SPI: Understanding Biobased Carbon<br />
Content, 2<strong>01</strong>2<br />
[7] EN 13432, Requirements for packaging<br />
recoverable through composting and biodegradation.<br />
Test scheme and evaluation<br />
criteria for the final acceptance of packaging,<br />
2000<br />
[8] Wikipedia<br />
[9] ISO 14064 Greenhouse gases -- Part 1:<br />
Specification with guidance..., 2006<br />
[10] Terrachoice, 2<strong>01</strong>0, www.terrachoice.com<br />
[11] Thielen, M.: Bioplastics: Basics. Applications.<br />
Markets, Polymedia Publisher,<br />
2<strong>01</strong>2<br />
[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />
FNR, 2005<br />
[13] de Vos, S.: Improving heat-resistance of<br />
PLA using poly(D-lactide),<br />
bioplastics MAGAZINE, Vol. 3, <strong>Issue</strong> 02/2008<br />
[14] de Wilde, B.: Anaerobic Digestion, bioplastics<br />
MAGAZINE, Vol 4., <strong>Issue</strong> 06/2009<br />
[15] ISO 14067 onb Corbon Footprint of<br />
Products<br />
[16] ISO 14021 on Self-declared Environmental<br />
claims<br />
[17] ISO 14044 on Life Cycle Assessment<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 49
Suppliers Guide<br />
1. Raw Materials<br />
AGRANA Starch<br />
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logo and contact information.<br />
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can be present among top suppliers in<br />
the field of bioplastics.<br />
For Example:<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Sample Charge:<br />
39mm x 6,00 €<br />
= 234,00 € per entry/per issue<br />
Sample Charge for one year:<br />
6 issues x 234,00 EUR = 1,404.00 €<br />
The entry in our Suppliers Guide is<br />
bookable for one year (6 issues) and<br />
extends automatically if it’s not canceled<br />
three month before expiry.<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
BASF SE<br />
Ludwigshafen, Germany<br />
Tel: +49 621 60-9995<br />
martin.bussmann@basf.com<br />
www.ecovio.com<br />
Gianeco S.r.l.<br />
Via Magenta 57 1<strong>01</strong>28 Torino - Italy<br />
Tel.+39<strong>01</strong>19370420<br />
info@gianeco.com<br />
www.gianeco.com<br />
PTT MCC Biochem Co., Ltd.<br />
info@pttmcc.com / www.pttmcc.com<br />
Tel: +66(0) 2 140-3563<br />
MCPP Germany GmbH<br />
+49 (0) 152-<strong>01</strong>8 920 51<br />
frank.steinbrecher@mcpp-europe.com<br />
MCPP France SAS<br />
+33 (0) 6 07 22 25 32<br />
fabien.resweber@mcpp-europe.com<br />
Microtec Srl<br />
Via Po’, 53/55<br />
30030, Mellaredo di Pianiga (VE),<br />
Italy<br />
Tel.: +39 041 5190621<br />
Fax.: +39 041 5194765<br />
info@microtecsrl.com<br />
www.biocomp.it<br />
Tel: +86 351-8689356<br />
Fax: +86 351-8689718<br />
www.jinhuizhaolong.com<br />
ecoworldsales@jinhuigroup.com<br />
Jincheng, Lin‘an, Hangzhou,<br />
Zhejiang 311300, P.R. China<br />
China contact: Grace Jin<br />
mobile: 0086 135 7578 9843<br />
Grace@xinfupharm.comEurope<br />
contact(Belgium): Susan Zhang<br />
mobile: 0032 478 991619<br />
zxh0612@hotmail.com<br />
www.xinfupharm.com<br />
1.1 bio based monomers<br />
1.2 compounds<br />
Cardia Bioplastics<br />
Suite 6, 205-211 Forster Rd<br />
Mt. Waverley, VIC, 3149 Australia<br />
Tel. +61 3 85666800<br />
