BAKER HUGHES - Drilling Fluids Reference Manual
Oil / Synthetic Fluids to form oil in water emulsions and have high HLB values. For example, Drilling Mud Emulsifier (DME) has an HLB of 7.7. Surfactants which are more oil soluble (organophilic) and form water in oil emulsions, have low HLB values. In addition to the HLB characteristic is the type salt or valence of the hydrophilic portion of the surfactant. Monovalent cations promote oil in water emulsions and Divalent cations promote water in oil emulsions. Figure 5-10 Orientation of Surfactants at an Interface Surfactants orient at interfaces and lower surface energy/tension. This reduces the forces necessary to form new interfacial area and reduces the interfacial area after the emulsion is formed. Surfactants oriented at the interface also form a chemical skin around the emulsified, dispersed phase and mechanically stabilize the interface, thereby helping to prevent droplets from coalescing and breaking when colliding. Small insoluble particles will also do this by forming a mechanical emulsion. Examples of mechanical emulsifiers are lignite and bentonite. Temperature increases the frequency of droplet collisions and decreases the stability of emulsions. Imposing an electrical field across an emulsion will also tend to break the emulsion, which is the basis of the emulsion stability test for oil-base fluids. Increasing the viscosity of the external phase will decrease the frequency of collisions and stabilize the emulsion. Dispersions Powdered solid suspended in a liquid are called a dispersed system, or simply a dispersion. The internal or dispersed phase is the solid and the continuous phase is the liquid (see Figure 5-11). Figure 5-11 Dispersion of a Mineral Powder Baker Hughes Drilling Fluids Reference Manual 5-14 Revised 2006
Baker Hughes Drilling Fluids The term dispersion is also used to define the process itself which requires the solid particles to be coated by the liquid. Consider a drop of liquid on a flat solid surface. Three interfaces and three interfacial tensions ( γ ) are involved – solid/air (S/A), solid/liquid (S/L), and liquid/air (L/A). At equilibrium, it can be shown that, cosθ γS⁄ A– γ S⁄ L = -------------------------- γL A ⁄ If the contact angle (θ) is greater than or equal to 90°, the liquid is “nonwetting” with respect to the solid. The liquid tends to “bead” on the solid surface as water does on wax (see Figure 5-12). When the contact angle is 0°, the liquid completely wets the solid and, in fact, will spontaneously “spread” on the surface (i.e., water on glass). Surfactants lower the liquid/air surface tension (L/A), as discussed earlier, and reduce the contact angle. Surfactants often adsorb at the solid/liquid surface as well. This adsorbed layer alters the surface of the solid with respect to the liquid. Figure 5-12 Liquids on Solid Surfaces Baker Hughes Drilling Fluids Reference Manual Revised 2006 5-15
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Oil / Synthetic <strong>Fluids</strong><br />
to form oil in water emulsions and have high HLB values. For example, <strong>Drilling</strong> Mud Emulsifier<br />
(DME) has an HLB of 7.7. Surfactants which are more oil soluble (organophilic) and form water in<br />
oil emulsions, have low HLB values. In addition to the HLB characteristic is the type salt or valence<br />
of the hydrophilic portion of the surfactant. Monovalent cations promote oil in water emulsions and<br />
Divalent cations promote water in oil emulsions.<br />
Figure 5-10<br />
Orientation of Surfactants at an Interface<br />
Surfactants orient at interfaces and lower surface energy/tension. This reduces the forces necessary to<br />
form new interfacial area and reduces the interfacial area after the emulsion is formed. Surfactants<br />
oriented at the interface also form a chemical skin around the emulsified, dispersed phase and<br />
mechanically stabilize the interface, thereby helping to prevent droplets from coalescing and breaking<br />
when colliding. Small insoluble particles will also do this by forming a mechanical emulsion.<br />
Examples of mechanical emulsifiers are lignite and bentonite.<br />
Temperature increases the frequency of droplet collisions and decreases the stability of emulsions.<br />
Imposing an electrical field across an emulsion will also tend to break the emulsion, which is the basis<br />
of the emulsion stability test for oil-base fluids. Increasing the viscosity of the external phase will<br />
decrease the frequency of collisions and stabilize the emulsion.<br />
Dispersions<br />
Powdered solid suspended in a liquid are called a dispersed system, or simply a dispersion. The<br />
internal or dispersed phase is the solid and the continuous phase is the liquid (see Figure 5-11).<br />
Figure 5-11<br />
Dispersion of a Mineral Powder<br />
Baker Hughes <strong>Drilling</strong> <strong>Fluids</strong><br />
<strong>Reference</strong> <strong>Manual</strong><br />
5-14 Revised 2006