Weidmueller Heavy Duty Connectors

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Technical data Connection systems Overview A Tension clamp, screw, crimp, axial screw, PUSH IN and TOP wire connections Tension clamp connection The Weidmüller tension clamp system functions similarly to the triedand-tested clamping yoke. Here again, the mechanical and electrical functions are kept separate. The tension spring, made from high-quality rustproof and acid-proof steel, pulls the conductor against the tin-plated copper current bar. Treating the copper in this way ensures low contact resistance and high corrosion resistance. The compensating effect of the tension spring ensures a secure contact for the lifetime of the terminal. The tension-clamp wire connections are resistant to vibrations and have a high wire pull-out force. Screw connection Screw connection systems are easy to handle and are known worldwide; this is an important point to consider for mounting and maintenance tasks which are spread throughout the world. Screw connections which are based on a clamping-type body offer a gas-tight, vibration-proof connection for connected wires. They also feature excellent contact force. This system is therefore perfectly suited for use in corrosive environments. The passivated silver surfaces ensure even more resistance against corrosion. The Weidmüller clamping-style body is perfectly suited for connecting solid-core and flexible stranded conductors. A wire-protection frame ensures that finely-stranded wires will not splice off. Crimp connection In the crimping method, the wires are fed into a metal sleeve, which is then squeezed together with a special tool. This means the connection is now corrosion and vibration proof. The contacts can be crimped on the conductor outside of the connector and then inserted into the connector. Axial screw connection The advantage of the axial screw connection is the small space taken up by the contact. The axial screw connection is also extremely easy to use. To make up the connection, the tool and conductor are held in a line. Just three steps are needed for a secure connection: strip the conductor, insert the wire into the contact chamber, screw in the contact – that’s all! PUSH IN connection technology With the PUSH IN connection system, the stripped solid-core conductor is simply inserted into the terminal point until it butts against the end stop. And then it is ready. No tool is required and the result is a reliable, vibration-resistant and gas-tight connection. Even flexible conductors with crimped wire end ferrules or ultrasonicwelded conductors can be connected without any problems. A stainless steel compression spring, which is fitted in a separate housing, guarantees a high contact force between the conductor and the current bar (tin-plated copper). The pull-out force for this system is even higher than that for the tension clamp system. Spring and conductor stops in a steel housing ensure optimum connection conditions and a guide for the screwdriver needed to detach the conductor. TOP connection technology The Weidmüller TOP connection system ensures that the conductor can be inserted and the clamping screw tightened from the same direction. Such an arrangement eases the wiring work in certain installations, e.g. when there is little space at the sides in terminal boxes. The TOP connection system combines the specific properties of steel and copper. The hardened steel lever presses the conductor directly against a current bar made of copper or high-quality brass. The high contact force guarantees a gas-tight connection between conductor and current bar. A.12 2028800000
Technical data Overview An overview of the wire connection types for the fixed-pole connector inserts from Weidmüller Products Tension clamp connection PUSH IN connection Axial screw connection Screw connection Screw connection with wire protection mechanism TOP-1.5k connection Crimp connection A HDC HA (3 to 4-pole) HDC HA (10 to 48-pole) HDC HE HDC HEE HDC HEEE HDC HD HDC HDD HDC HVE HDC HSB HDC HQ HDC S4 HDC S4/0 HDC S4/2 HDC S6/12 HDC S4/8 HDC S3/36 HDC S8/24 HDC S12/2 HDC S6/6 HDC S8/0 HDC HighPower 250 A HDC HighPower 550 A 2028800000 A.13
Page 1: Heavy-duty connectors Catalogue 201
Page 5 and 6: RockStar ® - Heavy Duty Connectors
Page 7 and 8: Product overview RockStar ® - Heav
Page 9 and 10: Contents Overview Overview Construc
Page 11 and 12: Overview Part codes for inserts HDC
Page 13 and 14: Overview Overview of sizes 2, 5, 7,
Page 15 and 16: Overview Overview A S4 S4/0 S6/12 S
Page 17 and 18: Overview A 2028800000 A.9
Page 19: Overview Overview of sizes 3, 4, 6,
Page 23 and 24: Technical data Overview of crimp co
Page 25 and 26: Technical data Tightening torques a
Page 27 and 28: Overview Housing IP68 Overview A Th
Page 29 and 30: Overview Part codes for housings IP
Page 31 and 32: Overview Part codes for housings IP
Page 33 and 34: Overview Panel cut-out Housings IP6
Page 35 and 36: Technical data Influencing factors:
Page 37 and 38: Technical data Overview The deratin
Page 39 and 40: Technical data Overview In order to
Page 41 and 42: Technical data IP classes of protec
Page 43 and 44: Technical data Chemical resistance
Page 45 and 46: Contents RockStar ® inserts RockSt
Page 47 and 48: Introduction Consistency One plasti
Page 49 and 50: HA series - the slim connectors Roc
Page 51 and 52: HA series - the slim connectors Hou
Page 63 and 64: HE series - the universal connector
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HE series - the universal connector
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HEE series - high contact density R
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HEE series - high contact density H
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a a HEE series - high contact densi
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HEEE series - high contact density
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HD series - the flexible connectors
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a b HD series - the flexible connec
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a b HD series - the flexible connec
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HDD series - the compact connectors
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HVE series - exciting voltage RockS
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HVE series - exciting voltage Housi
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HSB series - the heavy-duty connect
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HQ series - the powerful little con
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MixMate series - the high-capacity
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Contents RockStar ® ModuPlug modul
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Introduction Secure The round and r
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RockStar ® ModuPlug modular system
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RockStar ® ModuPlug base module Si
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RockStar ® ModuPlug modules ModuPl
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ModuPlug ® HDC MHE 6P Technical da
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ModuPlug ® HDC MHE 8 Technical dat
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ModuPlug ® HDC MHD 36 Technical da
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RockStar ® ModuPlug modules ModuPl