info@cardiabioplastics.com<br />
www.cardiabioplastics.com<br />
API S.p.A.<br />
Via Dante Alighieri, 27<br />
36065 Mussolente (VI), Italy<br />
Telephone +39 0424 579711<br />
www.apiplastic.com<br />
www.apinatbio.com<br />
BIO-FED<br />
Branch of AKRO-PLASTIC GmbH<br />
BioCampus Cologne<br />
Nattermannallee 1<br />
50829 Cologne, Germany<br />
Tel.: +49 221 88 88 94-00<br />
info@bio-fed.com<br />
www.bio-fed.com<br />
Global Biopolymers Co.,Ltd.<br />
Bioplastics compounds<br />
(PLA+starch;PLA+rubber)<br />
194 Lardproa80 yak 14<br />
Wangthonglang, Bangkok<br />
Thailand 10310<br />
info@globalbiopolymers.com<br />
www.globalbiopolymers.com<br />
Tel +66 81 9150446<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47 877 Willich<br />
Tel. +49 2154 9251-0<br />
Tel.: +49 2154 9251-51<br />
sales@fkur.com<br />
www.fkur.com<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
Green Dot Bioplastics<br />
226 Broadway | PO Box #142<br />
Cottonwood Falls, KS 66845, USA<br />
Tel.: +1 620-273-8919<br />
info@greendotholdings.com<br />
www.greendotpure.com<br />
NUREL Engineering Polymers<br />
Ctra. Barcelona, km 329<br />
50<strong>01</strong>6 Zaragoza, Spain<br />
Tel: +34 976 465 579<br />
inzea@samca.com<br />
www.inzea-biopolymers.com<br />
Sukano AG<br />
Chaltenbodenstraße 23<br />
CH-8834 Schindellegi<br />
Tel. +41 44 787 57 77<br />
Fax +41 44 787 57 78<br />
www.sukano.com<br />
Natureplast – Biopolynov<br />
11 rue François Arago<br />
14123 IFS<br />
Tel: +33 (0)2 31 83 50 87<br />
www.natureplast.eu<br />
50 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Suppliers Guide<br />
4. Bioplastics products<br />
TECNARO GmbH<br />
Bustadt 40<br />
D-74360 Ilsfeld. Germany<br />
Tel: +49 (0)7062/97687-0<br />
www.tecnaro.de<br />
1.3 PLA<br />
Kaneka Belgium N.V.<br />
Nijverheidsstraat 16<br />
2260 Westerlo-Oevel, Belgium<br />
Tel: +32 (0)14 25 78 36<br />
Fax: +32 (0)14 25 78 81<br />
info.biopolymer@kaneka.be<br />
Bio-on S.p.A.<br />
Via Santa Margherita al Colle 10/3<br />
4<strong>01</strong>36 Bologna - ITALY<br />
Tel.: +39 051 392336<br />
info@bio-on.it<br />
www.bio-on.it<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.699.6<strong>01</strong><br />
Tel. +39.0321.699.611<br />
www.novamont.com<br />
6. Equipment<br />
6.1 Machinery & Molds<br />
Total Corbion PLA bv<br />
Arkelsedijk 46, P.O. Box 21<br />
4200 AA Gorinchem<br />
The Netherlands<br />
Tel.: +31 183 695 695<br />
Fax.: +31 183 695 604<br />
www.total-corbion.com<br />
pla@total-corbion.com<br />
TianAn Biopolymer<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel. +86-57 48 68 62 50 2<br />
Fax +86-57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
1.6 masterbatches<br />
Bio4Pack GmbH<br />
D-48419 Rheine, Germany<br />
Tel.: +49 (0) 5975 955 94 57<br />
info@bio4pack.com<br />
www.bio4pack.com<br />
Buss AG<br />
Hohenrainstrasse 10<br />
4133 Pratteln / Switzerland<br />
Tel.: +41 61 825 66 00<br />
Fax: +41 61 825 68 58<br />
info@busscorp.com<br />
www.busscorp.com<br />
6.2 Laboratory Equipment<br />
Zhejiang Hisun Biomaterials Co.,Ltd.<br />
No.97 Waisha Rd, Jiaojiang District,<br />
Taizhou City, Zhejiang Province, China<br />
Tel: +86-576-88827723<br />
