Understanding Heat Exchanger Reading 02

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Contents: 1. Nomenclature 2. Fabrication Tolerances 3. General Fabrication and Performance Information 4. Installation, Operation, and Maintenance 5. Mechanical Standards 6. Flow Induced Vibration 7. Thermal Relations 8. Physical Properties of Fluids 9. General Information 10. Recommended Good Practice Charlie Chong/ Fion Zhang
HEAT EXCHANGER NOMENCLATURE SECTION 1 Charlie Chong/ Fion Zhang
Page 1 and 2: My Reading on Heat Exchanger Readin
Page 3 and 4: Charlie Chong/ Fion Zhang Fion Zhan
Page 5 and 6: The Magical Book of Tank Inspection
Page 7: STANDARDS OF THE TUBULAR EXCHANGER
Page 11 and 12: NOMINAL DIAMETER The nominal diamet
Page 13 and 14: N1.32 U-tube exchanger with bonnet
Page 15 and 16: QUIZ Type: AKU? CKU? Charlie Chong/
Page 17 and 18: Type NEN Heat Exchanger Charlie Cho
Page 19 and 20: N-2 NOMENCLATURE OF HEAT EXCHANGER
Page 21 and 22: A: Removable Channel and Cover E: O
Page 23 and 24: C: Integral With Tubesheet Removabl
Page 25 and 26: A: Removable Channel and Cover J: D
Page 27 and 28: HEAT EXCHANGER FABRICATION TOLERANC
Page 29 and 30: Connection nozzle alignment and sup
Page 31 and 32: F-2 RECOMMENDED FABRICATION TOLERAN
Page 33 and 34: F-3 TUBESHEETS, PARTITIONS, COVERS
Page 35 and 36: Alternate Tongue and Groove Joint 1
Page 37 and 38: NPS Maximum Radial Projections of i
Page 39 and 40: Imperfections In Flange Facing Fini
Page 45 and 46: DEFINITIONS 1. Baffle is a device t
Page 47 and 48: 10. Flange Load Concentration Facto
Page 49 and 50: Insert002 FIGURE G·5. 2 HEAT EXCHA
Page 51 and 52: Your Choice The detailed methods of
Page 53 and 54: Your Choice Charlie Chong/ Fion Zha
Page 55 and 56: G-2 INSPECTION G-2.1 MANUFACTURER'S
Page 57 and 58: G-3.12 SUPPLEMENTAL INFORMATION The
Page 59 and 60:
G-4 DRAWINGS AND ASME CODE DATA REP
Page 61 and 62:
G-5.2 PERFORMANCE The purchaser sha
Page 63 and 64:
G-5.3 CONSEQUENTIAL DAMAGES The man
Page 65 and 66:
G-6.5 DAMAGE PROTECTION The exchang
Page 67 and 68:
G-7 GENERAL CONSTRUCTION FEATURES O
Page 69 and 70:
*G-7.2 UFTING DEVICES Channels, bon
Page 71 and 72:
*G-7.3 WIND & SEISMIC DESIGN For wi
Page 73 and 74:
Type: AES Rear Head Type S - FLOATI
Page 75 and 76:
Worksheet 作业 Name This Heat Ex
Page 77 and 78:
Worksheet 作业 Name This Heat Ex
Page 79 and 80:
E-1 PERFORMANCE OF HEAT EXCHANGERS
Page 81 and 82:
User Responsibilities Correct Insta
Page 83 and 84:
User Responsibilities Correct Insta
Page 85 and 86:
The Best Assurance lies in Manufact
Page 87 and 88:
CLEARANCE FOR DISMANTLING Charlie C
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Pipe Sleeve Cast in Place In concre
Page 95 and 96:
Pipe Sleeve Cast in Place In concre
Page 97 and 98:
FOUNDATION BOLTS Foundation bolts s
Page 99 and 100:
E-2.2 CLEANLINESS PROVISIONS E-2.21
Page 101 and 102:
Vapor Or Gas Binding What is Air Bi
Page 103 and 104:
E-2.35 PULSATION AND VIBRATION In a
Page 105 and 106:
Charlie Chong/ Fion Zhang SAFETY RE
Page 107 and 108:
E-3.21 START-UP OPERATION Most exch
Page 109 and 110:
START-UP OPERATION/ SHUT-DOWN OPERA
Page 111 and 112:
START-UP OPERATION/ SHUT-DOWN OPERA
Page 113 and 114:
E-3.24 BOLTED JOINTS Heat exchanger
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Bolted Relaxation may due to: • R
Page 117 and 118:
Bolted Relaxation All external bolt
Page 119 and 120:
E-3.25 RECOMMENDED BOLT TIGHTENING
Page 121 and 122:
Bolt Tightening Procedure- Cross Bo
Page 123 and 124:
E-4 MAINTENANCE OF HEAT EXCHANGERS
Page 125 and 126:
Heat exchanger Air Vent? Charlie Ch
Page 127 and 128:
E-4.12 DISASSEMBLY FOR INSPECTION O
Page 129 and 130:
Shell/ Floating Head and Channel Co
Page 131 and 132:
FIGURE E-4.13-1 Charlie Chong/ Fion
Page 133 and 134:
Nil-ductility Transition Temperatur
Page 135 and 136:
FIGURE E-4.13-2 (with Test Ring) Ob
Page 137 and 138:
E-4.2 TUBE BUNDLE REMOVAL AND HANDL
Page 139 and 140:
TUBE BUNDLE REMOVAL AND HANDLING Th
Page 141 and 142:
1. Circulating hot wash oil or ligh
Page 143 and 144:
Water Box/ Exchanger Head Charlie C
Page 145 and 146:
