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Root Cause Failure Analysis of Printed Circuit Board ... - SMTA

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Wave Solder & Rework Issues<br />

0.005” Trace Dissolution in<br />

30 Seconds<br />

Limit Effects Of Copper Dissolution<br />

– Use Lower Dissolution<br />

Rate Solder Alloy<br />

Modified SAC Alloy<br />

(Sb, Ni, Zn, Ge, In, Etc)<br />

Non-SAC Alloy<br />

(Sn/Cu/Ni, Etc)<br />

– Pad Trace Connection<br />

• Tear Drop<br />

• Snow Man Connection<br />

• Wide Trace<br />

• Greater Than 0.010”<br />

• PCB Photo Courtesy <strong>of</strong> Cookson – Alpha Metals<br />

• Byle, Jean & Lee, “Copper Dissolution Rate in Pb-Free Soldering Fountain Systems”, <strong>SMTA</strong>-I 2006<br />

Original SnPb<br />

SAC 305 SN100C<br />

After wave soldering, 265 o C<br />

solder temperature, 12 seconds<br />

contact time

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