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Root Cause Failure Analysis of Printed Circuit Board ... - SMTA

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Thick Copper Design<br />

A A CTE CTE Mismatch Mismatch Between Between Copper Copper And And FR FR-4 FR 4 Exists<br />

Exists<br />

• Copper = 18ppm<br />

• FR-4 = 15-16ppm<br />

• As Copper Gets Thicker, It Has Greater And Greater Influence Over Post<br />

Lamination Dimensions Of The Resulting Substrate<br />

Rolled Rolled , , Annealed Annealed Copper Copper Reacts Reacts Differently Differently Differently Than Than ED ED ED Copper<br />

Copper<br />

• Design Influences On Net Shrinkage Become Far More Significant<br />

Standard Scaling Factors (That Compensate Net Shrinkage Effects) Do<br />

Not Apply!<br />

More More More Resin Resin Is Is Required Required To To “Fill” “Fill” “Fill” Etched Etched Out Out Areas<br />

Areas<br />

• “In-plane” CTE Increases With % Resin Content<br />

• “Another Complication To Net Shrinkage Prediction”<br />

• Resin Rich Package = Higher Z-axis CTE = Greater Sensitivity To Thermal<br />

Excursions, Assembly In Particular.<br />

• Heavy Copper Substrates Generally Require More Heat Input To Assemble<br />

• Reliability!

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