From the Ground Up - McCain Foods Limited
From the Ground Up - McCain Foods Limited
From the Ground Up - McCain Foods Limited
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Mc 2<br />
In 1967, McDonald’s raised its golden arches for <strong>the</strong> first<br />
time outside <strong>the</strong> United States – in <strong>the</strong> Vancouver suburb of<br />
Richmond. During one of his West Coast sales trips, Wallace<br />
<strong>McCain</strong> dropped in to have a look.<br />
He remembers it well because customers were lined up<br />
waiting to get in. Nothing came of <strong>the</strong> visit, because all purchasing<br />
decisions at <strong>the</strong> time were made at <strong>the</strong> Chicago headquarters,<br />
and McDonald’s was relying on a U.S. company to<br />
supply its french fries.<br />
<strong>McCain</strong>’s next encounter with McDonald’s was even less<br />
auspicious. Wallace and Harrison met in Toronto in <strong>the</strong> early<br />
1970s with Cal Goldstein, a McDonald’s buyer, to see if <strong>McCain</strong><br />
<strong>Foods</strong> could get some of McDonald’s business. “We were cocky,”<br />
says Wallace. “Harrison said, ‘Give us your specifications, and<br />
we will make it. ’They wanted to have a tour of <strong>the</strong> Grand Falls<br />
plant and come to see <strong>the</strong> lab. We said, ‘We know how to make<br />
french fries, we don’t need you to tour our plant or lab.’ After<br />
that, we did not get a call for ten years.”<br />
Mac McCarthy made <strong>the</strong> first <strong>McCain</strong> sale to McDonald’s,<br />
completing a deal in 1977 to supply <strong>the</strong> chain’s continental<br />
European and British restaurants with <strong>McCain</strong>-made MacFries.<br />
Howard Mann, who became CEO of <strong>McCain</strong> in 1995,<br />
worked hard to make McDonald’s a core business. <strong>McCain</strong> and<br />
McDonald’s have since cemented a strong global partnership.<br />
<strong>McCain</strong> supplies McDonald’s restaurants in sixty-two countries<br />
and is <strong>the</strong> largest producer of MacFries.<br />
Ray Kroc, founder of <strong>the</strong> McDonald’s chain, believed in what<br />
he called <strong>the</strong> “three-legged stool,” referring to McDonald’s, its<br />
franchisees, and its suppliers working toge<strong>the</strong>r as partners. “What<br />
started with a handshake has grown into a global partnership<br />
– a premier example of how a world-class supplier can enhance<br />
<strong>the</strong> strength of <strong>the</strong> three-legged foundation of <strong>the</strong> McDonald’s<br />
system,” said McDonald’s CEO Jim Skinner and Frank Muschetto,<br />
senior vice-president and chief purchasing officer, in a joint statement<br />
to mark <strong>McCain</strong>’s fiftieth anniversary.<br />
Robert Cornella, an entrepreneur who built Good Stuff<br />
into <strong>the</strong> second-largest privately held bakery company in <strong>the</strong><br />
United States, joined <strong>McCain</strong> in 2000 to take charge of <strong>the</strong> relationship<br />
as global vice-president of <strong>the</strong> McDonald’s Worldwide<br />
Business Unit. Previously, he says, <strong>the</strong> relationship had been<br />
one of convenience: if both companies happened to be in <strong>the</strong><br />
same place, <strong>the</strong>y did business. Cornella’s job is to build and<br />
maintain a worldwide partnership between <strong>the</strong> two.<br />
<strong>McCain</strong> and McDonald’s are a good fit because both are<br />
obsessive about <strong>the</strong> quality of <strong>the</strong> potatoes used to make<br />
french fries. “Identifying <strong>the</strong> right potato for <strong>the</strong> right conditions<br />
is what separates <strong>McCain</strong> from many o<strong>the</strong>r companies,”<br />
