Competences GTD Mechanization Aachen - Philips

Global Technology Development (GTD)
Mechanization Aachen
About us
- Services
- Competences
- Reference products
- Contact
2010

GTD Mechanization Aachen
»We bring product ideas into mass production«
Process
technology
� Process development for bonding
and processing glass, plastic,
metal, ceramic and
semiconductors
� Design for Manufacturing:
feedback between manufacturing
process selection and product
design
� Determination of process
parameters and development
oindustrial process control
� Individual processes
customer specific
Machinery and
equipment
� System architecture and
system integration
� Customer specific mass
production systems for
mass production
- Precise small parts
- Complex products
- Clean products
with guaranteed high
- Technical availability
- High yield
� Specialized equipment
high productivity
Measuring and
information systems
� Fully integrated inline
measuring and test systems
for automatic process
regulation
� Individual information
systems to
- Visualize
- Supervise
- Control
- Regulate
- Trace
� Reliable production
fully automated
integrated
Seite 2

GTD Mechanization Aachen
»We bring processes into production systems«
Process
technology
� Thermal
joining technology
� Bonding processes
� Glass, synthetic
and metal compound
� Laser material processing
Joining and Processing
� Advice
� Studies
� Pilot equipment
� Production systems
Machinery
and equipment
Handling and Positioning
� Control and automation technology
� Handling and assembly systems
� Gas and vacuum technology
� Direct drive technology
Services
� Documentation
� CE-Certification
� Training
� Start up
Measuring and
information systems
� Industrial
vision systems
� Inline measuring
for physical and
chemical properties
� Industrial information systems
Measurement and control
� Lifecycle-
Management
Seite 3

Bonding and Processing
»We are specialist in processing and assembling«
� High precision processing of different materials
- Laser material processing
- Special manufacturing processes
� Treatment of surfaces
- Preparation of bonding processes
- Refining
- Structuring
- Material removal
� Laser drilling micro holes into glass with
CO 2-lasers
automated
Precision
processing
mass production
� Precise assembly of small components with
diverse bonding techniques
� Product-specific bonding process selection
and development incl. system integration
� Optimization of the assembly techniques for
complex products
� Permanent glass, metal and plastic joints on
even difficult to join products
� Manufacturing of hermetically sealed glass
metal parts for halogen lamps
cost-efficient
Precision
assembling
high precision
integrated
Seite 4

Bonding and Processing
Material and Surface processing
� Laser material processing
- Drilling
- Cutting
- Sealing
- Labeling
of metal, glass, quartz,
ceramic and plastic
� drilling and Sealing of gas
filled glass parts with CO 2laser
(50 pc./ min)
diverse
»We process materials and surfaces precisely «
flexible
� Expertise in special
manufacturing processes
- Bending, pressing, tearing
and cutting of fine wires
- Chamfering / bending of thin
metal sheets and films
- Thermal forming
- Coating
� Supportive technologies
for product and process
manufacturing
process reliability
� Surface processing
- Refining
- Structuring
- Ablation
in industrial processes
� Structuring of quartz
surfaces
� Elimination of zinc oxide
films without damaging
the glass surface
precise
pure
Seite 5

Bonding and Processing
Joining techniques
� Electrical, mechanical and
thermal joining of
- Wires (Ø 0,1 - 2 mm)
- Contact surface
- Wires and Surfaces (e.g.
spot welding)
of tungsten, molybdenum,
nickel, iron(-alloy), copper (alloy)
� Cross welding in halogen
lamps
fast
»We realize permanent precision joining «
gas- and waterproof
� glass, metal and synthetic
joints through
- Resistance welding
- Laser welding
- Tungsten inert-gas welding
- Clamping
- Gluing
� Fixing of a lamp cap with 12
simultaneous oriented laser
spots
vibration stable
form stable
� Packaging of electronically
micro parts in optional shape
through
- Solder flux free soldering
- Gluing
- Sintering
- Ultrasonic Bonding
in industrial processes
� LED modules of GaAlAs
(250 x 250 µm²) with 10 µm
exactness
temperature-resistant
Seite 6

Handling and Positioning
»We handle and position complex small parts«
� Handling of small, filigree
separate parts
- Feeding
- Moving
- Synchronizing
in automated manufacturing
processes
� Separating, synchronising
and connecting filaments
to wires.
automated
Handling Positioning
flexible
� Positioning of several
components to each other
- Linear and rotary motion
- Compensation of target
deviation
for preparation of assembly,
machining and bonding
processes
� Alignment of a coil in the
lamp
reliable
precise
Gas and
vacuum techniques
� Process integration in
vacuum chamber resp.
vacuum plant
� Gas-handling
- Flow
- Rinse
- Fill and dose
� Optimized, robust process
technology
� Pure gas filling of glass
parts
customized
Seite 7

