fastening & assembly solutions and technology - Approved Business
fastening & assembly solutions and technology - Approved Business
fastening & assembly solutions and technology - Approved Business
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Meeting the aesthetic<br />
dem<strong>and</strong>s of the designer<br />
Long bond lines, typically found between a deck <strong>and</strong> a hull of a yacht, can<br />
experience extreme torsional loads<br />
Industry today has many elements<br />
where the colour of the<br />
structural adhesive is paramount.<br />
With so many products in<br />
marine, vehicle manufacture <strong>and</strong><br />
construction being white, the<br />
aesthetic dem<strong>and</strong>s of designers<br />
<strong>and</strong> engineers require the adhe-<br />
Adekit A236 has a short initial<br />
hardening time of 4 hours<br />
sive to be the same colour. This<br />
was mainly due to improve or<br />
reduce the clean-up process after<br />
<strong>assembly</strong> but now a neat fillet<br />
along the bond line is acceptable<br />
<strong>and</strong> requisite. Whereas white or<br />
clear single part mastics have<br />
been common place for some<br />
years to reduce movement<br />
between panels <strong>and</strong> frames, the<br />
emergence of a white structural<br />
adhesive has been necessary for<br />
structures requiring greater<br />
integrity.<br />
This causes the manufacturer<br />
some logistic problems in the<br />
production line. White epoxy<br />
types are rare; they are rigid <strong>and</strong><br />
take a long time to cure before<br />
h<strong>and</strong>ling is possible.<br />
Methacrylates are too<br />
quick <strong>and</strong> have unpleasant<br />
odours which permeate<br />
the work place. When<br />
using methacrylates, it is<br />
difficult to create a clean<br />
edge as they enter the initial<br />
polymerisation phase.<br />
The continued dem<strong>and</strong> to<br />
bond dissimilar materials<br />
together means that the<br />
bond requires greater<br />
elongation or flexibility<br />
to cope with the different<br />
coefficients of expansion<br />
between the substrates<br />
being used. In the previously<br />
mentioned Industries, materials<br />
bonded are usually aluminium to<br />
GRP, or where long bond lines of<br />
GRP are bonded to GRP, typically<br />
between a deck <strong>and</strong> a hull<br />
where extreme torsional loads<br />
are experienced. The need for<br />
high elongation prevents the use<br />
of a stiff epoxy adhesive <strong>and</strong><br />
methacrylates are too fast to<br />
allow <strong>assembly</strong>. Another advantage<br />
that the PU structural 1:1<br />
adhesive has over 5:1 methacrylate<br />
adhesive is in its receptiveness<br />
to primers <strong>and</strong> paints, by not<br />
having a tacky like quality in the<br />
immediate time after curing.<br />
FAST OCTOBER 2011<br />
FASTTOP TIPS<br />
Aesthetic dem<strong>and</strong>s of the designer<br />
often require the adhesive to be<br />
white<br />
The introduction of Adekit<br />
A236 developed from the very<br />
successful marine adhesive for<br />
the bonding of composites<br />
XP3550, combines the features<br />
of a long open time of 40 mins<br />
with a short initial hardening<br />
time of 4 hrs. The adhesive is<br />
available in 400ml cartridges or<br />
in bulk for machine dispensing.<br />
With a final cure overnight, the<br />
product has a high gap fill greater<br />
than 30mm <strong>and</strong> is white.<br />
Lap shear strength on abraded<br />
aluminium is 14 Mpa with an<br />
impressive 60% elongation at<br />
break, making the Adekit A236 a<br />
prime c<strong>and</strong>idate for applications<br />
with high vibration, severe torsional<br />
movement, long bead<br />
lines, <strong>and</strong> where the<br />
adhesive really does<br />
need to be white.<br />
AXSON 01638 660062<br />
53