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Components for parallel kinematics: Series GLK, GLAE: MAI 66

Components for parallel kinematics: Series GLK, GLAE: MAI 66

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<strong>Components</strong> <strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong><br />

<strong>Series</strong> <strong>GLK</strong>, <strong>GLAE</strong><br />

Joints and struts <strong>for</strong>m the core components of machines<br />

with <strong>parallel</strong> <strong>kinematics</strong> (PKM). Irrespective of the control<br />

technology possibilities, good mechanical characteristics<br />

remain indispensable. These essentially determine the<br />

achievable rigidity and accuracy. INA PKM components were<br />

developed in order to fulfil the requirements of the various<br />

areas of application.<br />

For the flexible linkage of the struts to the machine framework<br />

and the plat<strong>for</strong>m, INA offers cardanic joints with two or three<br />

degrees of freedom and ball joints whose design is matched to<br />

the area of application; <strong>for</strong> machine tools, these are high rigidity<br />

and documented accuracy, while <strong>for</strong> handling equipment large<br />

swivel angles and low mass are the primary requirements.<br />

The telescopic struts are now available as catalogue items in<br />

two proven series with stroke length scales. Depending on<br />

the application, either ball screw drives or planetary roller<br />

screws with various pitch values can be used.<br />

In short: the range offers improved cost-effectiveness <strong>for</strong><br />

high precision movements through standardised sizes with<br />

numerous degrees of freedom. Naturally, individual customer<br />

solutions can also be designed as be<strong>for</strong>e.<br />

Market In<strong>for</strong>mation <strong>MAI</strong> <strong>66</strong><br />

Proven design<br />

further improved<br />

137 145


<strong>Components</strong><br />

<strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong><br />

Ball joints<br />

with three degrees of freedom<br />

Cardanic joints<br />

with two or three degrees of freedom<br />

2<br />

Features<br />

Ball and cardanic joints<br />

Ball and cardanic joints <strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong>:<br />

■ have, depending on their design, two or three degrees<br />

of freedom<br />

■ have very high rigidity and load carrying capacity<br />

■ are preloaded and thus clearance-free<br />

■ run smoothly and free from stick-slip<br />

■ have swivel angles appropriate to the design<br />

■ have a defined joint intersection point<br />

■ are sealed<br />

■ are greased using a special grease and can be<br />

relubricated.<br />

Ball joints<br />

■ are complete units comprising:<br />

– a ball stud with an external thread, a ball socket with<br />

a centring device, a half-ball, a concave seal carrier and<br />

a locknut<br />

– a large number of small balls. As a result,<br />

the Hertzian pressure between the ball socket, half-ball,<br />

ball stud and rolling elements remains at a low level<br />

– a lubrication adapter <strong>for</strong> a polyamide tube to DIN 73 378<br />

■ have three degrees of freedom<br />

■ have a swivel angle of �20°, optionally up to �30°<br />

■ are coated with Corrotect ® .<br />

Cardanic joints<br />

■ are complete units comprising:<br />

– a joint yoke with a centring device, a crosspin and<br />

preloaded, sealed radial and axial needle roller bearings<br />

■ have either two or three degrees of freedom<br />

– the third degree is freedom is achieved by means<br />

of a radial/axial bearing combination in the head of<br />

the crosspin<br />

■ have maximum swivel angles<br />

– in axis I up to �45°<br />

– in axis II up to �90°<br />

– in axis III up to �360°.<br />

Ball joint<br />

<strong>GLK</strong><br />

■ half-ball with ground outer slideway <strong>for</strong> the seals,<br />

screw mounted to the ball socket<br />

■ concave seal carrier screw mounted to the ball stud<br />

by means of a locknut<br />

■ a full complement set of rolling balls<br />

■ hardened raceways <strong>for</strong> the rolling elements<br />

Cardanic ■ joint<br />

<strong>GLK</strong> 2<br />

<strong>GLK</strong> 3<br />

■ <strong>GLK</strong> 2 with two degrees of freedom,<br />

<strong>GLK</strong> 3 with three degrees of freedom<br />

■ crosspin supported in the joint yoke<br />

by means of radial/axial bearings<br />

107 464<br />

107 468


Telescopic struts<br />

Features<br />

Telescopic struts<br />

Telescopic struts <strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong>:<br />