Tube Cleaning (Mechanical- Hydro je
Page 147 and 148:
Tube Cleaning (Chemical Cleaning) C
Page 149 and 150:
Tube Cleaning (Pre & Post Cleaned)
Page 151 and 152:
E-4.4 TUBE EXPANDING A suitable tub
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Bolted joints and flanges are desig
Page 155 and 156:
Tongue & Groove Flange Metal jacket
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Tongue & Groove Flange Metal jacket
Page 159 and 160:
Marking Spiral Wound Gaskets Charli
Page 161 and 162:
RTJ Groove Flange Type R Ring Gaske
Page 163 and 164:
E-4.7 SPARE AND REPLACEMENT PARTS T
Page 165 and 166:
PLUGGING OF TUBES Defective tubes m
Page 167 and 168:
PLUGGING OF TUBES Defective tubes m
Page 169 and 170:
Pre-Read Exercise- Naming the Compo
Page 171 and 172:
Removal Channel/ Removable Cover Re
Page 173 and 174:
Heat Exchanger- Basic Floating Tube
Page 175 and 176:
Heat Exchanger- Basic Design Data S
Page 177 and 178:
MECHANICAL STANDARDS TEMA CLASS R C
Page 179 and 180:
Charlie Chong/ Fion Zhang
Page 181 and 182:
Heat Exchanger- Basic ASME II & ASM
Page 183 and 184:
Heat Exchanger- Basic ASME XIII Ove
Page 185:
MECHANICAL STANDARDS TEMA CLASS “
Page 189:
RCB Charlie Chong/ Fion Zhang
Page 193:
Heat Exchanger Shell Design- Thickn
Page 197:
Heat Exchanger Tube Sheet Design- B
Page 201:
Heat Exchanger Tube to Tube Sheet J
Page 205:
R-1.12 DEFINITION OF TEMA CLASS “
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RCB-1.13 CONSTRUCTION CODES The ind
Page 213:
DESIGN PRESSURE Design pressures fo
Page 217:
TESTING: The test pressure shall be
Page 221:
RCB-1.32 PNEUMATIC TEST When liquid
Page 225:
UCS-6 STEEL PLATES (a) Approved spe
Page 229:
Example: Mtls: SA-285 Grade C, Desi
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RCB-1.4 METAL TEMPERATURES RCB-1.41
Page 237:
Ai = Inside area of tube A o = Outs
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RCB-1.5 STANDARD CORROSION ALLOWANC
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RCB-1.514 EXTERNAL COVERS Where fla
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Corrosion of Copper Heat Exchanger
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OUTSIDE PACKED FLOATING HEAD EXTERN
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Heat Exchanger Zinc Anode Charlie C
Page 261:
TABLE RCB-2.21 (OD and Gauge Thickn
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RCB-2.22 INTEGRALLY FINNED TUBES Th
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Other Finned Tube (Non-TEMA Complia
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U-Bend Tube Thinning it is normal f
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t o = t 1 [ 1+ d o /4R] R= R= R= Ch
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℄ Spacing of Tubes The center-to-
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HEAT TREATMENT Heat treatment to al
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Tube Lanes Tube Lane Tube Lane Char
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Charlie Chong/ Fion Zhang TRIANGULA
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Mechanical Cleaning of Tube Bundle
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RCB-3 SHELLS AND SHELL COVERS RCB-3
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PLATE SHELLS The inside diameter of
Page 309:
RCB-3.2 SHELL COVER THICKNESS Nomin
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FIGURE RCB-4.1 BAFFLE CUTS FOR SEGM
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Baffler Tube Holes for tubes larger
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TABLE RCB-4.3 Standard Cross Baffle
Page 325:
RCB-4.4 THICKNESS OF BAFFLES AND SU
Page 329:
Page 333:
Longitudinal Baffles With Leaf Seal
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The designer shall consider the eff
Page 341:
RCB-4.43 SPECIAL PRECAUTIONS Specia
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MAXIMUM UNSUPPORTED STRAIGHT TUBE S
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RCB-4.53 BAFFLE SPACING Baffles nor
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RCB-4.56 TUBE BUNDLE VIBRATION Shel
