Components for parallel kinematics: Series GLK, GLAE: MAI 66
Components for parallel kinematics: Series GLK, GLAE: MAI 66
Components for parallel kinematics: Series GLK, GLAE: MAI 66
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<strong>Components</strong> <strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong><br />
<strong>Series</strong> <strong>GLK</strong>, <strong>GLAE</strong><br />
Joints and struts <strong>for</strong>m the core components of machines<br />
with <strong>parallel</strong> <strong>kinematics</strong> (PKM). Irrespective of the control<br />
technology possibilities, good mechanical characteristics<br />
remain indispensable. These essentially determine the<br />
achievable rigidity and accuracy. INA PKM components were<br />
developed in order to fulfil the requirements of the various<br />
areas of application.<br />
For the flexible linkage of the struts to the machine framework<br />
and the plat<strong>for</strong>m, INA offers cardanic joints with two or three<br />
degrees of freedom and ball joints whose design is matched to<br />
the area of application; <strong>for</strong> machine tools, these are high rigidity<br />
and documented accuracy, while <strong>for</strong> handling equipment large<br />
swivel angles and low mass are the primary requirements.<br />
The telescopic struts are now available as catalogue items in<br />
two proven series with stroke length scales. Depending on<br />
the application, either ball screw drives or planetary roller<br />
screws with various pitch values can be used.<br />
In short: the range offers improved cost-effectiveness <strong>for</strong><br />
high precision movements through standardised sizes with<br />
numerous degrees of freedom. Naturally, individual customer<br />
solutions can also be designed as be<strong>for</strong>e.<br />
Market In<strong>for</strong>mation <strong>MAI</strong> <strong>66</strong><br />
Proven design<br />
further improved<br />
137 145
<strong>Components</strong><br />
<strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong><br />
Ball joints<br />
with three degrees of freedom<br />
Cardanic joints<br />
with two or three degrees of freedom<br />
2<br />
Features<br />
Ball and cardanic joints<br />
Ball and cardanic joints <strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong>:<br />
■ have, depending on their design, two or three degrees<br />
of freedom<br />
■ have very high rigidity and load carrying capacity<br />
■ are preloaded and thus clearance-free<br />
■ run smoothly and free from stick-slip<br />
■ have swivel angles appropriate to the design<br />
■ have a defined joint intersection point<br />
■ are sealed<br />
■ are greased using a special grease and can be<br />
relubricated.<br />
Ball joints<br />
■ are complete units comprising:<br />
– a ball stud with an external thread, a ball socket with<br />
a centring device, a half-ball, a concave seal carrier and<br />
a locknut<br />
– a large number of small balls. As a result,<br />
the Hertzian pressure between the ball socket, half-ball,<br />
ball stud and rolling elements remains at a low level<br />
– a lubrication adapter <strong>for</strong> a polyamide tube to DIN 73 378<br />
■ have three degrees of freedom<br />
■ have a swivel angle of �20°, optionally up to �30°<br />
■ are coated with Corrotect ® .<br />
Cardanic joints<br />
■ are complete units comprising:<br />
– a joint yoke with a centring device, a crosspin and<br />
preloaded, sealed radial and axial needle roller bearings<br />
■ have either two or three degrees of freedom<br />