■ are complete units comprising:<br />

– a sliding tube and fixed tube, a drive spindle with a nut,<br />

a four-row axial angular contact ball bearing DKLFA and<br />

four linear ball bearing units KUVS<br />

■ can be fitted with INA ball and cardanic joints<br />

– the joint type depends on the application and<br />

can be freely selected by the customer<br />

■ are fitted, depending on the required rigidity,<br />

with a ball screw spindle or a planetary roller screw<br />

– the rigidity is defined in accordance with customer<br />

requirements<br />

– the four-row axial angular contact ball bearing DKLFA<br />

allows high spindle speeds with maximum rigidity<br />

■ can support tensile and compressive <strong>for</strong>ces<br />

■ are suitable <strong>for</strong> high feed speeds<br />

■ run extremely accurately, smoothly and free from stick-slip<br />

■ are clearance-free in all directions due to the high torsional<br />

rigidity of the linear guidance systms and the raceways<br />

ground on the surface of the sliding tube<br />

■ have a low mass due to the dimensioning of the<br />

components<br />

■ can be supplied with a Corrotect ® coating<br />

■ are produced with sliding tube diameters of 70 mm<br />

and 80 mm<br />

– other sizes may be available by agreement<br />

■ allow, in conjunction with the ball and cardanic joints,<br />

compact designs with a reduced number of components.<br />

Telescopic strut<br />

<strong>GLAE</strong><br />

■ internal thread or flange mounting in the sliding tube<br />

to support the ball or cardanic joints<br />

■ sliding tube with ground raceways <strong>for</strong><br />

linear ball bearing units KUVS<br />

■ nut secured against rotation in the sliding tube<br />

107 358<br />

3


Basic load ratings<br />

<strong>for</strong> ball and cardanic joints<br />

Maximum load carrying capacity<br />

The maximum load carrying capacity P max of ball joints is<br />

shown in Figure 1.<br />

It depends on:<br />

■ the size of the joint<br />

■ the direction of the load (tensile/compressive load).<br />

Basic static load ratings <strong>for</strong> cardanic joints<br />

The basic static load ratings C 0 are shown in Figure 2.<br />

They depend on:<br />

■ the type of joint<br />

■ the swivel angle �.<br />

The basic static load rating C0 is only influenced by the swivel<br />

angle �. The swivel angles � and � have no influence on<br />

the basic static load rating.<br />

Static load safety factor<br />

The static load safety factor S 0 must be � 4!<br />

For other static load safety factors, INA must be<br />

consulted!<br />

4<br />

P max<br />

Maximum load carrying capacity<br />

KN<br />

7<br />

6<br />

3,5<br />

3<br />

F-232 386.1 (compressive)<br />

F-232 386.1 (tensile)<br />

F-232 956 (compressive)<br />

F-232 956 (tensile)<br />

Swivel angle up to 30˚<br />

Figure 1 · Maximum load carrying capacity P max<br />

C<br />

Load carrying capacity 0<br />

70<br />

KN<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

51<br />

F-232 919.1 / F-232 920.1<br />

55,8<br />

10˚ 20˚ 30˚ 40˚ 45˚ 50˚<br />

Swivel angle of axis �<br />

Figure 2 · Basic static load ratings C 0 as a function of<br />

the swivel angle �<br />

107 380<br />

107 381


Bearings<br />

<strong>for</strong> cardanic support<br />

Dimension table · Dimensions in mm<br />

F-number Mass Dimensions Basic load ratings<br />

d D B radial<br />

dyn.<br />

stat.<br />

�kg<br />

C<br />

kN<br />

C0<br />

kN<br />

F-231091 0,35 25 57 28 27,5 24,1<br />

F-233697 0,39 30 62 28 29,5 30,5<br />

F-232183 6 – – – 68 128<br />

F-231091<br />

F-233697<br />

F-232183<br />

�0,4<br />

�140�0,5<br />

�78<br />

M50�1,5<br />

�14+0,018<br />

15 �2<br />

d �0,05<br />

�0,2<br />

8��7�0,1<br />

0,3 +0,3<br />

0,3 +0,7<br />

8<br />

3 � �3<br />

20˚<br />

B�0,25<br />

+04<br />

0,6<br />

0,6 +1,4<br />

D �0,010<br />

+1<br />

120<br />

45 �0,05<br />

+1<br />

20<br />

20 20 15 0,01015<br />

5˚<br />

0,010 15<br />

�3<br />

5<br />

2�M6 Threaded<br />

extraction hole<br />

�0,2<br />

7�0,1<br />

�<br />

6�<br />

0,02 A<br />

�50�0,008<br />

�110�0,5<br />

�112�0,008<br />

A<br />

�0,4<br />

Axial angular contact ball bearings F-231091, F-233697, coupling and swiveling bearing arrangement F-232183<br />

