BAKER HUGHES - Drilling Fluids Reference Manual
RESERVOIR APPLICATION FLUIDS of 5% to 10%, depending upon the type of shale and/or cores being drilled, the system should be displaced, diluted, or converted to a standard controlled activity CARBO-DRILL ® system. Mixing Procedures Because water content is contrary to the design of the CARBO-CORE system, special care must be taken when mixing and displacing the system. The mixing tank should be clean and all lines flushed with diesel or a used CARBO-DRILL system which is then discarded. Pump the required amount of base oil, add the emulsifier and add the required amount of viscosifiers. The application of heat, up to 180°F (82°C), will increase dispersion of product, evaporate water, decrease mixing time, and result in a more stable system overall. The calculated amount of CARBO-TROL ® HT should be added as quickly as possible, based upon the mixing system available. After a satisfactory dispersion, with adequate viscosity, has been made, weight material may be added to obtain the desired density. If additional viscosity is necessary, small additions of viscosifiers may be used. Displacement Because a low to zero water content is desired in this system, the displacement procedure can have a tremendous effect upon the overall system performance. Ideally, casing should be run and the cement plug be pumped with the CARBO-CORE fluid. If this is not possible, displacement prior to drilling out of casing is highly recommended. Displacement at high flow rates while rotating and reciprocating the drillpipe will minimize water contamination. In situations where water content must be maintained near zero, displacements have been made using a standard CARBO-DRILL oil-base fluid to displace the water-base fluid, followed by the CARBO-CORE system. Water Contamination The CARBO-CORE system has proven to be temperature stable even after contamination with water, as indicated in the figure below. Because the rate of osmotic transfer of water from the fluid to the shale increases as the water content increases, small quantities of water should not greatly affect the stability of the shale. BAKER HUGHES DRILLING FLUIDS REFERENCE MANUAL REVISION 2006 6-40
RESERVOIR APPLICATION FLUIDS Figure 6 - 13 No-Water-Added CARBO-CORE Typical Flow Properties However, should water contamination exceed 5% to 10%, it is recommended to dilute with oil, displace the system with new fluid, or simply convert the CARBO-CORE to a conventional CARBO-DRILL SM system. This can be accomplished with the addition of calcium chloride to reduce the activity of the water phase to a desired range. Further additions of CARBO-MUL ® HT and CARBO-TEC TM will maintain fluid stability as the water content increases. COMPLETION FLUIDS Introduction to Clear Brines Proper completion fluid selection is an important parameter directly related to the success of any well. The invasion of dirty fluids into the formation will cause damage or severe impairment to the productivity or injectivity of a well. Clear solids-free brines have gained widespread acceptance as part of a general practice for completion and workover applications due to their ability to meet the following desired properties and performance. • Non-damaging to the formation • Density ranges to provide sufficient hydrostatic pressure • Economical • Commercially available • Environmentally safe and friendly • Low corrosion rates • Stable under in-situ conditions BAKER HUGHES DRILLING FLUIDS REFERENCE MANUAL REVISION 2006 6-41
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RESERVOIR APPLICATION FLUIDS<br />
of 5% to 10%, depending upon the type of shale and/or cores being drilled, the system should be<br />
displaced, diluted, or converted to a standard controlled activity CARBO-DRILL ® system.<br />
Mixing Procedures<br />
Because water content is contrary to the design of the CARBO-CORE system, special care must<br />
be taken when mixing and displacing the system.<br />
The mixing tank should be clean and all lines flushed with diesel or a used CARBO-DRILL<br />
system which is then discarded. Pump the required amount of base oil, add the emulsifier and add<br />
the required amount of viscosifiers. The application of heat, up to 180°F (82°C), will increase<br />
dispersion of product, evaporate water, decrease mixing time, and result in a more stable system<br />
overall. The calculated amount of CARBO-TROL ® HT should be added as quickly as possible,<br />
based upon the mixing system available.<br />
After a satisfactory dispersion, with adequate viscosity, has been made, weight material may be<br />
added to obtain the desired density. If additional viscosity is necessary, small additions of<br />
viscosifiers may be used.<br />
Displacement<br />
Because a low to zero water content is desired in this system, the displacement procedure can have<br />
a tremendous effect upon the overall system performance. Ideally, casing should be run and the<br />
cement plug be pumped with the CARBO-CORE fluid.<br />
If this is not possible, displacement prior to drilling out of casing is highly recommended.<br />
Displacement at high flow rates while rotating and reciprocating the drillpipe will minimize water<br />
contamination. In situations where water content must be maintained near zero, displacements have<br />
been made using a standard CARBO-DRILL oil-base fluid to displace the water-base fluid,<br />
followed by the CARBO-CORE system.<br />
Water Contamination<br />
The CARBO-CORE system has proven to be temperature stable even after contamination with<br />
water, as indicated in the figure below. Because the rate of osmotic transfer of water from the fluid<br />
to the shale increases as the water content increases, small quantities of water should not greatly<br />
affect the stability of the shale.<br />
<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />
REFERENCE MANUAL<br />
REVISION 2006 6-40