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Zhang Shuguang BUAA EFF 2019

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e-flight Forum <strong>2019</strong><br />

它 山 之 石 :eVTOL 发 展 借 鉴<br />

Lessons learnt from other aircraft for<br />

development of eVTOL<br />

张 曙 光<br />

Prof.Dr. ZHANG <strong>Shuguang</strong><br />

October 16, <strong>2019</strong> Shijiazhuang, Hebei<br />

1


Outline<br />

e-flight Forum <strong>2019</strong><br />

• eVTOL for UAM<br />

• Safety objectives<br />

• Lessons review<br />

• Conclusions<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

2


eVTOL for UAM<br />

e-flight Forum <strong>2019</strong><br />

Power lifted<br />

takeoff & landing<br />

Propelled wing or tilted<br />

propulsion for cruise<br />

Electrification<br />

by motors & power<br />

electronics<br />

Urban Air<br />

Mobility<br />

Operation and air<br />

space management<br />

Batteries or other<br />

clean energy sources<br />

Automation from<br />

embedded computing,<br />

sensors & algorithms<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

3


eVTOL for UAM<br />

e-flight Forum <strong>2019</strong><br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

4


Some e-aircraft accidents<br />

e-flight Forum <strong>2019</strong><br />

Date Place Type Flight<br />

Phase<br />

13-OCT-<br />

2018<br />

03-JAN-<br />

<strong>2019</strong><br />

14-AUG-<br />

<strong>2019</strong><br />

Netherlands<br />

Switzerland<br />

Norway<br />

Pipistrel Alpha<br />

Electro<br />

Pipistrel Alpha<br />

Electro<br />

Pipistrel Alpha<br />

Electro<br />

Approach<br />

Initial<br />

climb<br />

En route<br />

Brief description<br />

Crashed under unknown circumstances, pilot<br />

killed. Post-impact fire.<br />

Shortly after take-off, power loss followed by an<br />

emergency landing in a field. Severely damaged.<br />

Following a loss of engine power shortly after<br />

takeoff, Norway’s 1 st e-plane force landed and<br />

tipped into a pond on his way back to the<br />

airport. No injury.<br />

Source: aviation-safety.net<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

5


Some e-aircraft accidents<br />

e-flight Forum <strong>2019</strong><br />

Date Place Type Flight Phase Brief description<br />

31-MAY-<br />

2018<br />

Hungary Magnus eFusion<br />

powered by a<br />

Siemens SP45D-V9<br />

Manoeuvring<br />

Flying along the right traffic circuit, roughly at<br />

the place of the second turn of the right traffic<br />

circuit when, after a steep descent, it crashed<br />

to the ground at a low angle, and caught fire.<br />

2 occupants died. No Battery Fire.<br />

Source: aviation-safety.net<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

6


Safety objectives?<br />

e-flight Forum <strong>2019</strong><br />

EASA SC-VTOL-01 Issue 1 on 02-07-<strong>2019</strong>: AMC VTOL.2510<br />

Probability?<br />

Single failure safe?<br />

EASA SC-VTOL-01 AMC VTOL.2510 15 Oct 2018<br />

• AMC VTOL 2510: Flight crew on board.<br />

• AMC VTOL 2510 Issue 1 : No<br />

considerations of the system<br />

architecture for a DAL reduction are<br />

acceptable.<br />

• VTOL.2510(a)(1): Any catastrophic<br />

failure condition must not result from a<br />

single failure.<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

7


High energy rotors<br />

e-flight Forum <strong>2019</strong><br />

VTOL.2240(c) The aircraft must be designed to minimise hazards to<br />

the aircraft due to structural damage caused by high-energy<br />

fragments from an uncontained lift/thrust unit or rotating-machinery<br />

failure.<br />

Jul-19-1989, DC-10 accident at Sioux City, due to<br />

fan blade material problem, causing the blade to<br />

break and debris and damage all the hydraulic<br />

controls – unconstained rotor burst<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

8


Lithium-ion battery<br />

e-flight Forum <strong>2019</strong><br />

Safety events:<br />

• 2016 Samsung Galaxy Note 7, recalled for<br />

battery fires due to a manufacturing design<br />

fault in batteries which caused internal<br />

positive and negative poles to touch.<br />

• Four serious typical lithium-ion battery fires,<br />

or smoke, on the Boeing 787, due to<br />

• defect not caught by inspection<br />

• no test for worst-case battery<br />

failures<br />

• Inadequate certification process<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

