BAKER HUGHES - Drilling Fluids Reference Manual

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Baker Hughes Drilling Fluids Using these screening parameters will yield a designed drill-in fluid that will create a filter cake which will mechanically seal off all pore openings exposed to the well bore, remain intact during the completion phase, and be easily removed for the production (or injection) of oil and/or gas. The Proposed Drill-In and Completion Program Prior to testing and recommending a drill-in fluid, fundamental details about an operator’s reservoir must be known. Recording information on the items listed below will assist those involved to decide what application exists and which fluid should be selected for that application. Local Environmental Regulations Reservoir Characteristics Reservoir fluid composition (oil, gas, or formation water) Lithology (sandstone, limestone, etc.) Cementation (consolidated, unconsolidated, fractured) Quantity and type of clays present Operator Recommendation/Plan Slim or large hole Completion technique (gravel pack, non-gravel pack) Hole geometry (horizontal, vertical, or high-angle) Note: To learn more about the effects of a drill-in fluid on a particular type of completion, refer to the Baker Hughes Drilling Fluids Drill-In Fluids Manual As previously listed, the drill-in fluid must be subjected to the following testing to ensure adequate protection of a producing reservoir. Baker Hughes Drilling Fluids Reference Manual Revised 2006 1-35

Hydraulics Leak-Off Control Tests Permeability Plugging Test Apparatus Spurt and cumulative leak-off into a producing reservoir is a concern because of its effect on permeability. Altering the chemistry and/or disturbing in-situ particles in a producing zone are the most common formation damage mechanisms, and must be controlled. Control of filtrate loss into a producing formation is an important factor to consider when designing a drill-in fluid. The Permeability plugging test apparatus helps determine the bridging characteristics of the drill-in fluid. A low initial spurt filtration and low final filtration are desirable. Net Breakout Pressure Determination Breakout Pressure The ability to deposit a filter cake that is easily removed when the reservoir is produced is a major attribute of drill-in fluids. Some drill-in fluids deposit filter cakes that are easily removed by flowing the well, while other deposits require remedial treatments to remove skin damage. Net breakout is the difference in pressure required for oil flow before fluid-off or “mud-off” (recorded while determining initial permeability) and the pressure required to initiate flow after fluid-off. Determining the net breakout pressure before and after acidizing is useful in selecting a drill-in fluid. A fluid that requires little or no procedural clean-up after drill-in is superior to one involving a series of specialized steps to remove the filter cake. Return Permeability Tests Hassler Cell Permeameter This test procedure determines the effect a drill-in fluid has on reservoir permeability. The return permeability set-up is designed to simulate flow through a core sample under downhole conditions. The set-up allows flow through a core (or simulated core) from two opposite directions under controlled temperature and pressure. A high-percentage return permeability indicates minimum formation damage. Sandpack Permeameter This test procedure determines the effect of a drill-in fluid on an unconsolidated sand reservoir. The return permeability set-up is designed to simulate flow through a core sample under down hole conditions. The set-up allows flow through a core (or simulated core) from two opposite directions under controlled temperature and pressure. A high-percentage return is desirable. Reference Manual Baker Hughes Drilling Fluids 1-36 Revised 2006

Hydraulics<br />

Leak-Off Control Tests<br />

Permeability Plugging Test Apparatus<br />

Spurt and cumulative leak-off into a producing reservoir is a concern because of its effect on<br />

permeability. Altering the chemistry and/or disturbing in-situ particles in a producing zone are the<br />

most common formation damage mechanisms, and must be controlled. Control of filtrate loss into a<br />

producing formation is an important factor to consider when designing a drill-in fluid.<br />

The Permeability plugging test apparatus helps determine the bridging characteristics of the drill-in<br />

fluid. A low initial spurt filtration and low final filtration are desirable.<br />

Net Breakout Pressure Determination<br />

Breakout Pressure<br />

The ability to deposit a filter cake that is easily removed when the reservoir is produced is a major<br />

attribute of drill-in fluids. Some drill-in fluids deposit filter cakes that are easily removed by flowing<br />

the well, while other deposits require remedial treatments to remove skin damage. Net breakout is the<br />

difference in pressure required for oil flow before fluid-off or “mud-off” (recorded while determining<br />

initial permeability) and the pressure required to initiate flow after fluid-off. Determining the net<br />

breakout pressure before and after acidizing is useful in selecting a drill-in fluid.<br />

A fluid that requires little or no procedural clean-up after drill-in is superior to one involving a series<br />

of specialized steps to remove the filter cake.<br />

Return Permeability Tests<br />

Hassler Cell Permeameter<br />

This test procedure determines the effect a drill-in fluid has on reservoir permeability. The return<br />

permeability set-up is designed to simulate flow through a core sample under downhole conditions.<br />

The set-up allows flow through a core (or simulated core) from two opposite directions under<br />

controlled temperature and pressure.<br />

A high-percentage return permeability indicates minimum formation damage.<br />

Sandpack Permeameter<br />

This test procedure determines the effect of a drill-in fluid on an unconsolidated sand reservoir. The<br />

return permeability set-up is designed to simulate flow through a core sample under down hole<br />

conditions. The set-up allows flow through a core (or simulated core) from two opposite directions<br />

under controlled temperature and pressure. A high-percentage return is desirable.<br />

<strong>Reference</strong> <strong>Manual</strong><br />

Baker Hughes <strong>Drilling</strong> <strong>Fluids</strong><br />

1-36 Revised 2006

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