Weidmueller Heavy Duty Connectors

MixMate series – the high-capacity connectors
RockStar® ® inserts Einsätze
MixMate series – the high-capacity connectors
Using the MixMate series, high rated currents and voltages
can be transmitted concurrently with signals in a very
confined space. MixMate is available in threaded, axial
screw and crimp connection technology.
B
Technical data
S4 S8/24 S4/0 S4/2
Standards/approvals
Standards DIN EN 61984 DIN EN 61984 DIN EN 61984 DIN EN 61984
DIN EN 60664-1 DIN EN 60664-1 DIN EN 60664-1 DIN EN 60664-1
Approvals UL/CSA UL/CSA/VDE UL/CSA/VDE UL/CSA/VDE
Inserts
No. of poles
– Power contact 4 (+ PE) 8 (+ PE) 4 (+ PE) 4 (+ PE)
– Signal contact 24 2
Rated voltage
– Power contact 1,000 V 400 V 830 V 830 V
– Signal contact 160 V 400 V
Rated voltage to UL/CSA 600 V 600 V 600 V 600 V
Rated current
– Power contact 40 A 16 A 80 A 80 A
– Signal contact 10 A 16 A
Rated impulse withstand voltage
– Power contact 8 kV 4 kV 8 kV 8 kV
– Signal contact 2.5 kV 6 kV
Pollution severity 3 3 3 3
Insulation resistance ≥ 10 10 Ω ≥ 10 10 Ω ≥ 10 10 Ω ≥ 10 10 Ω
Material
Glass-fibre reinforced PC (in UL list and
approved for railway applications)
Glass-fibre reinforced PC (in UL list and
approved for railway applications)
Glass-fibre reinforced PC (in UL list and
approved for railway applications)
Glass-fibre reinforced PC (in UL list and
approved for railway applications)
Temperature range –40 °C to +125 °C –40 °C to +125 °C –40 °C to +125 °C –40 °C to +125 °C
Flammability to UL 94 V-0 V-0 V-0 V-0
Mechanical service life
– Plugging cycles Ag-Surface ≥ 500 ≥ 500 ≥ 500 ≥ 500
– Plugging cycles Au-Surface ≥ 500
Contact resistance ≤ 1 mΩ ≤ 2 mΩ (Power) ≤ 1 mΩ ≤ 1 mΩ (Power)
with min. and max. conductors ≤ 4 mΩ (Signals) ≤ 2 mΩ (Signals)
Contacts / Material
Sockets and plug-in contact Copper alloy Copper alloy Copper alloy Copper alloy
Surface Passivated silver Passivated silver or gold-plated Passivated silver Passivated silver
Flexible conductor connection
– Power contact 2.5 – 10 mm² (AWG 14 – 8) 0.5 – 4 mm² (AWG 20 – 12) 1.5 – 16 mm² (AWG 16 – 6) 1.5 – 16 mm² (AWG 16 – 6)
– Signal contact 0.14 – 2.5 mm² (AWG 26 – 14) 0.5 – 2.5 mm² (AWG 22 – 14)
Stripping length
– Power contact 8 mm 7.5 mm 15 mm 15 mm
– Signal contact 8 mm 8 mm
Clamping torque
– Power contact 1.1 – 1.7 Nm 1.2 Nm (1.5 mm²) /
2 Nm (2.5 mm²) /
3 Nm (4 – 16 mm²)
1.2 Nm (1.5 mm²) /
2 Nm (2.5 mm²) /
3 Nm (4 – 16 mm²)
– Signal contact 0.5 – 0.55 Nm
Tools
– Hexagon socket, 2 mm SW 2
– Screwdriver 0.6 x 3.5 mm SD 0.8 x 4 mm SD 0.8 x 4 mm (Power) /
SD 0.6 x 3.5 mm or PH1 (Signals)
– Crimping tool CTIN 1.6/2.5 / CTX CM 1.6/2.5
(for 0.5 – 1.5 mm²)
PE connection via plug/socket
– Clamping range 1.5/2.5 – 4/10 mm² 0.5 – 6 mm² (0.5 mm² with ferrule) 0.5 – 16 mm² (0.5 mm² with ferrule
10 – 16 mm² with ring cable lug)
0.5 – 16 mm² (0.5 mm² with ferrule
10 – 16 mm² with ring cable lug)
– AWG conductor AWG 16/14 – 12/8 AWG 20 – 10 (AWG 10 with ring
cable lug)
AWG 20 – 6 (AWG 10. 8 and 6 with
ring cable lug)
AWG 20 – 6 (AWG 10. 8 and 6 with
ring cable lug)
– Stripping length 8 mm 13 mm 13 mm 13 mm
– Clamping torque 0.5 – 0.8 Nm 2 – 2.5 Nm 2 – 2.5 Nm 2 – 2.5 Nm
– Blade dimensions SD 0.8 x 4 mm SD 1.2 x 6.5 mm or PH2 SD 1.2 x 6.5 mm or PH2 SD 1.2 x 6.5 mm or PH2
Hinweis: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
* Power contact = Axial screw connection, Signal contact = Screw connection
B.108 2028800000