SL16352 Malco AutoBody Tools Catalog 2015

PROFESSIONAL 

COLLISION REPAIR 

& AUTOBODY TOOLS 

1 

SL16352

METAL-CUTTING 

Drill 

ATTACHMENT 

TURBOSHEARS 

OVERVIEW 

Quickly attaches 

to a drill or 

impact driver you 

already own! 

TSHD1 

18 Gauge 

Metal-Cutting 

360˚ 

360º Rotating Head secures in any position for 

optimum tool clearance and material flow. 

Malco’s autobody tools are available 

either as attachments to your own 

corded or cordless drill, or for use 

with your air supply. 

You will be expert an using them within a few minutes. The highly 

adaptable attachments come with built-in adjustable locking drill 

clamps. When done, simply un-chuck the attachment and return 

the drill for other tasks. 

Easy to Use! 

Long-life, dual 

ball bearings 

Power-groove drive shaft 

with non-slip flats 

DRILL / DRIVER REQUIREMENTS: 

1/4 inch (6.35 mm) Chuck, Min. 14.4V - DC, Max 7A-AC 

Replaceable blades 

1 

METAL CUTTING • QUARTER PANEL HEMMING • DOOR SKIN REMOVAL • DOOR SKIN HEMMING

METAL-CUTTING TURBOSHEARS 

20 GAUGE 

DRILL ATTACHMENT 

Rugged, inexpensive and a breeze to use, the original TurboShear 

requires only 1/4 inch (6.35 mm) 1200 rpm drill to operate. 

• Cuts straight and to the left for tight round and 

square body patches. 

• Cuts thick plastic bumpers. 

• Two-hand operation with hand peg. 

• Lateral blade adjustment ensures 

optimum cutting performance for 

life of blades. 

Rotating Collar Feature 

not applicable on TS1C 

TS1C 

U.S. Patent 

No. D488,695 

TSDCC 

OPTIONAL CLAMP FOR 

ONE HAND OPERATION 

18 GAUGE 


For heavy-duty jobs, wide-opening 

jaws easily navigate body panels and 

layered metal. 

TSHD1 

U.S. Patent No. 7,093,365 

Drill Not Included. 

• One-hand operation requires 

minimal force to cut. 

• Cuts straight and to the left 

for tight round and square 

body patches. 

• Operates at high or low 

speeds for maximum 

control and precision. 

• Lateral blade adjustment 

ensures optimum cutting 

performance for life of blades. 

360˚ 

Cut body panels or remove 

damaged areas with ease! 

Make cleaner and more precise cuts than with a corded power 

shear at a fraction of the cost. Cut easily right down a line, make 

sharp turns, and even cut circles in steel, aluminum, rubber, or 

plastic. Cleaner and safer than a grinder and less stressful than 

using manual shears. There’s no dust, debris, or thin metal strip 

creation and no heat, no melted coatings. A good choice for shops 

working on both aluminum and steel vehicles. 

2

New 


DOUBLE-CUT 


Easily attaches to any drill or impact driver 

for clean shearing on both edges of the cut. 

• Cuts up to 18-gauge (1.22 mm) automotive steel. 

• Makes clean cuts on both edges as scrap spirals out of tool path. 

• Cleanly disengages from cut without pulling scrap 

through tool head. 

TSMD1 

U.S. Patent No. 7,093,365 


360˚ 

360º Rotating Head secures in any position for 

optimum tool clearance and material flow. 

DRILL / DRIVER REQUIREMENTS: 

1/4 inch (6.35 mm) Chuck, Min. 14.4V - DC, Max 7A-AC 

Easy to Use! 

3


16 GAUGE 


Cuts all automotive-grade sheet steel 

from trunk pans to floor boards. 

• Helical (spiral shaped) 

foot for easy left, right 

or straight cuts. 

• Five-position, adjustable 

head cuts through profiles and into corners. 

• Adjustable blade-insert clearance ensures 

optimum cutting performance for life of blades. 

TSA1 

U.S. Patent No. 7,093,365 


• Long-life, 4-sided blade inserts are easily replaced without head disassembly. 