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*RCB-4.62 SHELL OR BUNDLE ENTRANCE
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RCB-4.63 TUBE SIDE Consideration sh
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TABLE R-4.71 TIE ROD STANDARDS Dime
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课外常识 : 中文名称
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RCB-4.8 SEALING DEVICES In addition
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RCB-5 FLOATING END CONSTRUCTION RCB
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Multipass Floating Head Covers A c
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Single Pass Floating Head Covers Fo
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RCB-5.12 POSTWELD HEAT TREATMENT Fa
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Page 397:
Page 401:
RCB-5.2 OUTSIDE PACKED FLOATING HEA
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FIGURE RCB-5.22 Charlie Chong/ Fion
Page 409:
RCB-5.3 EXTERNALLY SEALED FLOATING
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More on: Gland and Packing Lantern
Page 417:
LANTERN RING Charlie Chong/ Fion Zh
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LANTERN RING Lantern Ring Charlie C
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TEMA Type BEW or AEW Charlie Chong/
Page 429:
TEMA Type BEW or AEW Charlie Chong/
Page 433:
C-5.31 LANTERN RING The externally
Page 437:
Packing rings Charlie Chong/ Fion Z
Page 441:
RCB-6 GASKETS RCB-6.1 TYPE OF GASKE
Page 445:
RCB-6.3 PERIPHERAL GASKETS RC-6.31
Page 449:
R-6.5 GASKET JOINT DETAILS Gasketed
Page 453:
RCB-6.6 SPARE GASKETS Unless specif
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MINIMUM TUBESHEET THICKNESS WITH EX
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MINIMUM TUBESHEET THICKNESS WITH EX
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RCB-7.121 MINIMUM THICKNESS Neither
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RCB-7.125 CONNECTED DOUBLE TUBESHEE
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*RCB-7.23 TUBE HOLE FINISH The insi
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When integrally clad or applied tub
Page 481:
C-7.24 TUBE HOLE GROOVING For desig
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*RCB-7.3 TUBE-TO-TUBESHEET JOINTS R
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TUBE PROJECTION Tubes shall be flus
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TUBE PROJECTION Charlie Chong/ Fion
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TUBE PROJECTION Charlie Chong/ Fion
Page 501:
Tubesheet Grooving Inspection Charl
Page 505:
Charlie Chong/ Fion Zhang http://ww
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RCB-7.322 STRENGTH WELDED JOINTS Wh
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R-7.4 TUBESHEET PASS PARTITION GROO
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RB-7.6 CLAD AND FACED TUBESHEETS Th
Page 521:
RCB-8 FLEXIBLE SHELL ELEMENTS (FSE)
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The Finite Element Method has been
Page 529:
Flexible Bellow Charlie Chong/ Fion
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RCB-8.11 ANALYSIS SEQUENCE The sequ
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RCB-9 CHANNELS, COVERS, AND BONNETS
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CB-9.11 MINIMUM THICKNESS OF CHANNE
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RCB-10 NOZZLES RCB-10.1 NOZZLE CONS
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C-10.3 PIPE TAP CONNECTIONS All pip
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PRESSURE GAGE CONNECTIONS All flang
Page 557:
RB-10.33 THERMOMETER CONNECTIONS Al
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Aramco Q31 Exam Chapter 6, 7, 8 ,9,
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Chapter 6, 7, 8, 9, 10, For Inspect
Page 569:
A Moment in History: 2018-05-16 htt
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Charlie Chong/ Fion Fion Zhang Zhan
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