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Long-lasting cutting rotors for perfectly shaped pellets with ... - Maag

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Press Release<br />

___________________________________________________<br />

Grossostheim, Germany | 16 September 2011<br />

█ Expert service <strong>for</strong> pelletizing systems<br />

Automatik expands rotor regrinding service globally<br />

<strong>Long</strong>-<strong>lasting</strong> <strong>cutting</strong> <strong>rotors</strong> <strong>for</strong> <strong>perfectly</strong><br />

<strong>shaped</strong> <strong>pellets</strong> <strong>with</strong> minimal dust generation<br />

Additional capacity <strong>for</strong> rotor technology in Malaysia<br />

and Taiwan<br />

Grossostheim, 16 September 2011: Automatik Plastics<br />

Machinery GmbH has further strengthened its global<br />

presence while decentralizing service delivery <strong>with</strong> the<br />

addition in mid 2011 of new state-of-the-art grinding<br />

machines in its Malaysia and Taiwan service centers. The<br />

company’s aim is to be able to serve its customer base in<br />

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Southeast Asia faster and better, <strong>with</strong> a more complete range<br />

of rotor resharpening services. With these two new locations,<br />

along <strong>with</strong> existing regrinding service units in Brazil, China,<br />

Germany and the USA, Automatik operates the industry’s<br />

most extensive regrinding network. Replacement parts <strong>for</strong><br />

pelletizing systems can likewise be rapidly and reliably<br />

delivered from these regional service centers spanning the<br />

globe. “We lead in <strong>cutting</strong> rotor quality,” emphasizes Thomas<br />

Willemsen, Director of After Sales at <strong>Maag</strong> Group, “and we<br />

are committed to further expanding our global presence.”<br />

Cutting <strong>rotors</strong> are the heart of any pelletizing unit, chopping the<br />

continuous strands of molten polymer into uni<strong>for</strong>m <strong>pellets</strong>. Over<br />

time, this action subjects the <strong>rotors</strong> to enormous wear and tear,<br />

particularly in the case of glass-fiber rein<strong>for</strong>ced or highly filled<br />

materials. With their superior design and construction quality, the<br />

<strong>rotors</strong> from Automatik may typically be reground as many as a<br />

dozen times, depending on their condition at the time they are<br />

sent back to an Automatic regrinding center <strong>for</strong> service.<br />

Tooth profiles <strong>for</strong> optimum <strong>cutting</strong> and maximum availability<br />

When regrinding <strong>rotors</strong>, Automatik expertly tailors the tooth profile<br />

so that the geometry of the <strong>cutting</strong> edge is <strong>perfectly</strong> tailored to the<br />

application at hand. This ensures that <strong>cutting</strong> per<strong>for</strong>mance is<br />

optimized to the material – whether soft, hard or rein<strong>for</strong>ced – so<br />

that perfect, top-quality <strong>pellets</strong> are uni<strong>for</strong>mly produced <strong>with</strong> a<br />

minimum of dust generation and a maximum of machine<br />

availability. In addition to these application-tailored tooth profiles,<br />

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Automatik offers <strong>rotors</strong> in a wide range of sizes and blade<br />

construction materials, including tool steel, stellite, powder steel,<br />

carbide and ceramic. This combination of individualized rotor<br />

geometry, optimized tooth profile and high-per<strong>for</strong>mance, highly<br />

wear-resistant material ensures that <strong>rotors</strong> from Automatik deliver<br />

unsurpassed per<strong>for</strong>mance, maximizing system availability and<br />

operating profitability. As Willemsen explains, “Customers are<br />

eager to use our <strong>cutting</strong> <strong>rotors</strong> even in pelletizing systems from<br />

other manufacturers because they last longer and can be<br />

reground more frequently. Perfect <strong>cutting</strong> per<strong>for</strong>mance, lower<br />

energy consumption and maximum machine availability are now<br />

critical factors <strong>for</strong> improving the operating economics of pelletizing<br />

lines and maximizing return on investment.”<br />

Expertise from the market leader<br />

Automatik Plastics Machinery has been engaged in the design,<br />

construction and grinding of pelletizing <strong>rotors</strong> <strong>for</strong> more than 50<br />

years, including not only <strong>rotors</strong> in new pelletizing systems but also<br />

after-sale replacement <strong>rotors</strong> and rotor regrinding services. The<br />

expansion of its service centers in Malaysia and Taiwan reflects<br />

its increasing market presence in the rapidly growing Far East<br />

market, particularly in Southeast Asia. Through its decentralized<br />

organization of six regrinding centers spanning the globe,<br />

Automatik is ideally positioned to quickly respond to the needs of<br />

its customers, wherever they are located. The company, <strong>with</strong> its<br />

extensive global network, manufactures or regrinds more than<br />

3,500 <strong>cutting</strong> <strong>rotors</strong> each year and anticipates growth in this area<br />

of some 10 percent in 2012.<br />

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Republication permitted – copy of article requested<br />

Visit Automatik at Fakuma 2011 in Friedrichshafen, Germany:<br />

Hall A6, Stand 6202<br />

Photo captions: ████████████████████████<br />

Caption 1 (lead photo): Thomas Willemsen, Director of After Sales at<br />

<strong>Maag</strong> Group: “Perfect <strong>cutting</strong> per<strong>for</strong>mance, lower energy consumption<br />

and maximum machine availability are now critical factors <strong>for</strong> improving<br />

the operating economics of pelletizing lines.”<br />

Caption 2: Global presence: Expert regrinding at Automatik Plastics<br />

Machinery service centers around the world<br />

Caption 3: Top-quality <strong>cutting</strong> <strong>rotors</strong> <strong>for</strong> both dry-cut and underwater<br />

pelletizing systems<br />

About <strong>Maag</strong> Group ████████████████████████<br />

<strong>Maag</strong> Group was created through the merger of Automatik Plastics<br />

Machinery GmbH, a German company <strong>with</strong> a long legacy of technical<br />

excellence in pelletizing, <strong>with</strong> <strong>Maag</strong> Pump Systems AG, the renowned<br />

Swiss producer of pump and filtration technology. For more than 60<br />

years, the Automatik brand has been famed throughout the world its<br />

state-of-the-art pelletizing solutions, while <strong>Maag</strong> Pump Systems has<br />

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een providing its leading-edge solutions in pumping and filtration <strong>for</strong><br />

almost 100 years. As an integrated group, the company is in an<br />

unrivalled position to provide comprehensive solutions from a single<br />

source, offering complete systems as well as top-quality components<br />

spanning the entire production chain from extruder output to finished<br />

<strong>pellets</strong>.<br />

Contact ████████████████████████<br />

Automatik Plastics Machinery GmbH<br />

Ostring 19<br />

D- 63762 Grossostheim<br />

Germany<br />

phone: +49 6026 503 296<br />

Press Officer: Annika Belloff<br />

e-mail: AnnikaBelloff@maag.com<br />

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