The ideal tool for body 

panels of vintage cars. 

Flexibility – even in tight spots. 

A five position 0 to 90 degree (0, 22.5, 45, 67.5 and 90) 

adjustable head angle makes these 16-gauge metal-cutting 

drill attachments exceptionally maneuverable and accessible for 

cuts through profiles and into tight spaces. 

5 

LOCKING 

POSITIONS 

METAL-CUTTING DRILL ATTACHMENT TURBOSHEARS 

TOOL CAPACITY WEIGHT REPLACEMENT PARTS 

TS1C Metal-Cutting 20 gauge (0.91 mm) 1.6 lbs (0.73 kg) TS1RBC (Blades) 

Drill Attachment Turboshear 

TSHD1 Metal-Cutting 18 gauge (1.22 mm) 2.2 lbs (1.00 kg) TSHDRBC (Blades) 


TSMD1 Double Cut 18 gauge (1.22 mm) 2.6 lbs (1.17 kg) TSMDRBC (Blades) 


TSA1 Metal-Cutting 26-16 gauge (0.42-1.52 mm) 3.3 lbs (1.50 kg) TSA1RB (Cutter Bits) 


TSCGC TurboShear Chuck Guard .06 lbs (0.03 kg) 

TSDCC TurboShear Drill Clamp .73 lbs (0.33 kg) 

4

DOOR SKIN TURBOXTOOLS 

DOOR SKIN REMOVAL 


Keep it clean! No more dust, 

dirt or burns on door frame from 

time-consuming grinding. 

• Lateral blade adjustment ensures optimum 

cutting performance for life of blades. 

• Long lasting blades are easily replaceable. 

DSR1 

U.S. Patent No. 7,093,365 


360˚ 

SPACER BAR 

Narrow working head with spacer bar, 

cuts through rounded edge of door hem. 

Expect safer removal of door skins 

because this tool’s built-in guide helps you gauge the right cutting depth. A pad keeps you from 

accidentally cutting into and damaging the inner material of the door frame. Dust, dirt, and sparks are 

eliminated during the cutting process. Safer than using a grinder for removing door skins while avoiding 

the risk of burn marks from grinder sparks. This tool is ideal in shops working with aluminum vehicles, 

as it does not generate airborne dust that can cross contaminate body panels. 

DOOR SKIN HEMMING 


Provide a tight, clean hemmed door edge with speed, 

precision and limited manual tacking. 

• Easily one-hand operation. 

• High impact, ABS polymer anvil will not 

scratch or mar the replacement door skin. 

• Resistant to solvents and easily cleaned 

of any panel adhesive. 

DHT1 

U.S. Patent No. 7,093,365 


Anvil guides head without 

marring or scratching 

finished side of door. 

FOR FACTORY-LIKE FINISH! 

Slightly angling lip of replacement door skin with a hammer and 

dolly and flattening point of entry ensures a smooth operation. 

Replace door skins to a door frame quickly 

with a rolled hem that looks very similar to the original factory hem. Customers will be happy when 

they see how great their repaired doors look. No risk of denting, scratching, or marring the door skin’s 

surface. Handle different door thicknesses as the tool properly aligns the skin and frame. Any adhesive 

residue is easily removed from the tool. 

360˚ 

5

QUARTER PANEL TURBOXTOOLS 

QUARTER PANEL HEMMING 


Bend and close wheel arc flanges of replacement 

quarter panels with powered precision. 

Replicates a hammer and dolly motion 

at high speed, with precision, less 

fatigue and faster results. 

• Quickly hem quarter panels on late model 

cars with a range of wheel arc flange widths 

up to 3/4 inch (19.05 mm). 

• Anvil and hammer head may be cleaned 

of any adhesive residue from hemming 

operation using a common solvent. 

• Long wearing anvil and hammer 

are easily replaced on the job. 

QHT1 

U.S. Patent No. 7,093,365 


360˚ 

Bull nose face orientation: Tighten lower set screw 

to secure head. Use rounded bull nose face to roll 

over flange. 

Flat face orientation: Tighten striking angle 

before tightening head. Use flat face to close 

and seal seam. 