�92<br />

3�M8<br />

Threaded<br />

extraction hole<br />

45˚<br />

45˚<br />

22,5˚<br />

8�45˚=360˚<br />

45˚<br />

100%<br />

Supply with<br />

inspection certificate<br />

180˚<br />

45˚<br />

�125<br />

�13,5�0,2<br />

107 465<br />

5


Telescopic struts<br />

<strong>Series</strong> <strong>GLAE</strong><br />

6<br />

Dimension table · Dimensions in mm<br />

Designation Diameter of Dimensions<br />

sliding tube3) D1 D2 D3 D4 d3 MA Lmin L1 L2 L3 Stroke<br />

length<br />

� –0,015 h8<br />

<strong>GLAE</strong> F-232220 70 70 130 90 120 30 1) 56�2 2)<br />

1) Dependent on the adjacent construction. To be defined by the customer.<br />

2) Dependent on the joint type.<br />

3) Other sizes may be available by agreement.<br />

941<br />

600<br />

501) 851) 1141 – 800<br />

1241 950<br />

<strong>GLAE</strong> F-236437 80 80 170 130 130 45 1) 56�2 2) 1380 50 1) 98 1) 563 900 50<br />

Spindle<br />

diameter<br />

40


45˚<br />

�110<br />

�11 +0,2<br />

8�45˚=360˚<br />

22,5˚<br />

Retaining screw<br />

Hole pattern <strong>for</strong> <strong>GLAE</strong> F-232220 Hole pattern <strong>for</strong> <strong>GLAE</strong> F-236437<br />

