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Issue 02/2019

Highlights: Thermoforming Building & Construction Basics: Biobased Packaging

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Plastics, made by nature, for cosmetics packaging<br />

10 Years ago<br />

10<br />

Years ago<br />

Cosmetics Pen made of Bio-Flex F 6510<br />

Beautiful Plastics Made by Nature<br />

Just a few cosmetics can be found in pure powder form. A lot of<br />

cosmetics are a mixture of chemical substances held in aqueous<br />

solutions or alcohol-based solvents. So, resistance and a high barrier<br />

against water and alcohol are often basic requirements for any plastics<br />

used in cosmetics packaging.<br />

Polylactic acid (PLA) and cellulose acetate (CA) are often chosen as<br />

raw biopolymers for bioplastics. PLA and CA are described as resistant<br />

to fats, water and alcohol [2], but both exhibit only a poor barrier against<br />

moisture vapour and alcohol. Furthermore, CA is described as resistant<br />

to weak acids.<br />

Beauty & Healthcare<br />

Jar 3 made of Bio-Flex V 1410<br />

Published in<br />

bioplastics<br />

MAGAZINE<br />

FKuR´s trade name Bio-Flex ® covers copolyester blends based on<br />

PLA which – depending on the respective grade – are composed of<br />

almost 100% natural resources. Bio-Flex does not contain any starch<br />

or starch derivatives. Bioplastics mostly replace conventional materials,<br />

i.e. polyethylene of low density (LDPE) and of high density (HDPE) as well<br />

as polystyrene (PS), polypropylene (PP) and polyethylene terephthalate<br />

(PET).<br />

Biograde ® is based on cellulose, a product of the paper industry,<br />

and has been specially designed for injection moulding applications.<br />

Biograde is predominantly obtained from natural resources (European<br />

soft wood from sustainable forestry). It does not contain starch or starch<br />

derivatives, and has an excellent heat resistance up to 122 °C. It can be<br />

transparent – depending on the grade – and is food contact approved.<br />

Under the brand name Fibrolon ® , FKuR develops natural fibre reinforced<br />

compounds (Wood/Plastic Composites: WPC), which, unlike many other<br />

WPCs, can be injection moulded without problems. Fibrolon compounds<br />

are characterised by high strengths and stiffness comparable to wood.<br />

Fibrolon F 8530 is a biodegradable compound on the basis of polylactic<br />

acid (PLA) and other compostable biopolymers. The content of natural<br />

resources is almost 100%.<br />

Bottle 2 made of Bio-Flex F 6510<br />

(J. Sieben)<br />

Beauty & Healthcare<br />

Little dish made of Fibrolon F 8530<br />

The applications described emphasise that Bio-Flex, Biograde<br />

and Fibrolon can be easily processed on standard injection moulding,<br />

blow moulding or extrusion machines. Biograde´s resistance, even to<br />

aggressive isododecane (a hydrocarbon ingredient used as a solvent in a<br />

number of cosmetic products) opens the wide field of colour cosmetics<br />

applications, however the barrier properties of all bioplastics really need<br />

to be improved.<br />

Eyeliner Pencil made of Biograde C 7500 CL<br />

[1] Cosmoprof study in co-operation with Formes<br />

de Luxe (2005)<br />

[2] Endres, H.-J., Siebert-Raths, A., Technische<br />

Biopolymere. Hanser Publishers (2009)<br />

www.fkur.com<br />

Beautiful Plastics Made by Nature<br />

bioplastics MAGAZINE [<strong>02</strong>/09] Vol. 4 11<br />

Article contributed by<br />

Dr. Christian Bonten<br />

Director of Technology and Marketing<br />

FKuR Kunststoff gmbH<br />

Willich germany<br />

Pad bag made of<br />

Bio-Flex F 1130<br />

Cosmetic Pens made of Fibrolon F 8530<br />

B<br />

eauty, and our constant efforts to achieve it, are an expression of<br />

luxury. And this expression is reflected not only in the contents<br />

but also in the packaging. Cosmetics and bodycare are a broad<br />

field of applications and a systematic approach is necessary. Let us divide<br />

the field of cosmetics applications into the following groups:<br />

• Hair Care (hairspray, shampoo, hair colorants, conditioner, curling<br />

aids)<br />

• Colour Cosmetics (lipsticks, eye cosmetics, nail cosmetics, make-up)<br />

• Bath and Shower (bath and shower soaps and syndets)<br />

• Deodorants and anti-perspirants,<br />

• Men´s grooming (razors and shavers, shaving foam and gel, aftershave)<br />

• Oral hygiene (toothpaste, tooth brushes, mouth wash, products for<br />

dentures)<br />

• Fragrances (perfumes, EDTs)<br />

• Skin Care (facial care, body lotion and powder, sun protection, hand<br />

and nail creme, depilatories)<br />

There are a number of major trends in the cosmetics industry [1].<br />

The population in the developed countries of the world is getting older.<br />

This will drive the demand for skin care and premium colour cosmetics.<br />

Furthermore, young girls (8-12 years) increasingly use cosmetics and<br />

their parents help choose them together with the girls. This will lead<br />

to more colourful and striking packaging with more unusual shapes.<br />

Another trend is that teenagers have their own money to buy cosmetics,<br />

but their limited budgets mean that they have to buy mass market<br />

products in retail stores. The fourth trend is that men increasingly use<br />

cosmetics, so premium men‘s cosmetics will grow more strongly.<br />

It is obvious that, in all of the above-mentioned groups of applications,<br />

the requirements placed on plastics are very different. But if plastics are<br />

used as packaging, the requirements become clear and manageable.<br />

Cosmetics packaging producers often ask for availability, processability on<br />

standard machines (extrusion or injection moulding, printing, assembly),<br />

chemical resistance to the cosmetic product, a barrier against the carrier<br />

solution (often water or alcohol), mechanical properties (tensile strength<br />

and impact strength, stiffness), aesthetic appearance (surface quality,<br />

printability etc.).<br />

tinyurl.com/2009cosmetic<br />

48 bioplastics MAGAZINE [<strong>02</strong>/19] Vol. 14<br />

10 bioplastics MAGAZINE [<strong>02</strong>/09] Vol. 4

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