BAKER HUGHES - Drilling Fluids Reference Manual
TABLE OF CONTENTS System Benefits.........................................................................................................................6-36 System Components ................................................................................................................6-37 Typical Fluid Formulation and Properties..............................................................................6-38 CARBO-CORE ..............................................................................................................................6-39 Native State Drilling and Coring Fluids ..................................................................................6-39 Components...............................................................................................................................6-39 COMPLETION FLUIDS ..........................................................................................................................6-41 Introduction to Clear Brines .........................................................................................................6-41 Effects of Temperature and Pressure ........................................................................................6-42 Calculations for Density Adjustments.....................................................................................6-43 Salt Solubility vs. Freeze Depression.....................................................................................6-48 Compatibility of Various Additives with Different Salt Types..................................................6-49 Salt Tables......................................................................................................................................6-49 WORKOVER FLUIDS ............................................................................................................................6-74 Heavy Brines..................................................................................................................................6-75 Workover Products....................................................................................................................6-79 Other Workover Fluids..............................................................................................................6-80 WELLBORE DISPLACEMENT AND CLEAN-UP PRODUCTS AND PROCEDURES .................................6-80 Introduction.....................................................................................................................................6-80 Displacement Objectives..............................................................................................................6-81 Indirect versus Direct Displacement...........................................................................................6-84 Design of Displacement Pills.......................................................................................................6-92 Well Cleanliness Determination ..................................................................................................6-94 End of Well Reporting and Performance Measures ................................................................6-96 DISPLEX SM Displacement Software...........................................................................................6-97 Pickling of Tubulars.......................................................................................................................6-98 PACKER FLUIDS.................................................................................................................................6-101 Requirements of a Good Packer Fluid.....................................................................................6-101 Types of Packer Fluids...............................................................................................................6-101 Clear Brines..............................................................................................................................6-101 Conditioned Drilling Fluids .....................................................................................................6-102 SALTWATER GEL Packer Fluids.........................................................................................6-103 GEL-CMC Freshwater Packer Fluids...................................................................................6-103 Conversion of CARBO-DRILL Fluids to a Packer Fluid ....................................................6-104 SOFTWARE FOR COMPLETIONS AND WORKOVERS.........................................................................6-104 Bridgewise....................................................................................................................................6-105 Clear Brine ESD Calculator (Equivalent Static Density) .......................................................6-106 DISPLEX.......................................................................................................................................6-109 REFERENCES .....................................................................................................................................6-114 List of Figures FIGURE 6 - 1 ROCK CYCLE ................................................................................................................6-3 FIGURE 6 - 2 SEDIMENTARY ROCK NOMENCLATURE.......................................................................6-4 FIGURE 6 - 3 GRAIN PACKING AND POROSITY..................................................................................6-5 FIGURE 6 - 4 NORMAL CRUDE OIL ....................................................................................................6-6 FIGURE 6 - 5 OIL RESERVOIR WITH GAS CAP ..................................................................................6-7 FIGURE 6 - 6 VOLATILE CRUDE OIL...................................................................................................6-7 FIGURE 6 - 7 GAS CONDENSATES.....................................................................................................6-8 FIGURE 6 - 8 MARINE SEDIMENTARY DEPOSITIONAL ENVIRONMENTS .........................................6-12 BAKER HUGHES DRILLING FLUIDS REVISION 2006 REFERENCE MANUAL 6-ii
