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GTD MECHANIZATION TURNHOUT Core ... - Philips Lighting

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GLOBAL TECHNOLOGY DEVELOPMENT<br />

<strong>MECHANIZATION</strong><br />

<strong>TURNHOUT</strong>


PHILIPS<br />

Consumer Lifestyle<br />

Healthcare<br />

<strong>Lighting</strong>


PHILIPS LIGHTING<br />

Lamps<br />

Automotive<br />

<strong>Lighting</strong><br />

Electronics<br />

Lumileds<br />

Professional<br />

Luminaires<br />

Consumer<br />

Luminaires


PHILIPS LIGHTING <strong>TURNHOUT</strong><br />

The global competence center for High Intensity Discharge (HID) lamps


PHILIPS LIGHTING <strong>TURNHOUT</strong><br />

Product portfolio<br />

General HID<br />

Outdoor Indoor Sports Horticulture<br />

Special <strong>Lighting</strong><br />

Digital Projection <strong>Lighting</strong>


<strong>GTD</strong> <strong>MECHANIZATION</strong><br />

We bring Product Ideas into Production<br />

21.08.2009


<strong>GTD</strong> <strong>MECHANIZATION</strong><br />

Introduction<br />

� <strong>GTD</strong> Mechanization is part of <strong>Philips</strong> <strong>Lighting</strong>, the global no 1 in lighting.<br />

� We develop manufacturing processes, realize production equipment and<br />

maintain and improve existing machines worldwide.<br />

� We use our global suppliers while we safeguard your IP and assure that all criteria<br />

on quality and timing are met.<br />

� We take care of the life cycle aspects of your manufacturing system.<br />

� We have a global network of offices. They are connected to each other so that<br />

the best competence is available to you anywhere on the globe.


<strong>GTD</strong> <strong>MECHANIZATION</strong><br />

Link between Product Development and Production<br />

PRODUCT DEVELOPMENT <strong>GTD</strong> <strong>MECHANIZATION</strong><br />

PRODUCTION


<strong>GTD</strong> <strong>MECHANIZATION</strong><br />

Mission & Ambition<br />

Our Mission<br />

Our Ambition<br />

We create true customer value with<br />

manufacturing technology<br />

We make our customers winners


<strong>GTD</strong> <strong>MECHANIZATION</strong><br />

Global Network<br />

Turnhout<br />

Belgium<br />

Eindhoven<br />

Netherlands<br />

Roosendaal<br />

Netherlands<br />

Aachen<br />

Germany<br />

Pila<br />

Poland<br />

Bangpoo<br />

Thailand<br />

Surabaya<br />

Indonesia<br />

Shanghai<br />

China


<strong>GTD</strong> <strong>MECHANIZATION</strong> <strong>TURNHOUT</strong><br />

Customer base


<strong>GTD</strong> <strong>MECHANIZATION</strong> <strong>TURNHOUT</strong><br />

Introduction<br />

� <strong>GTD</strong> Mechanization Turnhout, has 50+ years of experience in the development<br />

and realization of manufacturing systems.<br />

� We offer single-operator assembly posts to fully automated, high-speed mass<br />

production lines.<br />

� We cover the total value chain from concept to service and speak the language<br />

of researchers and production people.<br />

� More than 90 specialists use state-of-the-art software tools, measure and test in<br />

dedicated labs and shorten throughput times by using our mechatronic<br />

workshop.<br />

� We have access to a vast knowledge network and specialize ourselves in five key<br />

technical competences.