Hem replacement quarter panels on 

late model cars up to 80% faster! 

Save time and get better looking results when replacing rear quarter panels on late 

model vehicles. Expect to finish in five to eight minutes, up to 80% faster than using 

a hammer and dolly. While you work, you stand outside the vehicle with a clear view 

of what you are doing. Risks of scratching, denting, 

or marring the car during hemming are eliminated. 

This means no need for rework, another time saver. 

Any adhesive residue is easily removed from the tool. 

DOOR SKIN REMOVAL & HEMMING DRILL ATTACHMENT TURBOSHEARS 


DSR1 Door Skin Removal 20 gauge (0.91 mm) 2.2 lbs (1.00 kg) DSR1RB (Blades) 


DHT1 Door Skin Hemming 20 gauge (0.91 mm) 2.8 lbs (1.27 kg) DHTRA (Anvil) 


QHT1 Quarter Panel Hemming 28-22 gauge (0.38-0.76 mm) 2.3 lbs (1.04 kg) QHT1RA (Anvil) 


QHT1RH (Hammer) 

TSCGC TurboShear Chuck Guard .06 lbs (0.03 kg) 

TSDCC TurboShear Drill Clamp .73 lbs (0.33 kg) 

6

METAL-CUTTING 

Air 

POWERED 

TURBOSHEARS 

OVERVIEW 

TSHD1A1 

18 Gauge 

Metal-Cutting 

Harness the 

pneumatic power of 

Malco’s air-powered 

tools and get on the 

road faster! 

2600 

RPM 

2600 

TR/Min 

4 CFM, 133 L/Min 

90 PSI, 6.2 Bar 

Air Powered TurboShears, Door Skin Removal 

and Hemming TurboXTools are work-saving innovations targeted 

to the restoration and collision repair pro. 

Replaceable blades 

Long-life, dual ball bearings 

Air supply 

compatible with 

most existing 

air set-ups 

7 

METAL CUTTING • QUARTER PANEL HEMMING • DOOR SKIN REMOVAL • DOOR SKIN HEMMING

METAL-CUTTING AIR POWERED TURBOSHEARS 

18 GAUGE 

AIR TOOL 

Beefy, wide-opening jaws easily 

navigate body panels, layered metal and 

thick plastic bumper profiles. 

• Compact, lightweight, one-hand operation. 

• Cuts straight and to the left for tight round 

and square body patches. 

• Operates at high or low speeds for 

maximum control and precision. 

• Lateral blade adjustment ensures optimum 


• Easily replaceable, long-lasting blades. 

TSHD1A1 

2600 

RPM 

2600 

TR/Min 


90 PSI, 6.2 Bar 

16 GAUGE 

AIR TOOL 

Heavy-metal-cutting performance all for 

automotive-grade sheet steel from trunk 

pans to floor boards. 

• Helical (spiral shaped) foot for 

easy left, right or straight cuts. 

• Outstanding accessibility and control 

at high to low speeds. 

• Five-position, adjustable head cuts through 

profiles and into corners. 

• Adjustable blade-insert clearance ensures optimum 


• Long-life, 4-sided blade inserts are easily replaced 

without head disassembly. 

TSA1A 

2600 

RPM 

2600 

TR/Min 


90 PSI, 6.2 Bar 

5 

LOCKING 

POSITIONS 

A five position 0 to 90 degree (0, 22.5, 45, 67.5 and 90) 

adjustable head angle makes these TurboShears exceptionally 

maneuverable and accessible for cuts through profiles and into 

tight spaces. 

8

New 

METAL-CUTTING AIR POWERED TURBOSHEARS 

DOUBLE-CUT 

AIR TOOL 

Use your existing Air Compressor for fast, 

clean shearing on both edges of the cut. 

• Compact head and blade length navigates 90° outside profiles. 

• Cuts up to 18-gauge (1.22 mm) automotive steel. 

• Makes clean cuts on both edges as scrap spirals out of tool path. 

• Cleanly disengages from cut without pulling scrap through tool head. 