TABLE OF CONTENTS FIGURE 6 - 9 STRUCTURAL AND STRATIGRAPHIC TRAPS ..............................................................6-14 FIGURE 6 - 10 PARTICLE SIZE DISTRIBUTION OF MIL-CARB......................................................6-23 FIGURE 6 - 11 COMPARISON OF SOLIDS CONTENT IN FLUIDS WEIGHTED WITH VARIOUS WEIGHT MATERIALS ......................................................................................................................................6-30 FIGURE 6 - 12 EFFECT OF CLEAR-DRILL SALTS ON THERMAL STABILITY OF XANTHAN POLYMERS ......................................................................................................................................6-31 FIGURE 6 - 13 NO-WATER-ADDED CARBO-CORE TYPICAL FLOW PROPERTIES ........................6-41 FIGURE 6 - 14 MATERIAL REQUIREMENTS FOR PREPARING SODIUM CHLORIDE SOLUTIONS.......6-76 FIGURE 6 - 15 MATERIAL REQUIREMENTS FOR PREPARING POTASSIUM CHLORIDE SOLUTIONS.6-77 FIGURE 6 - 16 MATERIAL REQUIREMENTS FOR PREPARING CALCIUM CHLORIDE SOLUTIONS.....6-78 FIGURE 6 - 17 CONDITION OF HORIZONTAL WELLBORE PRIOR TO DISPLACEMENT ......................6-83 FIGURE 6 - 18 SCOURING OF THE FILTER CAKE...............................................................................6-83 FIGURE 6 - 19 REVERSE CIRCULATION.............................................................................................6-89 FIGURE 6 - 20 FORWARD CIRCULATION............................................................................................6-89 FIGURE 6 - 21 BALL DROP CIRCULATING SUB ...................................................................................6-90 FIGURE 6 - 22 PLUG AND TURBULENT FLOW REGIMES ...................................................................6-94 FIGURE 6 - 23 GRAPHICAL RESULTS OBTAINED FROM BAKER HUGHES DRILLING FLUIDS ESD CALCULATOR.................................................................................................................................6-109 FIGURE 6 - 24 DISPLEX SIMULATION FOR DEEPWATER APPLICATIONS .....................................6-111 FIGURE 6 - 25 SIMULATION OF WSA C06 (WSAP-16) WELLBORE DISPLACEMENT AND CLEAN-UP .. ....................................................................................................................................6-112 FIGURE 6 - 26 SIMULATION OF WSA C06 (WSAP-16) WELLBORE DISPLACEMENT AND CLEAN-UP .. ....................................................................................................................................6-113 List of Tables TABLE 6 - 1 LABORATORY FLUID FORMULATIONS............................................................................6-34 TABLE 6 - 2 INITIAL PROPERTIES OF LABORATORY FLUID FORMULATIONS....................................6-34 TABLE 6 - 3 PROPERTIES OF LABORATORY FORMULATIONS AFTER HOT ROLLING .......................6-35 TABLE 6 - 4 OMNIFLOW DIF PRODUCTS........................................................................................6-37 TABLE 6 - 5 TYPICAL OMNIFLOW DIF FORMULATION ...................................................................6-38 TABLE 6 - 6 TYPICAL OMNIFLOW DIF FORMULATION ...................................................................6-38 TABLE 6 - 7 BRINE DENSITY DUE TO THERMAL EXPANSION............................................................6-43 TABLE 6 - 8 OPERATIONAL DENSITIES OF VARIOUS SALTS.............................................................6-50 TABLE 6 - 9 TYPICAL PH VALUES OF VARIOUS SALT MIXTURES.....................................................6-51 TABLE 6 - 10 FORMULATION OF SODIUM CHLORIDE/CALCIUM CHLORIDE SOLUTION USING SACKED NACL (100%) AND CACL 2 (94-97%) ..............................................................................6-51 TABLE 6 - 11 PHYSICAL PROPERTIES OF POTASSIUM CHLORIDE SOLUTIONS @ 20 0 C ..............6-52 TABLE 6 - 12 PHYSICAL PROPERTIES OF SODIUM CHLORIDE BRINES @20 0 C ...........................6-53 TABLE 6 - 13 PHYSICAL PROPERTIES OF AMMONIUM CHLORIDE (NH 4 CL) SOLUTIONS ..............6-54 TABLE 6 - 14 PROPERTIES OF CALCIUM CHLORIDE SOLUTIONS @ 20°C ....................................6-55 TABLE 6 - 15 PREPARATION OF CALCIUM CHLORIDE (CACL 2 ) SOLUTIONS USING LIQUID 11.6 LB/GAL CACL 2 ..................................................................................................................................6-57 TABLE 6 - 16 PREPARATION OF POTASSIUM BROMIDE BASED SOLUTIONS USING GRANULAR CONCENTRATED KBR .....................................................................................................................6-58 TABLE 6 - 17 CALCIUM CHLORIDE-CALCIUM BROMIDE SOLUTION REQUIREMENTS USING 11.6 LBM/GAL CACL 2 BRINE, 14.2 LBM/GAL CABR 2 BRINE, AND SACKED CACL 2 (FORMULATION PER 1 BBL) ......................................................................................................................................6-59 TABLE 6 - 18 PREPARATION OF CALCIUM BROMIDE BASED SOLUTIONS USING SOLID 94% CACL 2 AND LIQUID 14.2 LBM/GAL CABR 2 ..................................................................................................6-61 BAKER HUGHES DRILLING FLUIDS REVISION 2006 REFERENCE MANUAL 6-iii
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TABLE OF CONTENTS<br />
System Benefits.........................................................................................................................6-36<br />
System Components ................................................................................................................6-37<br />
Typical Fluid Formulation and Properties..............................................................................6-38<br />
CARBO-CORE ..............................................................................................................................6-39<br />
