BAKER HUGHES - Drilling Fluids Reference Manual
FLUIDS ENVIRONMENTAL SERVICES FILTRATION SERVICES Baker Hughes Drilling Fluids FES is capable of providing filtration equipment, personnel and consumables to perform the following operations. • Filtration of wellbore clean-up returns • Filtration of sand control gravel-pack carrier fluids • Well test produced water treatment • Filtration of injection water • Mud pit cleaning • Fluid analysis (solids and oil-in-water) Filtration of Wellbore Clean-up Returns Filtration equipment and procedures planning for a wellbore clean-up depends on many variables including the type of drilling fluid, level of cleanliness required, space limitations and the completion fluid type. BHDF FES provides different package options to suit the customer ranging from a single cartridge filter unit using filter elements to a twin filter press package using diatomaceous earth filter media. Expected flow rates, flow duration and solids loadings all have different impacts on the type of equipment chosen. During the completions planning stages, BHDF FES will obtain the maximum amount of information so as to recommend the most suitable filtration system for the job, e.g. generally BHDF FES would recommend cartridge units for filtration (polishing) of relatively clean fluids whereas a filter press system would be recommended for dealing with fluids with higher solids contamination. Filtration of Gravel Pack Carrier Fluids Gravel pack carrier fluids need to be filtered to a high specification due to the potential of causing solids entrapment within the gravel and the near wellbore formation area. Almost all gravel pack filtration equipment consists of a twin filter press package in order to ensure a constant supply of filtered fluid with 90% by volume of all solids remaining being below 10micron. Produced Water Treatment BHDF FES experience includes filtering oily water during well testing, platform decommissioning, and tanker water discharge. Filtration of produced and oily water typically consists of a three stage process consisting of gravity separation in a surge tank and then solids removal and oil absorption, using special non-leaching absorption filter media in cartridge filter units. The overboard discharge is tested for hydrocarbons using the extraction method and an infra-red spectrophotometer. Seawater Injection During a seawater injectivity test, the requirement for high volumes of polished seawater necessitates the use of cartridge filter units due to their ability to polish fluids at high flow rates. Depending on the flow rates, one or more cartridge units may be used in parallel. BAKER HUGHES DRILLING FLUIDS REFERENCE MANUAL REVISION 2006 14-53
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FLUIDS ENVIRONMENTAL SERVICES<br />
FILTRATION SERVICES<br />
Baker Hughes <strong>Drilling</strong> <strong>Fluids</strong> FES is capable of providing filtration equipment, personnel and<br />
consumables to perform the following operations.<br />
• Filtration of wellbore clean-up returns<br />
• Filtration of sand control gravel-pack carrier fluids<br />
• Well test produced water treatment<br />
• Filtration of injection water<br />
• Mud pit cleaning<br />
• Fluid analysis (solids and oil-in-water)<br />
Filtration of Wellbore Clean-up Returns<br />
Filtration equipment and procedures planning for a wellbore clean-up depends on many variables<br />
including the type of drilling fluid, level of cleanliness required, space limitations and the completion<br />
fluid type. BHDF FES provides different package options to suit the customer ranging from a single<br />
cartridge filter unit using filter elements to a twin filter press package using diatomaceous earth filter<br />
media. Expected flow rates, flow duration and solids loadings all have different impacts on the type<br />
of equipment chosen.<br />
During the completions planning stages, BHDF FES will obtain the maximum amount of information<br />
so as to recommend the most suitable filtration system for the job, e.g. generally BHDF FES would<br />
recommend cartridge units for filtration (polishing) of relatively clean fluids whereas a filter press<br />
system would be recommended for dealing with fluids with higher solids contamination.<br />
Filtration of Gravel Pack Carrier <strong>Fluids</strong><br />
Gravel pack carrier fluids need to be filtered to a high specification due to the potential of causing<br />
solids entrapment within the gravel and the near wellbore formation area. Almost all gravel pack<br />
filtration equipment consists of a twin filter press package in order to ensure a constant supply of<br />
filtered fluid with 90% by volume of all solids remaining being below 10micron.<br />
Produced Water Treatment<br />
BHDF FES experience includes filtering oily water during well testing, platform decommissioning,<br />
and tanker water discharge. Filtration of produced and oily water typically consists of a three stage<br />
process consisting of gravity separation in a surge tank and then solids removal and oil absorption,<br />
using special non-leaching absorption filter media in cartridge filter units. The overboard discharge is<br />
tested for hydrocarbons using the extraction method and an infra-red spectrophotometer.<br />
Seawater Injection<br />
During a seawater injectivity test, the requirement for high volumes of polished seawater necessitates<br />
the use of cartridge filter units due to their ability to polish fluids at high flow rates. Depending on<br />
the flow rates, one or more cartridge units may be used in parallel.<br />
<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />
REFERENCE MANUAL<br />
REVISION 2006 14-53