<strong>GTD</strong> <strong>MECHANIZATION</strong> <strong>TURNHOUT</strong><br />

Activities<br />

Concept<br />

� Product codevelopment<br />

� Research<br />

� Feasibility<br />

studies<br />

� Concept creation<br />

� Consulting<br />

� Lean solutions<br />

Specification<br />

� Industrial Setup<br />

� Manufacturing<br />

process<br />

development<br />

� Design for Six<br />

Sigma<br />

� Design for<br />

manufacturing<br />

� Prototyping<br />

studies<br />

� Concept freeze<br />

Engineering<br />

� Mechanical,<br />

electrical and<br />

software design<br />

� FEM analysis<br />

� System<br />

integration<br />

� Project<br />

management<br />

� CE - Safety<br />

� Ergonomics<br />

Realization<br />

� Global sourcing<br />

� Assembly<br />

� Start & ramp up<br />

� Training<br />

� Repeats<br />

Service<br />

� Product range &<br />

capacity<br />

extension<br />

� Productivity<br />

improvement<br />

� Spare parts<br />

management<br />

� Relocation


<strong>GTD</strong> <strong>MECHANIZATION</strong> <strong>TURNHOUT</strong><br />

<strong>Core</strong> competences<br />

Besides the basic skills to excel in<br />

manufacturing technology, each<br />

<strong>GTD</strong> Mechanization site focuses<br />

on a set of <strong>Core</strong> Competences.<br />

Furthermore <strong>GTD</strong> Mechanization<br />

can access a broad network of<br />

knowledge suppliers in and<br />

outside <strong>Philips</strong><br />

<strong>GTD</strong> Mechanization CORE COMPETENCES<br />

<strong>GTD</strong> Mechanization Turnhout<br />

Laser processing<br />

Micro welding<br />

Small parts handling & micro dosing<br />

Vision systems<br />

Light measurement<br />

Glass processing<br />

Glass-metal joining<br />

Organic sources (OLED)<br />

Information systems<br />

Vacuum & Gas Technology<br />

Mechatronics<br />

Coatings<br />

Positioning<br />

Turn-key equipment<br />

Heat management


<strong>GTD</strong> <strong>MECHANIZATION</strong> <strong>TURNHOUT</strong><br />

<strong>Core</strong> competences<br />

Laser processing Micro welding<br />

Special capabilities:<br />

• Continuous Wave:<br />

- heating of ceramics<br />

& metal (up<br />

to 6kW)<br />

• Pulsed laser:<br />

- micro welding<br />

- cutting & drilling<br />

- rounding<br />

• Q-switched laser:<br />

- ablation<br />

- surface<br />

modification<br />

- marking<br />

• extensive laser lab<br />

with multiple CO 2,<br />

YAG and diode lasers<br />

available<br />

Technologies:<br />

• laser welding<br />

• resistance welding<br />

• TIG-welding<br />

Special capabilities:<br />

• high °T metals (W,<br />

Mo, Nb,...)<br />

• small parts, high<br />

precision<br />

• high yield & quality<br />

welds through:<br />

- vision-controlled<br />

laser welding<br />

- displacement<br />

controlled<br />

resistance welding<br />

Small parts handling<br />

& micro dosing<br />

Special capabilities:<br />

• ultra reliable separation,<br />

transportation<br />

and deposition of<br />

single and multiple<br />

particles as small as<br />

50 µm<br />

• in-line detection &<br />

weight measurement<br />

of particles<br />

• micro dosing of<br />

liquids, glue &<br />

silicones<br />

• parts handling in<br />

glovebox (inert<br />

atmosphere)<br />

Vision systems Light measurement<br />

Special capabilities:<br />

• measurement on<br />

transparent products<br />

(e.g. glass)<br />

• vision systems<br />

integrated in (fast)<br />

production lines<br />

• detection of visual<br />

defects (e.g.contamination,<br />

cracks,...)<br />

• multi-camera<br />

systems (3D)<br />

• x-ray based vision<br />

• self-learning vision<br />

systems<br />

• state-of-the-art<br />

vision lab available<br />

Special capabilities:<br />

• light measurement<br />

systems in production<br />

lines<br />

• customized measurement<br />

systems for<br />

product characterization<br />

and quality<br />

control<br />

• calibration and<br />

performance<br />

monitoring of measurement<br />

systems<br />

• spectrometer and<br />

camera based<br />

solutions<br />

• integrated database<br />

applications


<strong>GTD</strong> <strong>MECHANIZATION</strong> <strong>TURNHOUT</strong><br />

How can we make you a winner?

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