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CPT International 02/2019

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CLEANING; FETTLING & FINISHING<br />

than 60 years, with geometries that<br />

now range from 0.5 to 60 mm.<br />

From the trial to the purchase<br />

The new R425/4600DA continuous-flow<br />

vibratory grinding plant from Rösler has<br />

been in successful operation at Schösswender<br />

since January 2018 in a completely<br />

enclosed sound-insulating cabin,<br />

with care and maintenance constantly<br />

available from the producer. “The two<br />

companies have been working together<br />

for twelve years now,” Gaugusch praises<br />

S. SCHÖSSWENDER WERKE<br />

As one of Austria’s leading metal casting<br />

and processing companies,<br />

Schösswender sets worldwide standards<br />

for high-quality cast-iron<br />

developments and solutions – from<br />

batch size one to mass production;<br />

through design consulting, casting<br />

simulation, the hardening of aluminum,<br />

and X-ray inspection; to prototype<br />

construction and surface treatment.<br />

The company, based in<br />

Litschau, focuses on the rail sector,<br />

responsible for more than half of the<br />

company’s sales.<br />

www.schoesswender-metallguss.at<br />

the partner company. “Leopold Haubenberger<br />

comes round within a few days of<br />

receiving a message.” Further development<br />

of the consumables, as well as the<br />

water supply and output, are the main<br />

topics that are discussed again and<br />

again. “The plant must be well set up in<br />

process terms – then it covers the costs,”<br />

adds Robert Halke from a marketing<br />

point-of-view. “The topic of waste water<br />

is also important, both ecologically and<br />

economically.” In continuous flow systems,<br />

after CNC machining vibratory<br />

finishing frees the cast aluminum components<br />

of burrs and structures that are<br />

not part of the component. “The plant is<br />

currently running in one-shift operation<br />

but we could use two-shift operation,”<br />

Gaugusch stresses the capacity reserves.<br />

“Due to intensive automation, one<br />

employee is sufficient to operate the<br />

plant.” Only slots and the insides of<br />

threads are still manually deburred, but<br />

all the exterior burrs are removed<br />

mechanically with the grinding bodies.<br />

Worldwide focus on railway<br />

vehicles<br />

The R425/4600DA is fully automatic: the<br />

parts are inserted and, depending on<br />

the casting material, vibratory finishing<br />

takes place using plastic grinding<br />

Including regular support from the producer:<br />

the new continuous flow vibratory<br />

grinding plant has been in successful<br />

operation in a completely enclosed<br />

sound-insulating cabin at Schösswender<br />

since January 2018.<br />

Even the peripheral equipment and conveyor<br />

belts come from Rösler. They have been<br />

developing grinding bodies for more than 60<br />

years, with geometries that now range from<br />

0.5 to 60 mm.<br />

bodies, water is added containing a<br />

chemical treatment agent (so-called<br />

‘compound’), and the finished parts are<br />

transported out again dry and deburred.<br />

“In the sound-absorbing enclosure,<br />

26

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