pla@hisunpharm.com<br />
www.hisunplas.com<br />
1.4 starch-based bioplastics<br />
BIOTEC<br />
Biologische Naturverpackungen<br />
Werner-Heisenberg-Strasse 32<br />
46446 Emmerich/Germany<br />
Tel.: +49 (0) 2822 – 92510<br />
info@biotec.de<br />
www.biotec.de<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
Albrecht Dinkelaker<br />
Polymer and Product Development<br />
Blumenweg 2<br />
79669 Zell im Wiesental, Germany<br />
Tel.:+49 (0) 7625 91 84 58<br />
info@polyfea2.de<br />
www.caprowax-p.eu<br />
2. Additives/Secondary raw materials<br />
BeoPlast Besgen GmbH<br />
Bioplastics injection moulding<br />
Industriestraße 64<br />
D-40764 Langenfeld, Germany<br />
Tel. +49 2173 84840-0<br />
info@beoplast.de<br />
www.beoplast.de<br />
INDOCHINE C, M, Y , K BIO C , M, Y, K PLASTIQUES<br />
45, 0,90, 0<br />
10, 0, 80,0<br />
(ICBP) C, M, Y, KSDN BHD<br />
C, M, Y, K<br />
50, 0 ,0, 0<br />
0, 0, 0, 0<br />
12, Jalan i-Park SAC 3<br />
Senai Airport City<br />
81400 Senai, Johor, Malaysia<br />
Tel. +60 7 5959 159<br />
marketing@icbp.com.my<br />
www.icbp.com.my<br />
MODA: Biodegradability Analyzer<br />
SAIDA FDS INC.<br />
143-10 Isshiki, Yaizu,<br />
Shizuoka,Japan<br />
Tel:+81-54-624-6155<br />
Fax: +81-54-623-8623<br />
info_fds@saidagroup.jp<br />
www.saidagroup.jp/fds_en/<br />
7. Plant engineering<br />
EREMA Engineering Recycling<br />
Maschinen und Anlagen GmbH<br />
Unterfeldstrasse 3<br />
4052 Ansfelden, AUSTRIA<br />
Phone: +43 (0) 732 / 3190-0<br />
Fax: +43 (0) 732 / 3190-23<br />
erema@erema.at<br />
www.erema.at<br />
Grabio Greentech Corporation<br />
Tel: +886-3-598-6496<br />
No. 91, Guangfu N. Rd., Hsinchu<br />
Industrial Park,Hukou Township,<br />
Hsinchu County 30351, Taiwan<br />
sales@grabio.com.tw<br />
www.grabio.com.tw<br />
1.5 PHA<br />
Bio-on S.p.A.<br />
Via Santa Margherita al Colle 10/3<br />
4<strong>01</strong>36 Bologna - ITALY<br />
Tel.: +39 051 392336<br />
info@bio-on.it<br />
www.bio-on.it<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
3. Semi finished products<br />
3.1 films<br />
TIPA-Corp. Ltd<br />
Hanagar 3 Hod<br />
Hasharon 45<strong>01</strong>306, ISRAEL<br />
P.O BOX 7132<br />
Tel: +972-9-779-6000<br />
Fax: +972 -9-7715828<br />
www.tipa-corp.com<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, COO<br />
No.33. Yichang E. Rd., Taipin City,<br />
Taichung County<br />
411, Taiwan (R.O.C.)<br />
Tel. +886(4)2277 6888<br />
Fax +883(4)2277 6989<br />
Mobil +886(0)982-829988<br />
esmy@minima-tech.com<br />
Skype esmy325<br />
www.minima.com<br />
Natur-Tec ® - Northern Technologies<br />
42<strong>01</strong> Woodland Road<br />
Circle Pines, MN 55<strong>01</strong>4 USA<br />
Tel. +1 763.404.8700<br />
Fax +1 763.225.6645<br />
info@natur-tec.com<br />
www.natur-tec.com<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Strasse 157–159<br />
D-13509 Berlin<br />
Tel. +49 30 43 567 5<br />
Fax +49 30 43 567 699<br />
sales.de@uhde-inventa-fischer.com<br />
Uhde Inventa-Fischer AG<br />
Via Innovativa 31, CH-7<strong>01</strong>3 Domat/Ems<br />
Tel. +41 81 632 63 11<br />
Fax +41 81 632 74 03<br />
sales.ch@uhde-inventa-fischer.com<br />
www.uhde-inventa-fischer.com<br />