– the third degree is freedom is achieved by means<br />
of a radial/axial bearing combination in the head of<br />
the crosspin<br />
■ have maximum swivel angles<br />
– in axis I up to �45°<br />
– in axis II up to �90°<br />
– in axis III up to �360°.<br />
Ball joint<br />
<strong>GLK</strong><br />
■ half-ball with ground outer slideway <strong>for</strong> the seals,<br />
screw mounted to the ball socket<br />
■ concave seal carrier screw mounted to the ball stud<br />
by means of a locknut<br />
■ a full complement set of rolling balls<br />
■ hardened raceways <strong>for</strong> the rolling elements<br />
Cardanic ■ joint<br />
<strong>GLK</strong> 2<br />
<strong>GLK</strong> 3<br />
■ <strong>GLK</strong> 2 with two degrees of freedom,<br />
<strong>GLK</strong> 3 with three degrees of freedom<br />
■ crosspin supported in the joint yoke<br />
by means of radial/axial bearings<br />
107 464<br />
107 468
Telescopic struts<br />
Features<br />
Telescopic struts<br />
Telescopic struts <strong>for</strong> <strong>parallel</strong> <strong>kinematics</strong>:<br />
■ are complete units comprising:<br />
– a sliding tube and fixed tube, a drive spindle with a nut,<br />
a four-row axial angular contact ball bearing DKLFA and<br />
four linear ball bearing units KUVS<br />
■ can be fitted with INA ball and cardanic joints<br />
– the joint type depends on the application and<br />
can be freely selected by the customer<br />
■ are fitted, depending on the required rigidity,<br />
with a ball screw spindle or a planetary roller screw<br />
– the rigidity is defined in accordance with customer<br />
requirements<br />
– the four-row axial angular contact ball bearing DKLFA<br />
allows high spindle speeds with maximum rigidity<br />
■ can support tensile and compressive <strong>for</strong>ces<br />
■ are suitable <strong>for</strong> high feed speeds<br />
■ run extremely accurately, smoothly and free from stick-slip<br />
■ are clearance-free in all directions due to the high torsional<br />
rigidity of the linear guidance systms and the raceways<br />
ground on the surface of the sliding tube<br />
■ have a low mass due to the dimensioning of the<br />
components<br />
■ can be supplied with a Corrotect ® coating<br />
■ are produced with sliding tube diameters of 70 mm<br />
and 80 mm<br />
– other sizes may be available by agreement<br />
■ allow, in conjunction with the ball and cardanic joints,<br />
compact designs with a reduced number of components.<br />
Telescopic strut<br />
<strong>GLAE</strong><br />
■ internal thread or flange mounting in the sliding tube<br />
to support the ball or cardanic joints<br />
■ sliding tube with ground raceways <strong>for</strong><br />
linear ball bearing units KUVS<br />
■ nut secured against rotation in the sliding tube<br />
107 358<br />
3
Basic load ratings<br />
<strong>for</strong> ball and cardanic joints<br />
Maximum load carrying capacity<br />
The maximum load carrying capacity P max of ball joints is<br />
shown in Figure 1.<br />
It depends on:<br />
■ the size of the joint<br />
■ the direction of the load (tensile/compressive load).<br />
Basic static load ratings <strong>for</strong> cardanic joints<br />
The basic static load ratings C 0 are shown in Figure 2.<br />
They depend on:<br />
■ the type of joint<br />
■ the swivel angle �.<br />
The basic static load rating C0 is only influenced by the swivel<br />
angle �. The swivel angles � and � have no influence on<br />
the basic static load rating.<br />
Static load safety factor<br />
The static load safety factor S 0 must be � 4!<br />