9


From automation toward autonomy<br />

e-flight Forum <strong>2019</strong><br />

Augmentation<br />

Autoflight<br />

Emergence<br />

management<br />

Communication,<br />

detect & avoid<br />

Monitor,<br />

decision, &<br />

planning<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

10


Related accidents/incidents<br />

e-flight Forum <strong>2019</strong><br />

Date Type Cat. Narrative Probable Cause Safety actions<br />

1988- A320- CFITground<br />

Destroyed when it impacted trees during 1) Flyover lower than surrounding<br />

06-26 111<br />

a low pass over the runway. A fire broke obstacles; 2) Very slow speed; 3) Late<br />

out, killing three occupants.<br />

application of GA power from idle.<br />

1990- A320- CFITground<br />

Crew training<br />

02-14 231<br />

2001-<br />

02-07<br />

A320-<br />

214<br />

Wind<br />

shear/<br />

Down<br />

draft<br />

Final approach descending well below<br />

the normal approach profile until<br />

striking the ground.<br />

Windshear with 1.25G dynamic gust at<br />

just 70 feet agl, GPWS sounded, the<br />

captain called for a GA. Combination of<br />

dynamic winds and the crew actions<br />

triggered the AoA protection, with both<br />

pilots pulling back their sticks, the AoA<br />

protection law reduced the nose-up<br />

command, the aircraft struck the runway<br />

with a vertical speed of 1,200 fpm.<br />

Failure of the pilots to realize the<br />

situation and respond immediately<br />

towards proper action of moving the<br />

throttles<br />

Activation of the AoA protection under<br />

a particular combination of vertical<br />

gusts and windshear and the<br />

simultaneous actions of both crew<br />

members on the sidesticks, not<br />

considered in the design, prevented the<br />

aeroplane from pitching up and flaring<br />

during the landing.<br />

Enhance operation management and<br />

crew training<br />

Modification to its flight control<br />

software, preventing the protection<br />

against stall from being activated by a<br />

high AoA rate. An interim AD issued<br />

requiring A320/319 operators to fly at<br />

least 10 kts faster and to use only<br />

"CONFIG 3" during approach with<br />

gusts higher than 10 kts or when<br />

moderate to severe turbulence is<br />

expected on short final.<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

11


Related accidents/incidents<br />

e-flight Forum <strong>2019</strong><br />

Date Type Cat. Narrative Probable Cause Safety actions<br />

2009-<br />

06-01<br />

2018-<br />

10-29<br />

A330-203 LOC Destroyed when it crashed into the<br />

sea while on transatlantic flight from<br />

Rio de Janeiro-Galeao International<br />

Airport<br />

B737-<br />

MAX8<br />

LOC During takeoff the DFDR recorded a<br />

difference between left and right<br />

AoA of about 20°. During rotation<br />

the left control column stick shaker<br />

activated. After flaps retracted, the<br />

FDR recorded automatic aircraft nose<br />

down (AND) trim for 10s followed by<br />

flight crew commanded aircraft nose<br />

up (ANU) trim. Eventually the aircraft<br />

impacted the sea.<br />

Following obstruction of the Pitot Pitot sensitive to icing<br />

probes by ice crystals during cruise, replaced, flight procedure<br />

the AP disconnected, the failure to modified when AP/Ath<br />

understand the situation and the switched off into backup<br />

de-structuring of crew cooperation mode, AoA sensor<br />

fed on each other until the total loss assessed, etc.<br />

of cognitive control of the situation.<br />

Erroneously high single AOA sensor Revising certificate<br />

input activating MCAS in wrong way. limitations and operating<br />

procedures of the<br />

AFM, ensuring system<br />

safety assessments,<br />

incorporating design<br />

enhancements, etc.<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

12


Concluding remarks<br />

e-flight Forum <strong>2019</strong><br />

• We are at an exciting age to meet a new era of air traffic .<br />

• Technology pushes certification, and certification guarantees application of<br />

technology – always staying clear-minded on risk identification, management, and<br />

mitigation.<br />

• Look in the both directions, from viewpoint of technologies and development<br />

process to predict risks, and from lessons in the history to illuminate development.<br />

• Right time to call for experts-based associations to work on the safety problems and<br />

contribute to a sustainable development of new air traffic system.<br />

Prof.Dr.<strong>Shuguang</strong> <strong>Zhang</strong> October 16,<strong>2019</strong><br />

13


e-flight Forum <strong>2019</strong><br />

Thank you for your attention!<br />

Prof. Dr. <strong>Shuguang</strong> <strong>Zhang</strong><br />

gnahz@buaa.edu.cn<br />

+86 13701144375 (wechat)<br />

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