9. Services<br />
Osterfelder Str. 3<br />
46047 Oberhausen<br />
Tel.: +49 (0)208 8598 1227<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 51
Suppliers Guide<br />
‘Basics‘ book<br />
on bioplastics<br />
110 pages full<br />
color, paperback<br />
ISBN 978-3-<br />
9814981-1-0:<br />
Bioplastics<br />
ISBN 978-3-<br />
9814981-2-7:<br />
Biokunststoffe<br />
2. überarbeitete<br />
Auflage<br />
This book, created and published by Polymedia<br />
Publisher, maker of bioplastics MAGAZINE is<br />
available in English and German language<br />
(German now in the second, revised edition).<br />
The book is intended to offer a rapid and uncomplicated<br />
introduction into the subject of bioplastics, and is aimed at all<br />
interested readers, in particular those who have not yet had<br />
the opportunity to dig deeply into the subject, such as students<br />
or those just joining this industry, and lay readers. It gives<br />
an introduction to plastics and bioplastics, explains which<br />
renewable resources can be used to produce bioplastics,<br />
what types of bioplastic exist, and which ones are already on<br />
the market. Further aspects, such as market development,<br />
the agricultural land required, and waste disposal, are also<br />
examined.<br />
An extensive index allows the reader to find specific aspects<br />
quickly, and is complemented by a comprehensive literature<br />
list and a guide to sources of additional information on the<br />
Internet.<br />
The author Michael Thielen is editor and publisher<br />
bioplastics MAGAZINE. He is a qualified machinery design<br />
engineer with a degree in plastics technology from the RWTH<br />
University in Aachen. He has written several books on the<br />
subject of blow-moulding technology and disseminated his<br />
knowledge of plastics in numerous presentations, seminars,<br />
guest lectures and teaching assignments.<br />
Order now for € 18.65 or US-$ 25.00<br />
(+ VAT where applicable, plus shipping and handling,<br />
ask for details) order at www.bioplasticsmagazine.de/<br />
books, by phone +49 2161 6884463 or by e-mail<br />
books@bioplasticsmagazine.com<br />
Or subscribe and get it as a free gift<br />
(see page 53 for details, outside Germany only)<br />
narocon<br />
Dr. Harald Kaeb<br />
Tel.: +49 30-28096930<br />
kaeb@narocon.de<br />
www.narocon.de<br />
9. Services (continued)<br />
nova-Institut GmbH<br />
Chemiepark Knapsack<br />
Industriestrasse 300<br />
50354 Huerth, Germany<br />
Tel.: +49(0)2233-48-14 40<br />
E-Mail: contact@nova-institut.de<br />
www.biobased.eu<br />
Bioplastics Consulting<br />
Tel. +49 2161 664864<br />
info@polymediaconsult.com<br />
10. Institutions<br />
10.1 Associations<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10<strong>01</strong>9, USA<br />
Tel. +1-888-274-5646<br />
info@bpiworld.org<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
1<strong>01</strong>17 Berlin, Germany<br />
Tel. +49 30 284 82 350<br />
Fax +49 30 284 84 359<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org<br />
10.2 Universities<br />
Institut für Kunststofftechnik<br />
Universität Stuttgart<br />
Böblinger Straße 70<br />
7<strong>01</strong>99 Stuttgart<br />
