BAKER HUGHES - Drilling Fluids Reference Manual
TABLE OF CONTENTS graphically too. The downhole mud density and the rheological parameters are available as diagrams. The figure below is a typical ADVANTAGE SM output for a deepwater well. Note the tabular data on the left side of the Figure 13 - 12 or the graph in Figure 13 - 12 labeled “Downhole Density” indicates the ESD at the bottom of the wellbore is 12.73 ppg and the surface mud weight is only 12.5 ppg. This is due to the pressure and temperature effects on compressibility and expandability on SBM’s and OBM’s. Figure 13 - 12 Deepwater Well Example HOLE CLEANING AND BARITE SAG INTRODUCTION Removing cuttings from the wellbore is the most important function of the drilling fluid. Whether the wellbore is being drilled on land, the offshore continental shelf, or in deepwater, the drill bit cannot advance if the cuttings are not removed. In deepwater wells the implications of not cleaning the wellbore are: spikes in ECD, numerous short trips, back reaming, poor cement jobs, stuck drill pipe, stuck casing/liner, etc. The bottom line results usually mean increased well costs to the operator and an unhappy client of the mud company. Barite sag is defined as the variation in mud weight seen at the flow line. This is usually observed after extended periods without circulation. At times barite sag will result in similar problems to those seen with inadequate hole cleaning. BAKER HUGHES DRILLING FLUIDS REFERENCE MANUAL REVISION 2006 13-24
TABLE OF CONTENTS HOLE CLEANING TOOLS & TECHNIQUES Riser booster pumps, i.e., pumps assigned solely to circulate the marine riser, are used to increase the flow rate in the marine riser and so enable efficient cuttings transport in the riser. Riser booster pumps commonly increase the flow rate in the annulus by 500 gallons per minute. This increase in the flow rate in the riser has a negligible effect on ECD due to the low pressure drop in the riser. Riser booster pumps are necessary due to the often dramatic diameter changes at the riser. This is most marked in 12 ¼” and smaller hole diameters. The ADVANTAGE SM engineering software allows the user to evaluate the effectiveness of various riser boost rates The same basic principles for hole cleaning are as valid in deepwater as in all drilling operations. The recommended method to evaluate hole cleaning is by use of the hole cleaning model within ADVANTAGE SM . If the HPHT mode is selected in ADVANTAGE SM and the requisite temperature gradients, PVT of the base oil and Fann® 70/75 data are provided, ADVANTAGE SM will perform the hole cleaning analysis using downhole rheological properties. BARITE SAG Barite sag is as much an issue in deepwater wells as all other wells. Barite sag is a genuine risk as efforts are made to minimize rheological properties in order to minimize ECD and minimize cold water rheological properties. Care must be taken to avoid barite sag when reducing and recommending rheological properties. ECD MANAGEMENT On many deepwater wells effective ECD management is one of the main factors in the successful drilling of a well. This often involves running the rheological properties as low as possible without causing hole cleaning or barite sag problems. The correct way to do this is by continual use of the engineering software in ADVANTAGE SM , taking regular samples for Fann® 70/75 testing and confirming that the low shear viscosity is sufficient to minimize the risk of barite sag. ECD optimization should always be one of the steps during well planning, using planned well geometries and fluid properties. ADVANTAGE SM Engineering is the correct tool for this type of work. Recommending, and implementing, good drilling practices is an integral part of ECD management. These include controlling rates of penetration, short trips, tripping rates, casing running speeds, methods for initiating circulation and drilling fluid properties. BAKER HUGHES DRILLING FLUIDS REFERENCE MANUAL REVISION 2006 13-25
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TABLE OF CONTENTS<br />
graphically too. The downhole mud density and the rheological parameters are available as<br />
diagrams.<br />
The figure below is a typical ADVANTAGE SM output for a deepwater well. Note the tabular data on<br />
the left side of the Figure 13 - 12 or the graph in Figure 13 - 12 labeled “Downhole Density”<br />
indicates the ESD at the bottom of the wellbore is 12.73 ppg and the surface mud weight is only 12.5<br />
ppg. This is due to the pressure and temperature effects on compressibility and expandability on<br />
SBM’s and OBM’s.<br />
Figure 13 - 12<br />
Deepwater Well Example<br />
HOLE CLEANING AND BARITE SAG<br />
INTRODUCTION<br />
Removing cuttings from the wellbore is the most important function of the drilling fluid. Whether the<br />
wellbore is being drilled on land, the offshore continental shelf, or in deepwater, the drill bit cannot<br />
advance if the cuttings are not removed. In deepwater wells the implications of not cleaning the<br />
wellbore are: spikes in ECD, numerous short trips, back reaming, poor cement jobs, stuck drill pipe,<br />
stuck casing/liner, etc. The bottom line results usually mean increased well costs to the operator and<br />
an unhappy client of the mud company.<br />
Barite sag is defined as the variation in mud weight seen at the flow line. This is usually observed<br />
after extended periods without circulation. At times barite sag will result in similar problems to those<br />
seen with inadequate hole cleaning.<br />
<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />
REFERENCE MANUAL<br />
REVISION 2006 13-24