TSMDA1 

2600 

RPM 

2600 

TR/Min 


90 PSI, 6.2 Bar 

9

DOOR SKIN AIR POWERED TURBOXTOOLS 

DSR1A 

2600 

RPM 

2600 

TR/Min 


90 PSI, 6.2 Bar 

DOOR SKIN 

REMOVAL AIR TOOL 

Cut off damaged door skins cleanly with ease! 

No more dust, dirt or sparks and burns from 

time-consuming grinding. 

• Lateral blade adjustment ensures optimum cutting performance. 

• Long-lasting blades are easily replaceable. 

• Serrated upper blade bites onto the two layers of metal without slipping. 

SPACER 

BAR 

Narrow working head with spacer bar, 

cuts through rounded edge of door hem. 

METAL-CUTTING & DOOR SKIN REMOVAL AIR TOOL TURBOSHEARS 


TSHD1A1 Metal-Cutting 18 gauge (1.22 mm) 3.3 lbs (1.50 kg) TSHDRBC (Blades) 

Air Tool Turboshear 

TSA1A Metal-Cutting 26-16 gauge (0.46-1.52 mm) 4.5 lbs (2.04 kg) TSA1RB (Cutter Bits) 


TSMDA1 Double Cut 18 gauge (1.22 mm) 3.6 lbs (1.63 kg) TSMDRBC (Blades) 


DSR1A Door Skin Removal 20 gauge (0.91 mm) 4.2 lbs (1.9 kg) DSR1RB (Blades) 


10

DOOR SKIN AIR POWERED TURBOXTOOLS 

DHT1A 

DOOR SKIN 

HEMMING 

AIR TOOL 

Hem edges of replacement door skins with speed, 

precision and limited manual tacking. 

• Easily operated with one hand. 

• High impact ABS polymer anvil guides head, while pressed against outer 

edge and finished side of door, skin without marring or scratching. 

• Hemming tool head is resistant to solvents and easily cleaned of any 

panel adhesive. 

Hems door skins 

with speed and 

precision! 

2600 

RPM 

2600 

TR/Min 


90 PSI, 6.2 Bar 

Slightly angling lip of replacement door skin with a hammer and dolly 

and flattening point of entry ensures a smooth operation. 

Anvil guides head without marring 

or scratching finished side of door. 

FOR FACTORY-LIKE FINISH! 

11

QUARTER PANEL AIR POWERED TURBOXTOOLS 

QUARTER PANEL 

HEMMING 

AIR TOOL 

Use air power to bend and 

close wheel arc flanges of 

replacement quarter panels 

with speed, precision and 

limited manual tacking. 

QHT1A 

• One-hand operation. 

• Quickly hem quarter panels on late model 

cars with a range of wheel arc flange 

widths up to 3/4 inch (19.05 mm). 

• Anvil and hammer head may be cleaned 

of any adhesive residue from hemming 

operation using a common solvent. 

• Long wearing Anvil and Hammer 

are easily replaced on the job. 

2600 

RPM 

2600 

TR/Min 


90 PSI, 6.2 Bar 

BEST NEW 

COLLISION REPAIR & 

REFINISH PRODUCT 

2014 AWARD 

WINNER 

Bull nose face orientation: Tighten lower set 

screw to secure head. Use rounded bull nose face 

to roll over flange. 

Flat face orientation: Tighten striking angle before 

tightening head. Use flat face to close and seal 

seam. 

Hem replacement quarter 

panels on late model cars 

up to 80% faster! 

DOOR SKIN HEMMING AIR TOOL TURBOSHEARS 


DHT1A Door Skin Hemming 20 gauge (0.91 mm) 4.0 lbs (1.81 kg) DHTRA (Anvil) 


QHT1A Quarter Panel Hemming 28-22 gauge (0.38-0.76 mm) 3.5 lbs (1.59 kg) QHT1RA (Anvil) 


QHT1RH (Hammer) 

12

DENT REMOVAL SYSTEM & METAL WORKING TOOLS 

PNEUMATIC DENT REMOVAL 

& PUSH-TO-PAINT REPAIR 

Fast, air-actuated solution for controlled 

dent removal and push-to-paint repair. 