Tel +49 711/685-62831<br />
silvia.kliem@ikt.uni-stuttgart.de<br />
www.ikt.uni-stuttgart.de<br />
Michigan State University<br />
Dept. of Chem. Eng & Mat. Sc.<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 517 719 7163<br />
narayan@msu.edu<br />
IfBB – Institute for Bioplastics<br />
and Biocomposites<br />
University of Applied Sciences<br />
and Arts Hanover<br />
Faculty II – Mechanical and<br />
Bioprocess Engineering<br />
Heisterbergallee 12<br />
30453 Hannover, Germany<br />
Tel.: +49 5 11 / 92 96 - 22 69<br />
Fax: +49 5 11 / 92 96 - 99 - 22 69<br />
lisa.mundzeck@hs-hannover.de<br />
www.ifbb-hannover.de/<br />
10.3 Other Institutions<br />
Green Serendipity<br />
Caroli Buitenhuis<br />
IJburglaan 836<br />
1087 EM Amsterdam<br />
The Netherlands<br />
Tel.: +31 6-24216733<br />
www.greenseredipity.nl<br />
52 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
Events<br />
Subscribe<br />
now at<br />
bioplasticsmagazine.com<br />
the next six issues for €169.– 1)<br />
Event<br />
Calendar<br />
You can meet us<br />
European Biopolymer Summit 2<strong>01</strong>9<br />
13.02.2<strong>01</strong>9 - 14.02.2<strong>01</strong>9 - Ghent, Belgium<br />
http://www.wplgroup.com/aci/event/biopolymer-conference-europe/<br />
WWW.MATERBI.COM<br />
ISSN 1862-5258<br />
Nov / Dec<br />
Special offer<br />
for students and<br />
young professionals<br />
1,2) € 99.-<br />
06 | 2<strong>01</strong>8<br />
2) aged 35 and below.<br />
end a scan of your<br />
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or similar proof ...<br />
ISSN 1862-5258<br />
Jan / Feb<br />
<strong>01</strong> | 2<strong>01</strong>9<br />
Cover Story<br />
PHB for food packaging<br />
of fruits and vegetables | 37<br />
13 th Bioplastics Market<br />
12.03.2<strong>01</strong>9 - 13.03.2<strong>01</strong>9 - Bangkok, Thailand<br />
www.cmtevents.com/main.aspx?ev=190310&pu=276943<br />
22.04.2<strong>01</strong>8 - Geleen, Niederlande<br />
7 th Conference on Carbon Dioxide as Feedstock for<br />
Fuels, Chemistry and Polymers<br />
20.03.2<strong>01</strong>9 - 21.03.2<strong>01</strong>9 - Cologne, Germany<br />
http://co2-chemistry.eu<br />
Which sustainable future for plastic?<br />
21.03.2<strong>01</strong>9 - Mons, Belgium<br />
http://www.plasticfuture.eu/<br />
bio!TOY: biobased materials for toy applications<br />
by bioplastics MAGAZINE<br />
27.-28.03.2<strong>01</strong>9 - Nürnberg, Germany<br />
www.bio-toy.info<br />
14 th Annual World Bio Markets<br />
<strong>01</strong>.04.2<strong>01</strong>9 - 03.04.2<strong>01</strong>9 - Amsterdam, The Netherlands<br />
http://www.worldbiomarkets.co<br />
Compostable<br />
sanitary napkin<br />
project wins<br />
13th Global<br />
Bioplastics Award<br />
| 10<br />
PIAE – International professional congress for plastics<br />
in cars<br />
03.04.2<strong>01</strong>9 - 04.04.2<strong>01</strong>9 - Mannheim, Germany<br />
https://www.vdi-wissensforum.de/en/piae/<br />
bioplastics MAGAZINE Vol. 13<br />
Highlights<br />
Bioplastics from waste streams | 20<br />
sticmagazine_11.12_2<strong>01</strong>8_flagEBC_210x297_ese.indd 1 31/10/18 14:10<br />
Films, flexibles, bags | 12<br />
+<br />
