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fastening & assembly solutions and technology - Approved Business

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Meeting the aesthetic<br />

dem<strong>and</strong>s of the designer<br />

Long bond lines, typically found between a deck <strong>and</strong> a hull of a yacht, can<br />

experience extreme torsional loads<br />

Industry today has many elements<br />

where the colour of the<br />

structural adhesive is paramount.<br />

With so many products in<br />

marine, vehicle manufacture <strong>and</strong><br />

construction being white, the<br />

aesthetic dem<strong>and</strong>s of designers<br />

<strong>and</strong> engineers require the adhe-<br />

Adekit A236 has a short initial<br />

hardening time of 4 hours<br />

sive to be the same colour. This<br />

was mainly due to improve or<br />

reduce the clean-up process after<br />

<strong>assembly</strong> but now a neat fillet<br />

along the bond line is acceptable<br />

<strong>and</strong> requisite. Whereas white or<br />

clear single part mastics have<br />

been common place for some<br />

years to reduce movement<br />

between panels <strong>and</strong> frames, the<br />

emergence of a white structural<br />

adhesive has been necessary for<br />

structures requiring greater<br />

integrity.<br />

This causes the manufacturer<br />

some logistic problems in the<br />

production line. White epoxy<br />

types are rare; they are rigid <strong>and</strong><br />

take a long time to cure before<br />

h<strong>and</strong>ling is possible.<br />

Methacrylates are too<br />

quick <strong>and</strong> have unpleasant<br />

odours which permeate<br />

the work place. When<br />

using methacrylates, it is<br />

difficult to create a clean<br />

edge as they enter the initial<br />

polymerisation phase.<br />

The continued dem<strong>and</strong> to<br />

bond dissimilar materials<br />

together means that the<br />

bond requires greater<br />

elongation or flexibility<br />

to cope with the different<br />

coefficients of expansion<br />

between the substrates<br />

being used. In the previously<br />

mentioned Industries, materials<br />

bonded are usually aluminium to<br />

GRP, or where long bond lines of<br />

GRP are bonded to GRP, typically<br />

between a deck <strong>and</strong> a hull<br />

where extreme torsional loads<br />

are experienced. The need for<br />

high elongation prevents the use<br />

of a stiff epoxy adhesive <strong>and</strong><br />

methacrylates are too fast to<br />

allow <strong>assembly</strong>. Another advantage<br />

that the PU structural 1:1<br />

adhesive has over 5:1 methacrylate<br />

adhesive is in its receptiveness<br />

to primers <strong>and</strong> paints, by not<br />

having a tacky like quality in the<br />

immediate time after curing.<br />

FAST OCTOBER 2011<br />

FASTTOP TIPS<br />

Aesthetic dem<strong>and</strong>s of the designer<br />

often require the adhesive to be<br />

white<br />

The introduction of Adekit<br />

A236 developed from the very<br />

successful marine adhesive for<br />

the bonding of composites<br />

XP3550, combines the features<br />

of a long open time of 40 mins<br />

with a short initial hardening<br />

time of 4 hrs. The adhesive is<br />

available in 400ml cartridges or<br />

in bulk for machine dispensing.<br />

With a final cure overnight, the<br />

product has a high gap fill greater<br />

than 30mm <strong>and</strong> is white.<br />

Lap shear strength on abraded<br />

aluminium is 14 Mpa with an<br />

impressive 60% elongation at<br />

break, making the Adekit A236 a<br />

prime c<strong>and</strong>idate for applications<br />

with high vibration, severe torsional<br />

movement, long bead<br />

lines, <strong>and</strong> where the<br />

adhesive really does<br />

need to be white.<br />

AXSON 01638 660062<br />

53

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