This unique rapid dent removal system 

offers adjustable air power to vary the 

speed and intensity of the pick action 

to quietly and effectively work out dents 

with minimum arm, wrist and hand strain. 

Use the RADiTAP to access dents via 

door and gate latch openings, through 

trunk and engine compartments, from 

wheel wells and more. 

RDR 

This innovative system 

compliments the skills of the 

dent specialist and reduces 

costs for the repair tech! 

MINIMUM REQUIREMENTS: 

2600 SPM • 4 CFM, 

133 L/Min 90 PSI, 6.2 Bar 

RDR1 

RDR2 

RDR5 

RDR8 

6 mm 

6 mm 

11 mm 

4 mm 

RDR3 RDR6 RDR4 RDR7 

19 mm 11 mm 18 x 15 mm 6 mm 

A total of 8 pick and tip head configurations, plus 3 

interchangeable 18, 36 and 48-inch (46, 91 and 122 mm) 

drive shaft rods allow multiple set-up combinations to achieve 

the best fit for the dent removal task at hand. 

Adjustable air valve varies the 

speed and intensity of pick action 

to quietly work out dents. 

PUNCH & FLANGE 

AIR TOOL 

Versatile 2-in-1 design reduces metal 

fabrication time by half. 

One tool makes both holes and flanges in 22 to 16-gauge 

(0.76 to 1.52 mm) automotive grade, mild steel to accommodate 

clean, no-bump lap welds. 

Use one side of the tool head to punch a clean, flat, burr-free 5/16 

inch (8 mm) diameter hole. Use the other side of the tool head to 

form a 7/16 inch (11 mm) long, 1 inch (25.4 mm) wide and .040 inch 

(1 mm) deep offset flange. The head also rotates for ease of use. 

Every pull of the motor lever delivers a single stroke punch or flange 

crimp with precision control. 

AIR REQUIREMENTS: 

4 CFM, 133 L/Min – 90 PSI, 6.2 Bar 

PF1 EV 

13

METAL WORKING TOOLS 

SPOT WELD 

CUTTER KIT 

• Includes: 3/8-inch double ended cutter, 

five replacement cutter bits, center drill and 

5/16-inch cobalt drill bit. 

Remove spot welds 

in one step and save 

valuable time. 

A non-walking self-centering bit lets you drill the 

center pilot hole and then continue with the 

weld cutting process immediately with the 

attached cutter bit. Finish removing the 

weld without needing to change bits. 

The depth adjustment ensures drilling 

only through the top panel without 

damaging the second panel below. 

Individual replacement parts sold separately: 

SW2: 3/8 inch Spot Weld Cutter Assembly 

SW3: 5/16 inch Cobalt Spot Weld Drill Bit 

SW4: Spot Weld Replacement Kit: (3) 3/8 ich Cutter Bits and (1) Center Drill Bit 

COMPLETE TORX 

SOCKET KIT 

• 12 socket drive torx bits. 

• 3 hex drive adapters for 1/4, 3/8 and 

1/2-inch square socket drives. 

• CONNEXT3 ratcheting handle 

with 1/4-inch hex holder. 

• Durable polymer storage case. 

T15 

1/4 x 1/4 inch 

1/4 x 3/8 inch 

1/4 x 1/2 inch 

SW1 

TXSA1 

(3 Adapters) 

SCREW 

EXTRACTOR KIT 

• Kit contains 10 pieces total, including: 5 straight-fluted, 

extra-bite, hardened alloy steel extractors (Sizes #1-5) 

and 5 matched left-handed cobalt drill bits: 5/64, 7/64, 

5/32, 1/4 and 19/64 inch. 

• Use for screw and bolt 

diameters of 1/4 inch (M3) 

to 5/8 inch (M15). 