For other static load safety factors, INA must be<br />
consulted!<br />
4<br />
P max<br />
Maximum load carrying capacity<br />
KN<br />
7<br />
6<br />
3,5<br />
3<br />
F-232 386.1 (compressive)<br />
F-232 386.1 (tensile)<br />
F-232 956 (compressive)<br />
F-232 956 (tensile)<br />
Swivel angle up to 30˚<br />
Figure 1 · Maximum load carrying capacity P max<br />
C<br />
Load carrying capacity 0<br />
70<br />
KN<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
51<br />
F-232 919.1 / F-232 920.1<br />
55,8<br />
10˚ 20˚ 30˚ 40˚ 45˚ 50˚<br />
Swivel angle of axis �<br />
Figure 2 · Basic static load ratings C 0 as a function of<br />
the swivel angle �<br />
107 380<br />
107 381
Bearings<br />
<strong>for</strong> cardanic support<br />
Dimension table · Dimensions in mm<br />
F-number Mass Dimensions Basic load ratings<br />
d D B radial<br />
dyn.<br />
stat.<br />
�kg<br />
C<br />
kN<br />
C0<br />
kN<br />
F-231091 0,35 25 57 28 27,5 24,1<br />
F-233697 0,39 30 62 28 29,5 30,5<br />
F-232183 6 – – – 68 128<br />
F-231091<br />
F-233697<br />
F-232183<br />
�0,4<br />
�140�0,5<br />
�78<br />
M50�1,5<br />
�14+0,018<br />
15 �2<br />
d �0,05<br />
�0,2<br />
8��7�0,1<br />
0,3 +0,3<br />
0,3 +0,7<br />
8<br />
3 � �3<br />
20˚<br />
B�0,25<br />
+04<br />
0,6<br />
0,6 +1,4<br />
D �0,010<br />
+1<br />
120<br />
45 �0,05<br />
+1<br />
20<br />
20 20 15 0,01015<br />
5˚<br />
0,010 15<br />
�3<br />
5<br />
2�M6 Threaded<br />
extraction hole<br />
�0,2<br />
7�0,1<br />
�<br />
6�<br />
0,02 A<br />
�50�0,008<br />
�110�0,5<br />
�112�0,008<br />
A<br />
�0,4<br />
Axial angular contact ball bearings F-231091, F-233697, coupling and swiveling bearing arrangement F-232183<br />
�92<br />
3�M8<br />
Threaded<br />
extraction hole<br />
45˚<br />
45˚<br />
22,5˚<br />
8�45˚=360˚<br />
45˚<br />
100%<br />
Supply with<br />
inspection certificate<br />
180˚<br />
45˚<br />
�125<br />
�13,5�0,2<br />
107 465<br />
5
Telescopic struts<br />
<strong>Series</strong> <strong>GLAE</strong><br />
6<br />
Dimension table · Dimensions in mm<br />
Designation Diameter of Dimensions<br />
sliding tube3) D1 D2 D3 D4 d3 MA Lmin L1 L2 L3 Stroke<br />
length<br />
� –0,015 h8<br />
<strong>GLAE</strong> F-232220 70 70 130 90 120 30 1) 56�2 2)<br />
1) Dependent on the adjacent construction. To be defined by the customer.<br />
2) Dependent on the joint type.<br />
3) Other sizes may be available by agreement.<br />
941<br />
600<br />
501) 851) 1141 – 800<br />
1241 950<br />
<strong>GLAE</strong> F-236437 80 80 170 130 130 45 1) 56�2 2) 1380 50 1) 98 1) 563 900 50<br />
Spindle<br />
diameter<br />
40
45˚<br />
�110<br />
�11 +0,2<br />
8�45˚=360˚<br />
22,5˚<br />
Retaining screw<br />
Hole pattern <strong>for</strong> <strong>GLAE</strong> F-232220 Hole pattern <strong>for</strong> <strong>GLAE</strong> F-236437<br />
<strong>GLAE</strong><br />
MA<br />
D1<br />
D4<br />
M8�16<br />
107 479<br />
Lmin<br />
R 75<br />
8�45˚=360˚<br />
45˚<br />
Retaining screw<br />
�50 H6<br />
3�30˚<br />
L 3<br />
22,5˚<br />
45˚ 8�45˚=360˚<br />
�150<br />
�11 +0,2<br />
–0,1<br />
D2<br />
Retaining screw<br />
L2<br />
D3<br />
d3<br />
F-236437 107 467<br />
L1<br />
107 480<br />
7
Swivelling rotary/<br />
cardanic joints<br />
with two degrees of freedom<br />
<strong>Series</strong> <strong>GLK</strong> 2<br />
with three degrees of freedom<br />
<strong>Series</strong> <strong>GLK</strong> 3<br />
1) Measured and documented.<br />
2) Basic load ratings: see diagram, page 4.<br />
8<br />
Dimension table · Dimensions in mm<br />
Designation F-number Mass Degrees<br />