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RockStar ® ModuPlug modular system
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RockStar ® ModuPlug data inserts C
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Contents RockStar ® HighPower Rock
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Introduction Practical and universa
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RockStar ® HighPower 250 A RockSta
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RockStar ® Housings IP65 / NEMA Ty
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Reliable Guaranteed protection agai
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Plastic housing Size 1 Base Bulkhea
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Metal housing Size 1 Base Bulkhead
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Die cast zinc housing (EMC) Size HQ
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End locking, lower side Size 2 Base
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End locking, lower side Size 3 Base
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a a Side locking, lower side Size 4
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5 a Side locking, upper side Size 4
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End locking, lower side Size 5 Hood
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Side locking, lower side Size 6 Bas
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Side locking, upper side Size 6 Hoo
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Side locking, upper side Size 7 Hoo
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Side locking, lower side Size 8 Bas
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5 End locking, lower side Size 8 Ba
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Central-locking clamp Size 8 Hood P
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Side locking, lower side Size 10 Ho
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Side locking, upper side Size 10 Ho
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Contents RockStar ® Housings IP68
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Introduction Practical Laser labell
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6 RockStar ® Housings IP68 / EMC S
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6 RockStar ® Housings IP68 / EMC S
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RockStar ® Housings IP68 / EMC Scr
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Contents RockStar ® Data Connector
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b IE-LINE Variant 5 RockStar ® hea
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IE-LINE Variant 5 RJ45 plug inserts
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IE-LINE Variant 5 RJ45 flange inser
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Contents RockStar ® Kits RockStar
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Introduction RockStar ® Kits Easy
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Kits with HA inserts, 3 pole 400 V,
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Kits with HA inserts, 4 pole 400 V,
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Kits with HE inserts, 6 pole 500 V,
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Kits with HE inserts, 6-pole, PUSH
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Kits with HE inserts, 10 pole 500 V
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Contents RockStar ® accessories Ro
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Introduction Secure Solid, machined
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Crimp contacts Crimp contacts for f
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Crimp contacts Technical data Mater
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Fibre optic contacts Instructions f
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Coding Coding system with guiding f
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Coding HE coding pin Use the HE cod
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Shield lever Shield lever for stand
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Shield lever RockStar ® accessorie
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Other accessories HDC GRIP PANEL Te
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D E F Other accessories HDC screw a
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Other accessories Profile seals Gas
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Content Tools Tools Tools Cutting J
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Crimping Crimping tools for other c
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Crimping MTR 160 Cross-section Code
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Crimping Crimping tools for HighPow
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Crimping HTX-HDC/POF POF crimping C
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Screwdrivers VDE-insulated torque s
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Screwdrivers Uninsulated screwdrive
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Screwdrivers Weidmüller wrench set
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Miscellaneous Removal Tool CM3, HD
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Inhalt Cable entries Cable entries
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Introduction You should always obse
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Standard cable glands - Plastic Cab
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Standard cable glands - Brass Cable
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Standard cable glands - Brass Cable
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EMC cable glands Cable glands - Bra
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EMC cable glands Cable glands - bra
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Standard cable glands - Stainless s
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Accessories - Flat IP washer Flat I
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Accessories - Flat IP washer Flat I
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Sealing plugs Sealing plugs - Plast
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Sealing plugs Sealing plugs - Plast
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Contents Service and support Servic
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Service and support Professional ad
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Service and support Product selecti
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Contents Index Index Index Index Ty
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Type Order No. Page Type Order No.
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Type Order No. Page Type Order No.
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XIndex / Type 2028800000 X.7
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Order No. Type Page Order No. Type
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Order No. Type Page Order No. Type
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Order No. Type Page 9020400000 PB L
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Let’s connect. KR Korea Weidmulle
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Weidmüller - Your partner in Indus
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Weidmueller Heavy Duty Connectors

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