Individual replacement parts sold separately: 

SE1: #1 Extr. & 5/64-inch Cobalt Drill Bit 





CONNEXT3 

Ratcheting Handle 

TXSK1 Kit 

SEK1 

Forward 

Reverse 

Locked 

You’ll have the right 

sized star socket bits 

on hand for removing and replacing fenders, door handles, 

headlamps, pickup tailgates, and other parts. The kit comes with 

every size of star socket drive bits from T15 to T70, equipping 

you for almost all star socket situations. A great buy compared 

to typical competing kits which provide only the smaller sizes or 

the higher end bits. The Malco CONNECT3 reversing ratcheting 

handle is included. Not for use with impact drivers. 

T20 T25 T27 T30 T40 T45 T47 T50 T55 T60 T70 

1-1/2 inch 1-7/8 inch 2-1/4 inch 

Warning: Not for use 

with impact drivers. 

Sockets also sold individually. 

14

METAL-CUTTING SNIPS 

® 

MAX 2000 


Easy to grip for full-length cuts 

in 18-gauge sheet metal. 

M2001 - Left Cutting 1-3/8-inch (34.9 mm) cut 

M2002 - Right Cutting 1-3/8-inch (34.9 mm) cut 

M2003 - Combination Cutting 1-11/16-inch 42.9 mm) cut 

M2005 - Notching & Trimming 1-1/16-inch (27.0 mm) cut 

M2006 - Offset, Left Cutting 1-1/4-inch (31.8 mm) cut 

M2007 - Offset, Right Cutting 1-1/4-inch (31.8 mm) cut 

M2001 

“Bulldog” 

M2005 

Nothing outcuts, outmaneuvers 

or outlasts Max! 

M2002 

“Offset” 

M2006 

M2003 

“Offset” 

M2007 

MINI AVIATION SNIPS 


Real Performance in a compact, offset snip! 

• Forged-steel jaws with serrations on lower jaw provide 

sharply defined 3/4-inch (19 mm) cut. 

• Hardened steel-core handles are torsion-spring actuated. 

• Soft, non-slip grip contours and handle opening fit any hand size. 

AVM6 EV - Offset, Left Cutting 3/4-inch (19 mm) cut 

AVM7 EV - Offset, Right Cutting 3/4-inch (19 mm) cut 

TM 

ANDY 

SNIPS 


Andy Snips TM 

& Andy Classic TM 

Snips with high carbon steel blades & aluminum frames 

are available in gripped and un-gripped, 

feature a snug handle opening. 

offer excellent maneuverability. Andy Snips TM 

while the Andy Classics TM 

“Right Cutting 

Offset” 

AVM7 EV 

“Left Cutting 

Offset” 

AVM6 EV 

MULTIPLE PURPOSE SNIPS 

MV12 - 12-inch (31 cm) Combination Snip, 

3-inch (76 mm) cut • Replacement Blades: 

MV12RB 

MV12 

Ultra sharp high-carbon steel blades cut like 

a knife and are easily replaceable on the job! 

Perfect for car bumpers and a variety of 

other flexible non-ferrous materials. 

SHEET METAL SNIPS 

(24-Gauge sheet metal capacity.) 

M12A - “Andy Classic” 12-inch (31 cm) Pattern 

Snip, 3-inch (76.2 mm) cut • Replacement 

Blades: M12ARB 

M14N - 14-inch (36 cm) Pattern Snip, 

3-1/4-inch (82.6 mm) cut • Replacement 

Blades: M14NRB 

MC14N - 14-inch (36 cm) Combination Snip, 

3-1/4-inch (82.6 mm) cut • Replacement 

Blades: MC14NRB 

M12A 

Andy Classic 12-inch (31 cm) 

Pattern Straight shearing, mild curve 

cuts and multiple layers of material. 

M14N 

Andy 14-inch (36 cm) 

PatternStraight shearing, mild curve 

cuts, and multiple layers of material. 

MC14N 

Andy 14-inch (36 cm) 

Combination L or R circles to 6-inch 

(15 cm) diameter and straight cuts. 

15

METAL BENDING TOOLS 

HAND SEAMERS 

WITH ERGONOMIC REDLINE GRIPS 

The premier choice for bending, folding, flattening 

and straightening sheet metal edges. 

Featuring 

RedLine Handle 

Technology! 