Native State <strong>Drilling</strong> and Coring <strong>Fluids</strong> ..................................................................................6-39<br />
Components...............................................................................................................................6-39<br />
COMPLETION FLUIDS ..........................................................................................................................6-41<br />
Introduction to Clear Brines .........................................................................................................6-41<br />
Effects of Temperature and Pressure ........................................................................................6-42<br />
Calculations for Density Adjustments.....................................................................................6-43<br />
Salt Solubility vs. Freeze Depression.....................................................................................6-48<br />
Compatibility of Various Additives with Different Salt Types..................................................6-49<br />
Salt Tables......................................................................................................................................6-49<br />
WORKOVER FLUIDS ............................................................................................................................6-74<br />
Heavy Brines..................................................................................................................................6-75<br />
Workover Products....................................................................................................................6-79<br />
Other Workover <strong>Fluids</strong>..............................................................................................................6-80<br />
WELLBORE DISPLACEMENT AND CLEAN-UP PRODUCTS AND PROCEDURES .................................6-80<br />
Introduction.....................................................................................................................................6-80<br />
Displacement Objectives..............................................................................................................6-81<br />
Indirect versus Direct Displacement...........................................................................................6-84<br />
Design of Displacement Pills.......................................................................................................6-92<br />
Well Cleanliness Determination ..................................................................................................6-94<br />
End of Well Reporting and Performance Measures ................................................................6-96<br />
DISPLEX SM Displacement Software...........................................................................................6-97<br />
Pickling of Tubulars.......................................................................................................................6-98<br />
PACKER FLUIDS.................................................................................................................................6-101<br />
Requirements of a Good Packer Fluid.....................................................................................6-101<br />
Types of Packer <strong>Fluids</strong>...............................................................................................................6-101<br />
Clear Brines..............................................................................................................................6-101<br />
Conditioned <strong>Drilling</strong> <strong>Fluids</strong> .....................................................................................................6-102<br />
SALTWATER GEL Packer <strong>Fluids</strong>.........................................................................................6-103<br />
GEL-CMC Freshwater Packer <strong>Fluids</strong>...................................................................................6-103<br />
Conversion of CARBO-DRILL <strong>Fluids</strong> to a Packer Fluid ....................................................6-104<br />
SOFTWARE FOR COMPLETIONS AND WORKOVERS.........................................................................6-104<br />
Bridgewise....................................................................................................................................6-105<br />
Clear Brine ESD Calculator (Equivalent Static Density) .......................................................6-106<br />
DISPLEX.......................................................................................................................................6-109<br />
REFERENCES .....................................................................................................................................6-114<br />
List of Figures<br />
FIGURE 6 - 1 ROCK CYCLE ................................................................................................................6-3<br />
FIGURE 6 - 2 SEDIMENTARY ROCK NOMENCLATURE.......................................................................6-4<br />
FIGURE 6 - 3 GRAIN PACKING AND POROSITY..................................................................................6-5<br />
FIGURE 6 - 4 NORMAL CRUDE OIL ....................................................................................................6-6<br />
FIGURE 6 - 5 OIL RESERVOIR WITH GAS CAP ..................................................................................6-7<br />
FIGURE 6 - 6 VOLATILE CRUDE OIL...................................................................................................6-7<br />
FIGURE 6 - 7 GAS CONDENSATES.....................................................................................................6-8<br />
FIGURE 6 - 8 MARINE SEDIMENTARY DEPOSITIONAL ENVIRONMENTS .........................................6-12<br />
<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />
REVISION 2006<br />
REFERENCE MANUAL<br />
6-ii