says McDonald’s agronomist Dell Thornley, who worked<br />
for Simplot before joining McDonald’s in 1989. At <strong>the</strong> time,<br />
McDonald’s was pushing to get Russet Burbank potatoes<br />
grown in Europe, but <strong>the</strong> growers were not enthusiastic.<br />
Thornley recalls that two <strong>McCain</strong> experts, Han van den<br />
Hoek in <strong>the</strong> Ne<strong>the</strong>rlands and Tom Mat<strong>the</strong>ws in <strong>the</strong> United<br />
Kingdom, were instrumental in getting Russet Burbank seed<br />
production in Europe started,<br />
although both were skeptical<br />
that <strong>the</strong> variety could<br />
be successfully grown<br />
<strong>the</strong>re. “Once <strong>the</strong>y saw<br />
that we were not going<br />
to take no for an answer<br />
and that <strong>the</strong> only way<br />
to supply McDonald’s<br />
was to grow <strong>the</strong><br />
Russets, <strong>the</strong> program<br />
took off,” says Thornley.<br />
toP LEFt: Bob Cornella<br />
on his Harley-Davidson<br />
in front of <strong>the</strong> Hinsdale,<br />
Illinois, McDonald’s.<br />
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McDonald’s business unit in 2000. In 2005, Van Schaayk took over as CEO of <strong>McCain</strong><br />
USA when Lessard retired. Van Schaayk says it’s tough to succeed in <strong>the</strong> world’s biggest<br />
market unless you are big. That’s why <strong>the</strong> Ore-Ida deal was pivotal. “Scale matters<br />
in <strong>the</strong> United States to a greater degree than anywhere else in <strong>the</strong> world,” he says. A<br />
small player can survive if it has a unique product and is able to maintain that uniqueness<br />
or if it has some o<strong>the</strong>r advantage. But if your product is french fries, which are<br />
not unique, “you had better have scale so that you can hold your own against <strong>the</strong> bigger<br />
buyers and somehow equalize <strong>the</strong> leverage that will be applied against you.”<br />
The most common query after <strong>the</strong> purchase was, “Who was it that bought Ore-<br />
Ida?” Those in <strong>the</strong> food service industry who asked this question were amazed to<br />
learn that <strong>McCain</strong> <strong>Foods</strong> is <strong>the</strong> world’s largest processor of frozen potato products,<br />
with factories all over <strong>the</strong> globe. Once <strong>the</strong>y had digested that news, <strong>the</strong>y would say,<br />
“So what are you going to do for me in <strong>the</strong> United States?”<br />
<strong>McCain</strong> had proven itself elsewhere and now it finally had <strong>the</strong> scale to show what<br />
it could do in <strong>the</strong> United States. As Tom Albrecht, <strong>the</strong>n vice-president of purchasing<br />
for McDonald’s, commented, “You have now Americanized your business.”<br />
But, given <strong>the</strong> difficulties involved in absorbing a business bigger than itself,<br />
success was not going to come easily. At <strong>the</strong> time, <strong>McCain</strong> USA had annual sales<br />
of U.S.$325 million; <strong>the</strong> Ore-Ida division it had acquired had sales of U.S.$550<br />
million. “People knew it would be <strong>the</strong> biggest integration that <strong>McCain</strong> ever did,” says<br />
Van Schaayk, “but I don’t think any of us really understood <strong>the</strong> challenge of an<br />
integration of that magnitude.”<br />
When <strong>the</strong> deal closed on July 1, 1997, <strong>McCain</strong>’s immediate task was to extricate <strong>the</strong><br />
Ore-Ida food service business from Heinz and into <strong>McCain</strong>’s systems. “There was<br />
176 f rom <strong>the</strong> <strong>Ground</strong> up<br />
south of <strong>the</strong> border 177<br />
toP: O<strong>the</strong>llo trim room, 1962.<br />
bottoM: Frank van Schaayk,<br />
2006.