r4_ 1.2<strong>01</strong>8<br />
bioplastics MAGAZINE Vol. 14<br />
Highlights<br />
Foam | 12<br />
Automotive | 24<br />
Basics<br />
Green Public Procurement | 42<br />
... is read in 92 countries<br />
... is read in 92 countries<br />
12 th International Conference on Bio-based Materials<br />
15.05.2<strong>01</strong>9 - 16.05.2<strong>01</strong>9 - Cologne, Germany<br />
http://bio-based-conference.com/<br />
Chinaplas 2<strong>01</strong>9<br />
21.05.2<strong>01</strong>9 - 24.05.2<strong>01</strong>9 - Guangzhou, China<br />
http://adsale.hk/1935-CPS19_Bioplastics_EN_500x150<br />
bio!PAC: Conference on biobased packaging<br />
by bioplastics MAGAZINE<br />
28.-29.05.2<strong>01</strong>9 - Düsseldorf, Germany<br />
www.bio-pac.info<br />
or<br />
26 th Anniversary meeting of the Bio-Environmental<br />
Polymer Society (BEPS)<br />
05.06.2<strong>01</strong>9 - 07.06.2<strong>01</strong>9 - Greenville, SC, USA<br />
http://www.beps.org/meetings/<br />
Plastics beyond Petroleum - BioMass & Recycling<br />
25.06.2<strong>01</strong>9 - 27.06.2<strong>01</strong>9 - New York City Area, USA<br />
http://innoplastsolutions.com/conference.html<br />
Mention the promotion code ‘watch‘ or ‘book‘<br />
and you will get our watch or the book 3)<br />
Bioplastics Basics. Applications. Markets. for free<br />
(new subscribers only)<br />
1) Offer valid until 31 Mar 2<strong>01</strong>9<br />
3) Gratis-Buch in Deutschland nicht möglich, no free book in Germany<br />
bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14 53
Companies in this issue<br />
Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />
Adsale (Chinaplas) 31<br />
Agrana Starch Bioplastics 50<br />
AIJU 8<br />
AMT Coffee 25<br />
API 50<br />
Ardent Venture 6<br />
A-Round 6<br />
Avantium 7<br />
BASF 7, 10, 13, 30 50<br />
Bcomp 14<br />
Belgian Biopackaging 10<br />
BeoPlast Besgen 17 51<br />
BewiSynbra 34<br />
Bio4pack 10 51<br />
Bio-based Industries Joint Undertaking 12<br />
Bioblo 8<br />
Bio-Fed Branch of Akro-Plastic 50<br />
Bio-On 6, 10, 28, 37 51<br />
Bioseries 8<br />
Biotec 10, 13 51, 55<br />
Biovision & Greenergy 33<br />
BMEL 17, 40<br />
BPI 52<br />
Braskem 8, 10, 27<br />
Bremen Univ. App. Sc. 17<br />
Bunzl 10<br />
Business Finland 6<br />
Buss 13, 51<br />
Caprowachs, Albrecht Dinkelaker 51<br />
Carbiolice 5, 13, 18<br />
Carbios 18<br />
Cardia Bioplastics 50<br />
Cerestec 30<br />
Chanel 6<br />
Corona 23<br />
Covestro 27<br />
Danimer Scientific 6<br />
Din Certco 8<br />
Dr. Heinz Gupta Verlag 39<br />
DVSI 8<br />
Ecoplaza 10<br />
Eerik Paasikivi 6<br />
eKoala 8, 23<br />
Eloxel 28<br />
Erema 51<br />
European Bioplastics 18, 20 52<br />
European Comission 12<br />
Fachagentur Nachwachsende Rohstoffe 8, 17, 40<br />
Farrel 45<br />
Felofin 28<br />
FKuR 8, 10 2, 50<br />
Fonti Alta Valle Po 37<br />
Ford Motor Company 17<br />
Fraunhofer UMSICHT 51<br />
Friends of the Earth Europe 12<br />
Futamura 10<br />
Futerro 13<br />
Genomatica 30<br />
Gianeco 50<br />
Global Biopolymers 26<br />
Global Biopolymers 50<br />
GRABIO Greentech Corporation 51<br />
Grafe 50, 51<br />
Green Serendipity 10<br />
Green Serendipity 52<br />
Greendot Bioplastic 8 50<br />