S2R 

3-1/4-inch (83 mm) 

blade width 

S3R 

3-1/4-inch (83 mm) 

blade width 

METAL SEAMERS 

Precise vee-notched depth graduations 

on jaws are in 1/4-inch (6.4 mm) increments. 

S6R 

6-inch (152 mm) 

blade width 

S2R - 3-1/4-inch W x 1-1/4-inch. D (83 x 31.8 mm) Forged Steel Jaws 

S3R - 3-1/4-inch W x 1-1/4-inch D (83 x 31.8 mm) Forged Steel Offset Jaws 

S6R - 6-inch W x 1-1/4-inch D (152 x 31.8 mm) Forged Steel Jaws 

S9R - 9-inch W x 2-inch D (229 x 50.8 mm) Die Cast Zinc Jaws 

S9R 

9-inch (152 mm) 

blade width 

STRAIGHT OR OFFSET 

GRIPPED SEAMER TONGS 

Generous throat depths and openings 

handle a broad range of bending and 

seaming applications. 

CAST STEEL SEAMERS & TONGS 

3-1/2-inch W x 1-1/2-inch D (89 x 38 mm) 

straight, offset & vinyl-gripped combinations. 

S10 - Straight Jaws 

SG10 

SG10 - Straight, Gripped Jaws 

S11 - Offset Jaws 

SG11- Straight, Gripped Jaws 

S10 

S11 

“Non Marring” 

SG11 

16

TOOLBOX ESSENTIALS 

STEP DRILLS 

1/4-inch 

HAND 

RIVETER 

5/16-inch 

3/8-inch 

7/16-inch 

1/2-inch 

9/16-inch 

Features long and short (power) stroke. 

2IN1 - 3/32 - 3/16-inch (2.4 - 4.8 mm) steel 

capacity, 3/32 - 5/32-inch (2.4 - 4.0 mm) 

stainless steel capacity 

UB1 

UB11 

High Speed Step Drills for soft or thin materials. 

UB20 

4 styles to choose from. 

UB1 - 13 holes (1/8 - 1/2-inch) in 1/32-inch increments 


UB20 - 8 holes (9/16 - 1-inch) in 1/16-inch increments 

5/8-inch 

11/16-inch 

3/4-inch 

UB3 

Easy one-hand 

pulling power 

fits all popular 

size rivets. 

2IN1 


FIN STRAIGHTENING TOOLS 

Radiator 

Repair 

DURABLE NYLON 

TOOL BAG 

Durable nylon bag with non-slip 

rubber grips. 10 exterior pockets. 

8 interior pockets. 

TB1 - L-17 x W-8 x H-8 inch 

(43 x 20 x 20 cm) 

TB1 

18 Pockets 

FST 

FST2 

Nylon construction with one-piece adjustable combs. Non-marring. 

FST - 8, 10, 12, 14 fins per inch (25 mm) 

FST2 - 16, 18, 20, 22 fins per inch (25 mm) 

DEADBLOW HAMMER 

SCRATCH AWLS 

DB1 

Steel shot inside 

head absorbs impact 

to prevent recoil. 

High Carbon alloy steel, 

shatterproof handles, resharpenable. 

A0 - 1/8-inch (3.2 mm) diameter 





A1 

A2 

A3 

One-piece construction of weather-resistant 

urethane compound ensures long service life. 

DB1 - One-piece urethane, non-marring, 

non-sparking, non-recoiling, 17 oz. (482g), 

3-1/2-inch (89 mm) head length. 

Scribe lines 

and pierce holes 

in plastic, leather 

and light gauge metal. 

A0 

A00 

17

TOOLBOX ESSENTIALS 

ONE-INCH 

NOTCHER 

The N2R Notcher punches a big 1-inch 

(25.4 mm) deep “V” notch in common 

24- to 30-inch (0.71-0.41 mm) gauge 

galvanized sheet metal quickly and easily. 

N2R - Throat Depth 1-inch (25.4 mm) 

RATCHETING 

HANDLE 

CONNEXT3 

Forward or Reverse ratchet driving, as well as 

a locked driving position. Meets torque capacity 

standards (including ANSI) comparable to a 

1/2-inch solid shaft driver! A quick-connect holder 

accepts most 1/4-inch hex shank driver or insert bits. 

