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LeeBoy-Electric-Screed-Manual-986622-01-2009

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Troubleshooting<br />

Troubleshooting Chart<br />

The troubleshooting chart below identifies the most common symptoms of failure. Use this chart to help identify the<br />

failed component and possible remedies. If the problem persists, see your authorized <strong>LeeBoy</strong> Dealer.<br />

Table 8-1. Troubleshooting Chart<br />

SYMPTOM CAUSE REMEDY<br />

<strong>Screed</strong> heating system will not<br />

operate at all.<br />

<strong>Screed</strong> heats, but one screed<br />

section does not.<br />

When starting the heat system, it will<br />

not stay running long, or at all.<br />

<strong>Screed</strong> is heating, but never gets hot<br />

enough to pave.<br />

Heating system seems to be<br />

working, but the light isn’t on.<br />

Elements have been tested but the<br />

breaker still trips.<br />

Control box power switch not in ON<br />

position.<br />

Main breaker is in tripped position<br />

Element breakers are in tripped<br />

position<br />

Engine not operating at proper<br />

throttle.<br />

Generator malfunction.<br />

<strong>Screed</strong> section not plugged into<br />

bottom of control box out puts.<br />

Element breakers for screed section<br />

in a tripped condition.<br />

Faulty element relay.<br />

Heat system timed out.<br />

Engine not operating at proper<br />

throttle.<br />

Elements improperly clamped.<br />

Generator malfunction.<br />

HEAT ON light is burned out.<br />

Faulty element wiring.<br />

Faulty breaker.<br />

Ensure that the screed control box<br />

power switch is in ON position.<br />

Ensure main breaker is in the “set”<br />

position (Figure 6-11, 2).<br />

Ensure all element breakers are in<br />

their “set” position with no breakers<br />

showing a tripped condition (Figure<br />

6-13, 2).<br />

Ensure the paver is running. Set the<br />

throttle on paver to full engine rpm.<br />

NOTE: Throttle positions less than<br />

full will still produce screed<br />

heat, but at a reduced rate<br />

and temperature.<br />

See generator voltage testing.<br />

Ensure the screed not heating<br />

is plugged into the bottom of the<br />

control box out puts.<br />

Ensure the element breakers for that<br />

screed section are not tripped.<br />

See Testing element relays, or<br />

Testing element resistance.<br />

Check System Timer.<br />

Ensure the paver is running. Set the<br />

throttle on paver to full engine rpm.<br />

NOTE: Throttle positions less than<br />

full will still produce screed<br />

heat, but at a reduced rate<br />

and temperature.<br />

Go over proper element installation<br />

procedures, and ensure elements<br />

are clamped properly.<br />

See Generator speed tuning.<br />

See Generator voltage testing.<br />

Replace the HEAT ON light.<br />

Test or inspect element wiring.<br />

Replace defective breaker.<br />

8-2 <strong>LeeBoy</strong> Model Legend <strong>Electric</strong> <strong>Screed</strong> System

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