<strong>GLAE</strong><br />

MA<br />

D1<br />

D4<br />

M8�16<br />

107 479<br />

Lmin<br />

R 75<br />

8�45˚=360˚<br />

45˚<br />

Retaining screw<br />

�50 H6<br />

3�30˚<br />

L 3<br />

22,5˚<br />

45˚ 8�45˚=360˚<br />

�150<br />

�11 +0,2<br />

–0,1<br />

D2<br />

Retaining screw<br />

L2<br />

D3<br />

d3<br />

F-236437 107 467<br />

L1<br />

107 480<br />

7


Swivelling rotary/<br />

cardanic joints<br />

with two degrees of freedom<br />

<strong>Series</strong> <strong>GLK</strong> 2<br />

with three degrees of freedom<br />

<strong>Series</strong> <strong>GLK</strong> 3<br />

1) Measured and documented.<br />

2) Basic load ratings: see diagram, page 4.<br />

8<br />

Dimension table · Dimensions in mm<br />

Designation F-number Mass Degrees<br />

of freedom<br />

3) Ensure prior orientation.<br />

�82<br />

�45 J6<br />

30<br />

�30�0,5<br />

5 �0,5<br />

25 �0,25<br />

F-237169.1 with two degrees of freedom<br />

Swivel angle Fixing screws Lubrication<br />

nipple<br />

�82<br />

30<br />

Basic load<br />

ratings<br />

R20 107 470<br />

Rigidity<br />

° M1 M2 stat.<br />

C0<br />

CS �kg � � � NIP DIN 3 405 kN N/�m<br />

<strong>GLK</strong> 3 F-237169 1 3 360�90�360 3) – – – 4,2 50<br />

<strong>GLK</strong> 2 F-237169.1 0,95 2 90�360 3) – – – 4,2 50<br />

<strong>GLK</strong> 3 F-232919.1 7 3 90�45�360 M8�30 M8�60 AM 8�1 2) 450<br />

<strong>GLK</strong> 2 F-232920.1 7 2 90�45 M8�30 M8�60 AM 8�1 2) 450<br />

A-A<br />

ZM nut<br />

not included<br />

in delivery<br />

M35�1<br />

�<br />

B-B<br />

�12<br />

10<br />

�82<br />

�30<br />

48<br />

�<br />

F-237169 with three degrees of freedom<br />

B<br />

�<br />

R24 53,3�0,02 108�0,5<br />

�0,5<br />

103<br />

B<br />

(R46)<br />

�15�0,005<br />

�15�0,005<br />

Centring hole type A<br />

to ISO 8<strong>66</strong>-1975<br />

25�0,25<br />

25�0,25<br />

6�60˚=360˚<br />

C C<br />

60˚<br />

30˚<br />

6�60˚=360˚<br />

60˚<br />

C-C �63 �8�25<br />

51<br />

A<br />

A<br />

R25<br />

R25<br />

28<br />

107 469


�<br />

Swivel angle<br />

45˚<br />

30˚<br />

15˚<br />

0˚ 15˚ 30˚ 45˚ 60˚ 75˚ 90˚<br />

Swivel angle �<br />

Swivel angles � and � F-232920.1 with two degrees of freedom<br />

155<br />

128*<br />

73<br />

45*<br />

85<br />

10<br />

6� �6<br />

M2 M1<br />

F-232919.1 with three degrees of freedom<br />

�90<br />

M56�2<br />

�52h6<br />

45˚<br />

�<br />

150<br />

80<br />

135<br />

45˚<br />

�<br />

�9<br />

107 361<br />

10<br />

18<br />

70<br />

90˚<br />

�<br />

0,02 1)<br />

max. 2<br />

�<br />

�90<br />

M56�2<br />

�52h6<br />

H6<br />

�12<br />

90˚<br />

�<br />

Centring connector<br />

Cylindrical roller �12 � 18<br />

is supplied loose<br />

1) Flatness of adjacent surface<br />

* documented<br />

107 476<br />

27<br />

107 477<br />

9


Ball joint<br />

with three degrees of freedom<br />

<strong>Series</strong> <strong>GLK</strong><br />

Dimension table · Dimensions in mm<br />

Designation<br />

1) Rapid-fit cartridge <strong>for</strong> polyamide tube to DIN 73 378 �4�0,75 with threaded connector M10�1, min. 6 mm deep.<br />

2) Measured and documented.<br />

3) At 2 points on circumference.<br />

4) At 6 points on circumference.<br />

5) Basic load ratings: see diagram, page 4.<br />

10<br />

F-number Mass Degrees<br />

of<br />

freedom<br />

Swivel angle Dimensions Basic<br />

load<br />

ratings<br />

° H h1 h 2)<br />

2 h3 h4 h5 h6 D d1 d2 d3 Ma Mb Mc SA C0 Cs tensile<br />

�kg � � � H6 kN<br />

<strong>GLK</strong> F-232956 2,3 3 20�20� 360 144 35 35 35 20 19 10 70 40 32 6 M20�1,5 M17�1 M40�1,5 1) 5) 280 400<br />

<strong>GLK</strong> F-232386.1 4,5 3 20�20� 360 185 40 50 44 30 21 10 90 55 45 6 M25�1,5 M25�1,5 M56�2 1) 5) 350 700<br />

<strong>GLK</strong><br />

d3<br />

4)<br />

SA<br />

D<br />

Mb<br />

Ma<br />

D<br />

3 3) d<br />

h6<br />

h5<br />

h4<br />

h3<br />

h2<br />

h1<br />

Mc<br />

d2<br />

d1<br />

H<br />

Rigidity<br />

C s<br />

compressive<br />

107 353


Application example<br />

PKM machining centre<br />

107 4<strong>66</strong><br />

11


INA-Schaeffler KG<br />

91072 Herzogenaurach · Germany<br />

Internet www.ina.com<br />

E-Mail info@ina.com<br />

In Germany:<br />

Telephone 0180 / 5 00 38 72<br />

Fax 0180/5003873<br />

From other countries:<br />

Telephone +49 / 9132 / 82-0<br />

Fax +49 / 9132 / 82-49 50<br />

Sach-Nr. 005-299-462/<strong>MAI</strong> <strong>66</strong> GB-D 12021 · Printed in Germany

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