Guangzhou Bioplus Materials Tech. 36<br />
Hexpol TPE 8<br />
Hydra Marine Sciences 13<br />
Ilka Herlin 6<br />
Indochine Bio Plastiques 51<br />
Inst. F. Bioplastics & Biocomposites 17 52<br />
Institut f. Kunststofftechnik 52<br />
Jinhui Zhaolong 50<br />
Kaneka 51<br />
Kartell 28<br />
Kingfa 50<br />
Leaf Resources 32<br />
Lifeline Ventures 6<br />
LyondellBasell 17<br />
M-Base 17<br />
Michigan State University 52<br />
Microtec 50<br />
Mika Ihamoutila 6<br />
Minima Technology 51<br />
Mitsubishi Chemical 10<br />
narocon InnovationConsulting 8 52<br />
Natureplast-Biopolynov 50<br />
NatureWorks 13<br />
Natur-Tec 51<br />
Neste Corporation 13<br />
Nestlé 6<br />
nova Institute 8, 18, 21, 29 17, 25, 29, 52<br />
Novamont 10, 23, 42 51, 56<br />
Novozymes 32<br />
Nurel 50<br />
Organic Waste Systems 13, 18<br />
Parley for the Oceans 23<br />
PepsiCo 6<br />
Persico 14<br />
Planvest 6<br />
plasticker 15<br />
polymediaconsult 52<br />
Polytan 27<br />
PTT MCC Biochem 13 50<br />
Rijksinstitut voor Volksgezondheid en Milieu 35<br />
Rivoira 37<br />
RK Zero 37<br />
Saara Kankaanrinta 6<br />
Saida 51<br />
Sociedad Cooperativa General Agropacuria 6<br />
SportGroup Holding 27<br />
Stora-Enso 25<br />
Sukano 50<br />
Sulapac 6, 25<br />
Sulzer Chemtech 13<br />
Synbra 30, 44<br />
Synvina 7<br />
Taghleef Industries 10<br />
Tchibo 39<br />
Technip FMC 13<br />
Tecnaro 8 51<br />
Teknor Apex 30<br />
Tel Aviv Univ. 7<br />
TianAn Biopolymer 51<br />
TIPA 51<br />
Total Corbion PLA 5, 13 51<br />
TU Berlin 13, 17<br />
TÜV Rheinland 8<br />
Uhde-Inventa Fischer 51<br />
Unisport 34<br />
Univ. Stuttgart (IKT) 52<br />
USDA 40<br />
VDI 43<br />
Volvo Cars 14<br />
Welzijn enSport 35<br />
World Bio Markets 41<br />
Xinjiang Blue Ridge Tunhe Polyester 50<br />
Zeijiang Hisun Biomaterials 51<br />
Zeropack 37<br />
Zhejiang Hangzhou Xinfu Pharmaceutical 50<br />
<strong>Issue</strong><br />
Editorial Planner<br />
Month<br />
Publ.<br />
Date<br />
edit/ad/<br />
Deadline<br />
2<strong>01</strong>9<br />
02/2<strong>01</strong>9 Mar/Apr 08 Apr 19 08 Mrz 19 Thermoforming /<br />
Rigid Packaging<br />
Edit. Focus 1 Edit. Focus 2 Basics<br />
Building &<br />
construction<br />
Bioplastics in packaging<br />
(update)<br />
Trade-Fair<br />
Specials<br />
Subject to changes<br />
Chinaplas Preview<br />
03/2<strong>01</strong>9 May/Jun 03 Jun 19 03 May 19 Injection moulding Toys Microplastics Chinaplas Review<br />
04/2<strong>01</strong>9 Jul/Aug 05 Aug 19 05 Jul 19 Blow Moulding Biocomposites incl.<br />
thermoset<br />
Home composting<br />
54 bioplastics MAGAZINE [<strong>01</strong>/19] Vol. 14
YOU WILL ALWAYS FIND<br />
A BIOPLAST SUITING<br />
YOUR NEEDS.<br />
BIOPLAST®, INNOVATIVE SOLUTIONS FOR EVERYDAY PRODUCTS.<br />
Made from potato starch, BIOPLAST® resins are designed to work on<br />
existing standard equipment for blown film, flat film, cast film, injection<br />
molded and thermoformed components.<br />
100 % biodegradable, BIOPLAST® is particularly suitable for ultra-light<br />
films with a thickness of approx. 10-15 μm.<br />
S002<br />
TRANSPARENT ODORLESS PLASTICIZER<br />
FREE<br />
S002<br />
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