of freedom<br />
3) Ensure prior orientation.<br />
�82<br />
�45 J6<br />
30<br />
�30�0,5<br />
5 �0,5<br />
25 �0,25<br />
F-237169.1 with two degrees of freedom<br />
Swivel angle Fixing screws Lubrication<br />
nipple<br />
�82<br />
30<br />
Basic load<br />
ratings<br />
R20 107 470<br />
Rigidity<br />
° M1 M2 stat.<br />
C0<br />
CS �kg � � � NIP DIN 3 405 kN N/�m<br />
<strong>GLK</strong> 3 F-237169 1 3 360�90�360 3) – – – 4,2 50<br />
<strong>GLK</strong> 2 F-237169.1 0,95 2 90�360 3) – – – 4,2 50<br />
<strong>GLK</strong> 3 F-232919.1 7 3 90�45�360 M8�30 M8�60 AM 8�1 2) 450<br />
<strong>GLK</strong> 2 F-232920.1 7 2 90�45 M8�30 M8�60 AM 8�1 2) 450<br />
A-A<br />
ZM nut<br />
not included<br />
in delivery<br />
M35�1<br />
�<br />
B-B<br />
�12<br />
10<br />
�82<br />
�30<br />
48<br />
�<br />
F-237169 with three degrees of freedom<br />
B<br />
�<br />
R24 53,3�0,02 108�0,5<br />
�0,5<br />
103<br />
B<br />
(R46)<br />
�15�0,005<br />
�15�0,005<br />
Centring hole type A<br />
to ISO 8<strong>66</strong>-1975<br />
25�0,25<br />
25�0,25<br />
6�60˚=360˚<br />
C C<br />
60˚<br />
30˚<br />
6�60˚=360˚<br />
60˚<br />
C-C �63 �8�25<br />
51<br />
A<br />
A<br />
R25<br />
R25<br />
28<br />
107 469
�<br />
Swivel angle<br />
45˚<br />
30˚<br />
15˚<br />
0˚ 15˚ 30˚ 45˚ 60˚ 75˚ 90˚<br />
Swivel angle �<br />
Swivel angles � and � F-232920.1 with two degrees of freedom<br />
155<br />
128*<br />
73<br />
45*<br />
85<br />
10<br />
6� �6<br />
M2 M1<br />
F-232919.1 with three degrees of freedom<br />
�90<br />
M56�2<br />
�52h6<br />
45˚<br />
�<br />
150<br />
80<br />
135<br />
45˚<br />
�<br />
�9<br />
107 361<br />
10<br />
18<br />
70<br />
90˚<br />
�<br />
0,02 1)<br />
max. 2<br />
�<br />
�90<br />
M56�2<br />
�52h6<br />
H6<br />
�12<br />
90˚<br />
�<br />
Centring connector<br />
Cylindrical roller �12 � 18<br />
is supplied loose<br />
1) Flatness of adjacent surface<br />
* documented<br />
107 476<br />
27<br />
107 477<br />
9
Ball joint<br />
with three degrees of freedom<br />
<strong>Series</strong> <strong>GLK</strong><br />
Dimension table · Dimensions in mm<br />
Designation<br />
1) Rapid-fit cartridge <strong>for</strong> polyamide tube to DIN 73 378 �4�0,75 with threaded connector M10�1, min. 6 mm deep.<br />
2) Measured and documented.<br />
3) At 2 points on circumference.<br />
4) At 6 points on circumference.<br />
5) Basic load ratings: see diagram, page 4.<br />
10<br />
F-number Mass Degrees<br />
of<br />
freedom<br />
Swivel angle Dimensions Basic<br />
load<br />
ratings<br />
° H h1 h 2)<br />
2 h3 h4 h5 h6 D d1 d2 d3 Ma Mb Mc SA C0 Cs tensile<br />
�kg � � � H6 kN<br />
<strong>GLK</strong> F-232956 2,3 3 20�20� 360 144 35 35 35 20 19 10 70 40 32 6 M20�1,5 M17�1 M40�1,5 1) 5) 280 400<br />
<strong>GLK</strong> F-232386.1 4,5 3 20�20� 360 185 40 50 44 30 21 10 90 55 45 6 M25�1,5 M25�1,5 M56�2 1) 5) 350 700<br />
<strong>GLK</strong><br />
d3<br />
4)<br />
SA<br />
D<br />
Mb<br />
Ma<br />
D<br />
3 3) d<br />
h6<br />
h5<br />
h4<br />
h3<br />
h2<br />
h1<br />
Mc<br />
d2<br />
d1<br />
H<br />
Rigidity<br />
C s<br />
compressive<br />
107 353
Application example<br />
PKM machining centre<br />
107 4<strong>66</strong><br />
11
INA-Schaeffler KG<br />
91072 Herzogenaurach · Germany<br />
Internet www.ina.com<br />
E-Mail info@ina.com<br />
In Germany:<br />
Telephone 0180 / 5 00 38 72<br />
Fax 0180/5003873<br />
From other countries:<br />
Telephone +49 / 9132 / 82-0<br />
Fax +49 / 9132 / 82-49 50<br />
Sach-Nr. 005-299-462/<strong>MAI</strong> <strong>66</strong> GB-D 12021 · Printed in Germany