N2R 

Easy loading and lightweight for smooth, clean operation. 

CG10 - 1/10 gal. cart. cap., 2-inch (51 mm) cart. dia. 

CG12 - Puncture Wire, 1/10 gal. cart. cap., 2-inch (51 mm) cart. dia. 

CG18 - Heavy-duty, Rotating barrel, 1/10 gal. cart. cap., 2-inch (51 mm) cart. dia. 

CG20 - Heavy-duty, Puncture wire, 1/10 gal. cart. cap., 2-inch (51 mm) cart. dia. 

U.S. Patent No. 

D524,638 

CG10 

CG12 

CAULKING GUNS 

CG18 

CG20 

Rated #1. Zip-in® screws are the best 

selling sheet metal screws worldwide. 

POCKET SIZED 

SHEET METAL SCRIBE 

Scribe common place trim lines on galvanized sheet metal. 

Ten pre-set scribing depths from 1/8 to 1 inch (3 to 25 mm). 

A40 - 1/8, 3/16, 1/4, 5/16, 3/8,1/2, 5/8, 3/4, 7/8, 1 inch 

(3.2, 4.8, 6.4, 9.5, 12.7, 15.9, 19.1, 22.2, 25.4 mm) 

ADJUSTABLE SHEET METAL SCRIBE 

Measure, mark and scribe trim lines on sheet metal in one easy operation. 

Adjustable from 1/4 to 12-1/2 inch (6.4 to 318 mm) depths. Rotate the scriber 

extension and knob end to end for depths larger than 6-1/2 inch (165 mm). 

A60 - Min-Max adjustments 

1/4 to 12-1/2-inch 

(6.4 to 318 mm) 

A60 

SHEET METAL DOUBLE ENDER DRILL BITS 

DE18 

Two points for twice the life, twice the convenience. 

DE18 - Polished Drill Bit - 1/8-inch (3.175 mm) Qty. 12 

DE18B - Polished Drill Bit Bulk Pack - 1/8-inch (3.175 mm) Qty. 144 

A40 

DE18B 

LOOK 

FOR THE 

DOTS! ® 

SELF-PIERCING SHEET METAL SCREWS 

The standard by which all others are judged. A unique thread design and quality 

controlled manufacture spell the Zip-in® difference. 

PAINTED SHEET METAL / DRILL IN SCREWS 

Drill-In screws, Type A, Single Thread (Shown in Bags) 

HW8x3/4ZT - Zip-in® Tub, Head Zinc Plated, Size 1/4-inch, Quantity 1000 

HW6x3/8ZRBT - Painted Drill-in Screws Tub, Color Royal Brown (RB), Size 1/4-inch, Qty. 1000 

HW6x3/8ZWT - Painted Drill-in Screws Tub, Color White (W), Size 1/4-inch, Quantity 1000 

TR18 

TR42 

EXPANDABLE TRAMMEL POINTS 

TRP 

The TR42 expands to a big 42-inch (107 cm) radius (84-inch diameter). 

The compact TR18 expands to 18-inch (46 cm) and stores in most tool boxes. 

TR18 - 18-inch (46 cm) • TR42 - 42-inch (107 cm) • TRP - Replacement Points 

SLIP-ON SPRING TUBE BENDERS 

TB1026 - 3/8-inch (9.5 mm) O.D. capacity 




TB102K - Kit: 5-piece set including 

Tube Benders above plus 

1/4-inch (6.4 mm) O.D. size 

Bend tubing including 

brake lines and more without 

collapsing walls. 

TUBE SLICER 

Cuts hose up to 1-inch (25.4 mm) I.D. 

TC400 - Cutting applications include 

ABS, PVC, and rubber tubing and 

fabric-reinforced hose. 

TC400 

18

MALCO PRODUCTS, INC. 

Annandale, Minnesota U.S.A. 

www.malcotools.com 

20 

© 2016 

SL16352B

SL16352 Malco AutoBody Tools Catalog 2015

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