Handling and Positioning
Direct drive techniques
»We assemble filigree parts with very high precision«
� Single and multi axis systems
� Synchronized moving on firm pathways (up to
200 axis)
� Realization of process and rotary tasks with
- Linear motors
- Torque motors
in takted production machines
� Production plants with 18 synchronized
drives
synchronized
fast
� Spatial positioning of several
parts with
- Linear systems
- Rotary systems
� Geometric control
� Automatic compensation of targetperformance-deviation
� Positioning of turntable with angular
accuracy of ± 7 corner seconds
high precision
automated
Seite 8

Handling and Positioning
Gas and vacuum techniques
»We handle gases and bring your process into vacuum«
� Steering and regulation of gases (esp.
halogens and inert gases)
� Process development for flowing, rinsing, filling
and dosing
� Burner controlling
� Protective gas atmosphere
� Analysis systems for gas observation, purity
control and leak detection
� High pure gas filling (ppm-level) of lamps at
high cycle time (4.000 parts/hour)
repeatable
robust
process reliability
� Fitted vacuum techniques for use in automated
manufacturing processes
� Integration of pure processes in high vacuum
chambers and systems
� Customized design and engineering of
vacuum systems
� High vacuum coating systems with
integrated handling system
application specific
pure
Seite 9

Measuring and Regulating
»We bring quality to your production«
Measuring techniques
� Flexible measuring of thermal, physical,
electrical and chemical properties of products
and processes
� Selection and ability of convenient measuring
processes and systems
� Standard and special solutions
� Inline measurement solutions on mass
production equipment
� Robust measuring techniques for reliable
mass production processes
automated
robust
integrated
Control engineering
� Measurement data processing for direct back
coupling in production processes
� Data gathering and preparation with information
systems for
- Statistic process control and diagnostic analysis
- Statistic process steering and regulation
- Quality surveillance
- Product and process observation
- Preventive maintenance and repair
� Multi-axial alignment of lamp body to cap
with laser welding
process reliability
informative
Seite 10

Measuring and Regulating
Measuring techniques for industrial equipment
»We convert measuring principles into industrial solutions«
� Measuring of properties of
- Light (e.g. luminosity, color point)
- Gas and vacuum (e.g. composition, pureness,
partial pressures, leak rates, rest gas)
- Electricity and tension
- Heat (e.g. temperature, thermal resistance)
� With standard and special equipment like
(mass-) spectrometers, CCD-cameras,
integrating sphere, multi meter, photo cells etc.
� Inline measurement of thermal connection
of high performance components
individual
mass production ability
� Application-specific adaption or advancement of
measurement technologies and systems
� System integration of the measuring technique
into the machine concept or stand-alonesolution
� Data processing regarding e.g. measuringalgorithms
and software tools (SCADA)
� 100%-control of photometric figures of
xenon-lamps with 3.600 parts / hour
� Integrated minimum quantity leak detection
in the lamp production
inline
100%-control
6�-ability
Seite 11

Measuring and Regulating
Industrial vision systems
� Optical 2D gathering of
- Shapes
- Structures
- Surfaces
- Positions
� With camera-, lighting- and
x-ray systems
� Intake of electrodes and
shapes of a UHP-lamp in
operation (X-Ray)
high contrast
»We make quality visible and adjustable«
high resolution
� Image editing & data preparation
� Visualization
� Image evaluation
� Error detection and
classification (esp. glass)
� With algorithm, software-tools and
user interfaces
� Error detection (particles,
cracks, scratches) on glasses or
LEDs with 1 µm resolution
self optimizing
highly precise
� Data preparation (3D) and
error analysis
� Process regulation for
- correction
- optimization
of product parameters
� With hard- and softwareinterfaces
to the machine
� Multi axis position
alignment of filament
(~800ms)
fast
automated
Seite 12

Measuring and Regulating
Industrial information systems
� Central, complete intake (100%) in the mass
production of
- Machine- und system data
Efficiency Process OCAP´s Material PLC
- Process data
- Product data
Database
- Quality data
Logbook
»Data is the sense organ of your production«
Communication Statistics
� With server-client-systems (integration of up to
15 controllers)
Quality Counter Maintenance Machine
� Product inspection at production speed up
to 7.000 parts / hour.
100%-data gathering
inline
mass production ability
� Surveillance and controlling of technical
processes (SCADA-systems) for
- Inline-diagnosis of process changes
- Statistic analysis of causes
- Statistic process steering and regulation
� With steering- and LabVIEW interfaces, „Out-of-
Control“-action plans etc.
� Quality surveillance and -improvement
� Increase of productivity
� Complete product traceability
flexible
disclosed interfaces
Seite 13

Global Technology Development Mechanization Aachen
Your contact
www.philips.com/mechanization
Frank Lennartz
Philips Technologie GmbH
Account Manager GTD Mechanization
Philipsstrasse 8
52068 Aachen
Deutschland
Phone: +49 (0) 2 41 / 539 - 40 79
Email: frank.lennartz@philips.com
Dr. Bernd Hofmann
Philips Technologie GmbH
General Manager GTD Mechanization Aachen
Philipsstrasse 8
52068 Aachen
Deutschland
Phone: +49 (0) 2 41 / 539 – 33 27
Email: bernd.hofmann@philips.com
Seite 14